This gas grill must be used only outdoors in a well-venꢀlated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.
LD485RB
DO NOT RETURN TO PLACE OF PURCHASE. PLEASE CONTACT 1-866-820-8686 FOR ASSISTANCE.
WE CAN HELP WITH DAMAGED OR MISSING PARTS, ASSEMBLY AND OPERATION QUESTIONS.
WARNING
DANGER
Do not try to light this appliance without
reading the “LIGHTING” instrucꢀons secꢀon of
this manual.
IF YOU SMELL GAS:
• Shut off gas to the appliance.
• Exꢀnguish any open flame.
• Open lid.
Do not store or use gasoline or other flammable
liquids or vapors in the vicinity of this or any
other appliance. An L.P. cylinder not connected
for use must not be stored in the vicinity of
this or any other appliance. If the informaꢀon
in these instrucꢀons is not followed exactly, a
fire or explosion may result, causing property
damage, personal injury or death.
• If odor conꢀnues, keep away from the
appliance and immediately call your gas
supplier or fire department.
Noꢀce to Installer: Leave these instrucꢀons with the grill owner for future reference.
NapoleonApplianceCorp.,
214BayviewDr.,Barrie,Ontario,Canada L4N4Y8 Phone:1-866-820-8686
3194571
N415-0249 OCT 19/11
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3
WARNING! Failure to follow these instrucꢀons could result in property damage, personal injury or
death. Read and follow all warnings and instrucꢀons in this manual prior to operaꢀng grill.
Safe Operaꢀng Pracꢀces
•
This gas grill must be assembled exactly according to the instrucꢀons in the manual. If the grill was store
assembled, you must review the assembly instrucꢀons to conꢁrm correct assembly and perform the
required leak tests before operaꢀng the grill.
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Read the enꢀre instrucꢀon manual before operaꢀng the gas grill.
Under no circumstance should this gas grill be modiꢁed.
Follow lighꢀng instrucꢀons carefully when operaꢀng grill.
Gas must be turned off at the propane cylinder or at the natural gas supply valve when the gas grill is not in use.
Keep children and pets away from hot grill, DO NOT allow children to climb inside cabinet.
Do not leave the grill unaꢂended while in use.
Do not move grill when hot or operaꢀng.
This gas grill must not be installed in or on recreaꢀonal vehicles and/or boats.
This gas grill must only be stored outdoors in a well-venꢀlated area and must not be used inside a building,
garage, screened -in porch or any other enclosed area.
•
Maintain proper clearance to combusꢀbles (16” (410mm) to rear of unit 7” (178mm) to sides). Addiꢀonal
clearance 24” (610mm) is recommended near vinyl siding or panes of glass.
•
•
•
•
At all ꢀmes keep the venꢀlaꢀon openings of the cylinder enclosure free and clear from debris.
Do not operate unit under any combusꢀble construcꢀon.
Do not locate in windy seꢃngs. High winds adversely affect the cooking performance of the gas grill.
When the gas grill is stored indoors, the propane cylinder must be disconnected from the grill and stored
outdoors in a well-venꢀlated area, disconnected cylinders must not be stored in a building, garage or other
enclosed area. Natural gas units must be disconnected from the supply when being stored indoors.
•
Inspect the gas line hose before each use. If there is evidence of excessive abrasion or wear, it must be
replaced before using the gas grill, with a replacement hose assembly speciꢁed by the grill manufacturer.
•
•
•
•
Never store a spare LP gas cylinder under or near this grill.
Never ꢁll the cylinder beyond 80 % full.
Do not aꢂempt to use a cylinder, which is not equipped with a QCC1 type connecꢀon.
Leak test all connecꢀons before iniꢀal use, even if the grill was purchased fully assembled, annually or
whenever any gas component has been replaced.
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Never use natural gas in a unit designed for liquid propane gas.
Never use lighter fluid in a gas grill.
Use charcoal briqueꢂes only with a Napoleon charcoal tray designed for this unit.
Burner controls must be off when turning supply cylinder on.
Do not light burners with lid closed.
Do not operate rear burner with main burners operaꢀng.
The lid is to be closed during the preheat period.
Do not route hose underneath drip pan-proper hose clearance to boꢂom of unit must be maintained.
Clean grease tray and sear plates regularly to avoid build-up, which may lead to grease ꢁres.
Remove warming rack before lighꢀng rear burner. The extreme heat will damage the warming rack.
Ensure sear plates are posiꢀoned properly according to sear plate installaꢀon instrucꢀons.
Do not use side shelves to store lighters, matches or any other combusꢀbles.
Keep gas line away from heated surfaces
Keep any electrical supply cord away from water or heated surfaces.
Inspect infrared burner venturi tube for spider webs and other obstrucꢀons periodically. Clean the tubes
completely if you ꢁnd any such obstrucꢀons.
•
•
The outdoor cooking gas grill and its individual shutoff valve must be disconnected from the gas supply
piping system during any pressure tesꢀng of that system at test pressures in excess of 0.5psi (3.5kPa).
The outdoor cooking gas grill must be isolated from the gas supply piping system by closing its individual
manual shutoff valve during any pressure tesꢀng of the gas supply piping system at test pressures equal to
or less than 1/2 psi (3.5 kPa).
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4
Cylinder Specificaꢀon/Gas Hook Up
This gas barbecue is cerꢀꢁed under Canadian and American Naꢀonal Standards, CSA 1.6-2008 and ANSI
Z21.58a -2008 respecꢀvely for outdoor gas grills and should be installed to conform with local codes. In
absence of local codes, install to the current CAN/CSA-B149.1 Propane Installaꢀon Code in Canada or to the
Naꢀonal Fuel Gas Code, ANSI Z223.1 in the United States.
When installed, the unit must be electrically grounded in accordance with local codes or, in absence of local
codes, with the current CSA C22.1 Canadian electrical code in Canada or the Naꢀonal Electrical Code,
ANSI/NFPA 70 in the United States.
If a roꢀsserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of
local codes, with the current CSA C22.1 Canadian electrical code in Canada or the Naꢀonal Electrical Code,
ANSI/NFPA 70 in the United States.
California Proposiꢀon 65: The burning of gas fuel creates by-products, some of which are on the list as
substances known by the State of California to cause cancer or reproducꢀve harm. When cooking with gas,
always ensure adequate venꢀlaꢀon to the unit, to minimize exposure to such substances.
Propane Cylinder Specificaꢀons
WARNING! If these instrucꢀons are not followed exactly, a fire causing death or serious injury may
occur.
A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a
cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance
with the speciꢁcaꢀons for LP-gas cylinders of the Naꢀonal Standard of Canada, CAN/CSA-b339, Cylinders,
Spheres and Tubes for Transportaꢀon of Dangerous Goods; and Commission, as applicable or the Speciꢁcaꢀons
for LP-Gas Cylinders of the U.S. Department of Transportaꢀon (D.O.T.). This appliance has been designed for
use with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).
The propane cylinder must be provided with a cylinder connecꢀon device compaꢀble with the connecꢀon
for outdoor cooking appliances. The propane cylinder must be provided with a shut-off valve terminaꢀng in
a propane cylinder valve type QCC1, and a safety relief device having direct communicaꢀon with the vapor
space of the cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder shall
include a collar to protect the cylinder valve. The cylinder shall incorporate a listed OPD (overꢁll protecꢀon
device). Do not store a spare LP-gas cylinder under or near this appliance. Never ꢁll the cylinder beyond 80
percent full.
Propane Cylinder Installaꢀon
Cylinder Connecꢀon: Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylinder
fuel valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand ꢀghten clockwise. Do not use
tools. Leak test all joints prior to using the barbecue. A leak test must be performed annually, and each ꢀme a
cylinder is hooked up, or if a part of the gas system is replaced.
•
•
•
•
•
•
Check that the cylinder valve is closed by turning the knob clockwise.
Check that the grill’s burner knobs are in the off posiꢀon.
Open cabinet doors.
Place the cylinder into the tank holder in boꢂom of shelf.
Posiꢀon the cylinder so that the valve faces toward the front of the unit.
Aꢂach regulator hose.
WARNING! Use only the pressure regulator and hose assembly provided with this barbecue. Replacement
pressure regulators and hose assemblies must be specified by the manufacturer. Do not store a spare
propane cylinder on the shelf beneath the barbecue. The regulator must be aꢁached so that no part of the
hose touches the underside of the grill or drippan. A fire will result if these direcꢀons are ignored.
The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type ꢁꢃng. Cylinders
to be used with this unit must be supplied with a QCC1 cylinder valve. A QCC1 cylinder has a posiꢀve seating
connecꢀon, which will not allow gas flow unꢀl a posiꢀve seal has been achieved. It is also equipped with an
excess flow device. In order to aꢂain full flow to the grill, the valves must be in the off posiꢀon when the cylinder
valve is turned on.
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5
Natural Gas Hook-Up
This natural gas grill is supplied with a 10ſt supply hose (complete with a quick disconnect) designed for natural
gas and cerꢀꢁed for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water
column. Piping and valves upstream of the quick disconnect are not supplied. The installaꢀon must comply
with CAN B149.1 Natural Gas and Propane installaꢀon code in Canada, or to the Naꢀonal Fuel Gas Code,
ANSI Z223.1 in the United States. The gas supply pipe must be sufficiently sized to supply the BTU/h speciꢁed
on the raꢀng plate, based on the length of the piping run. The quick disconnect must not be installed in an
upward direcꢀon and a readily accessible manual shut-off valve must be installed upstream of, and as close to,
the quick disconnect as is feasible. The flared end of the hose must be connected to the ꢁꢃng on the end of
the flex tube as illustrated in the Natural Gas Hose Aꢂachment diagram. Tighten using two wrenches. (Do not
use thread sealer/pipe dope.) These connecꢀons must be made by a licensed gas installer. Leak test all joints
prior to using the gas grill.
WARNING!
•
The installaꢀon must be performed by a licensed gas ꢁꢂer, and all connecꢀons must be leak tested before
operaꢀng the grill.
•
•
•
•
Do not route hose underneath drip pan.
Do not route hose between space in boꢂom shelf and back panel.
Do not route hose over top of back panel.
Ensure all hose connecꢀons are ꢀghtened using two wrenches. Do not use teflon tape or pipe dope on
any hose connecꢀon.
•
•
Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a ꢁre.
Do not use enclosure to store excess hose, as there is a greater chance of the hose contacꢀng a hot surface,
it may melt and leak causing a ꢁre.
•
Leak test all the connecꢀons using a soap and water soluꢀon, as per the leak tesꢀng instrucꢀons found in
the this manual.
Leak Tesꢀng Instrucꢀons
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part
of the gas system is replaced.
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are
in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to
property, serious bodily injury, or death.
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced
or serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng
Diagram for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,
manifolds and valves.
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended
by the Napoleon Customer Care department and have the grill inspected by a cerꢀꢁed gas installer.
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected
by a cerꢀꢁed gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.
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Lighꢀng Instrucꢀons
Leſt
Burner
Rear
Centre
Right
Burner
Burner Burner
Off Posiꢀon
WARNING! Ensure all burner controls are in the off posiꢀon. Turn on the gas supply valve.
WARNING! Open lid
Main Tube Burner
Lighꢀng
Rear Burner Lighꢀng
(If equipped)
Side Burner Lighꢀng
(If equipped)
1. Open grill lid.
1. Open grill lid.
1. Open/Remove side burner cover.
2. Push and turn any main burner
knob slowly to the ’hi’ posiꢀon. This
acꢀon will ignite the pilot flame which
will in turn light the selected burner. If
the pilot lights, conꢀnue to push down
on the control knob unꢀl the burner
lights and then release.
2. Remove the warming rack
2. Push and turn side burner control
to high posiꢀon.
3. If the pilot does not ignite, then
immediately turn the control knob
back to the ‘off posiꢀon and repeat
step 1 several ꢀmes.
3. Clip a match into the supplied
lighꢀng rod. Hold a lit match to
right end ports of rear burner. Turn
rear burner to high.
3. Press and hold
igniter buꢂon unꢀl burner lights, or
light by match
.
4. If the pilot and burner will not
ignite within 5 seconds, turn the
control knob to the ‘off’ posiꢀon and
wait 5 minutes for any excess gas to
dissipate. Either repeat steps 1 and 2
or light with a match.
4. If the burner will not ignite within
5 seconds, turn the control knob to
the ‘off’ posiꢀon and wait 5 minutes
for any excess gas to dissipate. Either
repeat steps 2 and 3 or light with a
match.
WARNING! The propane cylinder is equipped with an excess flow device. Unless all burners are turned
off prior to turning the cylinder on, only small flames and low heat will be achievable.
WARNING! Do not use the rear burner (roꢀsserie burner) with the main burners operaꢀng.
WARNING! If lighꢀng the unit with a match, clip the match into the supplied lighꢀng rod.
Hold the lit match down through the grill and sear plate while turning the
corresponding burner valve to high.
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7
Operaꢀng The Grill
Iniꢀal Lighꢀng: When lit for the ꢁrst ꢀme, the gas grill emits a slight odor. This is a normal temporary condiꢀon
caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur
again. Simply run the main burners on high for approximately one-half hour.
Main Burner Use: When searing foods, we recommend preheaꢀng the grill by operaꢀng all main burners
in the high posiꢀon with the lid closed for approximately 10 minutes. Food cooked for short periods of ꢀme
(ꢁsh, vegetables) can be grilled with the lid open. Cooking with the lid closed will ensure higher, more even
temperatures that can reduce cooking ꢀme and cook meat more evenly. Food that has a cooking ꢀme longer
than 30 minutes, such as roasts, can be cooked indirectly (with the burner lit opposite to the food placement).
When cooking very lean meats, such as chicken breasts or lean pork, the grids can be oiled before pre-heaꢀng
to reduce sꢀcking. Cooking meat with a high degree of fat content can create flare-ups. Either trim the fat or
reduce temperatures to inhibit this. Should a flare-up occur, move food away from the flames and reduce the
heat. Leave the lid open. See Your All Season Grill cookbook by Napoleon for more detailed instrucꢀons.
Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used for
searing or for foods that do not require prolonged cooking ꢀmes such as hamburgers, steaks, chicken pieces,
or vegetables. The food is ꢁrst seared to trap-in the juices and flavor, and then the temperature is lowered to
ꢁnish cooking the food to your preference.
Indirect Cooking: With one or more burners operaꢀng, place food to be cooked on the grill over a burner that
is not operaꢀng. The heat circulates around the food, cooking slowly and evenly. Cooking with this method is
much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts, chickens
or turkeys, but can also be used for cooking foods that are prone to flare-ups or for smoking foods. Lower
temperatures and slower cooking ꢀmes result in tender foods.
Rear Burner Use (If Equipped): Remove the warming rack prior to use. Cooking grids should also be removed
if they interfere with the roꢀsserie. The rear burner is designed to be used in conjuncꢀon with the roꢀsserie
kit (included with most rear burner units) available from your dealer. See the roꢀsserie kit assembly instrucꢀons.
To use the counterbalance - remove the roꢀsserie motor from the gas grill. Place the spit with meat being
cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten
the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out to balance the
load and ꢀghten in place. Re-install the motor and begin cooking. Place a metal dish underneath the meat to
collect drippings for basꢀng and naturally delicious gravy. Basꢀng liquid may be added as required. To seal in
juices, ꢁrst operate rear burner on high unꢀl brown, then reduce the heat to thoroughly cook foods. Keep the
lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender
on the inside. For example, a 3 pound chicken on the roꢀsserie will be done in approximately 1½ hours on
medium to high. See ‘Your all Season Grill’ cookbook by Napoleon for more detailed instrucꢀons.
WARNING! Barbecue sauce and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill
components unless cleaned regularly. When finished cooking disassemble roꢀsserie components, wash
thoroughly with warm soapy water and store indoors.
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8
Maintenance / Cleaning Instrucꢀons
We recommend this gas grill be thoroughly inspected and serviced annually by a qualiꢁed service person.
WARNING! Always wear protecꢀve gloves and safety glasses when cleaning your grill.
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool.
Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where
cleaning soluꢀons will not harm decks, lawns, or paꢀos. Do not use oven cleaner to clean any part of this
gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce
and salt can be corrosive and will cause rapid deterioraꢀon of the gas grill components unless cleaned
regularly.
Note: Stainless steel tends to oxidize or stain in the presence of chlorides and sulꢁdes, parꢀcularly in coastal
areas and other harsh environments, such as the warm, highly humid atmosphere around pools and hot tubs.
These stains could be perceived as rust, but can be easily removed or prevented. To provide stain prevenꢀon
and removal, wash all stainless steel surfaces every 3-4 weeks or as oſten as required with fresh water and/or
stainless steel cleaner.
WARNING! Turn off the gas at the source and disconnect the unit before servicing. To avoid
the possibility of burns, maintenance should be done only when the grill is cool. A leak test must
be performed annually and whenever any component of the gas train is replaced or gas smell is
present.
Combusꢀon Air Adjustment: (This must be done by a qualiꢁed gas installer.) The air shuꢂer is factory set and
should not need adjusꢀng under normal condiꢀons. Under extreme ꢁeld condiꢀons, adjustments might be
required. When the air shuꢂer is adjusted correctly the flames will be dark blue, ꢀpped with light blue and
occasionally yellow.
•
•
With too liꢂle air flow to the burner, the flames are lazy yellow and can produce soot.
With too much air flow, the flames liſt erraꢀcally and can cause difficulꢀes when lighꢀng.
Adjusꢀng the air shuꢂer:
1. Remove cooking grids and sear plates and leave lid open.
2. Loosen air-shuꢂer lock screw located at the mouth of the burner and open or close air shuꢂer as required.
The normal opening seꢃngs are:
Main Tube Burner
Propane 5/32” (4mm)
Natural 5/32” (4mm)
*Infra-Red burners have no air adjustment.
3. Light the burners and set to high. Visually inspect burner flames. When the shuꢂers are set correctly, turn
burners off, ꢀghten locking screws, and replace removed parts. Ensure that the insect screens are installed.
Burner
Burner Port
Light Blue
Yellow Tipping
Dark Blue
Approximately
1/2” (13mm)
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9
Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the
pre-heaꢀng period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) will
discolor permanently from regular usage due to the high temperature of the cooking surface.
Cast Iron Cooking Grids: The cast iron cooking grids supplied with your new grill offer superior heat retenꢀon
and distribuꢀon. By regularly seasoning your grids you are adding a protecꢀve coaꢀng, which will aid in resisꢀng
corrosion and increase your grids non-sꢀck capabiliꢀes.
First Time Use: Wash the cooking grids by hand with mild dish soap and water to remove any residue from
the manufacturing process (never wash in a dish washer). Rinse thoroughly with hot water and dry completely
with a soſt cloth. This is important to avoid moisture from entering the cast iron.
Seasoning: Using a soſt cloth, spread VEGETABLE SHORTENING over the enꢀre grid surface ensuring all grooves
and corners are covered. Do not use salted fats such as buꢂer or margarine. Pre-heat your grill for 15 minutes,
then place the seasoned cooking grids in the grill. Turn the burner control knobs to medium with the lid
closed. Allow the cooking grids to heat for approximately one-half hour. Turn all the burners to the “OFF”
posiꢀon and turn the gas off at the source. Let the cooking grids stand unꢀl cool. This procedure should be
repeated several ꢀmes throughout the season, although it is not required for daily use (follow daily usage
procedure below).
Daily Usage: Before pre-heaꢀng, and cleaning with a brass wire grill brush, coat the enꢀre top surface of the
cooking grids with VEGETABLE SHORTENING. Pre-heat the grill and then brush away any unwanted residue
with a brass wire brush.
Stainless Steel Cooking Grids: (upgrade kit available - see replacement parts list). Stainless steel cooking grids
are durable and corrosion resistant. They require less seasoning and maintenance than cast iron cooking grids.
It is recommended that you follow the daily usage procedure listed above although you may ꢁnd pre-heaꢀng
and cleaning your grids with a wire brush is sufficient for your grilling needs.
Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance
will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel cleaner available
from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, especially the printed
porꢀon of the control panel or the prinꢀng will gradually rub off.
Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from
the casꢀng sides and underneath the lid. Scrape the sear plates with a puꢂy knife or scraper, and use a wire
brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass wire brush.
Sweep all debris from inside the gas grill into the drip pan.
Drip Pan: Accumulated grease is a ꢁre hazard. Clean the drip pan frequently (every 4 – 5 uses or as oſten as
required) to avoid grease buildup. Grease and excess drippings pass through to the drip pan, located beneath
the gas grill and accumulate in the disposable grease tray below the drip pan. To access the disposable grease
tray or to clean the drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil,
sand or any other material as this could prevent the grease from flowing properly. The pan should be scraped
out with a puꢂy knife or scraper. Replace the disposable grease tray every 2 – 4 weeks, depending on gas grill
usage. For supplies, see your Napoleon Gas Grill dealer.
Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless
steel parts of your Napoleon Grill. Doing so will scratch the ꢁnish. Exterior grill surfaces should be cleaned with
warm soapy water while the metal is sꢀll warm to the touch. To clean stainless surfaces, use a stainless steel or
a non-abrasive cleaner. Always wipe in the direcꢀon of the grain. Over ꢀme, stainless steel parts discolor when
heated, usually to a golden or brown hue. This discoloraꢀon is normal and does not affect the performance of
the grill. Porcelain enamel components must be handled with addiꢀonal care. The baked-on enamel ꢁnish is
glass-like, and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.
WARNING! Hose: Check for abrasions, melꢀng, cuts, and cracks in the hose. If any of these condiꢀons
exist, do not use the gas grill. Have the part replaced by your Napoleon Gas Grill dealer or qualified gas
installer.
Tube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive
environment can cause surface corrosion to occur. This can be removed with a brass wire brush.
CAUTION! Beware of Spiders.
Spiders and insects are aꢂracted to the smell of propane and natural gas. The burner is equipped with an
insect screen on the air shuꢂer, which reduces the likelihood of insects building nests inside the burner but
does not enꢀrely eliminate the problem. A nest or web can cause the burner to burn with a soſt yellow or
orange flame or cause a ꢁre (flashback) at the air shuꢂer beneath the control panel. To clean the inside of the
burner, it must be removed from the gas grill: Remove the screw that aꢂaches the burner to the back wall.
Slide the burner back and upwards to remove. Cleaning: Use a flexible venturi tube brush to clean the inside
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10
of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve
oriꢁces for blockages. Burner ports can close over ꢀme due to cooking debris and corrosion, use an opened paperclip
or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless
drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the
burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill
is for burner ports only, not for the brass oriꢁces (jets) which regulate the flow into the burner. Take care not to
enlarge the holes. Ensure the insect screen is clean, ꢀght, and free of any lint or other debris.
Reinstallaꢀon: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when
installing.
WARNING! When reinstalling the burner aſter cleaning it is very
important that the valve/orifice enters the burner tube before lighꢀng your
gas grill. If the valve is not inside the burner tube a fire or explosion could
occur.
Aluminum Casꢀngs: Clean casꢀngs periodically with warm soapy water. Aluminum will not rust, but high
temperatures and weathering can cause oxidaꢀon to occur on aluminum surfaces. This appears as white spots
on the casꢀngs. To reꢁnish these areas, clean ꢁrst and sand lightly with ꢁne sandpaper. Wipe the surface to
remove any residue and paint with high temperature barbecue paint. Protect surrounding areas from over-spray.
Follow the manufacture’s direcꢀons for curing.
Troubleshooꢀng
Problem
Possible Causes
Soluꢀon
Low heat / Low flame
when valve turned to
high.
For propane - improper lighꢀng procedure.
Ensure lighꢀng procedure is followed
carefully. All gas grill valves must be in the
off posiꢀon when the tank valve is turned
on. Turn tank on slowly to allow pressure
to equalize. See lighꢀng instrucꢀons.
For natural gas - undersized supply line.
For both gases - improper preheaꢀng.
Pipe must be sized according to
installaꢀon code.
Preheat grill with both main burners on
high for 10 to 15 minutes.
Excessive flare-ups/
uneven heat.
Sear plates installed incorrectly.
Improper preheaꢀng.
Ensure sear plates are installed with the
holes towards the front and the slots on
the boꢂom. See assembly instrucꢀons.
Preheat grill with both main burners on
high for 10 to 15 minutes.
Excessive grease and ash build on sear plates
and in drip pan.
Clean sear plates and drip pan regularly.
Do not line pan with aluminum foil. Refer
to cleaning instrucꢀons.
Burners burn with yellow Possible spider web or other debris, or
Thoroughly clean burner by removing.
See general maintenance instrucꢀons.
Open air shuꢂer slightly according to
combusꢀon air adjustment instrucꢀons.
(This must be done by a qualiꢁed gas
installer.)
flame, accompanied by
the smell of gas.
improper air shuꢂer adjustment.
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Problem
Possible Causes
Soluꢀon
Flames liſt away from
burner, accompanied
by the smell of gas, and
possibly difficulꢀes in
lighꢀng.
Improper air shuꢂer adjustment.
Close air shuꢂer slightly according to
combusꢀon air adjustment instrucꢀons.
(This must be done by a qualiꢁed gas
installer.)
Humming regulator.
Normal occurrence on hot days.
This is not a defect. It is caused by internal
vibraꢀons in the regulator and does not
affect the performance or safety of the
gas grill. Humming regulators will not be
replaced.
Burners will not cross
light each other.
Plugged ports at back of burner.
Grease build-up on inside surfaces.
Clean burner ports. See burner
maintenance instrucꢀons.
“Paint” appears to be
peeling inside lid or hood.
This is not a defect. The ꢁnish on the lid
and hood is porcelain, and will not peel.
The peeling is caused by hardened grease,
which dries into paint-like shards, that
flake off. Regular cleaning will prevent this.
See cleaning instrucꢀons.
Infrared burner (if
Ceramic ꢀles overloaded with grease drippings Turn burner off and allow to cool for at
equipped) flashes back
(during operaꢀon the
burner abruptly makes
a loud “whoosh” sound,
followed by a conꢀnuous
blow-torch type sound
and grows dim.)
and build-up. Ports are clogged.
least two minutes. Relight burner and
burn on high for at least ꢁve minutes or
unꢀl the ceramic ꢀles are evenly glowing
red.
Burner overheated due to inadequate
venꢀlaꢀon (too much grill surface covered by
griddle or pan.)
Ensure that no more than 75% of the
grill surface is covered by objects or
accessories. Turn burner off and allow to
cool for at least two minutes, then relight.
Cracked ceramic ꢀle.
Allow burner to cool and inspect very
closely for cracks. If any cracks are found,
contact your authorized Napoleon dealer
to order a replacement burner assembly.
Leaking gasket surrounding the ceramic ꢀle, or
a weld failure in the burner housing.
Contact your authorized Napoleon dealer
for instrucꢀons on ordering a replacement
burner assembly.
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KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.
Ordering Replacement Parts
Warranty Informaꢀon
MODEL:
DATE OF PURCHASE:
SERIAL NUMBER:
(Record informaꢀon here for easy reference)
Before contacꢀng the Customer Care Department, check the NAC Website for more extensive cleaning,
the factory directly for replacement parts and warranty claims. Our Customer Care Department is available
between 9 AM and 5 PM (Eastern Standard Time) at 1-866-820-8686 or fax at 1-705-727-4282. To process a
claim, we must be provided with the following informaꢀon:
1. Model and serial number of the unit.
2. Part number and descripꢀon.
3. A concise descripꢀon of the problem (‘broken’ is not sufficient).
4. Proof of purchase (photocopy of the invoice).
In some cases the Customer Care Representaꢀve could request to have the parts returned to the factory for
inspecꢀon before providing replacement parts. These parts must be shipped prepaid to the aꢂenꢀon of the
Customer Care Department with the following informaꢀon enclosed:
1. Model and serial number of the unit.
2. A concise descripꢀon of the problem (‘broken’ is not sufficient).
3. Proof of purchase (photocopy of the invoice).
4. Return Authorizaꢀon Number - provided by the Customer Care Representaꢀve.
Before contacꢀng customer care, please note that the following items are not covered by the warranty:
•
•
•
•
•
Costs for transportaꢀon, brokerage or export duꢀes.
Labor costs for removal and reinstallaꢀon.
Costs for service calls to diagnose problems.
Discoloraꢀon of stainless steel parts.
Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).
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CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses
for your protecꢀon. Although we make every effort to make the assembly process as problem free and
safe as possible, it is characterisꢀc of fabricated steel parts that the edges and corners might be sharp and
could cause cuts if handled incorrectly.
Geꢁng Started
1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components
packed inside. Use the parts list to ensure all necessary parts are included.
2. Do not destroy packaging unꢀl the grill has been fully assembled and operates to your saꢀsfacꢀon.
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or
damaged while assembling.
4. Most stainless steel parts are supplied with a protecꢀve plasꢀc coaꢀng that must be removed prior to
using grill.
5. Follow all instrucꢀons in the order that they are laid out in this manual.
6. Two people are required to liſt the grill head onto the assembled cart.
If you have any quesꢀons about assembly or grill operaꢀon, or if there are damaged or missing parts please
call our Customer Care Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).
TOOLS REQUIRED FOR ASSEMBLY (tools not included)
3/8 (10mm)
Wrench,
Flat and Philips
screwdrivers
Pliers
Hammer
ratchet or driver
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14
1 X N430-0002
1. Magnet Installaꢀon
Snap magnet into slot in front of boꢂom shelf.
3/8”(10mm) 7/16”(11mm)
16 X N570-0073 (1/4-20 X 3/8”)
16 X N450-0027 (1/4-20)
2. Caster/Bracket Installaꢀon
Aꢂach (4) casters, using (4) ¼ -20 x 3/8” screws and (4) ¼ -20 lock nuts for each caster. Aꢂach brackets under front casters
as illustrated. Tighten securely.
non relvolving caster- leſt side
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Propane Only
3. Propane Tank Ring Installaꢀon
Insert propane tank ring into slots in boꢂom of shelf as shown. Fold tabs over to secure in place.
3/8”(10mm)
4 x N570-0080 (#14 x 1/2”)
4. Leſt and Right Cart Panel Installaꢀon
Install end cart panels ensuring slots in panel are to the top, rest panel on boꢂom shelf and line up holes. Fasten using
(4) #14 x 1/2” screws.
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16
6 x N570-0080 (#14 x 1/2”)
3/8”(10mm)
5. Rear Cart Panel Installaꢀon
Fit rear cart panel between the two end panels; ensure large hole in panel is to the boꢂom right corner as illustrated. Fasten
using (6) #14 x 1/2” screws, three on each side.
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1 x N570-0080 (#14 x 1/2”)
3/8”(10mm)
6. Tank Inhibitor Bracket / Propane Tank Mount Installaꢀon
Insert tank inhibitor bracket into slot in rear panel as illustrated. Fasten to boꢂom panel using (1) #14 x 1/2” screw. Clip top
propane tank mount into slots in back panel. Insert one end at a ꢀme, gently bending wire. (When not in use tank mount
will lay flat against back panel).
Propane Only
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4 x N570-0080 (#14 x 1/2”)
3/8”(10mm)
1 X N430-0002
7. Front Cabinet Support Installaꢀon
Fasten top rail assembly to the front of side panels using (4) #14 x 1/2” screws. For ease of installaꢀon start all screws
before ꢀghtening completely. Snap magnet into place as shown.
4 x N570-0080 (#14 x 1/2”)
3/8”(10mm)
8. Heat Shield Installaꢀon
Aꢂach heat shield using (4) #14 x 1/2» screws. Aꢂach one end under lip of back panel and other end to underside of front
cabinet support.
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19
4 x N570-0091 (1/4-20 X 1/2”)
3/8”(10mm)
9. Grill Head Installaꢀon
PROPANE ONLY – To avoid assembly difficulꢀes, prior to mounꢀng the grill head, remove zip ꢀe holding regulator up under
control panel. This was installed at the factory to protect the regulator hose during shipping and is no longer required.
(Take care when removing the ꢀe not to damage the hose). Ensure the regulator drops into the small opening, between the
tank heat shield and the right side of the cabinet.
Liſt grill head and place on assembled cart, lining up holes in top of side cart panels with holes in boꢂom of base. Fasten
from inside using (4) 1/4-20 x 1/2” screws, two per side.
Two people are required for this step.
Correct Assembly
Incorrect Assembly
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20
2 x N570-0073 (1/4-20 X 3/8”)
3/8”(10mm)
10. Roꢀsserie Mount Installaꢀon
Install roꢀsserie mount bracket to leſt side of barbecue as shown using (2) 1/4 – 20 x 3/8” screws.
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21
8 x N570-0076 (#8 X 1/2”)
4 x N570-0013 (#8 X 5/8”)
11. Side Shelf Assembly
Peel the protecꢀve coaꢀng from the side shelf. Insert the top of the side shelf into the end cap engaging the edge of the
shelf under the ribs in the end cap as illustrated. Push the boꢂom tabs into the end cap and line up holes. Aꢂach the end
cap to the side shelf using (4) #8 x 1/2” screws per shelf. On the underside of the side shelf fasten the end cap using (2) #8 x 5/8”
screws one on either end.
Engage edge of shelf under ribs in end cap
N570-0013 (#8 X 5/8”)
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22
4 x N570-0082 (1/4-20 X 5/8”)
4 x N735-0001 (insulated washer)
3/8”(10mm)
12. Side Shelf Installaꢀon
Insert (4) 1/4 - 20 x 5/8” screws through the washers into the threaded holes in the side of the base; do not ꢀghten all the
way. Slide the assembled side shelf over the screw heads and ꢁnish ꢀghtening.
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2 x N485-0016 (1 1/4” top pivot pin)
2 x N485-0017 (7/8” boꢂom pivot pin)
3/8”(10mm)
4 x N570-0099 (#14 x 3/4”) 4 x N340-0007 (tool hook)
13. Door Assembly
Install the door handle onto the front of the door and the tool hooks onto the back of the door using (2) #14 x 3/4” screws
per door. Press the door pivot pins into the holes in the top and boꢂom of each door as illustrated gently tapping with a
hammer.
1 1/4”
TOP
BOTTOM
7/8”
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24
2 x N105-0011 (door bushing)
2 x N160-0022 (pivot pin clip)
14. Cabinet Door Installaꢀon
First direct the pivot pin into the hole in the underside of the front cabinet support and then lower the door into the bushing in
the boꢂom shelf. Once secure, snap the top pivot pin clip over the top pivot pin as illustrated.
1
Bushing
2
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25
15. Sear Plate Installaꢀon
Insert sear plates into base, posiꢀon one over each tube burner with slots down to allow drippings to travel through.
16. Grids and Warming Rack Installaꢀon
Posiꢀon grids and warming rack into base as shown. Rest warming rack on brackets inside hood and grids on front and back
lip of base.
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26
17. Grease Tray and Holder Installaꢀon
Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray
into the grease tray holder.
disposable grease tray
18. Drip Pan Installaꢀon
Slide drip pan into rear of base as shown. Ensure dip pan rides along rails on boꢂom of base.
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27
Roꢀsserie Kit Assembly Instrucꢀon
(opꢀonal)
Assemble roꢀsserie kit components as shown.
Ensure stop bushing is
ꢀghtened on the inside
of hood casꢀng.
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28
1 x N640-0001
Propane Only – Proper Hose Connecꢀon
Ensure the regulator drops into the
small opening, between the tank heat
shield and the right side of the cabinet.
Clip hose to
side panel using
hose retainer
clip supplied.
Propane Only – Improper Hose Connecꢀon
WARNING – FIRE HAZARD
The regulator must be aꢁached so that no
part of the hose touches the underside of
the grill or drip pan. A fire will result if these
direcꢀons are ignored.
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29
3/4”(19mm)
1 x N640-0001
Natural Gas Only – Proper Hose Connecꢀon
WARNING! The installaꢀon must be performed by a licensed gas fiꢁer, and all connecꢀons must be
leak tested before operaꢀng the grill. Do not use pipe dope or teflon tape on this connecꢀon. Tighten the
connecꢀon with two wrenches.
Clip hose to side panel
using hose retainer clip
supplied.
Bushing is pre-installed at factory.
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Natural Gas Only – Improper Hose Connecꢀon
WARNING – FIRE HAZARD
WARNING! Do not route hose underneath drip pan.
WARNING! Do not route hose over top of rear panel.
WARNING! Ensure the hose does not contact any high temperature surfaces, or it may melt and leak
causing a fire.
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31
Leak Tesꢀng Instrucꢀons
WARNING! A leak test must be performed annually and each ꢀme a cylinder is hooked up or if a part
of the gas system is replaced.
WARNING! Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in
the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property,
serious bodily injury, or death.
Leak tesꢀng: This must be done before iniꢀal use, annually, and whenever any gas components are replaced
or serviced. Do not smoke while performing this test, and remove all sources of igniꢀon. See Leak Tesꢀng
Diagram for areas to check. Turn all burner controls to the off posiꢀon. Turn gas supply valve on.
Brush a half-and-half soluꢀon of liquid soap and water onto all joints and connecꢀons of the regulator, hose,
manifolds and valves.
Bubbles will indicate a gas leak. Either ꢀghten the loose joint or have the part replaced with one recommended
by the Napoleon Customer Care department and have the grill inspected by a cerꢀꢁed gas installer.
If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected
by a cerꢀꢁed gas installer or dealer. Do not use the grill unꢀl the leak has been corrected.
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32
Parts List
Part #
Item
1
Descripꢀon
485RB
N135-0038G
N135-0039G
N335-0050
N585-0066
N510-0010
N685-0006
N385-0129
W450-0005
N010-0652
N080-0252G
N570-0015
N570-0073
N735-0003
N570-0080
N570-0013
N520-0028K
N475-0270K
N035-0101
N570-0093
N450-0032
N035-0102K
N200-0093S
N570-0008
N475-0269K
N035-0100
N475-0298
N305-0063
N370-0597
N305-0057K
N080-0250
N100-0036
N215-0008
N010-0501-M08
N735-0001
N570-0082
N010-0721-SV1SG
N120-0020-GY0TX
N570-0076
N380-0011B
N051-0006
N010-0718
N010-0719
N120-0011
N585-0065
N035-0103K
N120-0012
N325-0062
N475-0292
N655-0124-GY1SG
lid side casꢀng leſt
lid side casꢀng right
stainless steel lid insert
lid heat shield
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
ac
x
x
x
x
x
x
x
x
x
x
x
x
P
n
x
x
x
x
x
x
x
2
3
4
5
black silicone lid bumper
temperature gauge
NAPOLEON logo
logo spring clips
6
7
8
9
lid handle
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
lid handle cover
lid pivot screw
1/4-20 x 3/8" screw
1/4" lockwasher
#14 x 1/2" screw
#8 x 5/8" screw
warming rack
base insert right
base side right
screw M4 x 8mm"
M4 lock nut
base insert rear
rear corner cover base
#8 x 1/2" screw
base insert leſt
base side leſt
roꢀsserie mount
cooking grids - cast iron
cooking grids - stainless steel upgrade kit
sear plate
28
29
30
31
32
33
34
35
36
37
38
39
40
main burner support
main burner
grease deflector base
drip pan
insulated washer
1/4-20 x 5/8" screw
side shelf
end cap side shelf
#8 x 1/2" screw
control knob
control knob bezel
manifold assembly c/w valves
manifold assembly c/w valves
end cap control panel leſt
base heat shield
base insert front
end cap control panel right
handle door
41
42
43
44
45
46
47
control panel
front cabinet support
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33
Parts List
Item
48
Part #
Descripꢀon
485RB
N475-0183-GY1SG
N160-0014
N185-0001
N710-0062
N080-0202-M05
N475-0271-GY1SG
N160-0015
N080-0254S
N120-0019-GY0TX
N475-0293-SV1SG
N105-0011
N570-0099
N570-0073
N450-0027
N080-0212S
N130-0013
N130-0012
N585-0064P
N590-0147-GY1SG
N430-0002
N255-0027
N720-0044
N655-0094P
N160-0022
N340-0007
N530-0003
N345-0001
N640-0001
N105-0013
N570-0100
N570-0091
N570-0092
N485-0016
N485-0017
N380-0019B
N051-0008
N570-0013
N370-0585
64485
leſt/right side panel cabinet enclosure
grease tray holder
grease tray foil
x
49
x
50
x
grease tray aluminium
cross light bracket
rear cart panel
ac
x
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
x
propane tank clip
propane tank inhibitor bracket
door end cap
p
p
x
door panel
x
door bushings
x
#14 x 3/4" screw
x
1/4-20 x 3/8" screw
locking nut 1/4-20
stabilizer brackets
non revolving caster
revolving caster
x
x
x
x
x
heat shield
x
boꢂom shelf
x
magneꢀc catch
x
union ꢁꢃng 3/8" - 3/8"
manifold flex connector
tank ring support
clip door pivot pin
tool hook
x
x
p
x
x
1-outlet regulator
10ſt n/g hose c/w quick disconnect
hose retainer clip
bushing
p
n
x
73
74
75
76
77
78
79
80
81
82
x
#8 X 1/2" screw
x
1/4-20 x 1/2" screw -sharp
10-24 x 1/4" screw
pivot pin door top
pivot pin door boꢂom
control knob
x
x
x
x
x
control knob bezel
#8 X 5/8" screw
x
x
main assembly blister pack
roꢀsserie kit
x
ac
ac
ac
ac
ac
63488
vinyl cover
56018
stainless steel griddle
charcoal tray
67731
62007
replacement grease trays foil (5 pieces)
p - propane units only
n - natural gas units only x - standard
ac - accessory
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35
FAX TO: 705 727 4282
ACCESSORIES & PARTS ORDER FORM
PLEASE PRINT CLEARLY
CONTACT NAME:______________________________________________________________________
SHIP TO :_____________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
TEL :_________________________________
FAX :______________________________
EMAIL: __________________________________________________________________
VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________
SIGNATURE:_____________________________________________________________________________
QUANTITY
PART NUMBER
DESCRIPTION
TAXES MAY APPLY
SHIPPING EXTRA
IF CONFIRMATION IS REQUIRED PLEASE INCLUDE A FAX NUMBER OR EMAIL ADDRESS
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