ASSEMBLY & OPERATING INSTRUCTIONS
Model: 720-0600
400
3
0
0
500
600
200
100
700
800
FOR OUTDOOR USE ONLY
FOR PROPANE GAS USE ONLY
K20Y07P-1
This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling and using the appliance
Follow all warnings and instructions when using the appliance
Keep this manual for future reference
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Table of Contents
Safety Instruction . . . . . . . . . . . . . . . . . . . . . 2-7
Assembly Instruction . . . . . . . . . . . . . . . . . . 8-12
Gas Hook –Up . . . . . . . . . . . . . . . . . . . . . . . 13-14
Installer Final Check List . . . . . . . . . . . . . . . 14
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . 15-16
Operating Instruction . . . . . . . . . . . . . . . . . . 17
Grill Lighting Instruction . . . . . . . . . . . . . . . . 18-19
Lighting Illustration . . . . . . . . . . . . . . . . . . . . 20
To Match the Light Grill . . . . . . . . …………. 21
Motor Instruction . . . . . . . . . . . . . . . . . . . . . . 22
Converting to Natural Gas. . . . . . . . . . . . . . . 23-24
Instructions for Converting to Natural gas . . . . . . . 25
Gas Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . 26-32
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . 33-34
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . 35-38
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Grill Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Grill Cooking Chart . . . . . . . . . . . . . . . . . . . . . . . . 43-44
Grill Recipe Suggestion . . . . . . . . . . . . . . . . . . . . . 45-47
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 48
Safety Instruction
DANGER
WARNING
If you smell gas:
1.Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance.
1 Shut off gas to the appliance.
2 Extinguish any open flame.
3 Open lid
4 If odor continues, keep away from the
appliance and immediately call you gas
supplier or your fire department.
2.An LP cylinder not connected for use
shall not be stored in the vicinity of this or
any other appliance.
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily
injury, death, or property damage.
Combustion by products produced when using this product contain chemicals known to the States of
California to cause cancer, birth defects, or other reproductive harm
Your grill will be very hot. Never lean over the cooking area while using your grill. Do not touch cooking
surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has
cooled down after use.
2
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Safety Instruction
continued
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a plug
and should be plugged directly into a properly grounded receptacle. When installed, must be electrically grounded
in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70
or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.
1.
2.
To protect against electric shock, do not immerse cord or plugs in water or other liquid.
Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off
parts.
3.
Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance
malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
Do not let the cord hang over the edge of a table of touch hot surface.
Do not use an outdoor cooking gas appliance for purposes other than intended.
When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.
Never remove the grounding plug or use with an adapter of 2 prongs.
4.
5.
6.
7.
8.
9.
Use only extension cords with a 3 prong grounding plug, rated for the power of the equipments, and
approved for outdoor use with a W-A marking.
3
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Safety Instruction continued
CAUTION: Beware of Flashback
WARNING
CAUTION: Spiders and small insects occasionally
spin webs or make nest in the grill
burner tubes during transit and
Do not try lighting this appliance without reading the
“LIGHTING INSTRUCTIONS” section of this manual.
warehousing. These webs can lead
to gas flow obstruction, which could
result in a fire in and around burner
tubes. This type of fire is known as
“FLASH-BACK” and can cause serious damage to
your grill and create an unsafe operating condition for
the user.
TESTED IN ACCORDANCE WITH ANS
Z21.58 CSA 1.6-2007 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCE.
THIS GRILL IS FOR OUTDOOR USE
ONLY.
Although an obstructed burner tube is not the only
cause of “FLASH-BACK”, it is the most common
cause.
Grill Installation Codes
Check your local building codes for the proper method of
installation. in the absence of local codes, this unit
should be installed in accordance with the National Fuel
Gas Code ,ANSI Z223.1/NFPA 54,Storage and Handling
of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or
CSA B149.1 Natural Gas and Propane Installation Code,
and the National Electrical Code, ANSI/NFPA 70.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard
20 lb. Liquid Propane Gas tank, not included with grill.
Never connect your gas grill to an LP gas tank that
exceeds this capacity.
To reduce the chance of “FLASH-BACK”, you must
clean the burner tubes before assembling your grill,
and at least once a month in late summer or early fall
when spiders are most active. Also perform this
burner tube cleaning procedure if your grill has not
been used for an extended period of time. A clogged
tube can lead to a fire beneath the grill.
If an external electrical source is utilized: The outdoor
cooking gas appliance, when installed, must be
electrically grounded in accordance with local codes or,
in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
WARNING
Keep any electrical supply cord and the fuel supply hose
away from any heated surfaces.
Visually check the burner flames prior to each use.
The flames should look like this picture. If they do not,
refer to the burner main tenancy part of this manual.
NOTE: The normal flow of gas through the regulator and
hose assembly can create a humming noise. A low
volume of noise is perfectly normal and will not interfere
with operation of the grill. If humming noise is loud and
excessive you may need to purge air from the gas line or
reset the regulator excess gas flow device. This purging
procedure should be done every time a new LP gas tank
is connected to your grill.
4
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Safety Instruction continued
LP-Gas Supply System
PROPER PLACEMENT AND CLEARANCE OF
GRILL
§If the information is not followed exactly, a fire resulting in death or
serious injury could occur.
§A 20lb tank of approximately 12 inches in diameter by 18-1/4 inches
high is the maximum size LP gas tank to use.
•Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only.
•Do Not install this unit into combustible enclosures.
•Minimum clearance from sides and back of unit to
combustible construction, 24 inches (61cm) from sides
and 24 inches (61cm) from back.
•DO NOT use this appliance under overhead
combustible surfaces. This outdoors cooking gas
appliance is not intend to be installed in or on
recreational vehicles and/or boats.
•Do Not obstruct the flow of ventilation air around the
gas grill housing. Only use the regulator and the hose
assembly supplied with your gas grill. Replacement
regulators and hose assemblies must be those specified
in this manual.
§This safety feature prevents the tank from being overfilled, which
can cause malfunction of the LP gas tank, regulator and/or grill.
§The LP gas supply cylinder to be used must be constructed and
marked in accordance with the specifications for LP –Gas cylinder of
the U.S. Department of Transportation (DOT) or the National
Standard of Canada ,CAN/CSA –B339, Cylinders, Spheres and
Tubes for Transportation of Dangerous Goods and Commission .
§The LP gas tank must have a shutoff valve terminating in an LP
valve outlet that is compatible with a Type 1. LP gas supply cylinder
must have a shut off valve terminating in a valve outlet specified for
connection type QCC1 in the standard for compressed gas cylinder
valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP
gas supply cylinder must be fitted with an Overfill Protection Device
(O.P.D) The LP gas tank must also have a safety relief device that
has a direct connection with the vapor space of the tank.
§The tank supply system must be arranged for vapor withdrawal.
§The LP gas tank used must have a collar to protect the tank valve
§Place dust cap on cylinder valve outlet whenever the cylinder is not
in use. Only install the type of dust cap on the cylinder valve outlet
that is provided wit the cylinder valve. Other types of cap or plugs
may result in leakage of propane
•The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive
abrasion or wear or if the hose is cut, it must be
replaced prior to the grill being put into operation. The
replacement hose assembly shall be that specified by
the manufacturer.
•Pressure regulator and hose assembly supplied with
the outdoor cooking gas appliance must be used. Never
substitute other types of regulator. Contact customer
service for manufacturer specified replacement parts.
•This outdoor cooking gas appliance is equipped with a
pressure regulator comply with the standard for
Pressure Regulating Valves for LP Gas ANSI/ UL 144.
•Do not use briquettes of any kind in the grill.
•The grill is designed for optimum performance without
the use of briquettes. Do not place briquettes on the
radiant as this will block off the area for the grill burners
to vent. Adding briquettes can damage ignition
components and knobs, and void the warranty.
•Keep the back and side cart free and clear from debris.
Keep any electrical supply cord, or the rotisserie motor
cord away from the heated areas of the grill.
•Never use the grill in extremely windy conditions. If
located in a consistently windy area (oceanfront,
mountaintop, etc.) a windbreak will be required. Always
adhere to the specified clearance.
§Never connect an unregulated LP gas tank to your gas grill.
§This outdoor cooking gas appliance is equipped with a high capacity
hose/regulator assembly for connection to a standard 20lb. Liquid
propane cylinder.
§Have your LP gas tank filled by a reputable propane gas
dealer and visually inspected and re-qualified at each filling.
§Do not store a spare LP gas cylinder under or near this
appliance.
§Never fill the cylinder beyond 80 percent full .
§Always keep LP gas tanks in an upright position.
§Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance.
§Storage of an outdoor cooking gas appliance indoors is permissible
only if the cylinder is disconnected and removed from the outdoor
cooking gas appliance..
§When your gas grill is not in use the gas must be turned off at LP
gas tank.
•The gas must be turned off at the supply cylinder when the outdoor
cooking gas appliance is not in use.
•LP gas tank must be stored outdoors in a well-ventilated area and
out of reach of children. Disconnected LP gas tanks must not be
stored in a building, garage or any other enclosed area.
•Never use a dented or rusty propane tank.
•Keep any electrical supply cord and the fuel supply
hose away from any heated surface
•While lighting, keep your face and hands as far away
from the grill as possible.
•Burner adjustment should only be performed after the
burner have cooled.
5
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Safety Instruction continued
SAFETY PRACTICES TO AVOID PERSONAL
INJURY
WARNING
Your grill will get very hot. Never lean over the
cooking area while using your grill. Do not touch
cooking surfaces, grill housing, lid or any other grill
hot surface while the grill is in operation, or until the
gas grill has cooled down after use.
When properly cared for, your grill will provide safe,
reliable service for many years. However, extreme
care must be used as the grill produces intense heat
that can increase accident potential. When using this
appliance basic safety practices must be followed,
including the following:
Failure to comply with these instructions may
result in serious bodily injury.
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS, DO NOT EXPOSE
TO RAIN.
Do not repair or replace any part of the grill unless
specifically recommended in this manual. All other
service should be referred to a qualified technician.
This grill is not intended to be installed in or on
recreational vehicles or boats
CAUTION: TO ENSURE CONTINUED
PROTECTION AGAINST RISK OF ELECTRIC
SHOCK, CONNECT TO PROPERLY GROUNDED
OUTLETS ONLY. TO REDUCE THE RISK OF
ELECTRIC SHOCK, KEEP EXTENSION CORD
CONNECTION DRY AND OFF THE GROUND.
Children should not be left alone or unattended in an
area where the grill is being used. Do not allow them to
sit, stand or play in or around the grill at any time.
Do not store items of interest to children around or
below the grill.
INSECT WARNING:
Spiders and insects can nest in the burners of this
and any other grill, and cause the gas to flow
improperly. This is a very dangerous condition, which
can cause a fire to occur behind and beneath the
valve panel, thereby damaging the grill and making it
unsafe to operate. Inspect the grill at least twice a
year.
Do not permit clothing, pot holders or other flammable
materials to come in contact with or too close to any
grate, burner or hot surface until it has cooled. The
fabric could ignite and cause personal injury.
For personal safety, wear proper apparel. Loose fitting
garments or sleeves should never be worn while using
this appliance. Some synthetic fabrics are highly
flammable and should not be worn while cooking.
WARNING
Keep a spray bottle of soapy water near the gas
supply valve and check the connections before each
use.
Only certain types of glass, heat-proof glass ceramic,
earthenware, or other glazed utensils are suitable for
grill use. These materials may break with sudden
temperature changes. Use only on low or medium heat
settings in accordance with the manufacturer’s
guidelines.
DO NOT USE ALUMINUM FOIL TO LINE THE
GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or trap
excessive heat in the control area.
DO NOT LEAVE THE GRILL UNATTENDED
WHILE COOKING.
6
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Safety Instruction continued
Do not heat unopened food containers. A build-up of
pressure may cause the containers to burst.
Do not use the grill to cook excessively fatty meats or
other products which promote flare – ups.
Use a covered hand when opening the grill lid.
Never lean over an open grill.
Do not operate the grill under unprotected combustible
constructions. Use only in well ventilated areas. Do
not use in buildings, garages, sheds, breezeways or
other such enclosed areas.
When lighting a burner, pay close attention to what
you are doing. Make certain you are aware of which
burner you are lighting, so your body and clothing
remain clear of open flames.
Keep the area surrounding the grill free from
combustible materials including fluids, trash, and
vapors such as gasoline or charcoal lighter fluid. Do
not obstruct the flow of combustion and air ventilation.
When using the grill, do not touch the grill rack, burner
grate or immediate surroundings as these areas
become extremely hot and could cause burns. Use
only dry potholders. Moist or damp potholders on hot
surfaces may cause steam burns. Do not use a towel
or bulky cloth in place or potholders. Do not allow
potholders to touch hot portions of the grill rack.
WARNING
This outdoor cooking gas appliance is not
intended to be installed in or on boats. For
other than RV grills, a statement that this
appliance is not intended to be installed in or
on recreational vehicles.
Grease is flammable. Let hot grease cool before
attempting to handle it. Do not allow grease deposits
to collect in the grease tray at the bottom of the grill’s
firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or grill
bottom. This can severely upset combustion air flow or
trap excessive heat in the control area.
For proper lighting and performance of the burners
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must be
mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns, do
not use a wet sponge or cloth to clean the grill while it
is hot. Some cleaners produce toxic fumes or can
ignite if applied to a hot surface.
Turn off grill controls and make certain the grill is cool
before using any type of aerosol cleaner on or around
the grill. The chemical that produces the spraying
action could, in the presence of heat, ignite or cause
metal parts to corrode.
7
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Assembly Instruction
PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY
STEP.
TOOLS REQUIRED:
(1) PHILIPS HEAD SCREWDRIVER – NOT PROVIDED
STEP 1:
A.
The screws used to attach the side shelf are already screwed into the left
panel (see the figure below). Remove the screws from the left panel, align
with the holes in the side shelf, and then re-screw into the holes on the left
panel of the grill.
B. The screws used to attach the side burner are already screwed into the right
panel (see the figure below). Remove the screws from the right panel, align
with the holes in the side burner, and then re-screw into the holes on the right
panel of the grill.
Screw size: 1/4 x 10mm
Washer size: 1/4
50
0
0
40
0
6
0
8
3
0
2
7
0
0
0
10
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Assembly Instruction continued
STEP 2: Side Burner Assembly
A. Insert valve venturi into the side burner and tighten securely using an
adjustable wrench.
30
0
40
0
50
0
60
0
20
0
10
7
0
80
0
B. Push the side burner control knob into the valve steam and tighten it using
the Allen Wrench.
4
0
3
0
50
0
20
60
0
1
0
70
0
8
0
C. Push valve into side burner control panel. Insert screws from the front side of
control panel and tighten.
3
0
40
0
5
0
6
0
2
0
10
0
70
80
0
D. Connect ignition wire with valve, keep the igniter 3-6mm away from the
side burner ring.
4
0
3
0
5
0
60
2
0
1
0
7
0
8
0
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Assembly Instruction continued
STEP 3: Battery is inserted for the rotisserie burner. To install the battery, turn the
ignition button cap counterclockwise and remove it. Replace the ignition button cap
after the battery is installed.
3
0
0
40
0
80
50
0
60
2
0
1
7
0
0
STEP 4: Attach the bar barrier to pre-drilled hole on back panel and bottom
panel , secure with screws.
4
0
3
0
5
0
0
60
0
2
0
0
1
0
0
7
0
8
0
0
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Assembly Instruction continued
STEP 5: Attach propane gas tank to regulator inlet fitting by turning the regulator
clockwise as shown in figure below. LP gas cylinder must be fitted with a listed
overfill prevention device (OPD). Open the door and pull out the tray, place the
gas tank cylinder in the tank tray , then use retention kit that showed as below
diagram to secure the tank cylinder . Make sure tank is leveled with bottom panel
for proper vapor withdrawal.
g
CYLINDER TANK FIXED
30
0
4
0
5
0
60
0
20
0
1
0
7
0
8
0
0
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Assembly Instruction continued
STEP 6: The screws for rotisserie drive motor bracket are attached to the motor
bracket. Remove the screws and install the rotisserie motor bracket as shown in
the figure below. Assemble the rotisserie skewer as shown in the figure below.
12
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Gas Hook - Up
NEVER CONNECT AN UNREGULATED GAS SUPPLY
LINE TO THE APPLIANCE. USE THE
QCC1 in the standard for compressed gas cylinder
valve outlet and inlet connection ANSI/CGA-V-1.
REGULATOR/HOSE ASSEMBLY SUPPLIED.
Manifold pressure: 11”(27.94cm) water column (W.C.).
This is a liquid propane configured grill. Do not attempt
to use a natural gas supply unless the grill has been
reconfigured for natural gas use.
L.P. GAS HOOK-UP
Ensure that the black plastic grommets on the LP
cylinder valve are in place and that the hose does not
come into contact with the grease tray or the grill head.
Total gas consumption (per hour) of this stainless steel
gas grill with all burners on “HI”:
CONNECTION
Your stainless steel grill is equipped with gas supply
orifices for use only with liquid propane gas. It is also
equipped with a high capacity hose/regulator assembly
for connection to a standard 20lb. L.P. cylinder (18-1/4”
(46.35cm) high, 12-1/4”(31cm) diameter). To connect
the L.P. gas supply cylinder, please follow the steps
below:
Main burner
Side burner
Sear Burner
Rear burner
Total
30,000 Btu/hr
12,000 Btu/hr
15,000 Btu/hr
10,000 Btu/hr
67,000 Btu/hr
L.P. TANK REQUIREMENT
A dented or rusty L.P. tank may be hazardous and
should be checked by your L.P. supplier. Never use a
cylinder with a damaged valve. The L.P. gas cylinder
must be constructed and marked in accordance with the
specifications for L.P. gas cylinders of the U.S.
Department of Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable. Overfilling
prevention device (OPD) shall be provided on cylinder &
QCCI connection on the cylinder valve, ANSI/CGA-V-1.
The cylinder supply system must be arranged for vapor
withdrawal. The cylinder must include a collar to protect
the cylinder valve. The cylinder must be provided with a
shut off valve terminating in an L.P. gas supply cylinder
valve outlet specified, as applicable, for connection type
1. Make sure tank valve is fully in off position (turn
clockwise to stop)
2. Check tank valve to assure it has proper external
male threads (type 1 connection per ANSIZ21.81)
3. Make sure all burner valves are in the off position.
4. Inspect valve connections, port, and regulator
assembly. Look for any damage or debris. Remove
any debris. Inspect hose for damage. Never
attempt to use damaged or obstructed equipment.
See your local L.P. gas dealer for repair.
13
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Gas Hook – Up
continued
5. When connecting regulator assembly to the valve,
hand tighten the quick coupling nut clockwise to a
complete stop. Do not use a wrench to tighten. Use
of a wrench may damage the quick coupling nut and
result in a hazardous condition.
7. If you have a gas connection leak you cannot repair,
turn gas OFF at supply tank, disconnect fuel line
from your grill and call 1-800-913-8999 or your gas
supplier for repair assistance.
8. Also apply soapy solution to the tank seams. See
below. If growing bubbles appear, shut tank OFF
and do not use or move it! Contact an LP gas
supplier or your fire department for assistance.
6. Open the tank valve fully (counterclockwise). Apply
the soap solution with a clean brush to all gas
connections. See below. If growing bubbles appear in
the solution the connections are not properly sealed.
Check each fitting and tighten or repair as necessary.
To disconnect L.P. gas cylinder:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn clockwise to stop).
3. Detach the regulator assembly from the tank valve
by turning the quick coupling nut counterclockwise.
Installer Final Check List
PROPANE CYLINDER CAUTIONS
ü
Specified clearance maintained 24”(61cm) from
combustibles.
ü
ü
ü
ü
All internal packaging removed.
Knobs turn freely.
a) Do Not store a spare LP-gas cylinder under or
near this appliance.
Burners are tight and sitting properly on orifices.
b) NEVER fill the cylinder beyond 80 percent full.
Pressure regulator connected and set. Gas
connections to grill using hose & regulator
assembly provided (pre-set for 11.0” water
column).
c) If the information in “a” and “b” is not
followed exactly, a fire or explosion causing
death or serious injury may occur.
ü
ü
Unit tested and free of leaks.
User informed of gas supply shut off valve
location
USER, PLEASE RETAIN THIS MANUAL FOR
FUTURE REFERENCE.
14
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Leak Testing
GENERAL
Only those parts recommended by the manufacturer
should be used on the grill.
Although all gas connections on the grill are leak tested
at the factory prior to shipment, a complete gas
tightness check must be performed at the installation
site due to possible mishandling in shipment, or
excessive pressure unknowingly being applied to the
unit. Periodically check the whole system for leaks
following the procedures listed below. If the smell of gas
is detected at anytime you should immediately check the
entire system for leaks.
Substitution will void the warranty. Do not use the grill
until all connections have been checked and do not
leak.
GAS FLOW CHECK
Each grill burner is tested and adjusted at the factory
prior to shipment; however, variations in the local gas
supply may make it necessary to adjust the burners.
The flames of the burners should be visually checked.
BEFORE TESTING
Make sure that all packing material is removed from the
grill including tie-down straps.
Flames should be blue and stable with no yellow tips,
excessive noise or lifting. If any of these conditions
exist, check to see if the air shutter or burner ports
are blocked by dirt, debris, spider webs, etc. If you
have any questions regarding flame stability, please
call customer service
DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN OPEN
FLAME.
Make a soap solution of one part liquid detergent and
one part water. You will need a spray bottle, brush, or
rag to apply the solution to the fittings. For the initial leak
test, make sure the L.P. cylinder is 80% full.
1-866-984-7455
ALWAYS CHECK FOR LEAKS AFTER EVERY L.P.
TANK CHANGE
TO TEST
1. Make sure the control valves are in the “OFF” position,
and turn on the gas supply.
2. Check all connections from the LP gas regulator and
supply valve up to and including the connection to the
manifold pipe assembly (the pipe that goes to the
burners). Soap bubbles will appear where a leak is
present.
Check all gas supply fittings for leaks before each
use. It is handy to keep a spray bottle of soapy
water near the shut-off valve of the gas supply line.
Spray all the fittings. Bubbles indicate leaks.
3. If a leak is present, immediately turn off the gas
supply and tighten the leaky fittings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of the
fittings, turn off the gas supply and contact customer
service at 1-866-984-7455.
15
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Leak Testing continued
CAUTIONS
Place dust cap on cylinder valve outlet when the cylinder is not in use. Only install the
type of dust cap on the cylinder valve outlet that is provided with the cylinder valve.
Other types of caps or plugs may result in leakage of propane.
The gas must be turned off at the supply cylinder when the unit is not in use.
If the appliance is stored indoors the cylinder must be disconnected and removed from
the appliance. Cylinders must be stored outdoors in a well-ventilated area out of the
reach of children.
Your grill is ready to use!
400
300
500
600
200
100
700
800
16
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Operating Instruction
GENERAL USE OF THE GRILL AND ROTISSERIE
WARNING: IMPORTANT!
Each main burner is rated at 14,000 Btu/hr. The main
grill burners encompass the entire cooking area and
are side ported to minimize blockage from falling
grease and debris. The igniter knobs are located on
the lower center portion of the valve panel. Each
rotary igniter is labeled on the control panel.
USING THE SIDE BURNER:
Inspect the gas supply hose prior to turning the gas
“ON”. If there is evidence of cuts, wear or abrasion, it
must be replaced prior to use. Do not use the side
burner if the odor of gas is present.
USING THE GRILL
USING ROTISSERIE BURNER
Grilling requires high heat for searing and proper
browning. Most foods are cooked at the “HI” heat
setting for the entire cooking time. However, when
grilling large pieces of meat or poultry, it may be
necessary to turn the heat to the lower setting after
the initial browning. This cooks the food through
without burning the outside. Foods cooked for a long
time or foods basted with a sugary marinade may
need the lower heat setting near the end of the
cooking time.
Your grill is capable of performing back burner
rotisserie cooking. Light the rear burner as described in
the lighting Illustration. See page 20 Once lit, the
rotisserie burner will reach cooking temperatures in
about 1 minute.
CAUTION: PLEASE TAKE OFF THE WARMING
RACK WHEN USING THE ROTISSIERIE BURNER.
THE HIGH HEAT COMING FROM THE ROTIS
BURNER MAY CAUSE THE WARMING RACK TO
WARP.
NOTE: This grill is designed to grill efficiently without
the use of lava rocks or briquettes of any kind. Heat is
radiated by the flame tamers positioned above each
burner.
NOTE: The hot grill sears the food, sealing in the
juices. The more thoroughly the grill is preheated, the
faster the meat browns and the darker the grill marks.
DO NOT LEAVE THE GRILL UNATTENDED
WHILE COOKING.
17
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Grill Lighting Instruction
WARNING: IMPORTANT!
TO LIGHT THE MAIN BURNER:
BEFORE LIGHTING…
Never substitute regulators and hose assembly for
those supplied with the grill. If a replacement is
necessary, contact the manufacturer for proper
replacement. The replacement must be that specified
in the manual.
Inspect the gas supply hose prior to turning the gas
“ON”. If there is evidence of cuts, wear, or abrasion, it
must be replaced prior to use. Do not use the grill if
the odor of gas is present. Only the pressure
regulator and hose assembly supplied with the unit
should be used.
Screw the regulator (type QCC1) onto the tank. Leak
check the hose and regulator connections with a soap
and water solution before operating the grill.
TO LIGHT THE GRILL BURNER:
Make sure all knobs are “OFF” then turn on the gas
supply from the LP tank. Always keep your face and
body as far from the grill as possible when lighting.
If you’ve just attempted to light the burner with the
igniter, allow 5 minutes for any accumulated
gas to dissipate. Keep your face and hands as
far away from the grill as possible.
Your grill has an exclusive patented built-in ignition.
The igniter is built in to the valve. To ignite each burner
simply push and turn the control knobs to the HI setting,
you will hear the valve click as it sends a spark to the
pilot flame. If the burner does not light wait 5 minutes
for any excess gas to dissipate and then retry.
1)
Insert a lit match attached to the lighting rod
through the cooking grids to the burner (see
next page)
2)
Press the control knob and rotate left to the
HI/Light setting, continue to press the knob
until the burner ignites. Burner should light
immediately.
WARNING: Always keep your face and body as far
away from the burner as possible when lighting.
3)
If the burner does not light in 4 seconds turn
the knob off, wait 5 minutes and try again.
TO LIGHT THE SIDE BURNER
To light the side burner, remove any cooking utensils
from the burner grate. Push and turn the control knob
counter - clockwise to the “IGNITE/HI” position. If the
burner does not light, turn the control knob to “OFF”. If
the smell of gas is detected and the igniter is not
functioning, immediately turn the control knob “OFF”.
Allow 5 minutes for any accumulated gas to dissipate.
If the side burner igniter is not functioning, see the
following section for match lighting.
TO MATCH LIGHT THE SIDE BURNER
Hold a lit extended match near the side burner ports,
turn the control knob counterclockwise to “IGNITE/HI”.
Move your hand immediately once the burner is lit.
Rotate the control knob to the desired setting.
Keep a spray bottle of soapy water near the gas
supply valve and check the connections before
each use.
TO MATCH LIGHT THE GRILL
If the burner will not light after several attempts then the
burner can be match lit.
Match light extension rod is located on the inside panel of
the door.
Do not attempt to light the grill if odor of gas is
present. Call for service
1-866-984-7455
18
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Grill Lighting Instruction continued
FLAME CHARACTERISTICS
Check for proper burner flame characteristics.
Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. If any of these
conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air. If the
flame is noisy and tends to lift away from the burner, it indicates to much air
Each burner is adjusted prior to shipment;
however, variations in the local gas supply
may take minor adjustments necessary.
Visually check the burner flames prior to each use.
The flames should look like this picture. If they do
not, refer to the burner maintenance part of this
manual.
Approximate 1 1/2 “ Flame
Height
19
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Lighting Illustration
Main & Side Burner Lighting Illustration
Rotisserie Burner or Searing
Burner Lighting Illustration
Step 1.
Make sure the Lid is open
Step to light the Rotisserie Burner :
Push and turn the Rotisserie Burner
Knob to “IGNITE/ON” position and
hold for 3-4 seconds then push
electronic ignition button at the same
time, until burner is lit.
Step 2.
Push and turn main or Side Burner knobs to
“IGNITE/HI” position. Pilot torch will light. Hold for
3-4 seconds until burner is lit.
Step to light the Searing Burner:
Push and turn the Searing Burner
Knob to “IGNITE/HI” position and
hold for 3-4 seconds and push
electronic ignition button at same
time, until burner is lit. Once it is lit,
release electronic ignition button,
and hold the Searing knob for
another 15 seconds to be sure the
burner stay lit.
Step 3.
You may need to try 3 or 4 times to light the burner.
After the burner is lit, adjust the knob as desired.
20
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To Match the Light Grill
1.
2.
If the burner will not light after several attempts then the burner can be match lit.
If you have attempted to light the main burners with the igniter, allow 5 minutes for any
accumulated gas to dissipate.
3.
4.
5.
Insert a match into the lighting rod. Ignite the match and insert through the cooking grid to
the burner.
Press the control knob and rotate it to the “Ignite/HI” setting. The burner should light
immediately.
If the burner does not light within seconds turn the knob to the “OFF” position, wait 5
minutes and try again. (As shown below)
21
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Motor Instruction
• TO USE MOTOR SAFELY, PLEASE READ WARNING PRIOR TO USE
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS. DO NOT EXPOSE TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK,
CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC
SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a
plug and should be plugged directly into a properly grounded receptacle. DO NOT cut or remove
the grounding prong from this plug.
Keep the rotisserie motor electric cord away from the heated surfaces of the grill. When not in use remove
and store the motor in a dry location.
This motor is set for 120V AC & 60Hz, 4W, 40mA, If voltage is exceeded, motor will be burn out.
Rotisserie Operating illustrations:
1.
Place rotisserie motor onto the motor bracket, plug into a properly grounded outlet. Ensure
that the rotisserie spit rod is inserted into the motor prior to turning on the motor.
Insert rotisserie spit rod
120V AC 60Hz, 4W, 40mA
2.
When finished using rotisserie motor, switch to “off position and unplug.
22
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CONVERTING TO NATURAL GAS
This Grill is portable and configured for use with Liquid Propane (LP Gas),
which is delivered to the grill from removable tanks (LP tanks and their use are covered
elsewhere in this manual). If a Natural Gas connection is available, the user may wish
to change the gas delivery system to the more permanent Natural Gas supply.
This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas
and comes complete with the necessary parts to convert it for use with Natural Gas.
The Nexgrill patented Conversion Valves allows the use of Natural Gas without
replacing the burners or entire valve system.
Additional parts needed are a Natural Gas Supply Hose and Regulator Valve (if
necessary).
The process of converting is relatively simple and can be accomplished by any
handy homeowner. Nexgrill suggests, however, that a qualified gas technician do the
conversion. Your warranty may be voided if the conversion is improperly completed.
Please retain the parts supplied with the grill and these instructions so the technician
can do the conversion.
At any time the Grill may be re-converted back to Liquid Propane (LP Gas) by
reversing the procedures outlined below.
23
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CONVERTING TO NATURAL GAS
continued
This grill is portable and configured for use with Liquid Propane (LP Gas), which is delivered
to the grill from removable tanks (LP tanks and their use are covered elsewhere in this
manual). If a Natural Gas connection is available, the user may wish to change the gas
delivery system to the more permanent Natural Gas supply.
This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes
complete with the necessary parts to convert it for use with Natural Gas. The Nexgrill
patented Conversion Valves allows the use of Natural Gas without replacing the burners or
entire valve system.
Additional parts needed are a Natural Gas Supply Hose and Regulator Valve (if necessary).
The process of converting is relatively simple and can be accomplished by any handy
homeowner. Nexgrill suggests, however, that a qualified gas technician do the conversion.
Your warranty may be voided if the conversion is improperly completed. Please retain the
parts supplied with the grill and these instructions so the technician can do the conversion.
Orifice Chart
The different burner valves in this grill have different BTU ratings. This means that the
quantity of gas coming from each orifice varies in order to create the BTU's. The holes in the
orifices themselves are drilled to different sizes so as to allow the proper amount of gas to flow
through them. Please note the chart below to give an easy reference for the various orifice
opening sizes for the different valves in the grill.
720/730-0600
LP
NG
Orifice Size
Components
Main Burner
Side Burner
Rear Burner
Sear Burner
Orifice Size
BTU
BTU
0.94
1.02
0.94
1.15
10,000
12,000
10,000
15,000
1.55
1.70
1.55
1.90
10,000
12,000
10,000
15,000
24
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INSTRUCTIONS FOR CONVERTING TO NATURAL GAS
Tools required for converting from LP to NG
Screwdriver + is used for removing the screws
8mm Nut Driver is used for changing the main tube burner orifice
Screwdriver - is used for turning the Low/High Flame
14mm Wrench is used for releasing the brass adapter of flex tube
10mm Wrench is used for changing the rear burner orifice
Allen Key is used for removing the control knobs
18mm Wrench is used for fixing the side burner
orifice nut (Included in package)
6.1mm Wrench is used for changing the side burner orifice
(Included in package)
Adjustable Wrench
Main Burner Orifice
(Included in package)
Side Burner Orifice
(Included in package)
Searing Burner Orifice
(Included in package)
Rear Burner Orifice
(Included in package)
25
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GAS CONVERSION
Main Tube Burner Conversion
Steps：
1. Remove the rotisserie kit, warming rack, cooking grids, flame tamers and tube burners from the
firebox.
2. Locate orifice on end of valve and remove by turning counterclockwise with a 8mm Nut Driver.
CAUTION!
When converting the grill, screw the orifice in and out of the stem gently due to the breakable thread.
3. Insert NG orifice and screw in tightly.
4.Replace tube burners back.
26
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GAS CONVERSION
continued
Searing Burner Conversion
Steps：
1. Remove thermocouple cover by unscrewing 2 screws that attach the cover to back wall
of firebox. Remove thermocouple placement bracket to release thermocouple. Place
thermocouple to the side.
2. Remove 1 screw that holds igniter prolong in place. Then remove 2 screws that hold
Bracket which holds front of searing burner in place.
3. Remove sear burner by unscrewing 2 screws one on right back corner and one on left back
corner. Then remove burner.
4. With adjustable Nut Driver, remove and replace searing burner orifices.
5. Reverse steps to reassemble.
27
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GAS CONVERSION
continued
Side Burner Conversion
Steps：
1. Fix orifice nut with 18mm Wrench. Then locate orifice and remove by turning counterclockwise
with 6.1mm Wrench.
2. Insert NG orifice by hand, then secure and turning clockwise with 6.1mm Wrench in tightly.
28
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GAS CONVERSION
continued
Rear Burner Conversion
Steps：
1. Remove the eight screws securing the rear baffle. Then take out the Rear Baffle.
2. Locate rotisserie orifice and remove by turning counterclockwise with a 10mm Wrench.
3. Attach and screw in tightly the NG rotisserie orifice.
4. Replace the Rear Baffle back.
29
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GAS CONVERSION
continued
For Main tube burner and Side burner Conversion Only
You will need to adjust the High Flame setting screw when converting the barbecue from
Propane to Natural Gas. Please follow the steps as detailed below
1.
2.
Remove each Control Knob of main tube burners and side burner by loosing the
socket head grub screw holding it to the Valve stem.
Turn the valve to the IGNITE/HI position on the Control panel and then use a
screwdriver to turn the High Flame Set Screw approximately ½ a turn
counterclockwise.
3.
Check that burner operates at the new high fire setting - it may be necessary to
adjust the screw setting slightly to get the ideal burner flame height.
30
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GAS CONVERSION
continued
NG Hose and Regulator Conversion
1. Turn all knobs to OFF, and turn off LP supply, then take off the brass adapter of LP regulator
from the manifold with a wrench.
2. Attach the NG regulator to the manifold, and screw tightly with the wrench.
31
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GAS CONVERSION
continued
3. Remove NG regulator bracket by unscrew the four 5/32*10mm screws on the right
shelf panel and then tight the NG regulator on the NG regulator bracket with two
5/32*10mm screws.
4. Put back the NG regulator bracket back by screw back four 5/32*10mm screws on
the right shelf panel and connect the 12’ NG hose to the NG regulator with the wrench.
32
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Care and Maintenance
STAINLESS STEEL
MAIN GRILL BURNER CLEANING
There are many different stainless steel cleaners
available. Always use the mildest cleaning procedure
first, scrubbing in the direction of the grain. Specks of
grease can gather on the surfaces of the stainless
steel and bake on to the surface and give the
Ensure the gas supply is off and the knobs are in the
“OFF” position. Make sure the grill is cool. Clean the
exterior of the burner with a wire brush. Clear stubborn
scale with a metal scraper. Clear any clogged ports with a
straightened paper clip. Never use a wooden toothpick as
it may break off and clog the port. Please note if insects or
other obstructions are blocking the flow of gas through the
burner, and if so you will need to call our customer service
line 1-800-913-8999.
appearance of rust. For removal use a mild abrasive
pad in conjunction with a stainless steel cleaner.
GRILL GRATE
The easiest way to clean the grill is immediately after
cooking is completed and after turning off the flame.
Wear a barbeque mitt to protect your hand from the
heat and steam. Dip a brass bristle barbeque brush in
water and scrub the hot grill. Dip the brush frequently
in the bowl of water. Steam, created as water
contacts the hot grill, assists the cleaning process by
softening any food particles. If the grill is allowed to
cool before cleaning, cleaning will be more difficult.
GREASE TRAY CLEANING:
The grease tray should be emptied and wiped down
periodically and washed with a mild detergent and warm
water solution. A small amount of sand may be placed in
bottom of grease tray to absorb the grease. Check the
grease tray frequently, do not allow excess grease to
accumulate and overflow out of the grease tray.
BURNER CLEANING:
1. Turn off the gas supply, and make sure all the knobs
ENSURE THAT THE GAS SUPPLY AND THE
KNOBS ARE IN THE “OFF” POSITION. MAKE
SURE BURNER ARE COOL BEFORE REMOVAL.
are in the “OFF” position.
2. Wait for the grill to cool.
GRILL BURNERS
3. Clean the exterior of the burner with a wire brush.
Use a metal scrapper to stubborn stains.
Extreme care should be taken when moving a burner
as it must be correctly centered on the orifice before
any attempt is made to relight the grill. Frequency of
cleaning will depend on how often you use the grill.
4. Clear clogged port with a straightened paper clip.
Never use a wooden toothpick as it may break off
and clog the port
5. If inserts or other obstructions are blocking the flow
of gas through the burner, call customer service at
1-866-984-7455.
33
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Care and Maintenance
continued
STAINLESS STEEL :
HOW TO REPLACE MAIN BURNER
There are many different stainless steel cleaners
available. Always use the mildest cleaning procedure
first, scrubbing in the direction of the grain. Do not
use steel wool as it will scratch the surface. To touch
up noticeable scratches in the stainless steel, sand
very lightly with dry 100 grit emery paper in the
direction of the grain.
Step 1. Insert the burner onto the orifice.
CAUTION:
1. Keep outdoor cooking gas appliance area clear
and free from combustible materials, gasoline
and other flammable vapors and liquids.
2. Do not obstruct the flow of combustible and
ventilation air.
Step 2. Secure the main burner on the back wall of
3. Keep the ventilation openings of the cylinder
enclosure free and clear from debris.
fire box with 1 screw.
34
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Trouble Shooting
SPIDER AND INSECT WARNING
WHEN TO LOOK FOR SPIDERS
You should inspect the burners at least once a year or
immediately after any of the following conditions occur:
Checking and cleaning burner/ venturi tubes for
insects and insect nests. A clogged tube can lead to a
fire beneath the grill.
1. The smell of gas in conjunction with the burner
flames appearing yellow.
2. The grill does not reach temperature.
3. The grill heats unevenly.
Spiders and small insects occasionally spin webs or
make nests in the grill burner tubes during transit and
warehousing. These webs can lead to gas flow
obstruction which could result in a fire in and around
burner tubes. This type of fire is known as “FLASH-
BACK” and can cause serious damage to your grill
and create an unsafe operating condition for the user.
4. The burners make popping noises.
Although an obstructed burner tube is not the only
cause of “FLASH-BACK”, it is the most common
cause.
BEFORE CALLING FOR SERVICE
If the grill does not function properly, use the following
check list before contacting your dealer for service.
You may save the cost of a service call.
To reduce the chance of “FLASH-BACK”, you must
clean the burner tubes before assembling your grill,
and at least once a month in late summer or early fall
when spiders are most active. Also perform this
burner tube cleaning procedure if your grill has not
been used for an extended period of time.
35
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Trouble Shooting
continued
PREHEATING: The grill lid should be in a closed position during the preheat time period. It is
necessary to preheat the grill before cooking certain foods, depending on the type of food and the
cooking temperature. Food that requires a high cooking temperature needs a pre-heat
period of five minutes; food that requires a lower cooking temperature needs only a period of two to
three minutes.
COOKING TEMPERATURES
High setting-Use this setting for fast warm-up, for searing steaks and chops, and grilling.
Low setting-Use this setting for all roasting, baking, and when cooking very lean cuts such as fish.
These temperatures vary with the outside temperature and the amount of wind.
Cooking with in-direct Heat: You can cook poultry and large cuts of meat slowly to perfection on one side of the grill
by indirect heat from the burner on the other side. Heat from the lighted burner circulates gently throughout the grill,
cooking the meat or poultry without any direct flame touching it. This method greatly reduces flare-ups when cooking
extra fatty cuts, because there is no direct flame to light the fats and juices that drip down during cooking.
CAUTION: If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and
wait five minutes before attempting to re-light (this allows accumulated gas fumes to clear).
CAUTION: Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed until fire is
out.
CAUTION: DO NOT attempt to disconnect any gas fitting while your grill is in operation. As with all appliances,
proper care and maintenance will keep them in top operating condition and prolong their life. Your gas gill is no
exception.
36
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Trouble Shooting
continued
PROBLEM
SOLUTION
When attempting to light my grill, it will not
light immediately.
• Make sure you have a spark while you are trying to light
the burner (if no spark)
• Ensure that the wire is connected to the electrode
assembly.
• Clean wire (s) and / or electrode with rubbing alcohol
and a clean swab. Wipe with a clean cloth.
• Check to see if the other burners operate. If so. Check the
gas orifice on the malfunctioning burner for an obstruction.
Rotisserie burner will not light.
• Check to see if debris is blocking the electrode.
• Check to see if there is a spark that jumps to the burner
from the electrode. If no spark is seen, check the battery
located inside the igniter box.
• Does the infrared back burner light when attempting to
light with a match ? If not, check to ensure the gas is on.
Regulator makes noise.
• Vent hose on the regulator may be plugged or regulator
may be faulty.
• Ensure the vent hole on the regulator is not obstructed.
Clear the hole, close the gas control valves. Wait ten
minutes and re-start.
• Check your flames for proper performance. If the flames
are not correct, replace regulator.
Full size cover does not fit the grill.
• Cover may be incorrect for your grill. It may be a tight fit.
Ensure the cover is the correct length for your grill.
Measure it left to right. Compare to the grill’s
measurement.
• Compare the location and size of the hood portion of the
cover to your grill.
• Spread the cover and allow it to relax, preferably in warm
sunlight or in a warm room.
• For grill with a side shelf bunch the cover like a sock, put
on left to right.
37
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Trouble Shooting
continued
Rotisserie motor will not turn
• Ensure the motor is connected to a properly grounded
power supply.
• Ensure the on / off switch is in the on position.
• Ensure that the spit is fully inserted into the rotisserie
motor
• Ensure that the load does not exceed the 40 pound
operational capacity.
• Ensure that there is no encumbrance or drag.
Grill only heats to 200-300 degrees.
• Check to see if the fuel hose is bent or kinked.
• Make sure the grill area is clear of dust.
• Make sure the burner and orifices are clean.
• Check for spiders and insects.
• The regulator has a safety device that restricts the flow of
gas in the event of a leak. This safety device can be
triggered with out a gas leak. To reset the safety device,
turn off all burners and close the LP tank valve. Disconnect
the regulator from the LP tank and wait one minute.
Reconnect the regulator to the LP tank and slowly open the
LP tank valve until the valve is fully open. Light all burners
and observe the temperature.
Grill takes a long time to preheat.
• Normal preheat 500-600degrees, takes about 10-15 min.
Cold weather and wind may effect your preheat time.
• If you are using volcanic rock or briquettes they can
increase the preheat time and maximum temperature.
Burner flames are not light blue.
• Too much or not enough air for the flame.
• Elevation is the principal cause, however cold weather
can affect the mixture. Burner adjustment may be
required.
• Grill is in a windy location.
38
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Explode View
39
A00 Nancy_Zeng 112906 A01 Nancy_Zeng 121606 A02 Nancy_Zeng 122206
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Part List
REF#
DESCRIPTION
Main Lid
QTY
REF#
28
DESCRIPTION
Utility Drawer Slide Bracket, Right
Side Shelf, Left
QTY
1
2
3
4
1
2
2
1
1
1
1
1
Main Lid Screw
Main Lid screw cover
Logo
29
30
Side Shelf Trim Panel,Left
Side Panel, Left
31
Main Lid Handle Heat Insulating
Spacer
5
6
2
1
1
1
1
1
1
1
1
1
1
1
32
33
34
35
36
Front Trim Panel, Left
Swivel Caster with Brake
Cart Frame , Front
Door Hinge
1
2
1
4
1
Temperature Gauge
Main Lid Handle
7
8
Grease Slide Panel, Top
Main Burner Bowl Assembly
Rotisserie Motor
9
Front Door, Left
10
11
12
13
14
15
16
37
38
Front Door, Right
1
1
Bottom Strip Panel
Rotisserie Motor Bracket
Front Baffle
39
40
41
42
43
Door Magnet
Door Magnet Bracket
Caster
4
1
1
1
1
Pulse Igniter Module Cover
Pulse Igniter Module
Sear Gas Valve
Swivel Caster without Brake
Bottom Panel, LP
Side Burner Hose
44
45
46
47
48
49
50
51
52
53
54
17
18
19
20
21
22
23
24
25
26
27
Rotisserie Gas Valve
Main Gas Valve
1
3
1
1
6
6
2
1
1
3
1
Tank Bolt
1
2
Tank baffle bracket
Door handle Plastic Insert
Lighting Rod
Main Manifold
1
1
1
1
6
1
1
Main Control Panel
Bezel
Front Trim Panel, Right
Side Panel, Right
Control Knob
Utility Drawer Slide Bracket, Left
Utility Drawer Slide, Left
Utility Drawer
Gas Valve Clamp
Side Manifold
Side Burner Gas Valve
Side Burner Flex Gas line
Door and Utility Drawer Handle
Utility Drawer Slide, Right
1
Side Burner Orifice Brass Connector
1
40
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Part List
REF#
55
DESCRIPTION
QTY
REF#
DESCRIPTION
Rotisserie Orifice w/Brass Elbow
Rear Baffle
QTY
Side Burner Pipe
1
74
1
1
1
75
76
56
Side Burner Ring
1
1
57
Side Burner Igniter wire
Rotisserie Burner
Thermocouple Bracket (Rotisserie
Burner)
77
78
58
Side Burner bowl Assembly Frame
1
1
59
60
61
62
Side Burner Bowl Assembly Fire Box
Side Burner Cooking Grid
Side Burner Lid
1
1
1
1
Thermocouple (Rotisserie Burner)
Rotisserie Burner Igniter Wire
Sear Burner Igniter Wire
Sear Burner
1
1
1
1
79
80
81
Side Burner Lid Hinge Rod
82
63
64
65
66
67
68
69
Side shelf Trim Panel, Right
Rubber Grommet
Back Panel
1
1
1
1
1
1
1
Thermocouple Bracket (Sear Burner)
Thermocouple (Sear Burner )
Main Burner
1
1
3
3
3
83
84
85
86
87
88
Back Panel, Top
Regulator, LP
Flame Tamer
Cooking Grid with Hole
Grease Slide Panel, Bottom
Grease Box
Warming Rack
PVC Cover
1
1
89
90
91
Manual
1
1
1
70
71
72
73
Spit Fork
Spit Rod
2
1
1
1
NG Orifice Kit
Hardware Pack
Shaft Collar
Rotisserie Burner Flex Gas line
41
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Ordering Parts
IMPORTANT
HOW TO ORDER REPLACEMENT PARTS
Use only factory authorized parts. The use of any part
that is not factory authorized can be dangerous. This
will also void your warranty.
To make sure you obtain the correct replacement
part(s) for your gas grill, please refer to the parts list
on page 30-31. The following information is required
to assure getting the correct part.
Keep this assembly and operating instruction manual
for convenient referral, and for replacement parts
ordering.
•Gas grills model number (see data sticker on grill).
•Part number of replacement part needed.
•Description of replacement part needed.
•Quantity of parts needed.
CAUTION
Gas valves are present at the factory (valve assembly
will be marked accordingly). If you wish to convert at
some later date, be sure to contact your gas supplier or
grill dealer before making the conversion.
To obtain replacement parts, contact the dealer from
which products was purchased. If dealer service is
not available, contact: Nexgrill Industries, Inc.
customer service
Different orifices must be installed when converting
from one type of gas to another. You will also need a
data plate indicating what type of gas is used by the
grill.
1-866-984-7455
Grill Hints
turn the meat, as a spatula will not puncture the meat
and let the juices run out.
The doneness of meat, whether rare, medium, or well
done, is affected to a large degree by the thickness of
the cut. Expert chefs say it is impossible to have a
rare doneness with a thin cut of meat.
To get the juiciest meats, add seasoning or salt after the
cooking is finished on each side and turn the meat only
once (juices are lost when the meat is turned several
times). Turn the meat just after the juices begin to
bubble to the surface.
The cooking time is affected by the kind of meat, the
size and shape of the cut, the temperature of the
meat when cooking begins, and the degree of
doneness desired.
Trim any excess fat from the meat before cooking. To
prevent steaks or chops from curling during cooking, slit
the fat around the edges at 2-inch intervals.
When defrosting meats it is recommended that it be
done overnight in the refrigerator as opposed to a
microwave. This in general yields a juicier cut of meat.
DO NOT LEAVE THE GRILL UNATTENDED WHILE
COOKING.
Use a spatula instead of tongs or a fork to
42
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Grill Cooking Chart
WEIGHT OR
THICKNESS
HEAT
SETTING
APPROXIMATE
TIME
SPECIAL INSTRUCTIONS
FOOD
AND TIPS
Slice. Dot with butter or margarine. Wrap in
heavy -duty foil. Grill, turning occasionally
VEGETABLES
Medium
12 to 20 minutes
Grill, turning once. Brush occasionally with
melted butter or margarine.
Fresh
Beets
Carrots
Turnips
1/ 2 inch
slices
Season with Italian dressing, butter, or
margarine.
Onion
Medium
8 to 20 minutes
Potatoes
Sweet
White
Whole
6 to 8 ounces
Medium
High
40 to 60 minutes
45 to 60 minutes
Wrap individually in heavy - duty foil. Grill,
rotating occasionally.
Dot with butter or margarine.
Wrap in heavy -duty foil. Grill, turning
occasionally.
Frozen
Asparagus
Peas
Medium
15 to 30 minutes
Green beans
Sprouts
Place in aluminum foil pan.
Grill, stirring occasionally
French fries
Medium
Medium
15 to 30 minutes
10 to 18 minutes
Grill, turning once when juices rise to the
surfaces.
Do not leave hamburgers unattended since a
flare-up
could occur quickly. Cook to internal
temperature
MEATS BEEF
Hamburgers
1/ 2 to 3/ 4
inch
of 160 degrees
Tenderloin
Rare
High
High
8 to 15 minutes
8 to 14 minutes
1 inch
1-1/ 2 inch
1 inch
1-1/ 2 inch
High
Medium
to High
11 to 18 minutes
12 to 22 minutes
16 to 27 minutes
Trim edges. Grill, turning once.
Medium
1 inch
1-1/ 2 inches
Medium
Medium
18 to 30 minutes
16 to 35 minutes
Well - done
LAMB
Chop & Steaks
Medium
to
High
1 inch
1-1/ 2 inch
10 to 15 minutes
14 to 18 minutes
Trim edges. Grill, turning once.
Rare
Medium
to
High
13 to 20 minutes
18 to 25 minutes
1 inch
1-1/ 2 inch
Medium
43
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Grill Cooking Chart
continued
WEIGHT OR
THICKNESS
HEAT
SETTING
APPROXIMATE
TIME
SPECIAL INSTRUCTIONS
AND TIPS
FOOD
PORK
Trim edges. Grill, turning once. Cook to
Chops
1 inch
Medium
20 to 30 minutes
desired
doneness.
1 -1/ 2
inches
Well -done
Ribs
Medium
Medium
30 to 40 minutes
30 to 40 minutes
Grill, turning occasionally.
During last few minutes brush with
barbecue sauce. Turn several times.
Ham steaks
(precooked)
Trim edges. Grill, turning once.
4 to 8 minutes
5 to 10 minutes
1 inch slices
High
Low
Hot dogs
Slit skin. Grill, turning once.
POULTRY
2 to 3
Low or
Place skin side up. Grill, turning and
pounds
Medium
Up to 1 hour
brushing frequently with melted butter,
margarine, oil or marinade.
Breasts
well done
Medium
30 to 45 minutes
8 to 15 minutes
Marinate as desired.
–
FISH AND
SEAFOOD
3/ 4 to 1
inch
Medium
to
High
Grill, turning once. Brush with melted
butter, margarine or oil to keep moist.
Halibut
Salmon
Swordfish
Medium
to
High
Grill, turning once. Brush with melted
butter, margarine or oil. Brush with
melted butter and lemon juice.
Whole
Catfish
Rainbow
trout
4 to 8 ounce
12 to 20 minutes
44
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Grill Recipe Suggestion
continued
BBQ SALMON
TANGY SEAFOOD KABOBS
BBQ the chops brushing with the
marinade occasionally. Serve with
mixed salad, dressed with
vinaigrette flavored with fresh dill.
1 lb. Large shrimp, shelled &
deveined
2 large salmon steaks
2 tbs. Oil
¾ lbs. sea scallops
2/3 c. chili sauce
¼ c. cider vinegar
Salt & pepper
BARBECUED LONDON BROIL
2 oz. thin bacon slices
2 tbs. Butter
4 to 6 servings
butter and sprinkled with chopped
parsley and a crisp lettuce salad.
¾ c. Italian dressing
1 tsp. Worcestershire sauce
1 tsp. dry mustard
1 tbs. Lemon juice
Spring of parsley
Lemon wedges
In medium bowl, combine shrimp
and scallops. In small bowl
combine chili sauce and next six
ingredients. Pour over seafood.
Toss to coat. Cover, refrigerate 2
hours.
3 tbs. chopped parsley
1 tbs. vegetable oil
1 tbs. Worcestershire sauce
½ tsp. prepared horseradish
1 cove garlic, minced
1 20 oz. Can pineapple chunks in
juice, drained half hour before
cooking, turn the burner to the grill
on full. Drain seafood reserving
marinade. On each of twelve 10”
skewers, thread 2 shrimps and 2
scallops, alternating with pineapple
chunks. Place skewers on grill.
Cook 7-10 minutes, often basting
and turning.
¼ tsp. thyme, crushed
1 medium onion, sliced
1 pound flank steak, scored
2 tbs. butter, melted
Preheat the BBQ.
Brush the steaks with oil and
season with salt and pepper. Place
on BBQ grill and cook for 10
minutes, turning steaks over
halfway cooking time.
Combine first 4 ingredients, add
onion and marinade flank steak
with it. Refrigerate at least 4 hours
or overnight. Remove steak and
grill on your preheated BBQ grill.
Grill 5 to 7 minutes on each side
basting frequently with the
marinade. In the meantime sauté
onions from the marinade in butter
in a skillet on your side burner for 3
minutes. To serve, slice steak
diagonally into thin slices, sprinkle
onions over top. Garnish with
vegetable kabobs.
Meanwhile fry the bacon in a pan
on the side burner. Drain on paper
towels. Meld the butter in a small
saucepan taking care not to
discolor it. Arrange the fish and
bacon on serving plates. Pour the
butter over and sprinkle with lemon
juice. Garnish with parsley springs
and lemon wedges. Serve with
boiled potatoes tossed in butter
and sprinkled with chopped parsley
and a crisp lettuce salad.
BARBECUED POTATOES and
CHEESE
Note: Substitute catfish, halibut or
cod for salmon.
PORK CHOPS
4 Pork chops
1-1/2 cups shredded cheddar
cheese
BAKED CHILI CORN
Marinade
1 can (10-3/4 oz.) condensed
cream of mushroom soup
6 medium ears corn, husked
3 tbs. Butter or margarine, melted
Dash ground cumin
1 large onion
2 tbs. lemon juice or vinegar
2 tbs. oil
1/3 cup milk
2 tbs. barbecue sauce
¼ tsp. oregano
¼ tsp. salt
Dash ground coriander
½ tsp. powdered mustard
2 tsp. Worcestershire sauce
½ tsp. freshly ground black pepper
1 tsp. sugar
About ½ hour before cooking, turn
the butter on for grill. Place each
corn on a heavy-duty foil. In a bowl,
combine remaining ingredients.
Mix well. Brush 1-1/2 tsp. Butter
mixture over each ear. Close foil
and fold up ends to seal. Place on
grill. Cook, turning packets
1/8 tsp. pepper
4 cups thinly sliced potatoes (4
medium-sized potatoes)
½ tsp. paprika
1 clove garlic
Peel, grate onion, and add rest of
the ingredients except the pork
chops. Mix well. Pour over chops
and marinate one hour in a cool
place. Turn the BBQ grill on full.
Heat 10 minutes.
occasionally 10 to 12 minutes or
until cooked through.
45
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Grill Recipe Suggestion
continued
Preheat grill. Combine cheese,
condensed soup, milk, BBQ sauce,
oregano, salt and pepper in a large
mixing bowl. Stir in potatoes until
well coated. Turn into well
Pound flank steak to ¼ inch
In blender, process 1/3 c. water,
thickness or flatten chicken breasts.
Mix oil, lime juice and seasonings
in a zip lock bag. Add meat and
shake bag to coat the meat.
Refrigerate overnight or at least 6
to 8 hours. Wrap tortillas in foil.
Remove meat from marinade.
Cook on a pre-heated gas grill for
5 to 8 minutes on each side. While
meat is cooking, heat tortillas on
grill. Slice meat across grain in thin
slices. Place on hot platter.
Squeeze lemon juice over. Wrap
meat and any of the following
toppings in tortillas: chopped
tomatoes, guacamole, sour cream,
taco sauce.
onion, soy sauce, 2 tsp. oil and the
next 8 ingredients until smooth.
Pour over meat cubes and
marinate about 4 hours, turning
occasionally. Drain and reserve
marinade. Onto to four 12”
skewers alternately thread meat,
pepper, banana and mushrooms.
Preheat grill. Brush the kabobs
with oil. Grill 7-8 minutes each side.
buttered1-1/2 quart rectangular
baking dish. Cover dish with
aluminum foil. Bake covered 25
minutes on medium with the lid of
your BBQ grill closed. Remove foil
and continue baking 15 minutes
longer or until potatoes are tender.
Let stand 5 minutes before serving.
Bring marinade to boil on the side
burner in a saucepan. Add
remaining 1/3 c. water and peanut
butter. Stir to blend. Heat through.
If sauce gets too thick, add 1 tbs.
water. Serve sauce with kabobs.
VEGETABLE KABOBS
3 medium-sized zucchini
12 cherry tomatoes
12 fresh mushrooms
EGGPLANT CAVIAR
1 large eggplant
Grated Parmesan cheese
BEEF AND LAMB KABOBS
Parboil whole zucchini 5 minutes
on your side burner or until just
tender. Drain and cut into ½ inch
slices. Thread zucchini, tomatoes
and mushrooms alternately on
each of six skewers. Brush with
marinade made of Italian dressing,
Worcestershire sauce, mustard
and thyme. Grill 5 to 7 minutes
turning and basting occasionally.
Sprinkle liberally with Parmesan
cheese.
Serve 4
2 tbs. olive oil
½ lb. boneless sirloin or beef cut
2 tbs. wine vinegar
2 tbs. finely chopped onion
½ clove garlic, minced
into 1” cubes
½ lb. boneless loin of lamb cut into
1” cubes
2/3 c. water, divided
1 medium tomato, chopped salt
and pepper
¼ c. chopped onion
Roast eggplant on gas grill over
medium flame, turning
2 tbs. soy sauce
¼ c. vegetable oil, divided
1 tbs. dark brown sugar
1 tbs. fresh lemon juice
2 cloves garlic, minced
¼ tsp. ground cumin
occasionally until thoroughly
cooked. This may take 30 minutes.
Remove from grill and cool for
handling. Strip off the skin and
chop eggplant finely. Add all the
seasonings. Chill thoroughly and
serve on toast.
FAJITAS
1-1/2 lb. flank steak or boned
chicken breasts
¼ tsp. ground coriander
¼ tsp. ground turmeric
1/8 tsp. ground red pepper
1/8 tsp. ground ginger
1 red pepper cut into chunks
1 large banana, cut into chunks
8 small mushrooms
2 tbs. oil
½ cup limejuice
½ tsp. salt
½ tsp. celery salt
¼ tsp. garlic powder
½ tsp. pepper
¼ tsp. oregano
¼ tsp. cumin
1/3 c. smooth peanut butter
Flour tortillas lemon
46
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Grill Recipe Suggestion
continued
CHICKEN TANDOORI STYLE
Marinade ribs for 3 hours. Use
TURKEY
marinade for basting by adding
beer to it. Place pan under the ribs
and baste frequently. To cook ribs
select lean, meaty ribs and
accordion pleat them with your spit.
Slide four prong meat hook down
the length of spit and tighten. At
the beginning of
8 large chicken thighs or
drumsticks
12 lb. turkey
Beer basting sauce:
1 can beer
1 c. plain nonfat yogurt
½ c. lemon juice
2 tsp. salt
12 oz. water
1 stick butter
1 tsp. salt
½ tsp. cayenne
½ tsp. black pepper
½ tsp. crushed garlic
½ tsp. grated ginger
1 tbs. corn oil
1 tsp. pepper
½ tsp. garlic flakes
1 tsp. parsley
the rack and to its center,
penetrate the second rib with the
pointed end of the spit and push it
between the meat. Skip a couple
and continue the process until the
entire rack is accordion pleated.
Fasten the second meat hook into
the rack. Turn your rotisserie
burner on high. Rotis for 50
Thaw the bird completely. Wash
inside out. Securely tie the legs
and wings. Light rotisserie burner.
Turn to high. Combine all the
ingredients for basting sauce in a
shallow pan. Place it under the
turkey 15 to 20 minutes. Cook for
approximately 3 hours. The basting
sauce combined with turkey
Combine all the ingredients in a
large mixing bowl and marinate the
chicken for 8 hours in the
refrigerator. Drain the chicken and
spread on the spit running the rod
on the fleshier side of the bone.
minutes or until done.
Rotis using the rotisserie burner.
Cook on medium high heat for 40
minutes basting occasionally with
the remainder of the marinade
mixture. Serve with sliced onions
and lemon wedges.
PORK ROAST
drippings makes a delicious gravy.
Apple cider vinegar basting sauce:
1 c. apple cider vinegar
6 oz. water
½ stick butter
SPARE RIBS
Salt, pepper, parsley and garlic
seasoning
Marinade:
2 oz. lemon juice
10 lbs. pork roast
1 c. soy sauce
½ c. honey
Time: 1-1/2 hours to 2 hours
½ c. vinegar
Bring pork to room temperature
before placing it on the spit rod.
Place on the rod and test for
balance. Light rotis burner. Turn
control knob to high. Use the
above basting sauce for rotissing.
½ c. dry sherry
2 tsp. chopped garlic
2 tsp. sugar
1 c. water
1 chicken bouillon cube
1 can beer for basting sauce
47
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