Murphy Switch MDTM89 User Manual

MDTM-8907N  
Revised 10-07  
Section 10  
Instructions for Installation and Operation  
Model Series MDTM89,  
(00-02-0165)  
®
Dual Temperature SWICHGAGE  
Please read the following information before installing. A visual inspection before mounting for any damage during shipping is  
recommended. General information and installation instructions are intended for all MDTM89 Series models.  
GENERAL INFORMATION  
WARNING  
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT  
Disconnect all electrical power to the machine.  
Make sure the machine cannot operate during installation.  
Follow all safety warnings of the machine manufacturer.  
Read and follow all installation instructions.  
††  
Description  
Murphy's model MDTM89 is an electronic, dual-temperature moni-  
Storage Temperature: -40 to 300°F (-40 to 150°C).  
tor. It monitors two thermocouples, displays the temperature of the  
Case: Die cast aluminum.  
thermocouple selected, and has adjustable trip points for each input.  
Reset Differential: FET models: Decreases 3 Degrees (°F or °C).  
A toggle switch provides for selection of the thermocouple to be dis-  
SCR model: turn input power off to reset.  
played and/or the temperature trip point to be checked/adjusted. If  
Measurement Range: Monitor Range 0-1999°F or °C (specify “F” or  
either trip point is reached, the associated output “turns on” and can  
“C” in part number).  
be used as a control signal, or to initiate alarms and/or shutdown.  
Accuracy: With J-type thermocouple: from 150-1200°F (66°-649°C)  
1.5% of reading. With K-type thermocouple: from 400-2000°F  
Specifications  
(204-1076°C) 1.5% of reading. At calibration temperature.  
Power Requirements (Operating Voltages):  
††  
Laboratory Approvals: CSA and Factory Mutual approved for  
††  
MDTM89-A: 100 to 350 VDC, CD ignition, negative  
Class I, Division 2, Group D, hazardous locations).  
Thermocouple Lead Length: 150 ohm lead resistance affects moni-  
ground (FET outputs).  
††  
MDTM89-B: 100 to 350 VDC, CD ignition, negative or  
tor accuracy less than 1°.  
positive ground (SCR outputs).  
Trip Point Accuracy: 3°F ( 2°C) of reading.  
Trip Point Adjustment Range: 0-1999 Degrees.  
MDTM89-C: 12 to 24 VDC, negative ground, 15 milliwatts  
(FET outputs).  
MDTM89-D: 120 VAC (MDTM89-C with 120 V isolation module #IT-1)  
MDTM89 Interface Capabilities  
(FET outputs.) Model NOT approved by CSA or Factory Mutual.  
Model  
Power Source  
Rating  
Power Consumption: CD ignition: 350 µa @ 100V;  
*
*
**  
LCDT  
S1400  
CD Ign., 120 VAC, 12/24 VDC Cl.I, Div.1, Gr.D, Haz. areas  
120 VAC: 0.6 watts; 24 VDC: 0.5 watts.  
120 VAC or 12/24 VDC  
MARK II and IV CD Ignition, pos. or neg. grnd  
Cl.I, Div.1, Gr.D, Haz. areas  
Cl.I, Div.2, Gr.D, Haz. areas  
Outputs: Model B: output turns on above trip point; output turns off  
when power is switched off; two (2) isolated SCR outputs, 0.5 amp  
@ 250 VDC.  
®
TATTLETALE  
CD Ign., 120 VAC, 12/24 VDC Non-Hazardous areas  
*
An isolation barrier is needed between the MDTM89 and an Annunciator rated for  
Models A, C and D: output turns on above trip point; output turns off  
Class I, Division 1, Group D, Hazardous Areas.  
below trip point; two (2) isolated FET outputs, 0.5 amp @ 250 VDC.  
**  
When used with approved ignition. Contact Murphy for details.  
Ambient Cold Junction Compensation Range:  
When used with approved ignitions or 12-24 VDC. Contact Murphy for details.  
††  
32 to 122°F (1°C from 0 to 50°C).  
Approved for CD ignition, 80–250 VDC.  
Operating Temperature: -4 to 158°F (-20 to 70°C).  
MDTM-8907N page 1 of 4  
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WIRING AND ADJUSTMENT INFORMATION  
CAUTION: The use of non thermocouple wire will cause  
D. Connecting Power Wires  
inaccurate temperature sensing and erratic operation.  
1. Determine the voltage and the polarity of the input power before  
attempting to connect the power leads to the MDTM89.  
2. On CD ignitions, connect the shutdown lead to the MDTM89  
ignition input as shown in the diagrams below.  
3. When connecting the thermocouple extension wire to your thermo-  
couple leads, twist the wire connections, then install wire nuts,  
such as ceramic type, which have no metal insert.  
DO NOT SOLDER.  
Operation Test  
NOTE: Perform the Operation Test after the MDTM89 is installed and wired  
To prevent problems of interference from electrical noise, DO NOT  
route thermocouple wires in the same conduit or within 12 inches  
(304 mm) of ignition wires or alternating current conductors.  
Metallic-overbraided, thermocouple wire is recommended. It pro-  
vides electrical shielding as well as protection against wear and  
abrasion.  
appropriately.  
1. a. Rotate the trip point potentiometers TC1 and TC2 clockwise until an  
audible click is heard or detente is felt. These are 12-turn  
potentiometers.  
b. Start the engine or power up the monitor.  
2. a. Set the display selector switch to the TC1 position to display the TC1  
temperature.  
B. Connecting Thermocouple Wires (ungrounded thermocouple)  
1. Remove factory installed jumpers or shunts from TC1 and TC2  
terminals before connecting thermocouple(s).  
b. Next depress and hold the “Push to Read” trip point push button to  
display the TP1 setting.  
c. Rotate the TC1 trip point potentiometer counterclockwise until the  
display reading is equal to the temperature reading observed in  
step 2. a.  
2. Connect the thermocouple leads to the thermocouples. Observe  
lead polarity. See Table 1 for thermocouple extension lead color  
code and thermocouple polarity.  
d. Trip point TP1 will turn on and trip the shutdown device or alarm;  
verify by observation.  
NOTE: Before continuing to the next step, decide which thermocouple  
is to be identified as TC1 and which is to be identified as TC2.  
A wire marker should be installed on each end of the thermocou-  
ple lead to identify TC1 and TC2.  
e. Rotate the trip point potentiometer TC1 clockwise several turns to  
turn off TP1.  
f. Reset alarm or shutdown device.  
3. a. Set the display selector switch to the TC2 position to display the TC2  
3. Connect the positive lead of thermocouple TC1 to the positive (+)  
terminal of terminal strip TC1.  
4. Connect the negative lead of thermocouple TC1 to the negative (-)  
terminal of terminal strip TC1.  
5. Connect the positive lead of thermocouple TC2 to the positive (+)  
terminal of terminal strip TC2.  
6. Connect the negative lead of thermocouple TC2 to the negative (-)  
terminal of terminal strip TC2.  
temperature.  
b. Next, depress and hold the “Push to Read” trip point push button to  
display the TP2 setting.  
c. Rotate the TC2 trip point potentiometer counterclockwise until the  
display reading is equal to the temperature reading observed in  
step 3.-a.  
d. Trip point TP2 will turn on and trip the shutdown device or alarm;  
verify by observation.  
e. Rotate trip point potentiometer TC2 clockwise several turns to turn  
off TP2.  
C. Connecting Output Wires  
f. Reset alarm or shutdown device.  
®
Wire the SWICHGAGE trip point outputs as shown in the typical  
wiring diagrams on the back of this page.  
TRIP POINT ADJUSTMENT INFORMATION  
Trip Point Adjustments  
Face Plate Diagram  
B
1. Power up the temperature monitor by turning on power or by  
starting engine.  
2. Set the display selector switch to the TC1 position.  
3. Depress the “Push to Read” trip point push button to read trip point.  
4. Rotate the trip point potentiometer TC1 until the display indicates  
the desired trip point temperature for TC1.  
5. Set the display selector switch to TC2 position.  
6. Depress the “Push to Read” trip point push button to read the  
trip point.  
7. Rotate the trip point potentiometer TC2 until the display indicates  
the desired trip point temperature for TC2.  
A
B
C
D
. Trip point/display  
toggle switch.  
C
. Readout digital  
A
display.  
. Trip point  
potentiometers.  
D
. Push to read trip  
DETAIL  
12 turn  
point button.  
potentiometers  
MDTM-8907N page 3 of 4  
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TYPICAL WIRING DIAGRAMS  
Thermocouple  
TC1 Input  
See Table 1 for  
wire color code.  
12/24  
VDC  
12/24  
NC  
NEG  
TC1  
TC2  
12/24 VDC Power  
TP1  
TP2  
Load  
Thermocouple  
Load  
TC2 Input  
See Table 1 for  
wire color code.  
Power  
Source  
Power  
Source  
Thermocouple  
TC1 Input  
See Table 1 for  
wire color code.  
120 VAC/24 VDC  
Isolation  
Module  
12/24  
NC  
NEG  
H
TC1  
TC2  
ISOLATION  
120 VAC  
N
24 VDC  
MODULE  
TP1  
TP2  
120 VAC Power  
Option NOT approved by  
CSA or Factory Mutual  
Load  
Thermocouple  
Load  
TC2 Input  
See Table 1 for  
wire color code.  
Power  
Source  
Power  
Source  
Thermocouple  
TC1 Input  
See Table 1 for  
wire color code.  
CD  
Negative  
Ground  
Ignition  
100-150 VDC  
150-350 VDC  
100-150  
150-350  
NEG  
TC1  
TC2  
CD Ignition—Negative Ground  
TP1  
TP2  
Load  
Thermocouple  
Load  
TC2 Input  
See Table 1 for  
wire color code.  
Power  
Source  
Power  
Source  
TPI  
Typical TTD Hook-up  
Warranty  
A limited warranty on materials and workmanship is given with this FW Murphy product.  
FW MURPHY  
P.O. Box 470248  
COMPUTRONIC CONTROLS, LTD  
41 - 43 Railway Terrance Nechells  
CONTROL SYSTEMS & SERVICES DIVISION  
P.O. Box 1819  
Tulsa, Oklahoma 74147 USA  
+1.918.317.4100 Fax: +1.918.317.4266  
Birmingham B7 5NG UK  
Rosenberg, Texas 77471 USA  
Phone: 281.633.4500 Fax: 281.633.4588  
Phone: +44.1213.278500 Fax: +44.1213.278501  
INDUSTRIAL PANEL DIVISION  
Fax: 918.317.4124  
FW MURPHY INSTRUMENTS (HANGZHOU) CO. LTD  
77 23rd Street  
FRANK W. MURPHY, LTD  
Church Rd Laverstock  
Hangzhou Economic & Technological Development Area  
Hangzhou, Zhejiang, 310018, China  
Phone: +86.571.8684.8886 Fax: +86.571.8684.8878  
Salisbury SP1 1QZ UK  
MURPHY POWER IGNITION  
Phone: +44.1722.41005 Fax: +44.1722.410088  
www.  
.com  
Printed in U.S.A. 0889795  
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.  
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