Napoleon Fireplaces Indoor Fireplace BGD40 N User Manual

W415-0299 / J / 04.14.08

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NAPOLEON® products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁcate.

NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen

who take great pride in their work. The burner and valve assembly are leak and test-ﬁred at a quality test station.

The complete ﬁreplace is thoroughly inspected by a qualiﬁed technician before packaging to ensure that you, the

customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas ﬁreplace are warranted against defects for as long as you own the ﬁreplace.

This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated

parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, igniter, gas-

keting, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁrst year of the limited warranty.

Labour related to warranty repair is covered free of charge during the ﬁrst year. Repair work, however, requires the prior approval of an authorized

company ofﬁcial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through

an authorized NAPOLEON® dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer)

whose name appears on the warranty registration card ﬁled with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON®

dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas ﬁreplace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation

instructions included with the product and all local and national building and ﬁre codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from

other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners

nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the

ﬁreplace.

NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁrst

10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement

burners at 50% of the current retail price.

In the ﬁrst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that

the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁrst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect

to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁrst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted

part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is deﬁned as

above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁnes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas ﬁreplace and any other warranties expressed or

implied with respect to this product, its components or accessories are excluded.

NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NA-

POLEON® will not be responsible for: over-ﬁring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills,

mountains, inadequate vents or ventilation, excessive venting conﬁgurations, insufﬁcient makeup air, or negative air pressures which may or may not be

caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁreplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of damp-

ness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer.

The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONSAND DESIGNSARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® ISAREGISTERED

TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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INTRODUCTION

the rate of 4% for each additional 1,000ft. Maximum output for natural

GENERAL INSTRUCTIONS

gas is 20,400 BTU/hr at an efﬁciency of 68% with the fan on.

Minimum inlet gas supply pressure is 4.5" water column for natural

gas and 11" water column for propane. Maximum inlet gas pressure

is 7" water column for natural gas and 13" water column for propane.

Manifold pressure under ﬂow conditions is 3.5" water column for

natural gas and 10" water column for propane.

THIS GAS FIREPLACE SHOULD BE INSTALLEDAND SERVICED

BYA QUALIFIED INSTALLER to conform with local codes. Installa-

tion practices vary from region to region and it is important to know

the speciﬁcs that apply to your area,

For example: in Massachusetts State:

• The ﬁreplace damper must be removed or welded in the open

position prior to installation of a ﬁreplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂexible connector must not be longer than 36".

• The appliance is not approved for installation in a bed room or

bathroom unless the unit is a direct vent sealed combustion

product.

• WARNING: This product must be installed by a licensed plumber

or gas ﬁtter when installed within the common wealth of

Massachusetts.

This ﬁreplace is approved for bathroom, bedroom and bed-sitting room

installations and is suitable for mobile home installation

NO EXTERNAL ELECTRICITY (110 VOLTS OR 24 VOLTS) IS

REQUIRED FOR THE GAS SYSTEM OPERATION. Expansion

/ contraction noises during heating up and cooling down cycles are

normal and are to be expected.

If utilizing one of Wolf Steel's trim or surround kits, follow the framing

instructions on page 14 and the ﬁnishing instructions on page 23, for

removal of the top extension.

In absence of local codes, install to the current CAN/CGA -B149

Installation Code in Canada or to the National Fuel Gas Code, ANSI

Z223.1, and NFPA 54 in the United States.

Mobilehomeinstallationmustconformwithlocalcodes. Intheabsence

of local codes, install to the current standard for gas equipped mobile

housing CAN/CSA Z240 MH Series in Canada or the manufactured

home construction and safety standard, Title 24 CFR, part 3280, or

the Fire Safety Criteria for manufactured home installations, Sites and

Community Standard ANSI/NFPA 5OIA in the United States.

Purge all gas lines with the glass door of the fireplace open.

Assure that a continuous gas flow is at the burner before clos-

ing the door.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean these parts. Buff lightly with

a clean dry cloth. The glass is 3/16" tempered glass available from

your Authorized dealer.

Underextremeventconfigurations, allowseveralminutes(5-15)

for the flame to stabilize after ignition.

The ﬁreplace and its individual shutoff valve must be disconnected

from the gas supply piping system during any pressure testing of that

system at test pressures in excess of 1/2 psig (3.5 kPa). The ﬁreplace

must be isolated from the gas supply piping system by closing its

individual manual shutoff valve during any pressure testing of the

gas supply piping system at test pressures equal to or less than 1/2

psig (3.5 kPa).

When the ﬁreplace is installed directly on carpeting, vinyl tile or other

combustible material other than wood ﬂooring, the ﬁreplace shall

be installed on a metal or wood panel extending the full width and

depth.

If the optional heat circulating blower is installed, the blower must be

electrically connected and grounded in accordance with local codes.

In the absence of local codes, use the current CSAC22.1 CANADIAN

ELECTRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL

ELECTRICAL CODE in the United States.

Do not substitute materials.

If the door glass should crack or break, do not operate the ﬁreplace.

Replace only with a door assembly certiﬁed with the ﬁreplace. See

DOOR, LOUVRE AND TRIM INSTALLATION for removal and re-

placement details. Clean the glass after the ﬁrst 10 hours of operation

with a recommended gas ﬁreplace glass cleaner. Thereafter clean

as required.

Do not clean glass when hot!

If the glass is not kept clean permanent discoloration and / or blem-

ishes may result.

Provide adequate ventilation air. Provide adequate accessibil-

ity clearance for servicing and operating the fireplace. Never

obstruct the front opening of the fireplace.

For safe and proper operation of the fireplace follow the venting

instruction exactly.

Deviation from the minimum vertical vent length can create

difficulty in burner start-up and/or carboning.

Provide a means for visually checking the vent connection to

the fireplace after the fireplace is installed.

In order to avoid the possibility of exposed insulation or

vapor barrier coming in contact with the fireplace body, it is

recommended that the walls of the fireplace enclosure be

“finished” (ie: drywall/sheetrock), as you would finish any

other outside wall of a home. This will ensure that clearance

to combustibles is maintained within the cavity.

Minimum clearance to combustible construction

from ﬁreplace and vent surfaces:

Sides, back, bottom, and top

Vent pipe side, bottom and top

Recessed depth (corner installation)

Ceiling

25¼"

72"

38"

Enclosure

Objects placed in front of the fireplace must be kept a minimum

of 48" away from the glass front faces of the unit.

GENERAL INFORMATION

FOR YOUR SATISFACTION, ALL BURNER ASSEMBLIES HAVE

BEEN TEST-FIRED TO ASSURE THEIR OPERATIONS AND

QUALITY!

Maximum input is 30,000 BTU/h for natural gas and propane. When

the ﬁreplace is installed at elevations above 4,500ft, and in the ab-

sence of speciﬁc recommendations from the local authority having

jurisdiction, the certiﬁed high altitude input rating shall be reduced at

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DIMENSIONS

PENINSULA

FIGURE 1a

FIGURE 1b

FIGURE 1c

OPEN-END

SEE-THRU

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VENTING

VENTING LENGTHS

Use only Wolf Steel or Simpson Dura-Vent Model DV-GS, For optimum ﬂame appearance and ﬁreplace performance,

Selkirk Direct Temp or American Metal Amerivent venting keep the vent length and number of elbows to a minimum.

components. Minimum and maximum vent lengths, for both

horizontal and vertical installations, and air terminal loca-

tions for either system are set out in this manual and must

be adhered to. For Simpson Dura-Vent, follow the installation

procedure provided with the venting components.

For vent systems that provide seals on the inner exhaust ﬂue,

only the outer air intake joints must be sealed using a red high

temperature silicone (RTV). This same sealant maybe used

on both the inner exhaust and outer intake vent pipe joints

of all other approved vent systems except for the exhaust

vent pipe connection to the ﬁreplace ﬂue collar which must

be sealed using the black high temperature sealant Mill Pac.

High temperature sealant must be ordered separately.

When using Wolf Steel venting components, use only ap-

proved Wolf Steel rigid / ﬂexible components with the following

termination kits: WALL TERMINAL KIT GD422, or 1/12 TO

The air terminal must remain unobstructed at all times.

Examine the air terminal at least once a year to verify that it

is unobstructed and undamaged.

Purge all gas lines with the glass door of the ﬁreplace

open. Assure that a continuous gas ﬂow is at the burner

before closing the door.

Under extreme vent conﬁgurations, allow several minutes (5-

15) for the ﬂame to stabilize after ignition.

For optimum performance it is recommended that all hori-

zontal runs have a 1" rise per foot when using ﬂexible vent

components.

A terminal shall not terminate directly above a sidewalk or

paved driveway which is located between two single family

dwellings and serves both dwellings. Local codes or regula-

tions may require different clearances.

7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO 12/12 Do not allow the inside liner to bunch up on horizontal or

ROOF TERMINAL KIT GD411, FLAT ROOF TERMINAL KIT vertical runs and elbows. Keep it pulled tight. A 1¼" air

GD412 or PERISCOPE KIT GD401 (for wall penetration below gap all around between the inner liner and outer liner is

grade). With ﬂexible venting, in conjunction with the various required for safe operation. Use a ﬁrestop when penetrat-

terminations, use either the 5 foot vent kit GD420 or the 10 ing interior walls, ﬂoor or ceiling.

foot vent kit GD430.

Horizontal runs may have a 0" rise per foot in all cases us-

When using ﬂexible venting with a horizontal termination ing SIMPSON DURA-VENT or WOLF STEEL LTD. RIGID

directly off of the ﬁreplace, the use of a 45º adaptor is OR FLEXIBLE venting components when venting.

permitted to keep the vent height as low possible.

Vent lengths that pass through unheated spaces (attics, ga-

These vent kits allow for either horizontal or vertical venting of

rages, crawl spaces) should be insulated with the insulation

wrapped in a protective sleeve to minimize condensation.

the ﬁreplace. The maximum allowable horizontal run is 20 feet.

The maximum allowable vertical vent length is 40 feet. The

maximum number of 5" vent connections is two horizontally

or three vertically (excluding the ﬁreplace and the air terminal

connections) when using ﬂexible venting.

For Simpson Dura-Vent, Selkirk Direct Temp and American

Metal Amerivent, follow the installation procedure provided

with the venting components.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and

American Metal Amerivent venting systems must not be

combined. Wolf Steel rigid and ﬂexible venting systems must

not be combined.

A starter adaptor must be used and may be purchased from

the corresponding supplier:

Supplier

5&8 ZC

Dura-Vent

Amerivent

Direct Temp

W175-0170

5DSC-N

5DT/AA-N

For Simpson Dura-Vent, Selkirk Direct Temp and American

Metal Amerivent, follow the installation procedures found on

the website for your venting supplier:

VENTING SUPPLIER

Simpson Dura-Vent

Selkirk Direct Temp

WEBSITE ADDRESS

www.duravent.com

www.selkirkcorp.com

American Metal Amerivent www.americanmetalproducts.com

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MINIMUM AIR TERMINAL LOCATION CLEARANCES

FIGURE 2

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VENTING APPLICATION FLOWCHART

VERTICAL

TERMINATION

HORIZONTAL

TERMINATION

V e r t i c a l

Verticalrise

Vertical rise

is less than

horizontal

run

V e r t i c a l

riseisequal

to or great-

er than the

horizontal

run

riseisequal

to or great-

er than the

horizontal

run

is less than

horizontal

run

Horizontal

run + verti-

cal rise to

maximum

of 40 feet

Horizontal

run + verti-

cal rise to

maximum of

24.75 feet

Horizontal

run + verti-

cal rise to

maximum

of 40 feet

Horizontal

run + verti-

cal rise to

maximum

of 40 feet

3 times the

v e r t i c a l

rise equal

to or great-

er than the

horizontal

run

4.2timesthe

vertical rise

equal to or

greater than

the horizon-

tal run

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TYPICAL MINIMUM AND MAXIMUM VENT LENGTHS

FIGURE 3a

When terminating

vertically, the vertical

rise is a minimum 34"

and a maximum 40 feet

above the ﬁreplace.

FIGURE 3b.

When venting, the horizontal run must be kept to a maximum

of 20 feet. If a 20 foot horizontal run is required, the ﬁreplace

must have a minimum vertical rise immediately off the ﬁre-

place of 57". FIGURE 3a.

FIGURE 3b

When installing with no vertical rise, ensure that the

vent pipe does not slope downward.

SPECIAL VENT INSTALLATION

PERISCOPE TERMINATION

Use the GD401 periscope kit to locate the air termination

above grade. The periscope must be installed so that when

ﬁnal grading is completed, the bottom air slot is located a

minimum of 12" above grade.

FIGURE 4

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DEFINITIONS

ELBOW VENT LENGTH VALUES

for the following symbols used in the venting calculations

and examples are:

Feet

0.03

0.45

0.9

inches

0.5

1°

> - greater than

15°

6.0

> - equal to or greater than

< - less than

30°

45°*

90°*

11.0

16.0

32.0

1.35

2.7

< - equal to or less than

H_T- total of both horizontal vent lengths (H_R) and offsets

(H ) in feet

H ^O- combined horizontal vent lengths in feet

H^R_O- offset factor: .03(total degrees of offset - 135°*) in

feet

* the ﬁrst 45º and 90° offset has a zero value and is

shown in the formula as -45° and -90º respectively or

-135º when combined.

V_T- combined vertical vent lengths in feet

HORIZONTAL TERMINATION

For vent conﬁgurations requiring more than one 45º and 90°

elbow, the following formulas apply:

When (H_T) < (V_T)

Simple venting conﬁguration (only one 45º and 90° elbow)

Formula 1: H_T< V_T

90°

Formula 2: H_T+ V_T< 40 feet

H₂

Example 1:

90°

FIGURE 5

V₁

45º

FIGURE 6

45º

90°

H₁

H_T- total of both horizontal vent lengths (H_R) and offsets

(H_O) in feet

V₁= 8 ft

V_T

V₁= 8 ft

REQUIRED

H₁= 2.5 ft

H₂= 2 ft

H_R= H₁+ H₂= 2.5 + 2 = 4.5 ft

H_O= .03(one 45º elbow + two 90º elbows - 135º)

=0.3(225-135º) = 2.7ft

VERTICAL

R I S E I N

FEET (V_T)

H_T= H_R+ H_O= 4.5 + 2.7 = 7.2 ft

CALCULATED HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET (H_T)

The shaded area within the lines represents acceptable

values for H_Tand V_T.

H_T+ V_T= 7.2 +8 =15.2ft

Formula 1: H_T< V_T

7.2 < 8

Formula 2: H_T+ V_T< 40 feet

15.2 < 40

Since both formulas are met, this vent conﬁguration is

acceptable.

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HORIZONTAL TERMINATION

Example 2:

When (H_T) > (V_T)

90°

H₃

Simple venting conﬁguration (only one 45º and 90° elbow)

H₄

FIGURE 8

FIGURE 7

See graph to determine the required

vertical rise V for the required hori-

zontal run H_T. ^T

45°

V₁

90°

H₂

H₁

90°

V₁

V_T

H₁

H₂

H₃

H₄

H_R

= 4 ft

= V₁= 4 ft

= 2 ft

= 1 ft

= 1.5 ft

REQUIRED

VERTICAL

RISE IN

INCHES (V_T)

= H₁+ H₂+ H₃+ H₄= 2 + 1 + 1 + 1. 5 = 5.5 ft

H_O

135º)

= .03(one 45º elbow + three 90º elbows -

=.03(315-135)=5.4ft

H_T

= H_R+ H_O= 5.5 +5.4 = 10.9 ft

H_T+ V_T= 10.9 + 4 = 14.9 ft

Formula 1: H_T< 4.2 V_T

4.2 V_T= 4.2 x 4 = 16.8 ft

10.9 < 16.8

Formula 2: H_T+ V_T< 24.75 feet

14.9 < 24.75

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

Since both formulas are met, this vent conﬁguration is

acceptable.

The shaded area within the lines represents acceptable

values for H_Tand V_T.

For vent conﬁgurations requiring more than one 45º and 90°

elbow the following formulas apply:

Formula 1: H_T< 4.2 V_T

Formula 2: H_T+ V_T< 24.75 feet

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VERTICAL TERMINATION

When (H_T) < (V_T)

Example 3:

Simple venting conﬁgurations

V₂

FIGURE 9

FIGURE 10

90°

H₂

90°

V₁

90°

45°

H₁

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

V₁

V₂

V_T

H₁

H₂

H_R

H_O

=5 ft

=10 ft

V₁

=3 ft

=2.5 ft

=H₁+ H₂= 3 + 2.5 = 5.5 ft

V₂= 5 + 10 = 15 ft

REQUIRED VERTICAL RISE IN

FEET (V_T)

=.03(one 45º elbow + three 90º elbows - 135º)

=.03(45+90+90+90-135)=5.4

H_T

=H_R+ H_O= 5.5 + 5.4 = 10.9 ft

H_T+ V_T= 10.9 + 15 = 25.9 ft

Formula 1: H_T< V_T

10.9 < 15

Formula 2: H_T+ V_T< 40 feet

25.9 < 40

Since both formulas are met, this vent conﬁguration is

acceptable.

HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET

(H_T)

The shaded area within the lines represents acceptable

values for H_Tand V_T.

For vent conﬁgurations requiring more than one 45º and one

90° elbow , the following formulas apply:

Formula 1: H_T< V_T

Formula 2: H_T+ V_T< 40 feet

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VERTICAL TERMINATION

When (H_T) > (V_T)

Simple venting conﬁgurations

V₁

V₂

V_T

H₁

H₂

H_R

H_O

=1 ft

=1.5 ft

V₁

V₂= 1 + 1.5 = 2.5 ft

FIGURE 11

=6 ft

=2 ft

=H₁+ H₂= 6 + 2 = 8 ft

=.03(one 45º elbow + three 90º elbows - 135º)

=.03(45 + 90 + 90 + 90 - 135) = 5.4 ft

=H_R+ H_O= 8 + 5.4 = 13.4 ft

H_T

H_T+ V_T= 13.4 + 2.5 = 15.9 ft

Formula 1: H_T< 3V_T

3V_T

3 x 2.5 = 7.5 ft

13.4 > 7.5

Since this formula is not met, this vent conﬁguration is

unacceptable.

Formula 2: H_T+ V_T< 40 feet

See graph to determine the required vertical rise V_Tfor the

required horizontal run H_T.

15.9 < 40

Since only formula 2 is met, this vent conﬁguration is

unacceptable and a new ﬁreplace location or vent

conﬁguration will need to be established to satisfy

both formulas.

REQUIRED

VERTICAL

R I S E I N

FEET (V_T)

Example 5:

V₂

H₂

90°

V₁

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (H_T)

H₃

45°

The shaded area within the lines represents acceptable

values for H_Tand V_T.

90°

H₁

45°

90°

FIGURE 13

For vent conﬁgurations requiring more than one 45º and one

90° elbow , the following formulas apply:

Formula 1: H_T< 3V_T

Formula 2: H_T+ V_T< 40 feet

V₁

V₂

V_T

H₁

H₂

H₃

H_R

H_O

=1.5 ft

=8 ft

Example 4:

V₁

V₂= 1.5 + 8= 9.5 ft

=1 ft

=10.75 ft

=H₁+ H₂+ H₃= 1 + 1 + 10.75 = 12.75 ft

=.03(three 90° elbows + two 45° elbows - 135°)

=.03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft

=H_R+ H_O= 12.75 + 6.75 = 19.5 ft

45°

H_T

90°

V₂

H_T+ V_T= 19.5 + 9.5= 29 ft

H₁

H₂

Formula 1: H_T< 3V_T

V₁

3V_T= 3 x 9.5 = 28.5 ft

90°

19.5 < 28.5

Formula 2: H_T+ V_T< 40 feet

29 < 40

FIGURE 12

Since both formulas are met, this vent conﬁguration is

acceptable.

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PENINSULA INSTALLATION PROCEDURE

VENTING

COUNTER TOP / BAR INSTALLATION

Refer to pages 6-13. All venting must have a minimum clear-

ance of 2" to combustible material on the top and 1" to the

sides and bottom.

When ﬁnishing the ﬁreplace, combustible material may rest

directly on of the top extension.

NOTE: Maximum weight tolerance is 400 lbs, provided

that it is evenly distributed across the top extensions of

the ﬁreplace.

In order to achieve a counter top or bar type appearance with

the minimum height allowed, framing must be non-combusti-

ble and may be done with metal studding attached to the top

extension sides or the upper frame of the ﬁreplace.

FRAMING

See Page 18 for additional framing dimensions.

NOTE: In order to avoid the possibility of exposed insula-

tion or vapor barrier coming in contact with the

ﬁreplace body, it is recommended that the walls of the

ﬁreplace enclosure be “ﬁnished” (ie: drywall/sheetrock), as

you would ﬁnish any other outside wall of a home. This will

ensure that clearance to combustibles is maintained within

the cavity.

It is best to frame your ﬁreplace after it is positioned and the

vent system is installed. Use 2x4's and frame to local build-

ing codes.

FIGURE 14

FIGURE 16

A = 22 " minus ﬁnishing material thickness each side.

* The top extension may be removed if non-combustible fram-

ing is faced with a non-combustible material placed ﬂush with

the front face of the unit and extending from the top of the

unit. (Example: cement board) (not supplied). Combustible

counter / bar tops must maintain a minimum of 38" from the

base of the ﬁreplace to the underside of the top.

To install the ﬁreplace face ﬂush with the ﬁnished wall, posi-

tion the framework to accommodate the thickness of the

ﬁnished wall.

FIGURE 15

FIGURE 17

NOTE: Wolf Steel trim and/or surround kits will not totally

cover the top extension of the ﬁreplace. In order to obtain

a smooth transition from the trim / surround to the wall, it

is recommended that the top extension be removed and

the unit be installed following the above procedure.

Care should be taken to maintain sufﬁcient clearance for

the vent installation. A horizontal vent installation requires

a minimum height of 45" using ﬂexible vent pipe, to the

underside of the enclosure top including the 2" clearance to

combustibles.

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FACING

BRICK PANEL INSTALLATION

Combustible materials may be installed ﬂush with the front of

the ﬁreplace but must not cover any of the black face-areas

of the ﬁreplace. Non-combustible material (brick, stone or

ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this

ﬁreplace system.

Install the base panels as illustrated in steps 1-4 . The side

panel sits under the bracket tab. Holding the side panel in

position, bend down the tab to secure. DETAIL 5.

FIGURES 18a-e

When roughing in the ﬁreplace, raise the ﬁreplace to accom-

modate for the thickness of the ﬁnished ﬂoor materials, i.e.

tile, carpeting, hard wood, which if not planned for will interfere

with the opening of the lower access door and the installation

of many decorative ﬂashing accessories.

Objects placed in front of the ﬁreplace should be kept a

minimum of 48" away from the glass front faces.

STEP 1

FIGURE 19

DRYWALL

STEP 2

STEP 3

5" MIN

FINISHING

Refer to pages 22-25 for complete instructions regarding

mantel requirements and installations, log placement, glass

door and upper and lower louvre attachments.

STEP 4

RETAINER

STEP 5

DETAIL 5

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OPEN-END INSTALLATION PROCEDURE

FIGURE 22

VENTING

Refer to pages 6-13. All venting must have a minimum clear-

ance of 2" to combustible material on the top and 1" on the

sides and bottom.

RETAINER

FRAMING

See Page 18 for additional framing dimensions.

NOTE: In order to avoid the possibility of exposed insula-

tion or vapor barrier coming in contact with the ﬁreplace

body, it is recommended that the walls of the ﬁreplace

enclosure be “ﬁnished” (ie: drywall/sheetrock), as you

would ﬁnish any other outside wall of a home. This will

ensure that clearance to combustibles is maintained within

the cavity.

DETAIL 6

STEP 6

FACING

Combustible materials may be installed ﬂush with the front of

the ﬁreplace but must not cover any of the black face-areas

of the ﬁreplace. Non-combustible material (brick, stone or

ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this

ﬁreplace system.

It is best to frame your ﬁreplace after it is positioned and the

vent system is installed. Use 2x4's and frame to local building

codes. NOTE: The one side stud must be steel.

FIGURE 20

When roughing in the ﬁreplace, raise the ﬁreplace to accom-

modate for the thickness of the ﬁnished ﬂoor materials, i.e. tile,

carpeting, hard wood, which if not planned for will interfere

with the opening of the lower access door and the installation

of many decorative ﬂashing accessories.

Objects placed in front of the ﬁreplace should be kept a mini-

mum of 48" away from the glass front faces.

FINISHING

Refer to pages 23-26 for complete instructions regarding

mantel requirements and installations, log placement, glass

door and upper and lower louvre attachments. A minimum of

3" of cement board or non-combustible equivalent must be

installed against the side edge of the ﬁreplace.

FIGURE 23

A = 25¼" minus ﬁnishing material thickness each side.

DRYWALL

NOTE: LEFT CORNER UNIT ILLUSTRATED

DRYWALL

To install the ﬁreplace face ﬂush with the ﬁnished wall, posi-

tion the framework to accommodate the thickness of the

ﬁnished wall.

BRICK PANEL INSTALLATION

NON-

COMBUSTIBLE

Install the base panels as illustrated in steps 1-4 on page 15.

The side panel sits under the bracket tab. Holding the side

panel in position, bend down the tab to secure. DETAIL 6.

FIGURES 21a-c

5" MIN

WARNING

Finishing must be done using a non-combustible material

placed ﬂush with the front face of the unit and extending

from the top of the unit such as cement board, ceramic

tile, marble, etc. when ﬁnishing to the ﬁreplace. DO NOT

USE WOOD OR DRYWALL. Any ﬁre rated drywall is

not acceptable.

STEP 5

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SEE-THROUGH INSTALLATION PROCEDURE

VENTING

FACING

Refer to pages 6-13. All venting must have a minimum clear-

ance of 2" to combustible material on the top and 1" to the

sides and bottom.

Combustible materials may be installed ﬂush with the front of

the ﬁreplace but must not cover any of the black face-areas

of the ﬁreplace. Non-combustible material (brick, stone or

ceramic tile) may protrude in these areas.

It is not necessary to install a hearth extension with this

ﬁreplace system.

When roughing in the ﬁreplace, raise the ﬁreplace to accom-

modate for the thickness of the ﬁnished ﬂoor materials, i.e.

tile, carpeting, hard wood, which if not planned for will interfere

with the opening of the lower access door and the installation

of many decorative ﬂashing accessories.

Objects placed in front of the ﬁreplace should be kept a mini-

mum of 48" away from the glass front faces.

FRAMING

See Page 18 for additional framing dimensions.

NOTE: In order to avoid the possibility of exposed insula-

tion or vapor barrier coming in contact with the ﬁreplace

body, it is recommended that the walls of the ﬁreplace

enclosure be “ﬁnished” (ie: drywall/sheetrock), as you

would ﬁnish any other outside wall of a home. This will

ensure that clearance to combustibles is maintained within

the cavity.

It is best to frame your ﬁreplace after it is positioned and the

vent system is installed. Use 2x4's and frame to local build-

ing codes.

FINISHING

Refer to pages 23-26 for complete instructions regarding

mantel requirements and installations, log placement, glass

door and upper and lower louvre attachments.

See PAGE 14 for bar type / counter top installation.

FIGURE 26

DRYWALL

FIGURE 24

A = 22" minus ﬁnishing material thickness, each side.

BRICK PANEL INSTALLATION

5" MIN

Install the base panels as illustrated in steps 1-4 on page 15.

Both side panels sit under the bracket tab. Holding the side

panel in position, bend down the tab to secure. DETAIL 6.

FIGURES 25a-c

RETAINER

STEP 5

RETAINER

DETAIL 5 & 6

STEP 6

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MINIMUM VENT FRAMING DIMENSIONS

There must be a minimum of 2" clearance to combustible ma-

terial on the top and 2" to the sides and bottom when framing

around all venting options. See pages 10-13.

FIGURE 27a

Horizontal Vent Off Fireplace

FIGURE 27b

Vertical Vent Off Fireplace

A = 43" using ﬂexible vent components.

B = 45" using ﬂexible vent components.

MINIMUM ENCLOSURE DIMENSIONS

FIGURE 28a

FIGURE 28b

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INSTALLATION

WALL AND CEILING PROTECTION

HORIZONTAL VENT SECTIONS: A minimum clearance

VERTICAL INSTALLATION

of 1" at the bottom and sides and 2" at the top of the vent

pipe on all horizontal runs to combustibles is required. Use

ﬁrestop spacer W010-1778 (supplied).

This application occurs when venting through a roof. Instal-

lation kits for various roof pitches are available from your

Authorized dealer. See Accessories to order the speciﬁc kit

required.

VERTICAL VENT SECTIONS: A minimum clearance of 1"

all around the vent pipe on all vertical runs to combustibles

is required except for clearances in ﬁreplace enclosures.

Use ﬁrestop spacer W500-0367 (not supplied).

1. Determine the air terminal

FIGURE 31 location, cut and frame

10½" openings in the

HORIZONTAL INSTALLATION

ceiling and the roof to

provide the minimum

This application occurs when

venting through an exterior

wall. Having determined the air

terminal location, cut and frame

a hole in an exterior wall with a

minimum opening as required.

clearance between the

fireplace pipe / liner

and any combustible

material. Try to center

the exhaust pipe location

midway between two joist to prevent

having to cut them. Use a plumb bob to line up the center of

the openings.

DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.

A vent pipe shield will prevent any materials such as insula-

tion, from ﬁlling up the 1" air space around the pipe. Nail

headers between the joist for extra support.

FIGURE 29

2. Apply a bead of

caulking (not sup-

plied) to the frame-

work or to the

ADJUSTABLE FIRESTOP

Apply a bead of caulking all around and place the ﬁrestop top,

so that the vent shield covers the top of the vent within the

opening. Place the ﬁrestop bottom against the ﬁrestop top and

secure the two together. Adjust the assembly to ensure it is

tight to the vent. Secure ﬁrestop to wall. This restricts cold air

from being drawn into the room or around the ﬁreplace. Ensure

that both spacer and shield maintain the required clearance

to combustibles. Once the vent pipe / liner is installed in its

ﬁnal position, apply sealant between the pipe / liner and the

ﬁrestop spacer. See ﬁgures 30a-c.

Wolf Steel vent

pipe shield plate

FIGURE 32

or equivalent (in the case

of a ﬁnished ceiling), and

secure over the opening in

the ceiling. A ﬁrestop must be placed on the bottom of each

framed opening in a roof or ceiling that the venting system

passes through.Apply a bead of caulking all around and place

a ﬁrestop spacer over the vent shield to restrict cold air from

being drawn into the room or around the ﬁreplace. Ensure

that both spacer and shield maintain the required clearance

to combustibles. Once the vent pipe / liner is installed in its

ﬁnal position, apply sealant (not sup-

FIGURE 30a

VENT SHIELD

FIGURE 30b

plied) between the pipe / liner and the

ﬁrestop spacer.

3. In the attic, after the pipe / liner has

been installed, slide the vent pipe col-

lar down to cover up the open end

of the shield and tighten. This will

prevent any materials, such as

insulation, from ﬁlling up the 1"

FIRESTOP TOP

FIRESTOP BOTTOM

air space around the pipe.

FIGURE 33

FIGURE 30c

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USING FLEXIBLE VENT COMPONENTS

For optimum performance, it is recommended that horizon-

tal runs have a minimum ¼" rise per foot . All inner exhaust

and outer intake vent pipe joints may be sealed using either

Red RTV high temp silicone sealant or Black high temp Mill

Pac with the exception of the fireplace exhaust flue collar

which must be sealed using Mill Pac (not supplied).

WARNING

ELBOW

Do not allow the inside liner

to bunch up on horizontal or

vertical runs and elbows. Keep

it pulled tight. A 1 1/4" air gap

between the liner and outer liner

all around is required for safe

operation. A spacer is required at

the start, middle and end of each

elbow to ensure this gap is main-

tained. Spacers are attached

to the inner ﬂex liner at prede-

termined intervals to maintain a

1 1/4" air gap to the outer ﬂex

liner. These spacers must not be

removed. See Figure 34.

SPACERS

3. Insert the vent pipe through the ﬁrestop. Position and secure

the ﬁreplace using the nailing tabs (2 per side) and/or secure

to the ﬂoor using screws inserted through the two ¼" diameter

holes in the front left and right corners of the base. The liners

should be ﬂush with the exterior wall.

4. From outside, apply a bead of the high temperature seal-

ant or Red RTV Silicone may also be used in this location,

to the inside of both liners, approximately 1" from the end of

each liner.

5. Holding the air terminal (lettering in an upright, readable

position), insert into both liners with a twisting motion to ensure

that both the terminal sleeves engage into the liners / sealant.

Secure the terminal to the exterior wall and make weather tight

by sealing with caulking (not supplied).

6. If more vent pipe needs to be used to reach the ﬁreplace,

couple them together as illustrated. The vent system must

be supported approximately every 3 feet for both vertical and

horizontal runs. Use support ring assembly W010-0380 or

equivalent noncombustible strapping to maintain the minimum

1" clearance to combustibles.

FIGURE 34

Use only approved ﬂexible liner kits marked:

"Wolf Steel Approved Venting"

as identiﬁed by the stamp only on

the 8” outer liner.

FIGURE 35

For safe and proper operation of the ﬁreplace, follow the vent-

ing instructions exactly.

Eight (8") inches is the minimum bend radius allowed for

the 8" diameter ﬂexible liner.

VERTICAL AIR TERMINAL INSTALLATION

1. Fasten the roof support to the roof using the screws provided.

The roof support is optional. In this case the venting is to

be adequately supported using either an alternate method

suitable to the authority having jurisdiction or the optional roof

support.

HORIZONTAL AIR TERMINAL INSTALLATION

1. Stretch the 5" diameter ﬂex pipe to the required length tak-

ing into account the additional length needed for the ﬁnished

wall surface. Apply a heavy bead of the high temperature

sealant W573-0007 10.3oz tube (not supplied), to the inside

of the 5" liner approximately 1" from the end. Slip the liner a

minimum of 2" over the ﬁreplace vent collar and secure with

3 #8 screws.

2. Using the 8" diameter ﬂex pipe, apply high temperature

sealant or Red RTV Silicone in this location, slide a minimum

of 2" over the ﬁreplace combustion air collar and secure with

3 #8 screws.

2. Stretch the inner aluminum ﬂex

FIGURE 38

liner to the required length. Slip the

liner a minimum of 2” over the inner

sleeve of the air terminal connector

and secure with 3 #8 screws.

Seal using a heavy bead

of the high temperature

sealant.

3. Repeat using the

outer aluminum flex

liner.

4. Thread the air terminal connector

/ liner assembly down through the

roof. The air terminal must be located

vertically and plumb. Attach the air

terminal connector to the roof support,

ensuring that the top of the air terminal

is 16” above the highest point that it

penetrates the roof.

FIGURE 39

FIGURE 36

5. Remove nails from the shingles,

above and to the sides of the chimney.

Place the ﬂashing over the air terminal

connector leaving a min. 3/4” of the

air terminal connector showing above

the top of the ﬂashing. Slide the ﬂashing

The air terminal may be recessed into the exterior wall or

siding by 1½", the depth of the return ﬂange.

DO NOT CLAMP THE

FLEXIBLE LINER

underneath the sides and upper edge of the shingles. Ensure

that the air terminal connector is properly centred within the

ﬂashing, giving a 3/4” margin all around. Fasten to the roof. Do

not nail through the lower portion of the ﬂashing. Make weather-

tight by sealing with caulking. Where possible, cover the sides

and top edges of the ﬂashing with rooﬁng material.

FIGURE 37

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6. Aligning the seams of the

terminal and air terminal connector,

place the terminal over the air

terminal connector making sure

the liner goes into the hole in the

terminal. Secure with the three

screws provided.

FIREPLACE VENT CONNECTION

1. Install the 5" diameter ﬂex pipe

to the ﬁreplace. Secure with 3

screws and ﬂat washers. Seal

the joint and screw holes using

high temp sealant

FIGURE 41

(not supplied) or Red

7. Apply a heavy bead of

RTV Silicone may

weatherproof caulking 2"

also be used in this

above the ﬂashing. NOTE:

Maintain a minimum 2” space

between the air inlet base

location.

2. Install the 8" diam-

eter ﬂex pipe to the

ﬁreplace. Attach and

and the storm collar. Install

the storm collar around the

air terminal and slide down

to the caulking. Tighten to

ensure that a weather-tight seal between the air terminal

and the collar is achieved.

FIGURE 40 seal the joints.

For optimum per-

formance it is recommended that all horizontal runs have a

¼" rise per foot.

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE: All gas connections must be contained within the ﬁreplace when complete.

1. Move the ﬁreplace into position and secure to the ﬂoor through the 1/4" holes located at either side of the base.

2. The ﬁreplace is designed to accept 3/8" gas supply line.

FIGURE 42

3. Connect the gas supply in accordance to local codes. In the absence thereof, install according to the

National Installation Code.

MANUAL SHUT-OFF VALVE

4. When ﬂexing any gas line, support the gas valve so that the lines are not bent

or kinked.

5. Check for gas leaks by brushing on a soap and water solution.

DO NOT USE OPEN FLAME.

Purge all gas lines with the glass door open. Assure that a continuous gas ﬂow is at

the burner before closing the door.

CER TIFIEDUNDER / HOMOLOGUE SELON LES NORMES: CSA 2.33-2002, ANSI Z21.88-2002 VENTED GAS FIREPLACE HEATER / FOYER DE CHAUFFAGE AU GAZ AVEC EVACUATION

DIRECT VENT GAS FIREPLACE.APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE

CURRENT STANDARD CAN/CSAZ240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADAOR IN THE UNITED STATES THEMANUFACTURED HOME CONTRUCTIONAND SAFETY STANDARD, TITLE 24

CFR, PART 3280. WHENTHIS US STANDARD IS NOTAPPLICABLE USETHE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS,SITESAND COMMUNITIES, ANSI/ NFPA501A.

FOYER A GAZ VENTILE DIRECT. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE

SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADAOU AUX ETATS-UNIS DE LA NORME DE

SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES,TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERERA LA NORME

RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L'INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.

ALTITUDE / ELEVATION:

INPUT /ALIMENTATION:

0-4500FT (0-1370m)

30,000 BTU/h

MODEL BGD40 - P

MODEL BCDV400 - P

MODEL BGD40 - N

MODEL BCDV400 - N

ALTITUDE/ELEVATION:

INPUT/ALIMENTATION:

0-4500FT(0-1370m)

30,000 BTU/h

REDUCED INPUT / ALIMENTATION REDUIT:

REDUCED INPUT/ALIMENTATION REDUIT:

20,000 BTU/h

#52

20,000 BTU/h

#39

ORIFICE:

MANIFOLD PRESSURE: 3.5" WATER COLUMN

MANIFOLD PRESSURE: 10" WATER COLUMN

PRESSION AU COLLECTEUR: 10" D'UNE COLONNE D'EAU

MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN

REFERENCE #15510

PRESSION AU COLLECTEUR: 3.5" D'UNE COLONNE D'EAU

MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN

CERTIFIEDFOR

AND

CANADA

CERTIFIEE POUR

USA

PRESSION D'ALIMENTATION MINIMALE: 4.5" D'UNE COLONNE D'EAU

MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN

PRESSION D'ALIMENTATION MINIMALE: 11" D'UNE COLONNE D'EAU

MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN

PRESSION D'ALIMENTATION MAXIMAL: 7.0" D'UNE COLONNE D'EAU

PRESSION D'ALIMENTATION MAXIMAL: 13" D'UNE COLONNE D'EAU

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET

APPAREIL. UTILISER AVEC LES COUVERTURES ET LES PORTES

NOT FOR USE WITH SOLID FUEL. FOR USE WITH COVERS AND

GLASS DOORS CERTIFIED WITH THIS UNIT ONLY.

WARNING:^{DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT}VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE.

WITHTHE FLAMES, OTHER THANTHAT SUPPLIED BY THEMANUFACTURER WITHTHE APPLIANCE.

AVERTISSEMENT: ^{N'AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN}

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS /

DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE

FABRICANT.

THEAPPLIANCE MUST BE VENTED USING THEAPPROPRIATE WOLF STEEL VENT KITS. SEE OWNERS

TOP, FLOOR, SIDES & BACK

INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS

NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.

DESSUS, PLANCHER, COTES & ARRIERE

RECESSED DEPTH (CORNER INSTALLATION ONLY)

PROFONDEUR D'ENCASTRE (INSTALLATION DU COIN SEULEMENT)

25¼" L'APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L'ENSEMBLE D'EVACUATION PROPRE A WOLF

STEEL. REFERER AUMANUEL D'INSTALLATION DE PROPRIETAIRE POUR L'EVACUATION PRECISE. IL

ESTIMPORTANT DE BIEN REINSTALLERET RESCELLER L'EVENT APRESAVOIR ASSURE LE MAINTIEN

DU SYSTEME DE PRISE D'AIR.

VENT / EVENT

MANTLE HEIGHT / HAUTEUR DU MANTEAU

^5"*

MAXIMUMHORIZONTALEXTENSION / L'EXTENSION HORIZONTALE MAXIMALE: 3". SEE INSTRUC-

ELECTRICAL RATING / CLASSIFICATION: 115V, 0.82AMP, 60HZ

OPTIONAL FAN KIT / ENSEMBLE DE VENTILATEUR FACULTATIF: GZ-550KT

TION MANUAL FOR GREATER EXTENSIONS. REFERER AU MANUEL D'INSTRUCTION POUR DES

EXTENSIONS PLUS GRANDES.

MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 10 INCHES AND 20 FEET RESPEC-

TIVELY. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 10 POUCES ET 20 PIEDS

RESPECTIVEMENT.

MADE IN CANADA / FABRIQUE AU CANADA

SERIAL NUMBER/NO. DE SERIE:

BGD40 / BCDV400

WOLF STEEL LTD, BARRIE, ON, CANADA

GD22

W385-0249

FIGURE 42

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OPTIONAL WALL SWITCH INSTALLATION

For ease of accessibility, an optional remote wall switch may be installed in a

WIRE SIZE

LENGTH

100 Feet

60 Feet

40 Feet

convenient location. A20ft length of millivolt wire is connected to the gas valve

and wall switch. However, if a greater length is required route 2-strand (solid

core) millivolt wire through the electrical hole located at the bottom left side of

the unit. The recommended maximum lead length depends on wire size:

14 Gauge

16 Gauge

18 Gauge

Attach the two leads to terminals 1 and 3 located on the gas valve.

Do not connect either the wall switch, thermostat or gas valve directly

to 110 volt electricity.

FIGURE 43

FINISHING

When using a non-combustible ﬁnishing material, the stand-

offs may be removed, by removing the set screw in the centre

and sliding the stand-offs out of the mounting clips.

MINIMUM MANTEL AND ENCLO-

SURE CLEARANCES

Combustible mantel clearance can vary according to the

mantel depth. Use the graph to help evaluate the clearance

needed. The three-sided top extension piece may be removed

if non-combustible framing is faced with a non-combustible

material.

SEE FIGURE 44.

Dashed lines are suit-

able mantel sizes and

clearances when a

non-combustible fac-

ing is used.

FIGURE 47

FIGURE 45

The top extension may be removed if non-combustible fram-

ing is faced with a non-combustible material placed ﬂush with

the front face of the unit and extending from the top of the

unit. Example: Cement board (not supplied). Combustible

counter / bar tops must maintain a minimum of 38" from the

base of the ﬁreplace to the underside of the top.

HEAT SHIELD STAND-OFF REMOVAL

(SEE THRU INSTALLATION ONLY)

FIGURE 48

NOTE: Wolf Steel trim and/or surround kits will not totally

cover the top extension of the ﬁreplace. In order to obtain

a smooth transition from the trim / surround to the wall, it

is recommended that the top extension be removed and

the unit be installed following the above procedure.

FIGURE 46

END HEAT SHIELD

SHOWN

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LOG PLACEMENT

PHAZER^TMlogs, glowing and charcoal embers, exclusive

to Wolf Steel Ltd. ﬁreplaces, provide a unique and realistic

glowing effect that is different in every installation. Take the

time to carefully position the embers for a maximum glowing

effect. Figures 49 A - H.

LOCATING PINS

5. When pieces #3a and #3b are attached to create log #3,

the upper end of log #3 should rest in the groove, on top of

log # 2.

1. Looking at the unit from the valve side, place log #1 di-

agonally across the textured burner cover onto the pins. The

texture is designed to cradle the underside of the log.

6. As with log # 1, log #4 is also cradled by the texture of

the burner cover and the pin in the base. Position log #4

so that the lower end ﬁts onto the pin. The upper end rests

against the moulded locater on the top of log # 1.

7. Like log #3, log

#5 also comes in

two pieces. The

base (#5a) slopes

2. Depending on the type of installation, the view of the log

positioning will reverse. Here the lower end of log #2 rests

near the back left corner of the ﬁrebox on the locating pin.

The upper end sits on top of log #1, inside the groove on

log #2.

outwards between

logs #2 and #4.

As with pieces #3a

& b, piece #5b ﬁts

over piece #5a.

Place the end of

piece #5b onto the

pin.

#3a

3. Log # 3 is made up of

two pieces, a and b. Piece

#3a is the base of log #3.

The base sits diagonally in

the designated area located

between logs #1 and ﬁts tight

up against #2.

8. The upper end of log #5 rests in the groove, on top of log

#4 and creates the ﬁnal appearance of log set.

4. The slot in the under-

side of piece #3b ﬁts over

#3a. Place the end of piece

#3b onto the pin.

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DOOR INSTALLATION

GLOWING EMBERS

Tear the embers into small pieces and place on the ported

area of the burner. Care should be taken to shred the embers

into thin, small irregular pieces as only the exposed edges

of the ﬁbre hairs will glow. The ember material will only glow

when exposed to direct ﬂame; however, care should be taken

to not block the burner ports. Blocked burner ports can cause

an incorrect ﬂame pattern, carbon deposits and delayed igni-

tion. PHAZER^TMlogs glow when exposed to direct ﬂame.

DOOROPENINGANDCLOSING:Theupperlouvresmustbe

removed to allow the door to be opened or closed. To access

the lower door latch, open the valve control door. Release the

top and bottom door latches, located at the right side of the door.

L36 LOUVRE INSTALLATION

NOTE: The protective wrap on plated parts is best removed

when the assembly is at room temperature but this can be

improved if the assembly is warmed, using a hair dryer or

similar heat source.

CHARCOAL EMBERS

FIGURE 52 a-c

Randomly place the embers around the bottom brick panels

in a realistic manner but not in contact with the ﬂames. Keep

ember dust away from burner ports to avoid plugging them.

Fine dust found in bottom of bag not to be used. PHAZER^TM

logs, and embers glow when exposed to direct ﬂame. Use

only certiﬁed PHAZER^TMlogs, glowing embers and charcoal

embers available from your Authorized dealer.

GLOWING EMBERS

HOOD

CLIPS

Attach the hood by pressing the

top ﬂange into the clips along the

top of the louvre opening. Secure

using a screw through the centre

Ensure that glowing embers sufﬁciently cover the carry over

ports, highlighted below, to achieve maximum glow.

CARRY OVER PORTS

FLANGE

slot.

CENTRE

SLOT

UPPER LOUVRES

Insert the louvre tabs into the slots

located at the top left and right

corners of the unit.

LOGO PLACEMENT

SLOT

TAB

Remove the back-

ing of the logo sup-

plied and place on

the glass viewing

door, as indicated.

½"

LOWER LOUVRES

LOGO

Insert the hinge clips into the slots

located at the bottom left and right

corners of the unit.

HINGE

CLIP

SLOT

½"

To remove the louvres, pull the

back tabs of the clips forward,

while pushing the louvre assem-

bly back. Lift the clip.

FIGURE 51

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END DOOR INSTALLATION

Ensure that the

door is properly

clipped onto the

steel lip to pre-

vent overheating,

glass breakage

and / or discolora-

tion of the upper

trim.

STEEL LIP

DOOR

FIGURE 53

To install the door(s),

hook it over the steel lip

located above the door

opening.

FIGURE 54

Secure with screws along

the bottom of the door.

Tighten screws snugly.

Do not over-tighten.

FIGURE 55

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OPTIONAL BLOWER INSTALLATION

Remove the "Z" shaped

mounting bracket secured

WARNING

to the burner, by the pilot.

INSTALLATION TO BE DONE BY A QUALIFIED IN-

Remove the thermodisc from

the bracket supplied in the

blower kit and attach to the

mounting bracket. Attach the

connectors from the black

and white wires to the ther-

modisc.

Do not overtighten thermodisc or distort housing.

Attach the connectors from the

black and red wires to the blower.

Attach and secure the variable

speed switch using the nut pro-

vided. Plug the harness cord into

the receptacle.

STALLER and must be electrically connected and ground-

ed in accordance with local codes. In the absence of local

codes, use the current CSA C22.1 C^{ANADIAN ELECTRICAL}

CODE in Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL

CODE in the United States.

Remove the blower

from its mounting

bracket and attach

to the bracket sup-

plied with the ﬁre-

place. This bracket

is found secured

on the mounting

stud located at the

bottom of the vent

side wall.

FIGURE 60

FIGURE 56

FIGURE 61

The wire harness provided in this kit is a universal har-

ness. When installed, ensure that any excess wire is

contained, preventing it from making contact with mov-

ing or hot objects.

Drywall dust will penetrate into the blower bearings, caus-

ing irreparable damage. Care must be taken to prevent

drywall dust from coming into contact with the blower or

its compartment. Any damage resulting from this condi-

tion is not covered by the warranty policy.

FIGURE 57

Because the blower is thermally activated, when turned

on, it will automatically start approximately 10 minutes

after lighting the ﬁreplace and will run for approximately

30 - 45 minutes after the ﬁreplace has been turned off.

Use of the fan increases the output of heat.

FIGURE 58

The blower bracket contains two holes that allow the blower

to be positioned away from the intended gas supply hole.

Position the vibration reducing pad, centred, onto the thread-

ed stud, piercing a hole into the pad. The blower must be able

to be positioned entirely onto the pad.

Tilt the blower onto its side and slide it past the controls.

Position the blower under the clip and onto the stud. Secure

with a wing nut.

FIGURE 59

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OPERATION / MAINTENANCE

When lit for the ﬁrst time, the ﬁreplace will emit a slight odour After extended periods of non-operation such as following a

for a few hours. This is a normal temporary condition caused vacation or a warm weather season, the ﬁreplace may emit a

by the curing of the logs and the "burn-in" of internal paints slight odour for a few hours. This is caused by dust particles

and lubricants used in the manufacturing process and will not in the heat exchanger burning off.

occur again. Simply open a window to sufﬁciently ventilate

the room.

Purge the gas line with a glass door open. Assure that

a continuous gas flow is at the burner before re-install-

ing the door.

WHAT TO DO IF YOU SMELL GAS:

FOR YOUR SAFETY READ BEFORE LIGHTING:

• Turn off all gas to the ﬁreplace.

• Open windows.

• Do not try to light any appliance.

• Do not touch any electric switch; do

not use any phone in your building.

• Immediately call your gas supplier from a

neighbour's phone. Follow the gas sup-

plier's instructions.

• If you cannot reach your gas supplier, call the ﬁre depart-

ment.

A. This ﬁreplace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the ﬁreplace area for

gas and next to the ﬂoor because some gas is heavier

than air and will settle on the ﬂoor.

C. Use only your hand to turn the gas control knob. Never

use tools. If the knob will not turn by hand, do not try to

repair it. Call a qualiﬁed service technician. Force or at-

tempted repair may result in a ﬁre or explosion.

D. Do not use this ﬁreplace if any part has been under water.

Immediately call a qualiﬁed service technician to inspect

the ﬁreplace and replace any part of the control system

and any gas control which has been under water.

GAS KNOB

LIGHTING INSTRUCTIONS

WARNING: The gas valve has an interlock device which 5. Turn gas knob counter-clockwise to pilot.

will not allow the pilot burner to be lit until the thermocouple 6. Depress slightly and hold gas knob while lighting the pilot

has cooled. Allow approximately 60 seconds for the ther-

mocouple to cool.

with the push button igniter. Keep knob depressed for one

minute, then release. If pilot does not continue to burn,

repeat steps 3 through 5.

When lighting and re-lighting, the gas knob cannot be turned

from pilot to off unless the knob is depressed slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the ﬁreplace.

3. Turn the gas knob clockwise to off.

7. With pilot lit, depress and turn gas knob counter-clock-

wise to on.

8. If equipped with remote on-off switch/thermostat, main

burner may not come on when you turn valve to on. Remote

switch must be in the on position to ignite burner.

4. Wait ﬁve (5) minutes to clear out any gas. If you smell

gas including near the ﬂoor. Stop! Follow "B" in the above 9. Turn on all electric power to the ﬁreplace.

safety information on this label. If you don't smell gas go

the next step.

TO TURN OFF GAS

1. Turn off all electric power to the ﬁreplace if service is to 3. For a temporary shut-down procedure: set thermostat to

be performed.

lowest setting or remote switch to off. Press and turn the

gas knob clockwise to pilot.

2. For a complete shut-down procedure: push in gas control

knob slightly and turn clockwise to off. Do not force.

MAINTENANCE

Turn off the gas and electrical power before servicing the 3. Check to see that all burner ports are burning. Clean out

any of the ports which may not be burning or are not burning

properly.

4. Check to see that the pilot ﬂame is large enough to engulf

the thermocouple and thermopile and reaches toward the

burner with the third jet.

fireplace.

CAUTION: Label all wires prior to disconnection when servic-

ing controls. Wiring errors can cause improper and dangerous

operation. Verify proper operation after servicing. This ﬁreplace

and its venting system should be inspected before use and

at least annually by a qualiﬁed service person. The ﬁreplace

area must be kept clear and free of combustible materials,

gasoline or other ﬂammable vapours and liquids. The ﬂow of

combustion and ventilation air must not be obstructed.

5. Replace the cleaned logs.

6. Check to see that the main and runner burners ignite

completely on all openings when the gas knob for the burn-

ers is turned on. A 5 to 10 second total light-up period is

satisfactory. If ignition takes longer, consult your Authorized

dealer / distributor.

1. In order to properly clean the burner and pilot assembly,

remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter

opening and the area surrounding the logs clean by vacuum-

ing or brushing, at least once a year.

7. Check that the gasketing on the sides, top and bottom of

the door is not broken or missing. Replace if necessary.

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ADJUSTMENTS

PILOT BURNER ADJUSTMENT

RESTRICTING VERTICAL VENTS

Adjust the pilot screw to provide properly sized ﬂame. Turn

Vertical installations may display a very active ﬂame. If this

appearance is not desirable, the vent exit must be restricted

using the optional restrictor vent kit, RP40-KT. This will reduce

the velocity of the exhaust gases, slowing down the ﬂame pat-

tern and creating a more traditional gentle appearance.

in a clockwise direction to reduce the gas ﬂow.

FIGURE 62

FIGURE 65a-c

1. Open the glass viewing door.

SCREWS

FIGURE 63

WARNING

This is a fast acting ther-

mocouple. It is an inte-

gral safety component.

Replace only with a fast

acting thermocouple sup-

plied by Wolf Steel Ltd.

2. Remove the three screws for mounting the restrictor plate

located in the top of the ﬁrebox.

VENTURI ADJUSTMENT

VENT

RESTRICTOR

Natural gas models have air shutters set at 1/4 (.250") inch

open. Propane gas models have air shutters set at 7/16

(.437) inch open. Closing the air shutter will cause a more

yellow ﬂame, but can lead to carboning. Opening the air

shutter will cause a more blue ﬂame, but can cause ﬂame

lifting from the burner ports. The ﬂame may not appear yellow

immediately; allow 15 to 30 minutes for the ﬁnal ﬂame colour

to be established.

FIGURE 64

3. Line up the holes on vent restrictor plate with the three

holes from which the screws were removed.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY

A QUALIFIED GAS INSTALLER!

FLAME CHARACTERISTICS

It is important to periodically perform a visual check of the

pilot and burner ﬂames. Compare them to the illustrations

provided.

FIGURE 68

4. Secure the vent restrictor plate into position using the three

screws removed in step 2.

5. Replace the viewing door.

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REPLACEMENTS

Contact your dealer for questions concerning prices and availability When ordering replacement parts always give the following informa-

of replacement parts. Normally all parts can be ordered through your tion:

Authorized dealer or distributor.

1. M^ODEL& SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

3. PART NUMBER

4. DESCRIPTION OF PART

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL

BE REQUIRED TO HONOUR THE CLAIM.

5. FINISH

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT

YOUR AUTHORIZED DEALER.

WARNING

FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE

DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFIED AP-

PROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAM-

AGE OR PERSONAL INJURY.

COMPONENTS COMMON TO ALL UNITS

BURNER COMPONENTS

W010-0871

W010-0801

W010-0800

W455-0069

W455-0067

REPLACEMENT BURNER

PART No.

W361-0016

W550-0001

W562-0009

W010-0454

W010-1778

W385-0245

GL-657

W135-0284

W135-0285

W135-0286

W135-0287

W135-0288

W135-0289

W135-0290

W475-0516

W475-0511

W475-0512

W475-0515

W475-0513

W475-0514

W500-0193

DESCRIPTION

GLOWING EMBERS

CHARCOAL EMBERS

DOOR GASKET (100")

GLASS W/ GASKET

FIRESTOP

NATURAL GAS PILOT ASSEMBLY

PROPANE GAS PILOT ASSEMBLY

NATURAL GAS PILOT INJECTOR

PROPANE GAS PILOT INJECTOR

BURNER ON/OFF SWITCH

THERMOPILE

36* W660-0005

W680-0004

NAPOLEON® LOGO

BGD40 LOGSET

W680-0005

W240-0006

W357-0001

N455-0003

W455-0072

W725-0026

W725-0025

THERMOCOUPLE

ELECTRODE W/ WIRE

LOG#1

PIEZO IGNITER

LOG#2

#52 MAIN BURNER ORIFICE - ^PROPANE

#39 MAIN BURNER ORIFICE - NATURAL GAS

PROPANE GAS VALVE

LOG#3 - ^{PIECE A}

LOG#3 - PIECE B

LOG#4

NATURAL GAS VALVE

LOG#5 - ^{PIECE A}

LOG#5 - PIECE B

END FIBRE BRICK PANEL - FOR WALL

BRICK PANEL #1 - SANDSTONE

BRICK PANEL #2 - SANDSTONE

BRICK PANEL #3 - SANDSTONE

BRICK PANEL #4 - SANDSTONE

SIDE BRICK PANEL - SANDSTONE

BRICK PANEL RETAINER

RESTRICTOR PLATE

WARNING

THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL

SAFETY COMPONENT. REPLACE ONLY WITHAFASTACTING THER-

MOCOUPLE SUPPLIED BY WOLF STEEL LTD.

23* W500-0195

VENT KITS

COMPONENTS UNIQUE TO OPEN END UNIT

GD420 (5 FOOT)

43* W010-0772

44* W730-0012

GD430 (10 FOOT)

45* W730-0013

46* W010-0773

47* W010-0810

W200-0114

N010-0327

W300-0057

W010-0873

W475-0517

W500-0192

SIDE DOOR COVER

SIDE DOOR HEAT SHIELD

END DOOR TEMPERED GLASS ONLY

END DOOR TEMPERED GLASS ^C/W GASKET

SIDE BRICK PANEL - FOR WALL

END BRICK PANEL RETAINER

5" FLEXIBLE ALUMINIUM LINER - (5 FT.) C/W SPACERS

8" FLEXIBLE ALUMINIUM LINER - (5^FT.)

8" FLEXIBLE ALUMINIUM LINER -(10FT.)

5" FLEXIBLE ALUMINIUM LINER -(10 FT.) C/W SPACERS

WALL SUPPORT ASSEMBLY

ROOF TERMINAL KITS

1/12 TO 7/12 PITCH

8/12 TO 12/12 PITCH

FLAT ROOF

VERTICAL CAP

STORM COLLAR

ROOF SUPPORT

COMPONENTS UNIQUE TO SEE-THRU UNIT

W562-0009

DOOR GASKET (100")

48* GD410

16* W475-0516

END FIBRE BRICK PANEL - FOR WALL

END DOOR HEAT SHIELD

END DOOR COVER

49* GD411

N010-0323

W200-0117

48* GD412

51* W120-0036

52* W170-0063

53* W010-0453

54* W263-0054 /

W263-0055 /

COMPONENTS UNIQUE TO PENINSULA UNIT

W500-0192

W010-0516

W010-0873

W010-0516

END BRICK PANEL RETAINER

BLACK SIDE DOOR c/w GLASS

END DOOR TEMPERED GLASS C/W GASKET

BLACK SIDE DOOR c/w GLASS

W263-0056

ROOF FLASHING

TERMINAL KITS

55* GD401

56* GD422

PERISCOPE

WALL TERMINAL KIT

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ACCESSORIES

15 DOISS-1

16 EDOIG-1

16 EDOIKG-1

16 EDOIBC-1

16 EDOIBG-1

16 EDOISS-1

17 GOIG-1

DIAMOND ORNAMENTAL INSET - BRUSHED STAINLESS STEEL

END DIAMOND ORNAMENTAL INSET - GOLD PLATED

END DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED

END DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED

END DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED

END DIAMOND ORNAMENTAL INSET - BRUSHED STAINLESS STEEL

GOTHIC ORNAMENTAL INSET - GOLD PLATED

GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED

GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED

GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED

END GOTHIC ORNAMENTAL INSET - GOLD PLATED

END GOTHIC ORNAMENTAL INSET - BLACK GOLD PLATED

END GOTHIC ORNAMENTAL INSET - BRUSHED COPPER PLATED

END GOTHIC ORNAMENTAL INSET - BRUSHED GOLD PLATED

SEASHELL ORNAMENTAL INSET - GOLD PLATED

SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED

SEASHELL ORNAMENTAL INSET - BRUSHED COPPER PLATED

SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED

END SEASHELL ORNAMENTAL INSET - GOLD PLATED

END SEASHELL ORNAMENTAL INSET - BLACK GOLD PLATED

END SEASHEL ORNAMENTAL INSET - BRUSHED COPPER PLATED

END SEASHELL ORNAMENTAL INSET - BRUSHED GOLD PLATED

ECLIPSE ORNAMENTAL INSET - GOLD PLATED

PART No. DESCRIPTION

W690-0001

GD501

MILLIVOLT THERMOSTAT

HEAT GUARD

3* W573-0007

4* W010-0370

HI-TEMP SEALANT

WALL SUPPORT ASSEMBLY

BLOWER KIT

GZ-550-1KT

6* W175-0170

7* W500-0033

8* W660-0010

8* W660-0011

9* W660-0013

10* W175-0166

10* W175-0002

11 L36K

DURA-VENT ZERO CLEARANCE ADAPTOR

17 GOIKG-1

VARIABLE SPEED SWITCH WALL MOUNTING PLATE

REMOTE CONTROL - ^ADVANTAGE

17 GOIBC-1

17 GOIBG-1

18 EGOIG-1

18 EGOIKG-1

18 EGOIBC-1

18 EGOIBG-1

19 SOIG-1

REMOTE CONTROL - ADVANTAGE PLUS

MODULATING REMOTE - CONTROLS FLAME & BLOWER

5" COUPLER

8" COUPLER

LOUVRE KIT - UPPER & LOWER - BLACK

11 L36AB

LOUVRE KIT - UPPER & LOWER - ANTIQUE BRASS

LOUVRE KIT - UPPER & LOWER - POLISHED BRASS

LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL

END LOUVRE KIT - BLACK

19 SOIKG-1

19 SOIBC-1

19 SOIBG-1

20 ESOIG-1

20 ESOIKG-1

20 ESOIBC-1

20 ESOIBG-1

21 EOIG-1

11 L36PB

11 L36SS

12 ELB40K

12 ELB40PB

12 ELB40AB

12 ELB40SS

13 HOIK-3

END LOUVRE KIT - POLISHED BRASS

END LOUVRE KIT - ANTIQUE BRASS

END LOUVRE KIT - STAINLESS STEEL

HERITAGE ORNAMENTAL INSETS - ^BLACK

HERITAGE ORNAMENTAL INSETS - GOLD PLATED

HERITAGE ORNAMENTAL INSETS - BLACK GOLD PLATED

HERITAGE ORNAMENTAL INSETS - BRUSHED COPPER PLATED

HERITAGE ORNAMENTAL INSETS - BRUSHED GOLD PLATED

HERITAGE ORNAMENTAL INSETS - BRUSHED STAINLESS STEEL

END HERITAGE ORNAMENTAL INSET - PAINTED BLACK

END HERITAGE ORNAMENTAL INSET- GOLD PLATED

END HERITAGE ORNAMENTAL INSET- BLACK GOLD PLATED

END HERITAGE ORNAMENTAL INSET - BRUSHED COPPER PLATED

END HERITAGE ORNAMENTAL INSET - BRUSHED GOLD PLATED

END HERITAGE ORNAMENTAL INSETS - BRUSHED STAINLESS STEEL

DIAMOND ORNAMENTAL INSET - GOLD PLATED

DIAMOND ORNAMENTAL INSET - BLACK GOLD PLATED

DIAMOND ORNAMENTAL INSET - BRUSHED COPPER PLATED

DIAMOND ORNAMENTAL INSET - BRUSHED GOLD PLATED

13 HOIG-3

21 EOIKG-1

21 EOIBC-1

21 EOIBG-1

22 EEOIG-1

22 EEOIKG-1

22 EEOIBC-1

22 EEOIBG-1

32* GD825N

33* GD825P

41* RP40-KT

42* W175-0205

42* W175-0206

43* W573-0007

ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED

ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED

ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED

END ECLIPSE ORNAMENTAL INSET - GOLD PLATED

END ECLIPSE ORNAMENTAL INSET - BLACK GOLD PLATED

END ECLIPSE ORNAMENTAL INSET - BRUSHED COPPER PLATED

END ECLIPSE ORNAMENTAL INSET - BRUSHED GOLD PLATED

VALVE REGULATOR FOR W660-0013 - NATURAL GAS

VALVE REGULATOR FOR W660-0013 - PROPANE

RESTRICTOR VENT KIT

13 HOIKG-3

13 HOIBC-3

13 HOIBG-3

13 HOISS-3

14* EHOK -2

14* EHOIG -2

14* EHOIKG-2

14* EHOIBC-2

14* EHOIBG -2

14 EHOISS-2

15 DOIG-1

CONVERSION KIT - NG - LP

CONVERSION KIT - LP - NG

15 DOIKG-1

15 DOIBC-1

15 DOIBG-1

10.3OZ TUBE HIGH TEMP SEALANT

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TROUBLE SHOOTING GUIDE

BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.

SYMPTOM

PROBLEM

TEST SOLUTION

Main burner ﬂame is a blue,

lazy, transparent ﬂame.

Blockage in vent.

- Remove blockage. In really cold conditions, ice buildup may occur

on the terminal and should be removed as required.

Flames are consistently too

large or too small. Carboning

occurs.

Unit is over-ﬁred or under-

ﬁred.

- Check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clock-

wise 2 or 3 turns and then placing pressure gauge tubing over the

test point. Gauge should read 8" (minimum 4.5") water column for

natural gas or 13" (11" minimum) water column for propane. Check

that main burner is operating on "HI".

Outlet pressure can be checked the same as above using screw (B).

Gauge should read 3.5" water column for natural gas or 10" water

column for propane. Check that main burner is operating on "HI".

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN

SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER-

TORQUE.

Leak test with a soap and water solution.

Carbon is being deposited

on glass, logs or combustion

chamber surfaces.

Air shutter has become

blocked

- Ensure air shutter opening is free of lint or other obstructions.

Flame is impinging on the

logs or combustion chamber.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁce size

as speciﬁed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the

seal is tight.

- Check that both 5" and 8" vent liners are free of holes and well

sealed at all joints.

- Check that minimum rise per foot has been adhered to for any

horizontal venting.

White / grey ﬁlm forms.

Sulphur from fuel is being

deposited on glass, logs

or combustion chamber

surfaces.

- Clean the glass with a recommended gas ﬁreplace glass cleaner.

Do not clean glass when hot!

If deposits are not cleaned off regularly, the glass may become

permanently marked.

Exhaust fumes smelled in

room, headaches.

Fireplace is spilling.

- Check door seal and relief ﬂap seal.

- Check for chimney blockage

- Check that chimney is installed to building code.

- Room is in negative pressure; increase fresh air supply.

Pilot goes out when the gas

knob is released.

System is not correctly

purged.

- Purge the gas line with a glass door open.

The gas valve has an inter-

lock device which will not

allow the pilot burner to be lit

until the thermocouple has

cooled. Allow approximately

60 seconds for the thermo-

couple to cool.

Out of propane gas.

- Fill the tank.

Pilot ﬂame is not large enough - Turn up the pilot ﬂame.

Pilot ﬂame is not engulﬁng the - Gently twist the pilot head to improve the ﬂame pattern around the

thermocouple.

Thermocouple shorting /

faulty.

- Loosen and tighten thermocouple.

- Clean thermocouple and valve connection.

- Replace thermocouple.

- Replace valve.

Faulty valve.

- Replace.

Pilot burning; no gas to main

burner; gas knob is on 'HI';

wall switch / thermostat is on.

Thermostat or switch is

defective.

- Connect a jumper wire across the wall switch terminals; if main

burner lights, replace switch / thermostat.

Wall switch wiring is defec-

tive.

- Disconnect the switch wires from the valve & connect a jumper

wire across terminals 1 & 3; if the main burner lights, check the

wires for defects and / or replace wires.

Main burner oriﬁce is plugged. - Remove stoppage in oriﬁce.

Faulty valve.

- Replace.

Pilot goes out while stand-

ing; Main burner is in 'OFF'

position.

Gas piping is undersized.

- Turn on all gas appliances and see if pilot ﬂame ﬂutters, dimin-

ishes or extinguishes, especially when main burner ignites. Monitor

appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

W415-0299 / J / 04.14.08

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SYMPTOM

PROBLEM

TEST SOLUTION

Pilot will not light.

No spark at pilot burner

- Check if pilot can be lit by a match

- Check that the wire is connected to the push button igniter.

- Check if the push button igniter needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button igniter.

Out of propane gas

- Fill the tank.

Spark gap is incorrect

- Spark gap should be 0.150" to 0.175" (5/32" to 11/65" approx.)

from the electrode tip and the pilot burner. To ensure proper elec-

trode location, tighten securing nut (ﬁnger tight plus 1/4 turn).

No gas at the pilot burner

- Check that the manual valve is turned on.

- Check the pilot oriﬁce for blockage.

- Replace the valve.

- Call the gas distributor.

Main burner goes out; pilot

stays on.

Pilot ﬂame is not large

enough or not engulﬁng the

thermopile

- Turn up pilot ﬂame.

- Replace pilot assembly.

Thermopile shorting

- Clean thermopile connection to the valve. Reconnect.

- Replace thermopile / valve.

Remote wall switch wire is

too long; too much resistance

in the system.

- Shorten wire to correct length or wire gauge.

Faulty thermostat or switch.

- Replace.

Main burner goes out; pilot

goes out.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

Vent is blocked

- Check for vent blockage.

- Check joint seals and installation.

- Re-attach to ﬁreplace.

Vent is re-circulating

5" ﬂexible vent has become

disconnected from ﬁreplace.

Remote wall switch is in "OFF" Wall switch is mounted up-

- Reverse.

position; main burner comes

on when gas knob is turned to

"ON" position.

side down

Remote wall switch is

grounding.

- Replace.

Remote wall switch wire is

grounding.

- Check for ground (short); repair ground or replace wire.

Faulty valve.

- Replace.

Flames are very

aggressive.

Door is ajar

- Tighten door clamps

Venting action is too great.

- Restrict vent exit with restrictor vent kit, RP40-KT.

W415-0299 / J / 04.14.08

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W415-0299 / J / 04.14.08

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NOTES

W415-0299 / J / 04.14.08

Download from Www.Somanuals.com. All Manuals Search And Download.

NOTES

W415-0299 / J / 04.14.08

Download from Www.Somanuals.com. All Manuals Search And Download.

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