User’s Guide
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FP-5060
Series Micro-Flow Sensors
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OMEGA FP-5060 Series Micro-Flow Sensors
SAFETY INSTRUCTIONS
1.
2.
3.
4.
5.
6.
Do not remove from pressurized lines.
Do not exceed maximum temperature/pressure specifications.
Do not install/service without following installation instructions (see sensor manual).
Wear safety goggles and faceshield during installation/service.
Do not alter product construction.
Failure to follow safety instructions could result in severe personal injury!
1. Instrument Wiring
OMEGA FP-90 Series, FPM-5500,
FPM-9020A
Black (5 to 24 VDC)
Blk
Power
Red (Signal out)
Red
OMEGA FP-5060
Series Sensor
Freq. input
Shield (DC return)
Shld
Gnd
Other
Instrument
Black
5 to 24
+
-
VDC
10 kΩ
Shield
Gnd.
Input
Other
instrument
Red
Note: A 10 kΩ pull-up resistor is required as shown, if
not provided internal to the instrument. Contact
OMEGA Technical Support for assistance.
Technical Notes:
•
•
•
•
Use 2-conductor twisted-pair shielded cable for cable splices up to 300 m (1000 ft) max.
Maintain cable shield through cable splice.
Route sensor cable away from AC power lines.
AUX power required when used with any OMEGA FP90 Series Flow Transmitter.
2. Recommended Sensor Position
0°
30°
30°
Recommended
mounting angles
Vertical mounting
not recommended
Technical Notes:
• Horizontal surface mount ( 30 °) recommended for optimum performance.
• Suitable for clean fluids only. Suspended solids will cause mechanical failure.
• ¼ in. NPT or ISO 7/1 - R¼ (male) port connections
• NEMA 4X/IP65 splashproof enclosure
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3. Surface Mount Instructions
Remove sensor then use correct
screws for panel material.
2
#6 or M3 metric
screws recommended
120°
1
Mounting surface (top),
68 mm (2.68 in.) bolt circle
Mounting surface (side)
Mounting surface
4. Fitting Installation
CAUTION:
• Maximum pipe fitting torque: 10 ft - lbs (13 N m).
• DO NOT overtighten. Failure to observe torque specification may permanently damage sensor ports.
FP-5060
Pipe
Pipe fitting
Pipe fitting
Pipe
Sealant
Technical Notes:
•
•
Compatible fittings (customer supplied): Female union (shown), reducer, or hose barb type.
Always apply thread sealant to sensor port threads to prevent leakage.
5. Calibration
The K-Factors listed below represent the number of pulses the sensor will generate for each engineering unit of fluid which passes.
They are listed in U.S. gallons, liters and mL by sensor model:
Sensor
Model
PULSES PER
U.S. GAL
PULSES PER
LITER
PULSES PER
mL
FP-5061
FP-5062
FP-5063
FP-5064
9950
9950
3160
3160
2629
2629
834.9
834.9
2.629
2.629
0.835
0.835
page 4
OMEGA FP-5060 Series Micro Flow Sensor
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6. Specifications
General
Electrical
Flow range:
Supply voltage: 5 to 24 VDC, regulated
Supply current: 10 mA max.
5061 and 5062:
5063 and 5064:
0.11 to 2.6 lpm (0.03 to 0.7 gpm)
1.13 to 12.11 lpm (0.3 to 3.2 gpm)
Output type:
Open-collector NPN transistor, 10 mA max sink
Linearity:
1.2% of full range
0.5% of full range
Repeatability:
Connections: ¼ in. NPT (male) or ISO 7/1 - R¼ (male)
Quality Standard
• Manufactured under ISO 9001 and ISO 14001
Cable length: 8 m (25 ft.), can splice up to 300 m (1000 ft.) max.
Cable type:
Weight:
2-conductor twisted pair w/shield (Belden 8451)
250 g (9.6 oz.)
Fluid Conditions
Wetted Materials
Max. pressure/temperature:
• Sensor body and cover: 40% glass filled Polyphenylene Sulfide
• Rotor: PEEK, natural, unfilled
• Rotor O-ring: Viton®
0 to 80°C (32 to 176°F) @ 5.5 bar (80 psi) max
• Cover O-ring: Viton®
Pressure Drop Across Sensor vs. Flow Rate
psi bar
25 1.7
20 1.4
15 1.0
10 0.7
5 0.3
FP-5061/FP-5062
FP-5063/FP-5064
0
0
L/m
gpm
0
0
1.9
0.5
3.8
1
5.7
1.5
7.6
2
9.5
2.5
11.4
3
Dimensions
Top View
100 mm (3.94 in.)
Side View
36 mm (1.42 in.)
81 mm
(3.2 in.)
Mounting tabs for metric M3 or
standard #6 screws on 68 mm
(2.68 in.) bolt circle
page 5
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NOTES:
page 6
OMEGA FP-5060 Series Micro Flow Sensor
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WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13
months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal
one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive
maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written
request. Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at
no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components which wear are not warranted, including but not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it
will be as specified and free of defec ts. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOE VER, EXPRESS OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANT Y OF MERCHANTABILIT Y
A N D F I T N E S S F O R
A
PA R T I C U L A R P U R P O S E A R E H E R E BY D I S C L A I M E D. L I M I TAT I O N O F
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respec t to this order, whether based on contrac t, warrant y, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
c o m p o n e n t u p o n w h i c h l i a b i l i t y i s b a s e d. I n n o e ve n t s h a l l O M E G A b e l i a b l e fo r
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component”
under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on
humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on
humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY / DISCLAIMER
language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage
whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING
ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S
CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then
be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in
transit.
FOR WARRANTY RETURNS, please have the
following information available BEFORE
contacting OMEGA:
FOR NON-WARRANTY REPAIRS, consult OMEGA for current
repair charges. Have the following information available
BEFORE contacting OMEGA:
1. Purchase Order number under which the product
was PURCHASED,
2. Model and serial number of the product under
warranty, and
3. Repair instructions and/or specific problems relative
to the product.
1. Purchase Order number to cover the COST of the
repair,
2. Model and serial number of the product, and
3. Repair instructions and/or specific problems relative
to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the
latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2000 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated,
or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA
ENGINEERING, INC.
page 7
OMEGA FP-5060 Series Micro Flow Sensor
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Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
Shop online at www.omega.com
TEMPERATURE
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrators & Ice Point References
Recorders, Controllers & Process Monitors
Infrared Pyrometers
PRESSURE, STRAIN AND FORCE
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ꢀ
Transducers & Strain Gages
Load Cells & Pressure Gages
Displacement Transducers
Instrumentation & Accessories
FLOW/LEVEL
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ꢀ
ꢀ
ꢀ
Rotameters, Gas Mass Flowmeters & Flow Computers
Air Velocity Indicators
Turbine/Paddlewheel Systems
Totalizers & Batch Controllers
pH/CONDUCTIVITY
ꢀ
ꢀ
ꢀ
ꢀ
pH Electrodes, Testers & Accessories
Benchtop/Laboratory Meters
Controllers, Calibrators, Simulators & Pumps
Industrial pH & Conductivity Equipment
DATA ACQUISITION
ꢀ
ꢀ
ꢀ
ꢀ
Data Acquisition & Engineering Software
Plug-in Cards for Apple, IBM & Compatibles
Datalogging Systems
Recorders, Printers & Plotters
HEATERS
ꢀ
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ꢀ
ꢀ
ꢀ
Heating Cable
Cartridge & Strip Heaters
Immersion & Band Heaters
Flexible Heaters
Laboratory Heaters
ENVIRONMENTAL
MONITORING AND CONTROL
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Metering & Control Instrumentation
Refractometers
Pumps & Tubing
Air, Soil & Water Monitors
Industrial Water & Wastewater Treatment
pH, Conductivity & Dissolved Oxygen Instruments
6-2000.090-OM/(E-03/07)
M-2579/0307
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