ASSEMBLY USE AND CARE MANUAL
THIS GRILL MUST ONLY BE USED OUTDOORS IN A WELL-VENTILATED SPACE
RETAIN THIS MANUAL FOR FUTURE REFERENCE
OUTDOOR CHARCOAL GRILL
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.
M605RBCSS
MIRAGE 605 CHARCOAL GRILL
WARNING
DANGER
Burning charcoal gives off carbon
monoxide. Do not burn charcoal inside
homes, garages, tents, vehicles or any
enclosed areas.
Do not try to light this appliance
without reading the “LIGHTING”
instrucꢀon secꢀon of this manual.
WARNING! Failure to follow these instrucꢀons exactly could result in a fire causing serious injury or death.
NapoleonApplianceCorp.,
214BayviewDr.,Barrie,Ontario,Canada L4N4Y8 Phone:(705)726-4278
N415-0176 -GB-FR JULY 13/11
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3
WARNING! Failure to follow these instrucꢀons could result in property damage, personal injury or
death. Read and follow all warnings and instrucꢀons in this manual prior to operaꢀng grill.
Safe Operaꢀng Pracꢀces
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Read the enꢁre instrucꢁon manual before operaꢁng the grill.
Under no circumstance should this grill be modified.
Follow lighꢁng instrucꢁons carefully when operaꢁng grill.
Do not light charcoal with lid closed.
Do not lean over grill when lighꢁng.
Prior to lighꢁng rear chamber (burner) it must be in posiꢁon on the brackets inside of the hood.
Do not use gasoline, alcohol, or other highly volaꢁle ꢂuids to ignite charcoal. Use ONLY charcoal starter
ꢂuid approved for lighꢁng charcoal. Make sure that any ꢂuids that have drained through the boꢀom of
the grill are removed before lighꢁng the charcoal.
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Charcoal starter ꢂuid should never be added to hot or even warm coals.
Aſter use and before lighꢁng, charcoal starter ꢂuid should be capped and stored a safe distance away from
the grill, at least 25 feet.
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Keep children and pets away from hot grill, DO NOT allow children to climb inside cabinet.
Do not leave the grill unaꢀended while in use.
Do not move grill when hot or operaꢁng.
This grill must not be installed in or on recreaꢁonal vehicles and/or boats.
This grill must only be stored outdoors in a well-venꢁlated area and must not be used inside a building,
garage, screened in porch, gazebo or any enclosed area.
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Maintain proper clearance to combusꢁbles (16” to rear of unit 7” to sides). This clearance is also
recommended near vinyl siding or panes of glass.
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At all ꢁmes keep the venꢁlaꢁon openings of the enclosure free and clear from debris.
Do not place hands inside grill when adjusꢁng charcoal tray. Keep hands and fingers away from the liſting
mechanism at all ꢁmes.
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Do not operate unit under any combusꢁble construcꢁon.
Do not operate this grill under any overhead construcꢁon such as roof coverings, carports, awnings or overhangs.
Do not locate in windy seꢃngs. High winds adversely affect the cooking performance of the grill.
The lid is to be closed during the preheat period.
The ash/grease tray must be in place when using the grill.
Clean the ash/grease tray regularly to avoid build-up, which may lead to grease fires.
Do not use the side shelves to store lighters, matches or any other combusꢁbles.
The grill should be on level ground at all ꢁmes.
Do not use water to control ꢂare-ups or exꢁnguish coals, as it may damage your grill’s finish.
To control ꢂare-ups, slightly close the vents on your grill. To completely exꢁnguish coals/fire, close all
vents and lid completely.
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Use proper grilling tools with long, heat-resistant handles.
Use barbecue miꢀs or hot pads to protect hands while cooking or adjusꢁng the vents.
Do not remove ashes from grill unꢁl all charcoal is completely burned out and fully exꢁnguished. Allow
ample ꢁme to cool.
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Remaining coal and ashes are to be removed from grill and stored in a non-combusꢁble metal container.
Allow to remain in metal container 24 hours before disposing of.
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Keep electrical supply cords away from water or heated surfaces.
Always use this grill in accordance with local codes.
California Proposiꢀon 65: The burning of charcoal creates by-products, some of which are on the list as
substances known by the State of California to cause cancer or reproducꢁve harm. When cooking with
charcoal, always ensure adequate venꢁlaꢁon to the unit, to minimize exposure to such substances.
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4
Lighꢀng Instrucꢀons
DIRECT COOKING
INDIRECT COOKING
Charcoal Usage
Cooking Method
Charcoal Recommended
Direct Cooking
100
InDirect Cooking
50 per side
*(add 16 per side for each addiꢁonal hour of cooking ꢁme)
*Charcoal recommendaꢀons are approximate, longer cooking ꢀmes require addiꢀonal charcoal to be added.
As well, colder, windy temperatures will require addiꢀonal charcoal to reach ideal cooking temperatures.
WARNING! Open lid.
WARNING! Locate the grill outdoors on a solid, level, non-combusꢀble surface. Never use grill on
wooden or other surfaces that could burn.
WARNING! Do not lean over grill when lighꢀng charcoal.
WARNING! Ashpan must be in place during lighꢀng and anyꢀme during use.
MAIN CHAMBER LIGHTING
DIRECT COOKING METHOD
MAIN CHAMBER LIGHTING
INDIRECT COOKING METHOD
REAR CHAMBER LIGHTING
(ROTISSERIE BURNER)
1. Fully open the vent on the base. Open
the grill lid and remove the cooking grids.
1. Fully open the vent on the base. Open
the grill lid and remove the cooking grids.
1. Fully open the vent on the base.
2. Ensure the ash pan is cleaned out from
the previous use and then re-install.
2. Ensure the ash pan is cleaned out from
the previous use and then re-install.
2. Ensure the ash pan is cleaned out from
the previous use and then re-install.
3. Use either the Ultrachef Charcoal Starter
(not included) following the instrucꢁons
included in the manual, or place lighter
cubes or lightly crumpled newspaper on
the charcoal tray. Place the charcoal in a
cone shaped pile in the center of the unit
on the newspaper or lighter cubes.
3. Place a drip pan in the center of the
charcoal tray. Engage the charcoal dividers
into the charcoal tray on either side of
the drip pan. Use either the Ultrachef
Charcoal Starter (not included) following
the instrucꢁons included in the manual,
or place lighter cubes or lightly crumpled
newspaper in the area provided by the
charcoal dividers. Place the charcoal in the
divider area onto the newspaper or lighter
cubes.
3. Place lighter cubes or lightly crumpled
newspaper into the charcoal basket. Do
not over fill. Remove the warming rack.
Ensure basket is in posiꢁon, hanging from
hood brackets, prior to lighꢁng.
4. Light the newspaper or lighter cubes.
Once fully lit, close the lid and allow the
charcoal to burn unꢁl it is covered in a light
grey ash (approximately 20 minutes).
4. Light the newspaper or lighter cubes.
Once fully lit, close the lid and allow the
charcoal to burn unꢁl it is covered in a light
grey ash (approximately 20 minutes).
4. Light the newspaper or lighter cubes.
Once fully lit, close the lid and allow the
charcoal to burn unꢁl it is covered in a
light grey ash (approximately 20 minutes).
5. Using tongs with long heat resistant
handles spread the coals to evenly cover
the enꢁre charcoal tray
5. Using tongs with long heat resistant
handles, spread the coals out evenly.
WARNING! DO NOT OPERATE THE REAR CHAMBER WITH MAIN CHAMBER OPERATING
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5
Starter fluid can be used to light the charcoal, but it is not the preferred method. It can be messy and may
leave a chemical taste on the food if not completely burned off prior to cooking. Once lit, never add addiꢀonal
starter fluid to the grill. Store the boꢁle at least, 25 ſt (7.6m) away from the grill when operaꢀng.
CHARCOAL STARTER
Charcoal Starter Safe Operaꢀng Pracꢀces
WARNING!
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For outdoor use only.
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Do not use the Charcoal Starter unless it is placed on a firm, level charcoal grate
and the charcoal grill is on a firm, level, non-combusꢁble surface.
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Do not place the Charcoal Starter on any combusꢁble surface unless the Charcoal
Starter is completely cool.
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Do not use lighter ꢂuid, gasoline or self lighꢁng charcoal in the Charcoal Starter.
Only use the Charcoal Starter to light charcoal for charcoal grills.
Always wear protecꢁve gloves when handling the Charcoal Starter.
Keep children and pets away from the Charcoal Starter at all ꢁmes.
Do not use the Charcoal Starter in high winds.
Do not leave the Charcoal Starter unaꢀended while in use.
Do not lean over the Charcoal Starter when lighꢁng.
Never use the Charcoal Starter for other than intended use. Do not use the Charcoal Starter to prepare
food.
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Use extreme cauꢁon when pouring hot coals out of the Charcoal Starter.
Using the Charcoal Starter
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Turn the Charcoal Starter upside down.
Crumple two full sheets of newspaper and stuff them into the boꢀom of the Charcoal Starter.
Turn the Charcoal Starter right side up and place it in the centre of the charcoal grate.
Add appropriate amount of charcoal but do not over fill.
Light a match, and insert into one of the boꢀom air vents to ignite the newspaper.
When the top layer of charcoal has a light coaꢁng of grey ash, wearing protecꢁve gloves carefully pour the
hot charcoal onto the charcoal grate (direct cooking method) or place into the charcoal baskets (indirect
method).
•
Once the hot charcoal is placed into the grill, spread the charcoal out evenly using tongs with long heat
resistant handles.
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6
Charcoal Cooking Guide
Charcoal is the tradiꢁonal way of cooking that we are all familiar with. The glowing briqueꢀes emit infrared
energy to the food being cooked, with very liꢀle drying effect. Any juices or oils that escape from the food drip
down onto the charcoal and vaporize into smoke giving the food its delicious grilled taste. The boꢀom line is
that Napoleon’s charcoal grill produces searing heat for juicier, tasꢁer steaks, hamburgers and other meats.
For cooking ꢁmes and ꢁps refer to the Charcoal Grilling Chart.
The following grilling chart is meant to be a guideline only. Cooking ꢁmes are affected by such factors as
alꢁtude, outside temperature, wind, and desired doneness, which will be reꢂected in your cooking ꢁme. Use a
meat thermometer to ensure foods are adequately cooked.
Charcoal Grilling Chart
Food
Direct/Indirect Heat
Cooking Time
Helpful Suggesꢁons
Steak
1 in. thick
Direct heat
6-8 min.– Medium
When selecꢁng meat for grilling,
ask for marbled fat distribuꢁon.
The fat acts as a natural tenderizer
while cooking and keeps it moist
and juicy.
Hamburger
1/2 in. thick
Direct heat
6-8 min.– Medium
Preparing hamburgers to order
is made easier by varying the
thickness of your paꢃes. To add
an exoꢁc taste to your meat, try
adding hickory-ꢂavored woodchips
to the charcoal.
Chicken pieces
Direct heat approx 2 min.
per side.
Indirect heat for the
remaining 18-20 min.
20-25 min.
The joint connecꢁng the thigh
and the leg from the skinless side
should be sliced 3/4 of the way
though for the meat to lay ꢂaꢀer
on the grill. This helps it to cook
faster and more evenly. To add a
trademark taste to your cooking, try
adding mesquite-ꢂavored woodchips
to the charcoal.
Pork chops
Spare ribs
Direct heat
10-15 min.
Trim off the excess fat before
grilling. Choose thicker chops for
more tender results.
Direct heat for 5 min.
Indirect heat to finish
1.5-2 hrs.
turning oſten
Choose ribs that are lean and
meaty. Grill unꢁl meat easily pulls
away from the bone.
Lamb chops
Hot dogs
Direct heat
Direct heat
25-30 min.
4-6 min.
Trim off the excess fat before
grilling. Choose extra thick chops
for more tender results.
Select the larger size wieners. Slit
the skin lengthwise before grilling.
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7
Cooking Instrucꢀons
Iniꢀal Lighꢀng: When lit for the first ꢁme, the grill emits a slight odor. This is a normal temporary condiꢁon
caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur
again. Simply burn the grill on high for approximately 30 minutes with the lid and base vents fully open.
WARNING! Never place your hands inside the grill when adjusꢀng the charcoal tray. Keep hands and
fingers away from liſting mechanism at all ꢀmes.
Main Chamber Use: The charcoal tray has six posiꢁons in which it
can operate. For opꢁmal use, we recommend locking the charcoal
tray in the uppermost posiꢁon as close to the cooking grids as
possible. Lowering the tray away from the food as desired, and
closing the intake vents can reduce temperatures.
We recommend preheaꢁng the grill by operaꢁng it with the
lid closed for approximately 20 minutes. The coals are ready
when they have a light coaꢁng of grey ash. Food cooked for
short periods of ꢁme (fish, vegetables) can be grilled with the
lid open. Cooking with the lid closed ensures higher, more even
temperatures that will reduce cooking ꢁme and cook the food
more evenly. When cooking very lean meat, such as chicken
breast or lean pork, the grids can be oiled before preheaꢁng to
reduce sꢁcking. Cooking meat with a high degree of fat content
may create ꢂare-ups. Either trim the fat or reduce temperatures
to inhibit this. Should a ꢂare-up occur, move food away from
ꢂames; reduce the heat (reduce vent opening). Leave the lid open.
As a general rule, plan on using about 100 briqueꢀes to cook 4 lb. (2kg) of meat. If cooking for more than 30
to 40 minutes, addiꢁonal briqueꢀes must be added to the fire. When the weather is cold or windy, you will
need more briqueꢀes to reach ideal cooking temperatures.
Adding Charcoal During Cooking: Use cauꢁon when adding charcoal to the grill. Flames may ꢂare up when
coals come in contact with fresh air. Carefully open door located on front of base. Stand back a safe distance
and use a long-handled heat-resistant cooking tongs to add addiꢁonal charcoal briqueꢀes.
WARNING! Never add charcoal starter fluid to hot or warm coals. Once charcoal is ignited no more
fluid is required.
Operaꢀng The Vents: Vents on a covered grill are usually leſt open to allow air into the grill. Air increases the
burning temperature of the coals. You can regulate the grill’s temperature by moving the vent slide to the right
or leſt. Closing the vents either parꢁally or completely will help to cool down the coals. Do not completely close
the air vents and the lid vent unless you are trying to cool down or exꢁnguish a ꢂame.
Vent Open
Vent Closed
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8
Rear Chamber Use (Roꢀsserie Burner): Remove the warming rack prior to use. Cooking grids should also
be removed if they interfere with the roꢁsserie. Ensure rear chamber is installed on brackets located inside
hood prior to lighꢁng. The rear chamber is designed to be used in conjuncꢁon with the roꢁsserie kit (included
with rear burner units) available from your dealer. See the roꢁsserie kit assembly instrucꢁons. To use
the counterbalance, remove the roꢁsserie motor from the grill. Place the spit with meat being cooked
across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten the
counterbalance arm and weight, so that the arm is facing up. Slide the counterweight in or out to balance
the load, and ꢁghten in place. Re-install the motor and begin cooking. Place a dish underneath to collect
drippings for basꢁng and naturally delicious gravy. Basꢁng liquid may be added as required. Keep the lid
closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender
on the inside. For example, a 3-pound chicken on the roꢁsserie will be done in approximately 1½ hours on
medium to high. To add addiꢁonal charcoal briqueꢀes during cooking stand back a safe distance and use
long heat-resistant handle cooking tongs.
WARNING! Only install rear chamber when using.
WARNING! Never add charcoal starter fluid to hot or warm coals, once charcoal is ignited no more
fluid is required.
Aſter Use Safety
WARNING! To protect yourself and your property from damage, carefully follow these safety
precauꢀons.
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•
•
Close the grill lid and all vents to exꢁnguish fire.
Always allow the grill to cool completely before handling.
Never leave coals and ashes in grill unaꢀended. Make sure coals and ashes are completely exꢁnguished
before removing.
•
Use a metal spatula or scoop to remove remaining coals and ashes from grill. Place them in a non-combusꢁble
metal container and completely saturate with water. Leave in container an addiꢁonal 24 hours before disposing.
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9
Maintenance / Cleaning Instrucꢀons
It is recommended that the ashtray/drippan be empꢀed out aſter each use.
WARNING! Ensure the grill is cool and all coals are completely exꢀnguished prior to removing any part
from your grill.
WARNING! Always wear protecꢀve gloves and safety glasses when cleaning your grill.
WARNING! Do not use pressure washer to clean any part of the grill.
WARNING! To avoid the possibility of burns, maintenance should be done only when the grill is cool.
Avoid unprotected contact with hot surfaces. Clean grill in an area where cleaning soluꢀons will not harm
decks, lawns, or paꢀos. Do not use oven cleaner to clean any part of this grill. Do not use a self-cleaning
oven to clean cooking grids or any other parts of the grill. Barbecue sauce and salt can be corrosive and will
cause rapid deterioraꢀon of the grill components unless cleaned regularly.
Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the
pre-heaꢁng period. Steel wool can be used for stubborn stains.
Cleaning Inside The Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from the
casꢁng sides and the insides of the lid. Scrape the inside of the base with a puꢀy knife or scraper, and use a
wire brush to remove ash. Sweep all debris from inside the grill into the removable ash/drip pan. If desired you
can wash the inside of the grill with a mild detergent and water. Rinse well with clear water and wipe dry.
WARNING! Accumulated grease is a fire hazard. Clean the drip pan aſter each use to avoid grease
buildup.
Ash/Drip Pan: Ashes, grease and excess drippings pass through to the ash/drip pan, located beneath the
charcoal grill, and accumulate. To clean, slide the pan free of the grill. Never line the pan with aluminum foil,
sand or any other material as this could prevent the grease from ꢂowing properly. The pan should be scraped
out with a puꢀy knife or scraper, and all the debris brushed into a non-combusꢁble metal container. Wash the
ash/drip pan with a mild detergent and water. Rinse well with clear water and wipe dry.
Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or
stainless steel parts of your Napoleon Grill. Doing so will scratch the finish. Exterior grill surfaces should be
cleaned with warm soapy water while the metal is sꢁll warm to the touch. To clean stainless surfaces, use a
stainless steel or a non-abrasive cleaner. Always wipe in the direcꢁon of the grain. Over ꢁme, stainless steel
parts discolor when heated, usually to a golden or brown hue. This discoloraꢁon is normal and does not affect
the performance of the grill. Porcelain enamel components must be handled with addiꢁonal care. The baked-on
enamel finish is glass-like, and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.
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10
Troubleshooꢀng
Problem
Possible Causes
Soluꢀon
Low heat / Low ꢂame.
Improper preheaꢁng. Allow charcoal to burn unꢁl covered with a light grey ash.
(usually 20-25min).
Not enough airꢂow.
Low charcoal.
Open Vents.
Add more charcoal to the charcoal tray.
Raise charcoal tray to highest posiꢁon.
Improper charcoal
tray locaꢁon.
Excessive ꢂare-ups/uneven heat.
Improper preheaꢁng. Preheat grill with lid closed for 20 - 25 mins.
Excessive grease and Clean ash/drip pan regularly. Do not line pan with
ash build up in ash/
drip pan.
aluminum foil. Refer to cleaning instrucꢁons.
Improper charcoal
tray locaꢁon.
Lower charcoal tray to lowest posiꢁon.
“Paint” appears to be peeling inside Grease build up on
lid or hood. inside surfaces.
This is not a defect. The finish on the lid and hood is
stainless steel, and will not peel. The peeling is caused
by hardened grease, which dries into paint-like shards
that will ꢂake off. Regular cleaning will prevent this. See
cleaning instrucꢁons.
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11
Charcoal Grilling In Review
Lighꢀng Your Grill
•
Before cooking for the first ꢁme, we recommend burning on high for 30 minutes with the base vents fully
open. This will burn off any lubricants used in the manufacturing process.
•
•
•
Fully open the vent on the base each ꢁme you light your grill.
Ensure the ash pan is cleaned out from the previous use and then re-install.
Use either the Ultrachef Charcoal Starter (not included) following the instrucꢁons included in the manual.
Place the charcoal in a cone shaped pile in the center of the unit (direct cooking method) or the opꢁonal
charcoal baskets (indirect method).
•
•
•
Once fully lit, close the lid and allow the charcoal to burn unꢁl it is covered in a light grey ash (approximately
20 minutes), arrange the charcoal using tongs with heat resistant handles according to the cooking method
you are going to use.
Starter ꢂuid can be used to light the charcoal, but it is not the preferred method. It can be messy and may
leave a chemical taste on the food if not completely burned off prior to cooking. Once lit, never add addiꢁonal
starter ꢂuid to the grill. Store the boꢀle at least 25ſt (7.6m) away from the grill when operaꢁng.
Addiꢁonal smoke ꢂavour can be achieved by adding smoker chips which are available in a variety of
ꢂavours through your Napoleon dealer.
Cooking With Your Grill
•
We recommend preheaꢁng the grill by operaꢁng it with the lid closed for approximately 20 minutes. The
coals are ready when they have a light coaꢁng of grey ash.
•
As a general rule plan on using about 100 briqueꢀes to cook 4 lb. (1kg) of meat. If cooking for more than
30 to 40 minutes, addiꢁonal briqueꢀes must be added to the fire. When the weather is cold or windy, you
will need more briqueꢀes to reach ideal cooking temperatures.
•
Use cauꢁon when adding charcoal to the grill. Flames may ꢂare up when coals come in contact with fresh
air. Stand back a safe distance and use a long-handled heat-resistant cooking tongs to add addiꢁonal
charcoal briqueꢀes.
•
•
•
Vents on a covered grill are usually leſt open to allow air into the grill. Air increases the burning temperature
of the coals. You can regulate the grill’s temperature by moving the vent slide to the right or leſt.
Allow food to cook with the lid closed. Every ꢁme the lid is removed, the temperature drops. This leads
to lower temperatures and longer cooking ꢁmes.
Closing the vents either parꢁally or completely will help to cool down the coals. Do not completely close
the air vents unless you are trying to cool down or exꢁnguish a ꢂame.
•
•
The cooking grid can be oiled before preheaꢁng to reduce sꢁcking.
Use a meat thermometer to ensure foods are adequately cooked.
Grill Clean Up
•
•
•
Close the grill lid and all vents to exꢁnguish fire.
Always allow the grill to cool completely before handling.
Never leave coals and ashes in grill unaꢀended. Make sure coals and ashes are completely exꢁnguished
before removing.
•
Use a metal spatula or scoop to remove remaining coals and ashes from grill. Place them in a
non-combusꢁble metal container and completely saturate with water. Leave in container an
addiꢁonal 24 hours before disposing.
•
•
•
Use a brass wire brush to clean loose debris from the base and the insides of the lid.
Wash the inside of the grill with a mild detergent and water. Rinse well with clear water and wipe dry.
Porcelain enamel components must be handled with addiꢁonal care. The baked-on enamel finish is glass-like,
and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.
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12
KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.
Ordering Replacement Parts
Warranty Informaꢀon
MODEL:
DATE OF PURCHASE:
SERIAL NUMBER:
(Record informaꢀon here for easy reference)
Before contacꢁng the Customer Care Department, check the NAC Website for more extensive cleaning,
the factory directly for replacement parts and warranty claims. Our Customer Care Department is available
between 9 AM and 5 PM (Eastern Standard Time) at 1-866-820-8686 or fax at 1-705-727-4282. To process a
claim, we must be provided with the following informaꢁon:
1. Model and serial number of the unit.
2. Part number and descripꢁon.
3. A concise descripꢁon of the problem (‘broken’ is not sufficient).
4. Proof of purchase (photocopy of the invoice).
In some cases the Customer Care Representaꢁve could request to have the parts returned to the factory for
inspecꢁon before providing replacement parts. These parts must be shipped prepaid to the aꢀenꢁon of the
Customer Care Department with the following informaꢁon enclosed:
1. Model and serial number of the unit.
2. A concise descripꢁon of the problem (‘broken’ is not sufficient).
3. Proof of purchase (photocopy of the invoice).
4. Return Authorizaꢁon Number - provided by the Customer Care Representaꢁve.
Before contacꢁng customer care, please note that the following items are not covered by the warranty:
Costs for transportaꢁon, brokerage or export duꢁes.
Labor costs for removal and reinstallaꢁon.
Costs for service calls to diagnose problems.
Discoloraꢁon of stainless steel parts.
Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).
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13
CAUTION! During unpacking and assembly we recommended you wear work gloves and safety glasses
for your protecꢀon. Although we make every effort to make the assembly process as problem free and
safe as possible, it is characterisꢀc of fabricated steel parts that the edges and corners might be sharp and
could cause cuts if handled incorrectly.
Geꢁng Started
1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components
packed inside. Use the parts list to ensure all necessary parts are included.
2. Do not destroy packaging unꢁl the grill has been fully assembled and operates to your saꢁsfacꢁon.
3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or
damaged while assembling.
4. Most stainless steel parts are supplied with a protecꢁve plasꢁc coaꢁng that must be removed prior to
using grill.
5. Follow all instrucꢁons in the order that they are laid out in this manual.
6. Two people are required to liſt the grill head onto the assembled cart.
If you have any quesꢀons about assembly or grill operaꢀon, or if there are damaged or missing parts please
call our Customer Care Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).
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14
1 X N430-0002
Magnet Installaꢀon
Snap magnet into slot in front of boꢀom shelf.
16 x N570-0073 (1/4-20 X 3/8”)
16 x N450-0027 (1/4-20)
3/8”(10mm) 7/16”(11mm)
Caster/Bracket Installaꢀon
Aꢀach (4) casters using (4) 1/4-20 x 3/8” screws and (4) 1/4-20 lock nuts for each caster. Tighten securely.
non revolving caster- right side
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15
4 x N570-0080 (#14 x 1/2”)
3/8”(10mm)
Leſt and Right Cart Panel Installaꢀon
Install end cart panels ensuring slots in panel are to the top, rest panel on boꢀom shelf and line up holes. Fasten using
(4) #14 x 1/2” screws.
6 x N570-0080 (#14 x 1/2”)
3/8”(10mm)
Rear Cart Panel Installaꢀon
Fit rear cart panel between the two end panels. Fasten using (6) #14 x 1/2” screws, three on each side.
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16
6 x N570-0073 (1/4-20 X 3/8”)
3/8”(10mm)
Grill Head Installaꢀon
Liſt grill head and place on assembled cart, lining up holes in top of side cart panels with holes in boꢀom of base. Fasten
from inside using (4)1/4-20 x 3/8” screws, two per side. Install roꢁsserie mount bracket to leſt side of grill as shown using (2)
1/4-20 x 3/8” screws.
TWO PEOPLE ARE REQUIRED FOR THIS STEP
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17
4 x N570-0088 (10-24 X 1/2”)
4 x N735-0007 (1/4”)
Tool Peg Installaꢀon
Fasten the supplied tool pegs to the side of each side shelf using (2) 10-24 X 1/2” screws and (2) 1/4” washers.
8 x N570-0082 (1/4-20 X 5/8”)
8 x N735-0001 (insulated washer)
3/8”(10mm)
Side Shelf Installaꢀon
Insert (2) 1/4-20 x 5/8” screws through washers into the top holes in side of base, do not ꢁghten all the way. Slide side shelf
over screw heads. Align boꢀom holes in side shelf with boꢀom holes in base, place remaining washers between side shelf and
base as shown. Insert remaining screws through side shelf into base and finish ꢁghꢁng all screws.
LEFT SHELF
RIGHT SHELF
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18
1 x N570-0084 (1/4-20 X 2”)
1 x W450-0032 (1/4-20)
3/8”(10mm) 7/16”(11mm)
Handle Installaꢀon Charcoal Tray Adjustment
Insert handle through slot in side shelf as shown. Fit over shaſt protruding from base. Align holes and secure with (1) 1/4-20 x 2”
screw and (1) 1/4-20 locking nut.
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19
2 x N105-0011
Bushing Installaꢀon
Insert bushing into either end of boꢀom shelf.
4 x N570-0073 (1/4-20 X 3/8”)
4 x N735-0003 (1/4-”)
3/8”(10mm)
Door Handle Installaꢀon
Install door handle onto front of door using (2) 1/4-20 x 3/8” screws and (2) 1/4” washers per door.
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20
Cabinet Door Installaꢀon
Insert pivot rod (crimped end down) through hole on inside top of door. Holding door in one hand, direct pivot rod into hole in
underside of front panel. Once secure, let rod slide down and through hole in boꢀom of door and into bushing in boꢀom shelf.
Crimped End
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21
Ash Tray / Drip Pan Installaꢀon
Slide drip pan into front of base as shown. Ensure drip pan rides along rails on boꢀom of base.
Rear Chamber Installaꢀon (Roꢀsserie Burner)
WARNING! Only Install rear chamber when using.
Slide rear chamber over brackets on inside of hood as shown.
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22
Charcoal Divider Installaꢀon (Indirect Cooking)
Engage the charcoal dividers into the charcoal tray as illustrated.
Grid and Warming Rack Installaꢀon.
Rest warming rack on brackets inside hood, and insert grids into unit so they sit on back and front lip of base.
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23
Roꢀsserie Kit Installaꢀon (opꢀonal)
Ensure stop bushing is ꢁghtened
on the inside of hood casꢁng.
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24
Parts List
Item Part #
Descripꢀon
lid pivot screw
NAPOLEON logo
logo spring clips
black silicone lid bumper
1/4-20 x 3/8” screw
lid handle
605
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
1
2
N570-0015
N385-0129
W450-0005
N510-0010
N570-0073
N010-0517
N685-0005
3
4
5
temperature gauge
6
N500-0048BK1HT plate charcoal separator
7
8
9
N335-0044L
N585-0042
N135-0024K
N135-0025K
N010-0553
N010-0550P
N565-0005
N570-0008
N305-0064
N325-0054
N540-0004
W450-0032
N010-0555
N570-0084
N010-0606P
N010-0551P
stainless steel lid insert
heat shield lid
leſt side lid casꢁng
right side lid casꢁng
hood assembly
rear burner assembly
rear burner screen
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
#8 x 1/2” screw
cooking grids - cast iron
handle outer charcoal tray lever
snap ring
locking nut 1/4-20
handle assembly charcoal tray lever
1/4-20 x 2” screw
charcoal tray assembly
charcoal tray frame assembly
N475-0199-M06 roꢁsserie mount
stainless steel side shelf - leſt
N590-0166
N570-0082
N735-0001
N080-0241P
N010-0552P
N080-0219
N655-0103P
N485-0012
N590-0167
N010-0549
N510-0010
N630-0004
N570-0082
N010-0562
N500-0042B
N570-0013
N555-0034
N010-0554
N570-0082
N710-0057P
N475-0214P
N475-0213P
N010-0548
N325-0048
N570-0073
N735-0003
N555-0018
1/4-20 x 5/8” screw
insulated washer
bracket offset
lever assembly
bracket rear arm
support arm
coꢀer pin
stainless steel side shelf - right
base assembly
black silicone lid bumper
spring
1/4-20 x 5/8” screw
base front panel assembly
vent handle
38
39
40
41
42
43
44
45
46
#8 x 1/2” screw
pivot rod charcoal access door
charcoal access door assembly
1/4-20 x 3/8” screw
ash tray / drip pan
rear cart panel
leſt and right cart panel
cart door assembly
door handle
1/4-20 x 3/8” screw
1/4” lockwasher
door pivot rod
47
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25
Parts List
Item Part #
Descripꢀon
door bushings
605
x
x
x
x
x
x
x
x
x
x
x
ac
ac
ac
ac
48
49
50
51
52
53
54
55
56
57
58
N105-0011
N130-0012
N430-0002
N590-0165P
N130-0013
N450-0027
N520-0024
N080-0212P
N340-0006
N570-0088
N735-0007
N370-0454
N555-0021
63605
revolving caster
magneꢁc catch
boꢀom shelf
non revolving caster
locking nut 1/4-20
warming rack
stability bracket
tool hook side shelf
screw 10-24 x 1/2”
1/4” washer
roꢁsserie kit
roꢁsserie spit
vinyl cover
stainless steel griddle
56017
x - standard
ac - accessory
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27
FAX TO: 705 727 4282
ACCESSORIES & PARTS ORDER FORM
PLEASE PRINT CLEARLY
CONTACT NAME:______________________________________________________________________
SHIP TO :_____________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
TEL :_________________________________
FAX :______________________________
EMAIL: __________________________________________________________________
VISA OR MASTERCARD # :_______________________________________ EXPIRY DATE: _____________
SIGNATURE:_____________________________________________________________________________
QUANTITY
PART NUMBER
DESCRIPTION
TAXES MAY APPLY
SHIPPING EXTRA
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