OPERATION AND PARTS MANUAL
Vibration Roller
Model MRH-800DS
(Diesel)
Revision #3 (02/02/05)
MULTIQUIPINC.
18910 WILMINGTON AVE.
PARTS DEPARTMENT:
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX:310-537-3927
FAX:310-631-5032
E-mail:mq@multiquip.com • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
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HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX: 310- 537-4259
TECHNICAL ASSISTANCE
800-478-1244
FAX: 310- 631-5032
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 3
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TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Yanmar L100ee-DEVMK2 Engine
Cylinder Block Assembly.................................... 72-73
Cylinder Head and Cover Assembly .................. 74-75
Muffler Assembly ............................................... 76-77
Air Cleaner Assembly......................................... 78-79
Crankshaft, Piston and Camshaft Assembly ..... 80-81
Lub. Oil Pump and Governor Assembly ............. 82-83
Cooling and Starting Device Assembly.............. 84-85
Fuel Injection PumpAssembly............................ 86-87
Fuel Tank and Fuel Line Assembly .................... 88-89
Starting Motor and Dynamo Assembly .............. 90-91
Tool Label and Gasket Set Assembly ................ 92-93
MIKASA MRH-800DS-
VIBRATION ROLLER
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation........................................ 8-9
Operation and Safety Decals ............................. 10-11
Roller Specifications................................................ 12
Engine Specifications .............................................. 13
Dimensions ............................................................. 14
Features .................................................................. 15
Vibration roller Components .............................. 16-17
Handle Bar/Lever Components.......................... 18-19
Engine Components ............................................... 20
Inspection........................................................... 22-23
Initial Startup ...................................................... 24-25
Operation ........................................................... 26-27
Maintenance ...................................................... 28-33
Roller Troubleshooting ....................................... 34-35
Engine Troubleshooting...................................... 36-37
Terms and Conditions of Sale ................................. 94
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column .............. 38
Suggested Spare Parts ........................................... 39
Decal Placement ................................................ 40-41
Axle Assembly .................................................... 42-43
Base Assembly .................................................. 44-45
Front Guard Assembly ....................................... 46-47
Side Cover Assembly ......................................... 48-49
Water Tank Assembly ......................................... 50-51
Hydraulic System Assembly............................... 52-55
Hydraulic Oil Tank Assembly .............................. 56-57
Engine Assembly ............................................... 58-59
Electric Device Assembly ................................... 60-61
Clutch (Vibration) Assembly.............................. 62-63
Vibrator Assembly .............................................. 64-65
Upper Control Arm Assembly ............................ 66-69
Lower Control Arm Assembly ............................ 70-71
Specification and
part number are
subject to change
without notice.
PAGE 4 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
Dealeraccountnumber
❒
❒
❒
❒
❒
❒
Dealernameandaddress
Shipping address (if different than billing address)
Returnfaxnumber
Applicable model number
Quantity,part number and description of each part
Specifypreferredmethodofshipment:
Note:Unlessotherwiseindicatedbycustomer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
✓
✓
✓
✓
✓
✓
FedEx or UPS Ground
FedEx or UPS Second Day or Third Day
FedEx or UPS Next Day
Federal Express Priority One
DHL
Truck
Place Your Parts Order Via Web or Fax
For Even More Savings!
Here’s how to get help...
Please have the model and serial number on
hand when calling.
Parts Department
Extra Discounts!
800-427-1244
310-537-3700
Fax:800-672-7877
Fax:310-637-3284
All parts orders which include complete part numbers
and are received by our automated web parts order
system, or by fax qualify for the following extra
discounts:
Mayco Parts
800-306-2926
310-537-3700
Fax:800-672-7877
Fax:310-637-3284
Ordered
via
Standard
orders
Stock orders
($750 list and above)
Service Department
800-478-1244
310-537-3700
Fax
3%
5%
10%
10%
Fax:310-537-4259
Web
MQ Power Service Department
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
800-835-2551
310-537-3700
Fax:310-638-8046
Warranty Department
800-421-1244, Ext. 279
310-537-3700, Ext. 279
Fax:310-537-1173
No other allowances on freight shipped by any other
carrier.
Multiquip’s Main Phone Numbers
800-421-1244
310-537-3700
Fax:310-537-3927
NOTE:DISCOUNTSARESUBJECTTOCHANGE
MULTIQUIP INC.
18910WILMINGTONAVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
WWW:multiquip.com
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 5
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MRH-800DS — SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
This Owner's Manual has been
developed to provide complete
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
instructions for the safe and efficient
operation of the Multiquip Model
MRH-800DS Vibration Roller.
Refer to the enginemanufacturer’s
instructionsfordatarelativetoitssafe
operation.
Before using this vibration roller, ensure that the operating
individual has read and understands all instructions in this
manual.
Explosive Fuel
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Burn Hazards
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
Rotating Parts
CAUTION: You CAN be injured if you
do not follow directions.
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
Potential hazards associated with this vibration roller operation
will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
PAGE 6 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
Respiratory Hazard
ALWAYS place the engine ON/OFF switch in
the OFF position, when the vibration roller is
not in use.
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Sight and Hearing hazard
Other important messages are provided throughout this manual
to help prevent damage to your vibration roller, other property,
or the surrounding environment.
ALWAYS wear approved eye and hearing
protection.
This vibration roller, other
property, or the surrounding
environment could be
damaged if you do not follow
instructions.
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 7
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MRH-800DS — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust manifold,
muffler or cylinder.Allow these parts to
coolbeforeservicingengineorvibration
roller.
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
The following safety guidelines should always be used when
operating the MIKASA MRH-800DSVibration Roller:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
GENERAL SAFETY
■
■
■
DO NOT operate or service this equipment before
The engine of this
vibration roller requires
an adequate free flow of
cooling air. NEVER
operate the vibration
roller in any enclosed or
narrow area where free
flow of the air is restricted.
If the air flow is restricted
it will cause serious
damage to the vibration
roller or engine and may cause injury to people and property.
Remember the vibration roller's engine gives off DEADLY
gases.
readingthisentiremanual.
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-
toed boots and other protective devices required
by the job. ALWAYS wear slip resistant safety
shoes or boots.
■
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or
explosion could result from fuel vapors, or if fuel is spilled on
a hot engine.
NEVER operate this equipment under the
influence or drugs or alcohol.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
NEVER operate the vibration roller in
an explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■
■
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS wear proper respiratory (mask), hearing and eye
protection equipment when operating the vibration roller.
ALWAYS store the vibration roller in a clean, dry location out
of the reach of children.
■
NEVER run engine without air cleaner. Severe engine
damage may occur.
■
■
NEVER leave the vibration roller unattended, turn off engine.
CAUTION must always be observed while servicing this
vibration roller. Rotating parts can cause injury if contacted.
■
DO NOT leave vibration roller with engine running. Use
chock blocks if parking vibration roller on a grade.
PAGE 8 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — RULES FOR SAFE OPERATION
■
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
and maintenance functions. Contact with hot components
can cause serious burns.
■
■
ALWAYS use extreme care when operating near obstructions,
on slippery surfaces, grades and side slopes.
When reversing, particularly on the edges and banks of
ditches, as well as in front of obstacles, the operator must
stay in a standing position at a safe distance from the machine.
■
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or
even death! Disconnection of any of these devices will void
all warranties.
■
When operating near any house/building or pipelines, always
check the effect of machine vibration. Stop the work if
necessary.
■
■
■
■
■
■
Unauthorized equipment modifications will void all
warranties.
Emergencies
■
ALWAYS know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department. This information will be
invaluable in case of an emergency.
Refer to the Engine Owner's Manual for engine technical
questions or information.
DO NOT operate the vibration roller with the front or rear
cover open.
Replace any worn or damaged vibration roller components
immediately.
Maintenance Safety
■
NEVER lubricate components or attempt service on a
running machine.
ALWAYS turn the engine OFF before performing
maintenance.
■
ALWAYS allow the machine a proper amount of time to
cool before servicing.
ALWAYS make sure vibration roller is correctly secured to
the trailer. Check all supports attaching the vibration roller to
the trailer and make sure they are tight.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
■
■
■
■
ALWAYS keep the machine away from workers and
obstacles. Also keep the immediate area free of bystanders.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
ALWAYS check the machine for loosened threads or bolts
before starting.
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using vibration
roller.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Lifting
■
■
■
A copy of this manual shall accompany the vibration roller at
all times.
The vibration roller has an operating weight of approximately
1562 lbs. (709 kg). Use lifting equipment capable of lifting
this weight.
DO NOT use worn out hoses or couplings;inspect daily.
■
■
■
Make sure the engine is off before lifting the machine.
Use reliable cable in lifting the machine.
Lift upright with sufficient bearing capacity to prevent
machine from tilting or slipping.
■
When lifting, keep the machine away from workers and
animals.
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 9
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MRH-800DS — OPERATION AND SAFETY DECALS
Figure 1 displays the operation and safety decals as they appear on the vibration roller. Should any of these decals become
damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 1. Operation and Safety Decals
PAGE 10 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — OPERATION AND SAFETY DECALS
Figure 1. Operation and Safety Decals (Continued)
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 11
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MRH-800DS — ROLLER SPECIFICATIONS
TABLE 1. MRH-800GS VIBRATION ROLLER SPECIFICATIONS
Dimensions
Drum Diameter
Drum Width
105 x 27.2 x 41.7 in (2670 x 692 x 1060 mm)
16 in. (406 mm)
25.6 in. (650 mm)
9.6 in. (243 mm)
Curb Clearance
Side Overhang
.83 in.(21 mm)
Operating Weight (with water)
Vibration Frequency
Centrifugal Force
Drive System
1562 lbs. (710 kg)
3,300 vpm
23.5/2,400 kn/kgf
Hydraulic Motor
Vibration System
Vibration Method
Vibrator Shaft
Frame
Belt Drive
Twin
Gradeablility
20 degrees
Working Speed
Fuel Tank Capacity
Lubricating Oil
0 - 3 mph (0 - 4.8 kph)
1.88 gallons (7.1 liters)
6.6 gallons (25 liters)
10.57 gallons (40 liters)
YANMAR Model L100EE-DEVMK1
Electric/Recoil Start
Water Tank Capacity
Engine Model
Starting System
PAGE 12 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — ENGINE SPECIFICATIONS
Table 2. ENGINE SPECIFICATIONS (YANMAR)
Engine Model
YANMAR L100EE-DEVMK1
Air-cooled Diesel
Engine Type
Cylinder Bore X Stroke
Displacement
3.46 x 2.75 in (88 x 70 mm)
13.7 fl oz (406 cc)
Maximum Ouput
Fuel Tank Capacity
Oil Capacity
10 HP
5.8 quarts (5.5 liters)
1.74 quarts (1.65 liters)
116.6 lbs. (53 kg)
Dry Net Weight
Dimensions (L x W x H)
16.4 x 18.5 x 19.4 in (417 x 470 x 494 mm)
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 13
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MRH-800DS—VIBRATION ROLLER DIMENSIONS
TABLE 3. DIMENSIONS
A
B
C
D
E
F
G
H
I
105 in.
57 in.
2670 mm.
1445 mm.
255 mm.
580 mm.
350 mm.
692 mm.
346 mm.
1990 mm.
1180 mm.
950 mm.
1060 mm.
245 mm.
LENGTH
WIDTH
10 in.
22.8 in.
13.8 in.
27.2 in.
13.6 in.
78.3 in.
46.5 in.
37.4 in.
41.7 in.
9.6 in.
HEIGHT
J
K
L
Figure 2. MRH-800DS Vibration Roller Dimensions
PAGE 14 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS— FEATURES
The Mikasa Model MRH-800DS is a powerful compacting
tool capable of applying a tremendous force in consecutive
impacts to a soil surface. Its applications include soil compacting
for backfilling for gas pipelines, water pipelines and cable
installation work.
The impact force of the MRH-800DS levels and uniformly
compacts voids between soil particles to increase dry density.
Features include:
„
Hydraulic transmission to allow speed change without
gear shifting.
„
Deadman device which when pressed or hit will
cause the travel lever to return to neutral position
bringing the machine to a stop.
„
„
A horn to warn of machine’s approach.
Non-corrosive water tank for the sprinkler system with a
capacity of more than 10 gallons.
„
„
„
Lifting hook to transport machine.
Front bumper and working light.
Narrow profile with less than one inch wall clearance.
Narrower width allows access to tighter areas. No
exposed hydraulic hoses.
„
Oil bath lubricated bearings and external vibration
for less servicing and more dependability.
„
„
Front and rear drum scrapers.
Drum sprinkler system controls located near the
operator.
„
Easy access to hydraulic components and hydraulic
filter.
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 15
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MRH-800DS—VIBRATION ROLLER COMPONENTS
1
2
4
3
8
9
5
6
10
11
7
Figure 3. MRH-800DSVibration Roller Components
PAGE 16 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS—VIBRATION ROLLER COMPONENTS
Figure 3 illustrates the location of the major components
for the MRH-800DS Vibration Roller. The function of each
component is described below:
1. Fuel Tank/Cap – Fill with diesel fuel. Fuel tank holds
approximately 2 gallons (7.5 liters). DO NOT top off fuel.
Wipe up any spilled fuel immediately.
2.
3.
4.
5.
Center Cover – When opened and supported by strut,
provides access to oil pump and filter, battery, V-belt, and
clutch box.
Vibration Rollers – 25-inch wide steel drums that provide
compaction force in the compaction and patching of asphalt
type surfaces.
Front Headlights – Activate using switch on control
handle. Use to illuminate ground durring nighttime or low
light operating conditions.
Hydraulic Oil Gauge – Indicates the hydraulic oil level.
6. OilTank – Fill with proper grade of hydraulic oil.
7. Vibrator Oil Level Plug – Remove to check vibrator oil
level.
8.
9.
Lifting Hook – Used to lift the machine with crane or other
lifting device.
Engine – This machine uses the Yanmar L100A engine.
Refer to the engine Owner’s Manual for more information.
10. WaterTank– Holds 10.57 gallons (40 liters) for the sprinkler
system.
11. Parking Brake – Makes sure machine will not accidentally
move when parked or not in use.
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 17
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MRH-800DS— HANDLE BAR/LEVER COMPONENTS
1
3
4
2
6
5
Figure 4. MRH-800DS Lever Components
PAGE 18 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — HANDLE BAR/LEVER COMPONENTS
HANDLE BAR/LEVER COMPONENTS
Figure 4 illustrates the location of the major lever
components on the handle bar of the machine. Each
component is described below:
1.
Travel Lever – Controls the direction of travel of the
machine (forward and reverse).
2.
Horn Button – When pressed, gives a warning sound of
the machine approaching.
3. Vibration Lever – Turns vibration on and off.
4. Throttle Lever – Controls the start up of the machine.
5.
Dead-Man Device – When pressed or hit while traveling
in reverse, causes the travel lever to return to neutral
position to stop the machine.
6. Light ON/OFF Switch - Turns headlight on and off.
7.
Starter Switch - Engine starts when key is turned to the
RUN position
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 19
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MRH-800DS— ENGINE COMPONENTS
Figure 5. MVH-402DSB Engine Components
ENGINE COMPONENTS
Figure 5 illustrates the location of the major engine
components of the machine. Each component is described
below:
6.
Recoil Starter – Housing for pull rope and starter.
7.
Oil Filler Cap/Dipstick – Remove this cap to add oil to the
oil tank. Use dipstick to check oil level.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank.Make sure cap is tighten securely.
DO NOT over fill.
8.
Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase.Dispose of oil in a safe manner.
9.
Decompression Lever – Press down before starting
engine.To prevent damage to the engine, DO NOT use for
any other purpose.
2. FuelTank – Diesel engine holds 5.8 quarts of diesel fuel.
3. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
10. Fuel Cock – Controls the flow of diesel fuel to the engine.
Must be in the ON position when starting and running the
engine.
4. Muffler – Used to reduce noise and emissions.
5. Recoil Starter (pull rope) –Type of engine starting method.
Alternate type would be electric start (ignition key).
PAGE 20 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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NOTE PAGE
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 21
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MRH-800DS— INSPECTION
3. Insert and remove the dipstick without screwing it into the
filler neck. Check the oil level shown on the dipstick.
DANGER
NEVER operate the
compactorin a confined
area or enclosed area
structure that does not
provide ample free flow
of air.
4. Iftheoillevelislow,filltotheedgeoftheoilfillerholewiththe
recommended oil type (Table 3). Maximum oil capacity is
1.16quarts(1.1liters).
CheckingThe Hydraulic System
1. Check the oil tank level gauge (Figure 7). Oil level
should be at the middle indication of the gauge or
higher. Fill as required
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
2. Check the surroundings of the oil tank, hydraulic
pump and motor for oil leakage.
1.
Read safety instructions at the
beginning of manual.
2.
Remove dirt and dust, particularly
in theengine cooling air inlet,
carburetor and air cleaner.
Level should
be middle of
gauge or
3.
4.
Check the air filter for dirt and dust.
If air filter is dirty, replace air filter
with a new one as required.
higher
Check carburetor for external dirt and dust.Clean with dry
compressed air.
Figure 7. Hydraulic System Oil Level Gauge
5.
6.
Check fastening nuts and bolts for tightness.
DANGER
Understand the geographical features and regulations of
the job site.
ALWAYS keep hands and fingers away from
pinch points.DO NOT allow anyone to reach in
on dangerous sections of the machine to avoid
any accidents.
Engine Oil Check
1.
To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
CheckingThe V-Belt
2.
Remove the filler dipstick from the engine oil filler hole
(Figure 6) and wipe clean.
1. Remove the 2 bolts, one on each side of the center
cover, with a #13 socket wrench. Open the center
cover of the machine and support it with the strut by
inserting its end to the hole in the base (Figure 8).
2. Check V-belt for proper tension. Insufficient tension
causes weak vibration.
Center
Cover
Figure 6. Engine Oil Level
Strut
V-Belt
TABLE 4. OIL TYPE
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
0°C or Lower
Figure 8. CheckingV-BeltTension
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MRH-800DS— INSPECTION
Checking Levers and Horn
CheckingThe Vibrator Oil Level
1.
Check travel, vibration, and throttle levers to make sure
they are functioning properly (Figure 4).
1.
2.
Check vibrator casing for any oil leakage.
If any leakage is noticed, remove the level plug on the side
of the plate (Figure 9).
2.
With travel lever placed in reverse, push the deadman
device and verify that the travel lever returns to neutral
position.The travel lever stays in neutral position once the
deadman device is released.
3.
Check the oil level.
3.
Press the horn and verify that it functions properly.
Vibrator Oil
Level Plug
Checking Scrapers
1.
Check scrapers and make sure that they are not clogged
with mud, bent or damaged (Figure 11).
2.
Adjust clearance between drums and scrapers as
necessary.
Figure 9. CheckingVibrator Oil Level
Fuel Check
1.
2.
Remove the fuel cap located on top of the engine fuel tank.
Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded gasoline using a strainer for
filtration. DO NOT top-off fuel. Wipe up any spilled fuel
immediately!
DANGER
Scrapers
Motor fuels are highly
flammable and can be
dangerous if mishandled.
DO NOT smoke while
Figure 11. Checking Scrapers
Checking Bolts, Nuts and Screws
refueling.DO NOT attempt to refuel the pump
if the engine is hot! or running.
1.
Check bolts, nuts, and screws on various parts of the
machine, including the engine, for proper tightness.
Positioning the Handle Bar
Checking Water Tank
1.
Release the handle bar release pin (Figure 12) and position
the handle bar to the lowered position before starting
operation.
1.
Check the water tank to see if filled. Add water if necessary.
The water tank has a capacity of approximately 10 gallons
(40 liters) (Figure 10).
2.
When machine is not in use, release the handle bar release
pin and position the handle bar to the upright position.
Handle Bar
Release Pin
Figure 10. Checking WaterTank
CAUTION :
Be careful not to confuse the water tank with the
oil tank.
Figure 12. Positioning the Handle Bar
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MRH-800DS— INITIAL STARTUP
5. Insert the starter key into the key switch and turn it to
the RUN position (Figure 14). The buzzer should
sound at this time.
CAUTION :
DO NOT attempt to operate the roller until the Safety, General
Information and Inspection sections of this manual have been
read and thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the roller. It is extremely important that this section
be read carefully before attempting to use the compactor in the
field.
Figure 14. Starter Key (Run Position)
STARTING THE ENGINE
6
Turn the starter key further to the right to the START
position to start the engine. Buzzer stops sounding
when the engine speed increases. With safety switch
equipped, motor runs only when the travel lever is in
the neutral position.
The engine can be started by motor (electric) or manually
(recoil). Refer to Figures 3 and 4 for the location of
controls and components.
CAUTION :
Makesuretofollowallsafetyrulesreferencedin
thesafetysectionofthismanualbeforeoperating
roller. Keep work area clear of debris and other
objectsthatcouldcausedamage totherolleror
bodilyinjury.
CAUTION :
Figure 15. Starter Key (Start Position)
7.
If the engine fails to start, DO NOT continue to rotate
the starter key for more than 5 seconds. Return the
key to the RUN position and wait 20 to 30 seconds
before starting again.
When the engine is running, NEVER turn the
starter key to the START position
8. After starting the engine, continue to warm up the
engine for about 3 to 10 seconds especially in cold
weather.
Electric Start
1.
On the control handle:
A. Move the throttle lever to the RUN position.
B. Move the travel lever to the NEUTRAL position.
C. Move the vibration lever to the OFF position.
9. If the buzzer does not stop sounding after the engine
has started, shutdown engine immediately and check
engine oil level. The buzzer functions as engine oil
level warning also.
4. Open the fuel cock by turning it clockwise to the down
position (Figure 13).
Fuel Cock
(Open
Position)
Figure 13. Open Fuel Cock
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MRH-800DS— INITIAL STARTUP
Recoil Start
5. Pull the starting handle hard and fast to start engine
(Figure 19).
1.
Move the throttle lever to the RUN position.
2. Open the fuel cock by turning it clockwise to the down
position (Figure 16).
Fuel Cock
(Open
Position)
Figure 19. Engine Start Handle
6. If the engine does not start, repeat steps
3 through 5.
Figure 16. Open Fuel Cock
3.
Pull the starting handle slowly until you feel some
resistance (Figure 17). Return handle to original
position.
Pull
Handle To
Start
When starting with a motor
starter, a decompressor is
not normally required.
However, when ambient
temperature or battery
charger level is low, use of
a decompressor will help
make the start-up easier.
Figure 17. Engine Start Handle
4. Push down the decompression lever (Figure 18).
Figure 18. Decompression Lever
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MRH-800DS—OPERATION
VIBRATING
TRAVELING
1. Shift the vibration lever AWAY from its OFF position. The
vibration lever will automatically spring forward and the
roller will start vibrating (Figure 21).
1. Before starting to travel, make sure to release parking brake
located on the left side of the rear roller. If the parking brake
lever is tight, moving the roller back and forth will make it
easier (Figure 20).
Parking
Brake
(Released
Position)
Off Position of
Vibration Lever
Figure 20. Parking Brake
2.
With the throttle lever in the RUN position, increase
the engine rotation.
Figure 21. Vibration Lever
3. Push the travel lever forward slightly. This will cause
the roller to travel forward at slow speed.
CAUTION :
4. To increase the travel speed, push the travel lever
further.
Using vibration with clutch slipping causes
the clutch to burn. Also, vibration should
NOT be used over completely compacted
area, paved road surface, or with stationary
roller.
5. Travel speed can be varied between 0 and 3 km/h
(both forward and reverse).
6. Push the travel lever backward to go in the reverse
direction.
WATERING
1. For watering work, turn the water cocks clockwise, at the
rear of the machine, to start sprinkling.(Figure 22).
CAUTION :
DO NOT reduce speed during work. When
shifting travel lever from forward to reverse,
be sure to stop the lever at the neutral
position first before moving the lever to the
opposite direction. DO NOT shift the lever
from forward to reverse (or reverse to
forward) in one motion.
Watercock
for Front
Drum
Watercock
for Rear
Drum
CAUTION :
After test travel, shut down engine and
check for any problems including oil
leakage. If any trouble is found, correct the
problem before attempting to operate the
roller again.
Figure 22. Water Cocks
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MRH-800DS—OPERATION
SAFETY FEATURES
1. A horn is provided to warn of approach.
Bypass
Valve
Bolt
2. The dead man device prevents accidental traveling
in reverse. It automatically makes the travel lever
return to neutral position by stopping the machine
when an object comes in contact with the dead man
device.
STOPPING
1.
With travel lever in the NEUTRAL position, and the
vibration lever in the OFF position, return the throttle
lever to the START position. Allow the machine to
cool down for 3 to 5 minutes.
Figure 23. Location of BypassValve Bolt
CAUTION :
NEVER tow roller with any type of vehicle.
2. Push the throttle lever forward to stop the engine. In
a motor start, return the key switch to the STOP
position as soon as the engine stops.
Doing so will damage the hydraulic system.
NEVER perform unloading procedure on a
slope. This may cause roller to roll down if
parking brake or blocking is deficient.
CAUTION :
Neglecting to return the key switch to the
STOP position will cause the battery to
discharge making start up impossible the
next time.
LIFTING
1.
2.
3.
4.
5.
Use a crane or lift to load and unload the machine. A
skilled crane operator is required to perform the job.
When lifting the machine, check for any damaged or
loose bolts, lifting hooks, and shock mounts.
3. After the engine stops, close the fuel cock.
Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
4. Lock the parking brake by pulling the brake lever
and rotating it 90 degrees clockwise.
Make sure that the machine is shut off before machine is
lifted.
Parking brake system should
always be kept clean to avoid
mud deposits.
Use reliable cable for lifting.
6. ALWAYS lift the machine vertically and keep the
machine away from workers and animals.
7.
DO NOT lift the machine higher than the required
height.
UNLOADING
TRANSPORTING
1.
If you need to move the roller by pushing it manually
once engine is stopped, loosen bolt of bypass valve
on oil pump by one rotation counterclockwise. This
will cause the hydraulic break to disengage and allow
the roller to be moved more easily (Figure 23).
1. Always make sure that the machine is shut off while
being transported.
2. Check that the fuel cap is properly closed and
tightened.
2. After moving, tighten the bolt again. Tightening torque
is 55 to 70 kgf-cm.
3. When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.
4. Tie down the machine securely on the
transportation so that it will not move or topple over.
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 27
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MRH-800DS—MAINTENANCE
CAUTION:
CAUTION:
Inspection and other services should ALWAYS
be carried out on hard and level ground with the
engine shutdown.
Fuel piping and connections should be replaced
every 2 years.
Inspection and Maintenance ServiceTables.
TABLE 6. MRH-800DS ENGINE CHECK
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance withTables 5 through 7.
ITEM
HOURS OF OPERATION
Oil or Fuel Leak
Every 8 hours (every day)
Every 8 hours (every day)
TABLE 5. MRH-800DS MACHINE INSPECTION
Tightness of Fastening
Threads
HOURS OF
OPERATION
ITEM
REMARKS
Every 8 hours (every day)
(Replenish to specified maximum
level)
Engine Oil Check and
Replenishment
Loose or Missing
Screws
Every 8 hours
(every day)
After first 25 hours then every 50 to
100 hours
Engine Oil Replacement
Air Filter Cleaning
Every 8 hours
(every day)
Damaged Parts
Every 100 hours
Function of Controlling
System Part
Every 8 hours
(every day)
See separate engine manual for details on engine check.
Hydraulic System Leak Every 100 hours
See page 27
See page 27
Daily Service
z
Check for leakage of fuel or oil.
Vibrator Oil Check
Every 100 hours
Every 300 hours
Every 100 hours
z
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Vibrator Oil
See page 26
See page 26
Replacement
Hydraulic Oil Check
TABLE 7. TIGHTENING TORQUE (in. kg/cm) DIAMETER
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm
20mm
2,000
3,800
5,600
First after 200
hours, then every
1,000 hours
Hydraulic Oil
Replacement
See page 27
4T
70
150
250
400
300
500
800
500
800
750
1,300 2,000
2,000 2,900
1,100
1,400
2,700
4,200
6-8T
11T
100
150
1,200
V-belt (clutch) Check
Battery Check
Every 200 hours
Every 100 hours
See page 27
See page 28
300~ 650 ~
350 700
*
100
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
CAUTION:
These inspection intervals are for operation
under normal conditions. Adjust your inspection
intervals based on the number of hours the roller
is in use, and your particular working conditions.
z
z
Remove soil and clean the bottom of compaction plate.
Check hydraulic pump, piping and hose for any leakage.
A loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied for
tightness.
z
Check engine oil.
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MRH-800DS—MAINTENANCE
Engine Oil Replacement:
CAUTION:
1. Replace engine oil in the first 25 hours of operation and
every 50 to 100 hours afterwards.
NEVER attempt to check theV-belt with the en-
ginerunning.Severeinjurycan occurifyourhand
gets caught between the V-belt and the clutch
(Figure26). Alwaysusesafetygloves.
2. Oil may be drained more easily when it is warm after
operation (For more details, see separate engine Owner's
Manual).
CLUTCH
PULLEY
Air Filter
1. The air filter element should be cleaned because a clogged
air cleaner can cause poor engine starting, lack of power
and shorten engine life substantially.
VIBRATOR
PULLEY
Figure 26. V-Belt Hazard
CAUTION :
Excessive turning of front nut may cause the
sliding engagement of clutch to take place or
no vibration takes place even when vibration
lever is engaged.
Figure 24. Engine Air Filter and Element
2. To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 24) remove the cover and take out air
filter cartridge.If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.
On the other hand, insufficient turn may cause
sliding engagement of clutch even when the
vibration lever is placed in the OFF position or
for vibration to remain engaged.
VIBRATION CLUTCH ADJUSTMENT
HYDRAULIC SYSTEM INSPECTION AND SERVICE
1.
2.
Move vibration lever to the OFF position.
1.
2.
Check motor and pump for any damage.
Loosen the front and rear nuts at the end of vibration clutch
cable (Figure 25).
Check hoses and pipes for proper tightness and make sure
there are no leaks.
3.
Turn in the nut on the front side again and at the position
that release fork starts to move, turn in the nut by one or two
threads. Lock it a this position together with the rear nut.
3.
Check nylon tubes for hydraulic oil intake and drain.
Retighten brass nut if loose and if a leak is detected. If leak
continues after retightening, replace nylon tube, nut and
sleeve.
4.
Check oil tank for proper oil level using the hydraulic system
oil level gauge (See Figure 7). Make sure hydraulic oil has
not whitened or emulsified.Whitish color means aeration in
pump.Retighten pipe and correct level of oil.Emulsification
means water in the hydraulic oil. Replace the oil.
Rear Nut
ROLLER INSPECTION AND ADJUSTMENT
Fork
1.
Refer toTable 8 for oil and grease requirements.
Check oil tank level daily.
Front Nut
2.
3.
Check the machine for oil leak and proper function of lever,
cables, and links daily.
Figure 25. Vibration Clutch Adjustment
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MRH-800DS—MAINTENANCE
z
z
z
DO NOT close the exhaust outlet of battery.The gas pressure
building up in the battery may cause explosion.
MACHINE MAINTENANCE
1.
At the end of each day’s operation, wash down dust and
dirt off the machine.Clean area around drums ad scrapers
making sure all mud is removed.
Before using a battery charger, read and understand the
charger instruction manual thoroughly.
2.
3.
Drain water tank completely.
Charge the battery in a non-spark, well-ventilated area.Avoid
fire from cigarette sparks or matches.
Cover the machine to prevent dust and store in dry place
away from sun exposure.
1. If a battery has not been used for some time, reduce
the charge level initially to protect each plate inside
the battery.
LONG TERM STORAGE
1.
2.
Conduct thorough lubrication and oil change.
Disconnect battery terminals and dismount battery from
machine.Store battery.
2. Check the battery terminals periodically to ensure
that they are in good condition.
3.
4.
5.
If there a possibility that ambient temperature will drop
below freezing point, add antifreeze agent to coolant.
3. Use wire brush or sand paper to clean the battery
terminals.
Cover the inlet and outlet of air cleaner and muffler
securely.
4. Check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
Store machine indoors. Do not leave outdoors.
5. Measure the specific gravity of electrolyte:
Refer toTable 7 for lubrication necessary for the machine.
z
z
completely charged: 1.270 - 1.290
needs charging: 1.260 or lower
BATTERY MAINTENANCE
DANGER :
6. If the machine will not be in operation for a long
period of time, charge the battery sufficiently, tighten
all caps, correctly, store in cool dry place and check
the battery charge level every month to maintain the
performance of the battery.
Lead-acid battery contains sulfuric
acid, which may damage eyes or
skin on contact.
BATTERY CABLE CONNECTION
1.
When removing cable, disconnect the ground side (normally
negative) first (Figure 27).
FORYOUR SAFETY:
Negative
Terminal
z
ALWAYS wear a face shield to avoid acid getting into the
eyes. If acid gets in contact with eyes, flush immediately with
clean water and get medical advice.
z
Wear rubber gloves and protective clothes to keep acid off
skin. If acid gets in contact with skin, wash off immediately
with clean water.
z
z
Use a flashlight to check battery electrolyte level. ALWAYS
check the engine is stopped.
Positive
Terminal
DO NOT charge battery or jump-start engine when the
battery is frozen.Warm the battery to 15 degrees F or battery
may explode.
Figure 27. Battery Connection
2.
When installing cable connect the ground side (normally
negative) last.
z
Replace the battery with the same or similar capacity battery
or battery may explode.
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MRH-800DS—MAINTENANCE
FORWARD AND REVERSE TRAVEL ADJUSTMENT
1.
If neutral position for forward and reverse travel has been
displaced, conduct the neutral adjustment.
2.
If roller travels forward with the ball of ball plunger remaining
in V slot of the guide, loosen M8 bolt and slide the slide
plate slightly toward the engine. If the roller travels
backward, slide the plate towards side plate (Figure 28).
Guide
Plunger
M8 Bolt
Slide Plate
Figure 28. Adjustment of Neutral Position
3.
4.
With M8 bolt tightened, start engine and check the neutral
for forward and reverse. If still displaced, repeat the
procedure.
If neutral position of forward/reverse lever has been
displaced, use the turn buckle located on the oil pump side
of forward/reverse cable.
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 31
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MRH-800DS—MAINTENANCE
TABLE 8. MRH-800DS LUBRICATION CHART
MAINTENANCE
NEEDED
ITEM
FREQUENCY
TYPE
LOCATION
Every 300 Hours of
Operation
Vibrator Oil
Replace Oil
SAE10W30 (1.5 liters)
see Figure 29
SAE#30 or SAE10W30
(Spring - Summer)
Initially - After 10 to 20
Hours of Operation
Thereafter - Every 50 to
100 Hours of Operation
SAE#20 or SAE10W30
(Fall - Winter)
Engine Oil
Replace Oil
Replace Oil
see Figure 6
SAE10W30
(Extremely Cold Region)
Viscosity:
ISO VG32 equivalent - for
cold region
Every 1000 to 1500 Hours ISO VG46 or 56 equivalent
Hydraulic Oil
see Figure 7
see Figure 4
of Operation
- for warm region
Shipped from factory with
Shell Tellus 46
(25 liters)
Travel Lever,
Vibration
Add Lubrication
Oil to Sliding
Parts
Every 50 Hours of
Operation
Lubrication Oil
Lever,
Throttle Lever
Dead Man's
Device
Lubricate Grease Every 50 Hours of
Fitting Operation
Grease
Grease
Grease
Grease
Grease
see Figure 4
Handle Bar
Release Pin
Lubricate Grease Every 50 Hours of
Fitting Operation
see Figure 32
see Figures 30,31
see Figure 25
see Figure 4
Bearing
Cover
Lubricate Grease Every 50 Hours of
Fitting Operation
Lubricate Grease Every 50 Hours of
Clutch Box
Travel Lever
Fitting
Operation
Lubricate Sliding
Parts
Every 50 Hours of
Operation
Initially - After 25 Hours of
Operation
Thereafter - Every 500
Hours of Operation
Mikasa Genuine 10 micron
Filter Paper
Oil Filter
Replace Oil Filter
see Figure 26
PAGE 32 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS—MAINTENANCE
Handle Bar Release
Pin Grease Fitting
Figure 32. Handle Bar Maintenance
Vibrator Oil
Drain Plug
Vibrator Oil
Level Plug
Figure 29. Vibrator Oil Maintenance
Clutch Box Grease Fitting
FIgure 30. Bearing Cover Grease Fitting
Figure 33. Clutch Box Maintenance
Bearing Cover Grease Fitting
Figure 31. Bearing Cover Maintenance
Hydraulic Oil Filter
Figure 34. Hydraulic Oil Filter Location
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NOTE PAGE
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MRH-800DS— ROLLERTROUBLESHOOTING
TABLE 9. TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Parking brake still engaged?
SOLUTION
Release parking brake lever.
Repair or replace clutch.
Unit does not travel.
Defective centrifugal clutch?
Damaged rubber coupling and flange?
Defective travel cable and link?
Replace rubber coupling and flange.
Repair or replacetravel cable and link.
Damaged scraper or too much mud in scraper? Replace or repair scraper.
Damaged or clogged oil filter?
Damaged or leaking hydraulic pipe?
Low oil level or contaminated oil?
Damaged or leaking hydraulic pump?
Damaged or leaking hydraulic motor?
Damaged drum gear and bearing?
Bad drum rotation?
Replace filter.
Unit does not travel or
travel is not smooth.
Repair or replace parts.
Replenish or replace oil.
Repair or replace hydraulic pump.
Repair or replace hydraulic motor.
Repair parts.
Repair or replace drum.
Repair or replace clutch.
Replace V-belt or adjust tension.
Defective centrifugal clutch?
Damaged or slipping V-belt?
Replace or repair vibration cable and
linkage.
Damaged vibration cable and linkage?
Unit does not vibrate or
has weak vibration.
Damaged vibration clutch?
Adjust or replace clutch.
Replace V-belt.
Defective clutch vibrator pulley V-belt?
Check and repair vibrator. Check if oil
level is not excessively high.
Vibrator does not turn smoothly with hand?
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 35
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MRH-800DS— ENGINETROUBLESHOOTING
TABLE 10. ENGINE TROUBLESHOOTING
SYMPTON
POSSIBLE PROBLEM
SOLUTION
Speed control lever is in "STOP" position? Set speed control lever to "START" position.
No fuel reaching injection pump?
Defective fuel pump?
Add fuel. Check entire fuel system.
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Faulty fuel supply line?
Engine will not start or start is
delayed, although engine can
be turned over.
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Repair or replace injector in accordance with
engine repair manual.
Fuel injector not working correctly?
Oil pressure too low?
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded
Check whether clear (not turbid) fuel
emerges from the fuel line (detach from
Fuel separates has inadequate resistance injection pump). If the fuel is turbid or
to low temperatures?
separated, warm up the engine or drain the
complete fuel supply system. Refuel with
winter grade diesel fuel.
At low temperatures engine will
not start.
Refill engine crankcase with correct type of
oil for winter environment.
Engine oil too thick?
Throttle lever in STOP position?
Fuel filter blocked?
Reposition throttle lever to RUN position.
Replace fuel filter.
Engine fires but stops soon as
starter is switched off.
Fuel supply blocked?
Fuel tank empty?
Check the entire fuel system.
Add fuel.
Engine stops by itself during
normal operation.
Fuel filter blocked?
Replace fuel filter.
PAGE 36 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS— ENGINETROUBLESHOOTING
TABLE 10. ENGINE TROUBLESHOOTING (CONTINUED)
POSSIBLE PROBLEM
SYMPTON
SOLUTION
Fuel tank empty?
Replace fuel filter.
Replace fuel filter.
Fuel filter clogged?
Low engine power, output and
speed.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
Speed control lever does not remain in selected See engine manual for corrective action.
position?
Engine oil level too full?
Air filter blocked?
Correct engine oil level?
Clean or replace air filter.
Adjust valves per engine specification.
See engine manual.
Low engine power output and
low speed, black exhaust
smoke.
Incorrect valve clearances?
Malfunction at injector?
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 37
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EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Section 1: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
If more than one of the same
reference number is listed, the
last one listed indicates
newest (or latest) part
available.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Section 2: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.
Section 3: Items Found In the“Items Number”Column
All parts with same symbol in the number column, , #,
, belong to the same assembly or kit.
+
, %, or
*
■
The contents of this parts
catalog are subject to
change without notice.
PAGE 38 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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SUGGESTED SPARE PARTS
MRH-800DSVIBRATION ROLLER 1TO 3
UNITSWITHYANMAR L100EE-DEVMK2
DIESEL ENGINE
Qty.
P/N
Description
1 ............ 954401890 ...... FILTER, WATERTANK
2 ............ 954001380 ...... FILTER, HYDRAULIC OIL
2 ............ 070503000 ...... V-BELT, ENGINE
1 ............ 956100022 ...... THROTTLE WIRE
1 ............ 954300340 ...... CAP,WATERTANK
2 ............ 070100381 ...... V-BELT,VIBRATOR ASSY.
1 ............ 71487553101 .. VALVE ASSY., FUEL INJECTOR
1 ............ 71465651110 .. PUMP ASSY., FUEL INJECTOR
3 ............ 11465012590 .. ELEMENT, AIR CLEANER
1 ............ 11428855041 .. CAP ASSY., FUELTANK
2 ............ 11425035110 .. STRAINER, LUB.OIL ASSY.
1 ............ 11425055100 .. FILTER, FUEL STRAINER
2 ............ 11425055121 .. FILTER, FUEL OIL
2 ............ 955000010 ...... KEY, STARTING
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 39
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MRH-800DSVIBRATION ROLLER — DECAL PLACEMENT
DECAL PLACEMENT
PAGE 40 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — DECAL PLACEMENT
PLACEMENT
NO.
1
2
3
4
5
6
PART NO.
PART NAME
QTY. REMARKS
920205690
9202009660
920206280
920102490
920101480
DCL210
DECAL, BRAKE LEVER ..................................1 ...... NPA-569
DECAL, CAUTION - ENGINE SPEED .............1 ...... NPA-966
DECAL, DANGER - PINCH POINT ..................1 ...... NPA-628
DECAL, LIGHT SWITCH ..................................1 ...... NPA-249
DECAL, CHECK OIL LEVEL ............................1 ...... NP-148
DECAL, MIKASA MOBILE DTE 25
1
7
8
9
920108070
920100120
920208070
920206160
920206200
920203330
920201910
920101510
920200320
920207620
920206290
920202810
920104280
920200470
920202870
920205640
920105170
920202860
920201450
920202920
920205680
920106760
DECAL, FORWARD/REVERSE LEVER ..........1 ...... NPA-507
DECAL, GREASE POINT ................................1 ...... NPA-120
DECAL, PARKING BREAK ..............................1 ...... NPA-907
DECAL, CAUTION - INCLINE PARKING ..........1 ...... NPA-616
DECAL, WATER TANK SPRINKLE PIPE .........1 ...... NPA-620
DECAL, HEARING PROTECTION ...................1 ...... NPA-333
DECAL, MULTIQUIP - CARSON ......................1 ...... NPA-191
DECAL, MIKASA .............................................1 ...... NP-151
DECAL, WATERTANK ......................................1 ...... NP-32
DECAL, MRH-800DS........................................1 ...... NPA-762
DECAL, CAUTION - OWNERS MANUAL .........1 ...... NPA-629
DECAL, CAUTION - VIBRATION LEVER .........1 ...... NPA-281
DECAL, FREEZING PREVENTION .................1 ...... NPA-428
DECAL, OIL TANK ............................................1 ...... NPA-47
DECAL, CAUTION - INSTRUCTIONS PLATE ..1 ...... NPA-287
DECAL, WARNING - INCLINE PARKING .........1 ...... NPA-564
DECAL,THROTTLE .........................................1 ...... NPA-517
DECAL, CAUTION - MOVING PLATE ..............1 ...... NPA-286
DECAL, HORN .................................................1 ...... NPA-145
DECAL, CAUTION - STARTING ENGINE ........1 ...... NPA-292
DECAL, WARNING - INCLINE PLATE ..............1 ...... NPA-292
DECAL, IGNITION ...........................................1 ...... NPA-676
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 41
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MRH-800DSVIBRATION ROLLER — AXLE ASSY.
AXLE A
PAGE 42 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — AXLE ASSY.
AXLE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY. REMARKS
1
1
2
2
2
16
2
1
2
4
4
4
2
515112960
515112970
515333990
515334000
509429660
001121630
515117050
506425980
060605020
042006308
020130240
031130450
515334010
050100850
001221025
030210250
505015060
351010050
515113000
515113010
506425670
060705010
515334040
050300950
515446960
515446950
025405025
515446970
020410060
515117040
515114350
001221430
515341930
515341940
515334020
515447510
001121435
001221030
031110160
515334030
959010330
DRUM
DRUM
GEAR PLATE
GEAR (39)
COLLAR 405510
BOLT 16X30 T
DRUM BRACKET (R)
FELT (DRUM) 5X5X1200
OIL SEAL VC-55727
BEARING 6308DU
NUT M30, P2.0
WASHER M30
BEARING COVER (R)
O-RING G-85
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
2
BOLT 10X25 T
WASHER M10
20
28
4
2
1
1
2
2
2
2
1
1
1
1
1
1
1
16
2
2
2
4
8
8
12
2
1
GREASE FITTING A-PT1/8
GREASE FITTING A-MT6X1
DRUM BRACKET (L)
DRUM BRACKET (LB)
COLLAR 405520
OIL SEAL TB4-55729
BEARING COVER (L)
O-RING S-95
LOCK PUN, BRAKE
SPRING, BRAKE
SPRING PIN 5X25
KNOB, BRAKE
NUT M10, H=6
SIDE PLATE (R)
SIDE PLATE (L)
BOLT 14X30 T
BRACKET (A), SCRAPER
VRACKET (B), SCRAPER
SCRAPER (OUT)
MOUNT NUT, SCRAPER
BOLT 14X35 T
BOLT 10X30 T
WASHER M10
SCRAPER (IN)
GREASE FITTING B-M6FX1
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 43
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MRH-800DSVIBRATION ROLLER — BASE ASSY.
BASE ASSY.
PAGE 44 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — BASE ASSY.
BASE ASSY.
NO.
1
PART NO.
PART NAME
QTY.
1
REMARKS
515114460
939010010
030210250
020310080
930710031
020316130
030216400
001221625
001221440
030214350
515447010
001520815
501402870
959010413
959010416
501402880
001221230
0039312000
5153344100
012210020
031110160
0105050616
030206150
952404470
515334050
014208020
030208200
509010010
954403240
954405660
515446980
515446990
515447470
515910030
506425750
515910050
BASE (YANMAR-L100)
SHOCK ABSORBER, STOPPER 45
WASHER, LOCK M10
NUT M10
2
2
3
9
4
3
5
SHOCK ABSORBER RV1-100
NUT M16
WASHER, LOCK M16
BOLT 16X25 T
BOLT 14X40 T
WASHER, LOCK M14
SAFETY GUARD
SOCKET HEAD BOLT 8X13 T
HANDLE STOPPER
EYE NUT M10
4
6
4
7
4
8
4
10
11
12
13
14
15
15
16
17
18
30
32
33
34
35
36
56
57
58
59
60
61
63
64
66
67
68
68A
2
2
4
8
1
1
T- KNOB (M10)
SPRING / HANDLE (1. 4X18X44)
BOLT 12X30 T
1
1
2
NUT M12 ................................................ 2 ........... REPLACES 020312100
STAY, COVER (F)
BOLT 10X20 T ........................................ 5 ........... REPLACES 001221020
WASHER, FLAT M10
BOLT 6X15 T .......................................... 8 ........... REPLACES 001220615
WASHER, LOCK M6
WASHER, FLAT M6 ................................ 8 ........... REPLACES 031106100
SUPPORT , WATER COCK
1
7
8
1
BOLT 8X20 T .......................................... 2 ........... REPLACES 001220820
SWM8
CAP 3/8
COCK PT1/4, BH-1211 (PL)
ELBOW 3/8X12
WATER HOSE (T-V) 300L
WATER HOSE (F) 1200L
WATER HOSE (R) 260L
SPRINKLING PIPE AY MRH
CAP, SPRINKLING PIPE
CAP AY, W/BOLT, WASHER ................... 4 ........... INCLUDES ITEMS W/+
BOLT 6X20 T
WASHER, FLAT M6
CLAMP 00
2
1
2
1
1
1
1
2 ........... INCLUDES ITEMS W/
4
*
*
68-1+ 001220620
68-2+ 031106100
4
4
4
1
1
1
1
2
2
4
4
69
72
73
91
92
93
94
95
96
515449900
171010120
954001590
515213600
515113710
001221035
001221020
030210250
091004016
GREASE FITTING A-M6F
SOCKET PT3/8-3/8
HOOK (L100)
GUARD (L100)
BOLT 10X35T
BOLT 10X20t
WASHER, LOCK M10
WASHER, FLAT M10
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 45
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MRH-800DSVIBRATION ROLLER — FRONT GUARD ASSY.
FRONT GUARD ASSY.
PAGE 46 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — FRONT GUARD ASSY.
FRONT GUARD ASSY.
NO.
75
76
77
78
79
80
81
82
84
PART NO.
031110160
030210250
001221035
515336200
515336210
515449720
001221040
031110160
953405940
PART NAME
QTY.
REMARKS
FLAT WASHER, M10
LOCK WASHER, M10
BOLT 10x35 mm
FRONT GUARD
BUMPER
2
2
2
1
2
4
4
4
2
SPACER, BUMPER
BOLT 10X40 T
WASHER, FLAT M10
PIPE INSERT PZ-7
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 47
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MRH-800DSVIBRATION ROLLER — SIDE COVER ASSY.
SIDE COVER ASSY.
PAGE 48 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — SIDE COVER ASSY.
SIDE COVER ASSY.
NO.
3
20
21
24
25
26
27
29
31
32
33
34
35
36
38
39
40
97
98
99
170
171
172
173
174
175
176
177
178
179
PART NO.
030210250
515336250
515449890
515334600
515010090
515010100
092004008
515113080
515447030
012210020
031110160
0105050616
030206150
952404470
0105091025
515447380
607010080
091004016
031104080
020304030
515114870
515214240
515450780
515450790
091004015
031104080
030204100
001220815
031108160
030208200
PART NAME
WASHER, LOCK M10
SUPPORT, COVER
ROD HOLDER
RUBBER HINGE
RIVET
RIVET
SCREW 4X8
COVER, E/G
STAY, COVER (R)
BOLT 10X20 T ............................................5.......... REPLACES 001221020
WASHER, FLAT M10
BOLT 6X15 T ..............................................8.......... REPLACES 001220615
WASHER, LOCK M6
WASHER, FLAT M6 ...................................8.......... REPLACES 031106100
BOLT 10X25 T ............................................2.......... REPLACES 001221025
ROD, COVER
COTTER PIN 6
SCREW 4X16
WASHER, FLAT M4
NUT M4
QTY.
9
1
1
1
2
14
7
1
1
REMARKS
7
8
1
1
1
2
1
1
1
2
2
4
4
4
2
2
2
COVER (EXP)
STAY, COVER (EXP)
HANDLE BRACKET
HANDLE (COVER)
SCREW 4X15
WASHER, FLAT M4
WASHER, LOCK M4
BOLT 8X15 T
WASHER, FLAT M8
WASHER, LOCK M8
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 49
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MRH-800DSVIBRATION ROLLER —WATERTANK ASSY.
WATER TANK ASSY.
PAGE 50 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER —WATERTANK ASSY.
WATER TANK ASSY.
NO.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
62
65
70
71
71
74
75
76
86
87
PART NO.
515114200
954300340
001241030
033910010
022910180
954404910
954404890
953404900
959404880
506403990
953404000
506434680
506434690
001221253
030212300
954405680
515447000
515449870
515448290
517338540
001220610
031106100
030206150
515449880
952405950
PART NAME
QTY.
1
1
1
2
1
1
1
2
2
2
1
2
4
4
4
2
1
2
2
2
4
4
4
2
REMARKS
WATERTANK
CAP, WATER TANK /MR
BOLT 10X30 U
WASHER 10.5X21X2 SUS
NYLON NUT M10 (SUS)
HOSE JOINT 17D
FILTER, TANK /MR
PACKING 26X36X3
NUT 3/4
CAP PS1
PACKING, CAP PS1
STOPPER, FRONT
SPACER, WATER TANK 39L
BOLT 12X65 T
WASHER, LOCK M12
CONNECTOR 1/4x10
WATER LOSE (T) 280
HOLDER, STOPPER
STOPPER
STOPPER
BOLT 6X10 T
WASHER, FLAT M6
WASHER, LOCK M6
HOLDER (R)
WASHER 13506
2
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 51
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MRH-800DSVIBRATION ROLLER — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
PAGE 52 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO.
7
PART NO.
954001350
954001390
954001380
954001530
954001501
959020011
954001511
955404275
515010050
515010110
515114390
952404110
012210035
030210250
515334070
515334080
515447020
046006009
080200450
952400450
954001460
954001710
954001370
954001830
959020013
516010080
954001840
955404270
515010040
515446940
952400130
012210035
0105050616
030206150
515447130
050210180
512010120
515447110
515447120
PART NAME
QTY. REMARKS
OIL FILTER CPO 3-80 ..................... 1 ...... INCLUDES ITEMS W/
*
7-1
FILTER HEAD
OIL ELEMENT
1
1
3
1
1
1
1
1
1
1
2
*
7-2
8
*
ELBOW LIN-1/2-PT3/8
TUBE 9.6-12.7 - 300
SPIRALTUBE 11D-350L
TUBE 9.6-12.7-360
SPIRALTUBE 11D-400L
OIL PUMP PV10-610
OIL PUMP PV10 -625
BRACKET (PV10)
COLLAR 10225
BOLT 10X35 T ................................. 2 ...... REPLACES 001221035
WASHER, LOCK M10
COUPLING
FLANGE (PV10)
COUPLING PIN
BEARING 6009DDU
STOP RING S -45
WASHER 7X30X4.5
BUSHING CP-3/8
ELBOW PF3/8 - PF1/4X2
OIL HOSE ML90-ML90X560
OIL HOSE ML90-ML90X560 BS
SPIRALTUBE 11D-600L
OIL HOSE ML90-1005X600
OIL HOSE ML90-1005X600 BS
SPIRALTUBE/11D-700L
OIL MOTOR K2355(BLUE)
PINION (12)
9
10
11
12
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
29
29
30
31
32
33
34
35
36
37
38
39
40
41
22
1
1
2
1
1
1
2
2
1
1
1
1
1
1
2
2
2
WASHER 9304
BOLT 10X35 T ............................... 14 ...... REPLACES 001221035
BOLT 6X15 T ................................... 2 ...... REPLACES 001220615
WASHER, LOCK M6
JOINT 1/2-3/8-31
O-RING P-18-1B
JOINT, LLM-UE-10X3/8-B
PIPE, OM-A-E
2
4
4
4
2
2
PIPE, OM-B-E
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 53
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MRH-800DSVIBRATION ROLLER — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
PAGE 54 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — HYDRAULIC SYSTEM ASSY.
HYDRAULIC SYSTEM ASSY.
NO.
42
43
44
45
46
47
48
49
50
51
52
53
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
81
82
83
84
PART NO.
515447160
515447170
001520820
515447140
012210020
031110160
515447150
515447300
607010040
952404470
020106050
507010110
014208020
030208200
954001520
031108160
515335300
954001090
954001010
954001620
954001630
954001650
954001640
954001100
454010020
959021817
959021818
954001040
515335451
0109051045
012010030
515447020
PART NAME
QTY.
REMARKS
HOLDER, UPPER
HOLDER, LOWER
SOCKET HEAD BOLT 8X20 T
COVER, PIPE
2
2
8
2
BOLT 10X20 T .............................. 4 ......... REPLACES 001221020
WASHER, FLAT M10
PIPE, OM-B--OM-A
STAY, PIPE
CLAMP CLA-3200 (7D)
WASHER, FLAT M6...................... 2 ......... REPLACES 031106100
NUT M6 ........................................ 1 ......... REPLACES 020306050
8
1
1
1
CLAMPTC-200
5
BOLT 8X20 T ................................ 4 ......... REPLACES 001220820
WASHER, LOCK M8
ADAPTER CIN-1/2XPT3/8
WASHER, FLAT M8
CHECK VALVE 7/16
ADAPTER CIN-3/8-PT1/4
JOINT PT3/8
FITTING, TEE STIN3/8-PT3/8
NIPPLE PT3/8
TUBE 9.5D-7D-370
TUBE 9.5D-7D-290
ELBOW LIN-3/8-PT1/4
CLAMPTC-100
2
1
2
2
1
1
1
1
1
1
1
12
1
1
2
1
SPIRALTUBE 6D-350L
SPIRALTUBE 6D-510L
CAP PF1/4
SPACER (PV10)
BOLT 10X40 T .............................. 4 ......... REPLACES 001221040
BOLT 10X30 T .............................. 2 ......... REPLACES 001221030
COUPLING PIN
2
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 55
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MRH-800DSVIBRATION ROLLER — HYDRAULIC OILTANK ASSY.
HYDRAULIC OIL TANK ASSY.
PAGE 56 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — HYDRAULIC OILTANK ASSY.
HYDRAULIC OIL TANK ASSY.
NO.
1
1
2
3
4
5
13
18
34
47
54
PART NO.
515114221
515010140
953405840
953402930
953400270
953405260
959010120
030210250
012210035
031110160
0105091025
PART NAME
OIL TANK , (GREEN)
OIL TANK , (ORANGE)
DRAIN PLUG M18 ........................... 1 ...... REPLACES 953102781
COPPER PACKING 19X30X1
PLUG 1/4X14 10L
PACKING 1/4 (CU)
LEVEL GAUGE/L =60
WASHER, LOCK M10
BOLT 10X35 T ............................... 14 ...... REPLACE)S 001221035
WASHER, FLAT M10 IN SYSTEM
BOLT 10X25 T ................................. 2 ...... REPLACES 001221025
QTY. REMARKS
1
1
1
1
1
1
22
8
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 57
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MRH-800DSVIBRATION ROLLER — ENGINE ASSY.
ENGINE ASSY. (YANMAR L100EE-DEVMK2)
PAGE 58 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — ENGINE ASSY.
ENGINE ASSY. (YANMAR L100EE-DEVMK2)
NO.
1
PART NO.
914410004
515447020
952400690
011208025
030210250
012010030
070503000
515447050
046006004
515447060
080100420
080200200
515334180
020314110
030214350
031114260
956100022
2344600201
607010040
011006010
030206150
955400800
955405980
515447320
955405710
031104080
955200030
0105050616
030206150
304402600
515447740
515449920
506010070
012210040
030210250
031110160
951405770
515338240
515448720
515448730
515448740
515448750
515448760
515448770
959026011
014208020
030208200
955300420
PART NAME
QTY. REMARKS
ENGINE ASSY. L100EE-DEVMK2
COUPLING PIN
1
2
1
8
9
WASHER 9X35X4.5
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
55
56
81
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
BOLT 8X25 T ....................................................1.......REPLACES 001220825
WASHER M10
2
BOLT 10X30 T .................................................. 2.......REPLACES 001221030
V-BELT 3V- 300
1
1
1
1
1
1
1
1
1
1
1
1
2
3
3
1
1
1
2
1
1
TIGHTENER PULLEY
BEARING 6004DDU
SHAFT, TIGHTENER
STOP RING R-42
STOP RING S-20
HOLDER, TIGHTNER
NUT M14
WASHER M14
WASHER M14
THROTTLEWIRE 2560-2700
RETURN SPRING
CLAMP CLA-3200 (7D)
BOLT 6X10 T
WASHER M6
HORN BUTTON ASS’Y
COVER, HORN BUTTON
READ CORD, HORN (WASHER, LOCK)
WIRE CLAMP
WASHER M4
HEAD LAMP AY 12V-25W
BOLT 6X15 T ....................................................2.......REPLACES 001220615
WASHER M6
CAP
SWITCH W/CORD
READ CORD (LAMP)
CLAMPTC-150
BOLT 10X40 T .................................................. 4.......REPLACES 001221040
WASHER M10
WASHER M10
KEY 7X7X36 RR
ENGINE PULLEY 130D (L100)
NIPPLE, DRAIN
PIPE, OIL DRAIN
HOSE CLIP
2
1
1
1
3
4
4
1
1
1
1
2
1
1
2
1
JOINT, DRAIN
DRAIN PLUG
SEAL WASHER
TUBE 20D-300L
BOLT 8X20 T ....................................................1.......REPLACES 001220820
WASHER M8
HORN (DC12V)
2
1
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 59
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MRH-800DS — ELECTRIC DEVICE
ELECTRIC DEVICE (YANMAR L100A) ASSY.
PAGE 60 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DS — ELECTRIC DEVICE
ELECTRIC DEVICE (YANMAR L100A) ASSY.
NO.
1
PART NO.
457333310
955000010
515449680
955300400
515449860
515448210
607010080
515447370
952404470
0037806000
515447360
955300500
955300510
954404230
959021812
959021811
507010110
506010070
601303150
955405910
955405450
515449840
515449850
515337110
515449230
012210020
031110160
030210250
001200430
031104080
022710405
0105050616
030206150
952404470
515450380
516335040
515448530
955300480
955300490
515448520
515453230
PART NAME
QTY. REMARKS
KEY SWITCH
1
1
1
1
1
2
2
1
INCLUDES ITEMS W/
*
1A
2
3
KEY, PAIR
*
WIRE HARNESS (L100)
BUZZER (EBL)
HARNESS (L1200)
ROD, BATTERY
COTTER PIN 6
HOLDER, BATTERY
WASHER M6 ....................................................2.......REPLACES 031106100
WING NUT M6 .................................................2.......REPLACES 022410616
BATTERY CORD (-)
TERMINAL COVER (+)
TERMINAL COVER (-)
CLAMP SA120-18
SPIRALTUBE 6D-800L
SPIRALTUBE 6D-400L
CLAMPTC-200
CLAMPTC-150
RUBBER PLATE 160-226-1T
MICRO-SWITCH
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
27
28
29
30
31
32
33
34
35
36
37
38
46
47
48
49
52
53
54
55
57
70
1
1
1
1
1
1
3
10
1
1
1
1
1
1
COVER, MICRO-SWITCH
READ CORD 550L (COM-ST)
READ CORD 550L (N,C-ST)
HOLDER, MICRO-SWITCH
PLATE, MICRO-SWITCH
1
BOLT 10X20 T ..................................................6.......REPLACES 001221020
WASHER M10
WASHER M10
BOLT 4X30
WASHER M4
NYLON NUT M4
2
6
2
2
2
BOLT 6X15 T ....................................................2.......REPLACES 001220615
WASHER M6
WASHER M6 ....................................................2.......REPLACES 031106100
WIRE HARNESS
BASE BATTERY
BATTERY CORD (+) 1100L
BATTERY TERMINAL (+)
BATTERY TERMINAL (-)
LEAD CORD 50L
2
1
1
1
1
1
1
1
READ CORD (M-SWITCH) 550L-2
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 61
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MRH-800DSVIBRATION ROLLER — CLUTCH (VIBRATION) ASSY.
CLUTCH (VIBRATION) ASSY.
PAGE 62 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — CLUTCH (VIBRATION) ASSY.
CLUTCH (VIBRATION) ASSY.
NO.
PART NO.
515910010
515447070
515212980
951403020
043006206
080100620
952402470
012010030
030210250
509434770
509434780
044006008
080100680
080200400
515447080
515447090
515447100
044006305
012210020
509324690
509434850
509434860
952401690
010505506
030206150
509434870
509434880
515334200
515334210
409434840
012010030
505015060
PART NAME
QTY. REMARKS
A
CLUTCH AY (VIB.) ........................................... 1.......INCLUDES ITEMS W/
*
1
2
COUNTER PULLEY 130D-3V1
COUNTER BRACKET
KEY 7X7X26
BEARING 6206V
STOP RING R-62
1
1
1
2
3
2
*
*
3
4
*
*
5
6
*
WASHER 11366
*
7
8
BOLT 10X30 T .................................................. 2.......REPLACES 001221030
WASHER M10
*
8
1
1
1
1
1
1
1
1
1
*
9
CLUTCH SPRING
RELEASE COLLAR 62X78X40
BEARING 6008VV
STOP RING R-68
STOP RING S-40
PRESSURE PLATE
INSIDE PLATE
*
10
*
11
*
12
*
13
*
14
*
15
*
16
*
DISC PLATE
BEARING 6305VV
17
*
18
BOLT 10X20 T .................................................. 2.......REPLACES 001221020
*
19
RELEASE FORK
STUD BAR 18D X80L
LOCK, WIRE
2
1
1
4
*
20
*
21
*
22
WASHER 7173
*
23
BOLT 6X15 T ....................................................6.......REPLACES 001220615
WASHER M6
FORK PIN
COLLAR, FORK PIN 12.5X20X5
COUNTER SHAFT
CLUTCH PULLEY 113D-A2
BRACKET, RELEASE FORK
BOLT 10X30 T .................................................. 4.......REPLACES 001221030
GREASE FITTING A-PT1/8 .............................1.......REPLACES 301010100
*
24
*
6
2
2
1
1
1
25
*
26
27
*
*
28
*
29
*
30
*
31
*
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 63
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MRH-800DSVIBRATION ROLLER —VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 64 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER —VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
1
2
2-1
3
3-1
4
5
6
7
8
PART NO.
515113090
515334110
515334111
515334120
515334121
515334130
001521252
040406308
501011020
501011000
951400080
952400900
012212030
030212300
953405570
060206020
080100900
515447040
951400090
952401590
070100381
515334140
515334150
014208020
030208200
894230
PART NAME
VIBRATING CASE
QTY. REMARKS
1
ROTARY SHAFT, DRIVE ................................ 1.........- 215 #2
ROTARY SHAFT, DRIVE ................................ 1.........F2116- *2
ROTARY SHAFT, DRIVEN.............................. 1.........- 2115 #2
ROTARY SHAFT, DRIVEN.............................. 1.........F2116-*2
ECCENTRIC ROTATOR .................................. 2.........- 2115 #2
SOCKET HEAD BOLT 12X60 T ..................... 6.........- 2115 #2
BEARING 6308C4
GEAR SPACER
GEAR 38
4
2
2
9
KEY 10X8X17 ................................................ 2.........REPLACES 951400081
WASHER 13446
BOLT 12X30 T ................................................ 4.........REPLACES 001221230
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
27
3
WASHER M12
4
3
1
2
1
1
1
2
1
1
SEAL CAP SC- 90-10
OIL SEAL SC- 659013
STOP RING R-90
PULLEY 86D-A2
KEY 10X8X33
WASHER 13X50X6
V-BELT A- 38 RED
COVER, GEAR
PACKING, COVER
BOLT 8X20 T .................................................. 8.........REPLACES 001220820
WASHER M8
PLUG PT1/4 ................................................... 2.........REPLACES 505015380
BOLT 14X30 T 10
BOLT 14X25 T .............................................. 10.........F2116-
WASHER M8
8
001221430
001221425
031108160
8
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 65
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MRH-800DSVIBRATION ROLLER — UPPER CONTROL ARM ASSY.
UPPER CONTROL ARM ASSY.
PAGE 66 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — UPPER CONTROL ARM ASSY.
UPPER CONTROL ARM ASSY.
NO.
8
9
PART NO.
959403840
953402930
509010130
952405700
952403690
020418110
515447410
011208030
030208200
02108060
501011162
011206020
952404470
030206150
515334230
509326970
080200180
509436911
011208035
515334240
959404760
959404370
025910080
0105050616
PART NAME
QTY. REMARKS
BAR GRIP, I.D. 12MM
COPPER PACKING 19X30X1
BUSHING MB1825DU
WASHER 19X49X0.6
CONICAL SPRING WASHER M18
NUT M18, H=11
2
3
3
2
2
2
1
10
11
12
13
14
15
16
17
18
19
20
21
22
40
41
42
43
44
45
46
47
49
LEVER JOINT, TRAVELLING
BOLT 8X30 T ...................................................3.......REPLACES 001220830
WASHER, LOCK M8
NUT M8 ............................................................ 5.......REPLACES 020308060
ROD END PR6-209
BOLT 6X20 T ....................................................1.......REPLACES 001220620
WASHER 6.5X15X1.6
WASHER, LOCK M6
CABLE AY 33050E1700
SHAFT, LEVER
3
2
4
14
1
1
1
STOP RING S-18
LEVER, VIB.
1
BOLT 8X35 T ....................................................1.......REPLACES 001220835
CABLE ASSY., VIBRATION
CLEVIS 8D X44
PIN 8X22
SNAP PIN /SSP-8
1
1
1
1
BOLT 6X15 T .................................................. 12 ......REPLACES 001220615
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 67
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MRH-800DSVIBRATION ROLLER — UPPER CONTROL ARM ASSY. (CONT.)
UPPER CONTROL ARM ASSY. (CONT.)
PAGE 68 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — UPPER CONTROL ARM ASSY. (CONT.)
UPPER CONTROL ARM ASSY. (CONT.)
NO.
53
55
56
57
59
60
61
62
63
64
65
66
67
70
92
93
94
95
96
97
100
101
170
180
201
PART NO.
951401431
952404790
032212250
0039312000
515334820
509010140
515447720
030212300
509436980
509436990
507010110
509436960
014206010
959405920
515336490
515212950
515334460
515336500
509326320
509436950
011006010
030206150
011208030
517338590
956100022
PART NAME
QTY. REMARKS
KEY 5X5X8
1
1
2
WASHER 13306
CONICAL SPRING WASHER M12
NUT M12 .......................................................... 3.......REPLACES 020312100
ROD
BUSHING MB1625DU
DISC PLATE, DEAD-MAN
WASHER, LOCK M12
SPRING, DEAD-MAN
PROTECTOR, DEAD-MAN
CLAMPTC-200
1
2
1
1
1
1
2
1
ROD STOPPER, DEAD-MAN
SOCKET HEAD SCREW 6X6 T ....................... 2.......REPLACES 099206006
KNOB 44D-78L
1
1
1
1
1
1
1
TRAVELLING LEVER 260L
LEVER SUPPORT, VIB. E/G
LEVER COVER, VIB.
LEVER, E/G 133L
GUIDE, WIRE (E/G)
COVER, HANDLE BOX
BOLT 6X10 T ....................................................4.......REPLACES 001220610
WASHER, LOCK M6
BOLT 8X30 T ....................................................1.......REPLACES 001220830 FOR L100
COVER (FOR KEY SWITCH)
THROTTLE WIRE............................................. 1
4
1
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 69
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MRH-800DSVIBRATION ROLLER — LOWER CONTROL ARM ASSY.
LOWER CONTROL ARM ASSY.
PAGE 70 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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MRH-800DSVIBRATION ROLLER — LOWER CONTROL ARM ASSY.
LOWER CONTROL ARM ASSY.
NO.
2
3
4
5
PART NO.
001222055
031120320
032220450
020320160
022522017
030208200
501011162
952404470
030206150
515334230
515335780
025406032
030210250
001220635
515450560
022710607
505015150
020116130
509321160
012210020
515448170
515448180
014206015
011008015
031108160
515334240
515447180
506010070
959021911
501910010
515115910
PART NAME
QTY. REMARKS
2
1
4
2
2
3
2
4
14
1
1
1
4
1
1
1
1
BOLT 20X75 T
WASHER, FLAT M20
CONICAL SPRING WASHER M20
NUT M20
6
LOCK NUT U-M20
WASHER, LOCK M8
ROD END PR6-209
WASHER 6.5X15X1.6
WASHER, LOCK M6
CABLE AY 33050E1700
LEVER (PV10), E- START
SPRING PIN 6X32
WASHER, LOCK M10
BOLT 6X35 T
SPACER (PV10)
NYLON NUT M6
SPRING PLUNGER
NUT M16, H=10 ............................................... 1.......REPLACES 020416100
GUIDE HOLDER
BOLT 10X20 T ..................................................4.......REPLACES 00122120
GUIDE
SLIDE PLATE
SOCKET HEAD BOLT 6X15 T .........................2.......REPLACES 001520615
BOLT 8X15 T ....................................................2.......REPLACES 001220815
WASHER, FLAT M8
CABLE AY (VIB.)
CABLE SUPPORT, VIB.
CLAMPTC-150
TUBE 25D-850L
TURN BUCKLE ASS’Y.
HANDLE
16
18
20
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
37
38
44
50
68
71
72
91
1
1
1
3
1
1
8
1
1
1
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 71
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YANMAR L100EE DEVMK2 — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
PAGE 72 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE DEVMK2 — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
71497001560
11435001700
26106100122
10502501220
11465001230
11465001240
11465001250
11465001260
11465101330
11425001800
11465001380
11427001600
26226060182
26226060222
26366060002
11465001412
11466001471
11465002100
11425035150
26106080352
10542501690
11469901760
11429901950
22190160002
11429902030
11465002150
11425001830
11425001841
24162152112
24423355008
22423355008
26106080122
11465002200
11465002210
22312040080
11498401940
23000019000
16011001870
12125239450
11498508350
11435239400
22190160002
BLOCK ASSY. CYLINDER ........................... 1 ................... INCLUDES ITEMS W/
*
6
*
7
*
8
COVER, STARTER
BOLT M10X 12 PLATED
NUT 10
1
2
2
2
2
2
4
1
1
1
2
1
2
3
1
9
STUD, CYLINDER HEAD
STUD, CYLINDER HEAD
NUT 10
10
11
12
13
19
25
26
27
28
29
30
31
34+
36
37
38
39
41#
42
43
44
45
46
47
48
49
50
51
52
53
54
55
58
59
60
61
62
WASHER
GASKET, CYLINDER HEAD CMP
SHIM SET
O-RING
PARALLEL PIN 8 X 12
STUD M 6 X 18 PLATED
STUD M 6 X 22 PLATED
NUT M 6
GASKET CRANKCASE
COVER D, CRANKCASE ............................. 1 ................... INCLUDES ITEMS W/+
BEARING, MAIN
PIPE, L.O. INLET
BOLT M 8 X 35 PLATED
PLUG M16
1
1
16
2
CAP, W/LUB.OIL GAUGE............................. 1 ................... INCLUDES ITEMS W/#
O-RING
SEAL WASHER 16S
RETAINER
BALL BEARING
COVER, INSPEC.WINDOW
GASKET
NEEDLE BEARING
SEAL, OIL
SEAL, OIL
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
BOLT M 8 X 12 PLATED
MAIN BEARING US = 0.25
MAIN BEARING US = 0.50
PIN 4 X 8 STRAIGHT
PIPE
CLAMP 19
PLUG, RUBBER W/SCREW
SENDER, OIL PRESSURE
NIPPLE, DRAIN
JOINT, DRAIN
SEAL WASHER 16S
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 73
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YANMAR L100EE DEVMK2 — CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND BONNET ASSY.
PAGE 74 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE DEVMK2— CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465111020
11465111100
11465111110
11465011121
11962011180
11465111250
11465111260
11465111650
11425011240
26856060002
11465111660
11425011240
26856060002
22242000150
11465011340
10421111370
11477111461
11477111470
11465011600
27310070000
26106060702
11425011901
22351040008
26106080552
26226060552
26366060002
11465111310
11465111950
11425003591
11425003640
22312030160
CYLINDER HEAD
VALVE, SUCTION
VALVE, EXHAUST
SPRING, VALVE
RETAINER, SPRING
1
1
1
2
2
6
7
8
9
10
11
SUPPORT CMP, ARM............................... 1 ................. INCLUDES ITEMS W/
*
SUPPORT, ROCKER ARM
ARM ASSY. INTAKE
SCREW, VALVE ADJUST
LOCK NUT 6
ARM ASSY., EXHAUST
SCREW, VALVE ADJUST
LOCK NUT 6
CIRCLIP 15
SEAL, VALVE STEM
CAP, VALVE
GASKET, NOZZLE
SPACER, NOZZLE
WASHER
1
1
1
1
1
*
12
14
15
16
*
*
*
*
18+
19+
1 ................. INCLUDES ITEMS W/+
1
2
2
2
1
1
2
4
3
1
1
2
2
2
1
20
*
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36#
39#
41#
COTTER 7
BOLT M 6 X 70 PLATED
RETAINER
SPRING PIN 4 X 8
BOLT M 8 X 55 PLATED
STUD M 6 X 55 PLATED
NUT M 6
GASKET, BONNET
COVER ASSY. HEAD................................ 1 ................. INCLUDES ITEMS W/#
SHAFT ASSY., DECOMP.
SPRING
PARALLEL PIN 3 X 16
1
1
1
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 75
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YANMAR L100EE-DEVMK2— MUFFLER ASSY.
MUFFLER ASSY.
PAGE 76 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2— MUFFLER ASSY.
MUFFLER ASSY.
NO
17
24
25
PART NO
PART NAME
QTY.
REMARKS
11465013201
11497013551
16026001580
11497013561
11497013700
11497013710
26106080182
26216080182
26366080002
10519813621
10509813990
11498513701
10509813990
26113060082
GASKET, NON-ASB.
1
MUFFLER ASSY. ...................................... 1 ................. INCLUDES ITEMS W/
BOLT M 6 X 6
MUFFLER
*
10
1
*
26
27
28
30
31
32
37
*
*
*
*
COVER A, MUFFLER
COVER, MUFFLER
BOLT, M 8 X 16 PLATED
STUD, M 8 X 18 PLATED
NUT, M 8
1
2
2
2
2
EXTENTION, SILENCER.......................... 1 ................. INCLUDES ITEM W/#
40#
41
BOLT
1
PIPE, SILENCER...................................... 1 ................. INCLUDES ITEMS W/+
42+
43+
BOLT
BOLT, M 6 X8
1
2
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 77
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YANMAR L100EE-DEVMK2— AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 78 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2— AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465012211
71465012560
11465012520
11465012530
11425212560
11465012590
11425212550
11425012300
11469912020
11465012301
26106060252
26226060142
26226060752
GASKET, AIR CLEANER
1
2
CLEANER ASSY. AIR ............................... 1 ................. INCLUDES ITEMS W/
*
4
COVER, AIR CLEANER
CASE, AIR CLEANER
WASHER M 8, SEAL
ELEMENT W/PRE-FILTER
WING, NUT M 8
1
1
1
1
1
3
1
1
3
1
2
*
5
*
6
*
7
*
10
*
11
12
13
14
15
16
U- NUT
PIPE, AIR INTAKE
GASKET, AIR INTAKE
BOLT M 6 X 25 PLATED
STUD M 6 X 14 PLATED
STUD M 6 X 75
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 79
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YANMAR — CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
PAGE 80 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR — CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
CRANKSHAFT, PISTON AND CAMSHAFT ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
71466014100
11465014200
11477114260
11465014401
71465421730
12271001220
11465021551
11466221593
11466221601
22512050140
71465222720
71497022500
11469922300
12979222400
71465023100
12406023100
10530023200
71465023600
71497028100
24101062034
16031014550
22512070360
26106080202
71465023610
11465002100
71465023620
11465002150
24101063034
24162152112
CAMSHAFT ASSY., D
TAPPET
1
2
1
2
1
1
1
6
7
8
TAPPET, F.O.
ROD, PUSH
12
20
21
22
25 #
26
27
CRANKSHAFT ASSY.
NUT, M18
WASHER, FLYWHEEL
FLYWHEEL, DEJ., W/GEAR ..................... 1 ................. INCLUDES ITEMS W/ #
GEAR, RING
KEY, 5 X 14
1
1
PISTON, W/RINGS ................................... 1 ................. INCLUDES ITEMS W/
*
29
RING SET, PISTON
PIN, PISTON D=23
CIRCLIP 23
1
1
2
*
35
36
37
ROD ASSY., CONNECTING ..................... 1 ................. INCLUDES ITEMS W/%
BUSH, PISTON PIN
BOLT, ROD
BEARING, CRANKPIN
SHAFT ASSY., BALANCER
BALL BEARING
WASHER
KEY 7 X 36
BOLT M 8 X 20 PLATED
BEARING, CRANKPIN U.S=0.25
BEARING, MAIN
BEARING, CRANKPIN U.S=0.50
BALL BEARING
BALL BEARING
NEEDLE BEARING
40%
41%
42%
44
1
2
1
1
1
1
1
1
1
1
1
1
1
1
49
50
51
52
53
54
55
56
57
58
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 81
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YANMAR L100EE-DEVMK2— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
PAGE 82 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465032010
11425032070
10333832570
22312030160
26476060142
11425035110
11425035070
24341000224
26106060162
71468561700
11477061520
11477061600
11477061610
22137080000
11497066010
11425066200
26776100002
13521061090
22451060000
11425066550
71468561500
11425035110
22322030200
11425266051
18336066110
11425266252
11425066440
10522566990
26106060202
26476060142
26757060002
11477161800
11477161820
11477161900
11477161930
24311000125
PUMP ASSY. LUB. OIL
COVER, LUB. OIL PUMP
O-RING
1
1
1
1
3
6
7
8
PARALLEL PIN 3 X 16
BOLT, M 6 X14, TAPPING
STRAINER, LUB. OIL ASSY. .................. 1.................... INCLUDES ITEMS W/
STRAINER, LUB. OIL
O-RING 1A S-22.4
BOLT M 6 X 16 PLATED
GOVERNOR ASSY.
BEARING, NEEDLE
SEAL, OIL
9
10
11
*
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
*
12
13
21
27
28
29
30
32
33
39
40
41
42
47
10
*
WASHER,THRUST
WASHER 8, POLISHED
SPRING, REGULATOR
SPRING, RETURN
LOCK NUT M10 PLATED
LEAD
WIRE 0.6
TORQUE SPRING ASSY.
LEVER ASSY., GOVERNOR
STRAINER, LUB. OIL ASSY. .................. 1.................... INCLUDES ITEMS W/+
55+
56
58
59
60
61
62
63
64
66
67
68
69
70
TAPER PIN 3 X 20
HANDLE, REGULATOR
BRACKET, REGULATOR
SPRING, RETURN
BOLT, ADJUSTING
SCREW
1
1
1
1
1
1
1
1
1
1
1
1
1
1
BOLT M 6 X 20 PLATED
BOLT M 6 X 14 TAPPING
NUT 6
WASHER
PLATE
PROCTECTOR
NUT
O-RING 1A P-12.5
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 83
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YANMAR L100EE-DEVMK2 — COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 84 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2 — COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
11465045201
11435045320
11435045340
18372055210
26106060202
11466845102
11425045301
11425045310
11465045330
11437045351
11466076052
11466076251
COVER
1
1
1
1
1
1
4
4
1
4
2
RUBBER, SEAL
COLLAR
GROMMET
BOLT M 6 X 20 PLATED
CASE, FAN SILVER 17
RUBBER, CUSHION
COLLAR
SEAL, FAN CASE
BOLT, FAN CASE
3
4
5
6
7
8
9
10
11
12
RECOIL STARTER D ASSY................... 1.................... INCLUDES ITEMS W/
*
RECOIL ASSY. ....................................... 1.................... INCLUDES ITEMS W/$
*
13 $ 11488076520
REEL, RECOIL
1
1
2
1
1
1
2
1
1
1
1
4
3
1
*
14 $ 11466076531
CASE D, W/NO LABEL
RATCHET
*
15 $ 11487076530
*
16 $ 11487076540
SPRING, SPRIAL
*
17 $ 11487076550
GUIDE, RATCHET
SPRING, FRICTION
SPRING, RETURN
SET SCREW
*
18 $ 11487076560
*
19 $ 11487076570
*
20 $ 11487076580
*
22 $ 11487076620
KNOB, STARTER
*
*
23 $ 11465076631
ROPE, RECOIL STARTER
PULLEY, STARTER
BOLT M 6 X 8 PLATED
BOLT M 6 X 12 PLATED
FLYWHEEL, DEJ. W/ GEAR
*
24
25
26
27
11466076592
26106060082
26106060122
11466221593
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 85
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YANMAR L100EE-DEVMK2— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 86 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
2
71465651110
10554651020
11425051080
11497051100
11425051160
11465051300
10554651330
11425051340
12455051350
11425051600
11425051640
11425051650
22351020006
22351030008
11477111470
71487553101
11477111461
11487153000
11959353080
11425053120
11959353130
11477553140
11477553210
11487553100
PUMP ASSY., FUEL INJECTORS .......... 1.................... INCLUDES ITEMS W/
*
3
GASKET
PLATE
BODY, F.I. PUMP
SPRING
VALVE ASSY., DELIVERY
SPRING, DELIVERY VALVE
HOLDER, F. I. P. DELIVERY
GASKET, DELIVERY
LEVER ASSY., CONTROL
SEAT A, SPRING
SEAT B, SPRING
SPRING PIN 2 X 6
SPRING PIN 3 X 8
SPACER, NOZZLE
1
1
1
1
1
1
1
2
1
1
1
2
2
1
*
4
*
5
*
10
*
11
14
15
16
17
18
19
20
21
22
23
24
*
*
*
*
*
*
*
*
*
VALVE ASSY., F. INJECT ....................... 1.................... INCLUDES ITEMS W/+
GASKET, NOZZLE
NOZZLE, ASSY.
NUT, NOZZLE CASE
SPRING, NOZZLE
RETAINER
1
1
1
1
1
1
2
25+
26+
27+
28+
29+
30+
31+
SPACER, VALVE STOP
PIN
HOLDER ASSY. ...................................... 1.................... INCLUDES ITEMS W/%
PIN, SPRING
SHIM PACK
SHIM SET
34+% 11425053331
1
1
1
35+
36
11425053400
11425001800
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 87
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YANMAR L100EE-DEVMK2 — FUELTANK AND FUEL PIPE ASSY.
FUEL TANK AND FUEL PIPE ASSY.
PAGE 88 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2 — FUELTANK AND FUEL PIPE ASSY.
FUEL TANK AND FUEL PIPE ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
71465055130
11428855041
11428855081
11425055100
11465055150
10385455220
23414080000
10530055080
11425055201
11425055121
11425055130
11429955210
11469955230
11425055300
24341000150
11465159802
11456055810
11465059850
22117080000
26106080452
26366060002
26476060142
10699044660
11426859061
11465259300
12472259050
11465059060
11465259310
12175059890
71465651110
71465653101
TANK ASSY., FUEL ................................1.................... INCLUDES ITEMS W/
*
3
CAP ASSY., FUEL TANK ........................1.................... INCLUDES ITEMS W/+
*
5 +
*
VALVE
1
1
1
2
1
1
4
6
FILTER, FUEL
PIPE, GAUGE
CLAMP
*
7
8
9
GASKET 8, ROUND
PLUG, DRAIN
DAMPER, FUEL TANK
*
10
*
11
12
*
FILTER, FUEL OIL ..................................1.................... INCLUDES ITEMS W/#
13#
GASKET
1
1
1
14
15
16
17%
18
19
20
21
22
23
24
25
26
27
STAY
STAY B, FUEL TANK
COCK ASSY., FUEL ...............................1.................... INCLUDES ITEMS W/%
O-RING 1A S-15.0
PIPE, FUEL INJECTION
BOLT, LIFTING
1
1
1
1
1
1
2
2
2
1
BRACKET, PIPE
WASHER 8
BOLT M 8 X 45 PLATED
NUT M 6
BOLT M 6 X 14 TAPPING
CLIP, HOSE
PIPE, FUEL OIL
■
PIPE, FUEL RETURN .............................1.................... INCLUDES ITEMS W/
■
28
CLAMP 9
2
1
1
1
1
1
■
29
PIPE, FUEL RETURN
TUBE, PROTECT
■
30
■
31
CLAMP 140
32
33
PUMP ASSY., FUEL INJECTION
VALVE ASSY., FUEL INJECTION
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 89
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YANMAR L100EE-DEVMK2 — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
PAGE 90 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2 — STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1
11436277011
11438177110
X2114811000
X2114715500
11438177130
11438177140
11437177160
11437179040
11437179050
STARTER, S114-651A ............................1.................... INCLUDES ITEMS W/
*
2
ARMATURE
1
1
1
1
1
*
3
WASHER KIT, THRUST
STOPPER SET, PINION
COIL ASSY., FIELD
COVER, REAR
*
4
*
5
*
6
*
7
HOLDER ASSY., BRUSH ........................1.................... INCLUDES ITEMS W/ +
*
8 +
*
BRUSH, -
BRUSH, +
SPRING, BRUSH
PINION ASSY.
1
1
4
1
1
1
1
1
2
2
1
2
1
1
3
3
1
2
2
1
9 +
*
10 + 11437179060
*
11
12
13
14
15
16
17
18
19
23
24
25
26
30
31
32
33
34
X211485016
11438177151
11437177170
11437177180
12429877020
12419577770
11437179070
X2114274200
26106100302
16071078710
26106060122
26106060202
26577060142
11438577400
26106060122
26106060202
11435177210
11435177640
29411200000
10519878570
11498578560
11435178261
11435178771
11435178781
26716080002
*
*
*
*
*
*
*
HOUSING ASSY. GEAR
COVER KIT, DUST
SHIFT LEVER KIT
SWITCH, MAGNET
BOLT, THROUGH
BOLT M 6 X 37
COVER,TERMINAL
BOLT M 10 X 30 PLATED
CLAMP, CORD
BOLT M 6 X 12 PLATED
BOLT M 6 X 20 PLATED
SCREW M 6 X 14
BRACKET
BOLT M 6 X 12 PLATED
BOLT M 6 X 20 PLATED
REGULATOR
FUSE ASSY. ...........................................1.................... INCLUDES ITEMS W/%
35%
36
FUSE 20A, CARTRIDGE
HARNESS C, WIRE
HARNESS, WIRE
1
1
1
37
38
DYNAMO ASSY. .....................................1.................... INCLUDES ITEMS W/ #
39 #
40 #
41
STATOR ASSY., 132.1MM
WHEEL, STATOR, 132.1MM
NUT M 8
1
1
1
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 91
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YANMAR L100EE-DEVMK2 — TOOL LABEL AND GASKET SET ASSY.
TOOL LABEL AND GASKET SET ASSY.
PAGE 92 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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YANMAR L100EE-DEVMK2 — TOOL LABEL AND GASKET SET ASSY.
TOOL LABEL AND GASKET SET ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
4
11425007090
11425007111
11426807240
11426107350
71465192620
11465101330
11465001380
11465001412
11429901950
11425001841
22190160002
11465011340
11477111461
11465111310
11465012301
11465012211
11465013201
10333832570
24341000224
24311000125
23414080000
LABEL, AIR COOLED
LABEL, YANMAR
LABEL, CAUTION
LABEL
1
1
1
1
5
6
7
26
27
GASKET SET ......................................... 1.................... INCLUDES ITEMS W/
*
GASKET, CYLINDER HEAD CMP.
O-RING
1
1
1
1
1
4
2
1
1
1
1
2
1
1
1
1
*
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
GASKET, CRANKCASE
O-RING
GASKET
SEAL WASHER 16S
SEAL, VALVE STEM
GASKET, NOZZLE
GASKET, BONNET
GASKET, AIR INTAKE
GASKET, AIR CLEANER
GASKET, NON-ASB
O-RING
O-RING 1A S-22.4
O-RING 1A P-12.5
GASKET 8, ROUND
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 93
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Effective:October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENTTERMS
5. Parts must be in new and resalable
condition,intheoriginalMultiquippack-
age (if any), and with Multiquip part
numbersclearlymarked.
Rebatesforpricedeclinesandaddedcharges
for price increases will not be made for stock
onhandatthetimeofanypricechange.
Terms of payment for parts are net 10 days.
FREIGHTPOLICY
Multiquip reserves the right to quote and sell
directtoGovernmentagencies,andtoOriginal
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifest has been obtained from the carrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
a. Obsolete parts.(If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
SPECIALEXPEDITINGSERVICE
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
priortothereturndate.
A$35.00surchargewillbeaddedtotheinvoice
forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
MINIMUMORDER
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
LIMITATIONSOFSELLER’SLIABILITY
c. Anylineitemwithanextendeddealer
netpriceoflessthan$5.00.
Multiquip shall not be liable here under for
damagesinexcessofthepurchasepriceofthe
itemwithrespecttowhichdamagesareclaimed,
andinnoeventshallMultiquipbeliableforloss
of profit or good will or for any other special,
consequentialorincidentaldamages.
RETURNEDGOODSPOLICY
d. Special order items.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremadein
connectionwiththesaleofpartsortradeacces-
soriesnorastoanyenginenotmanufactured
byMultiquip.Suchwarrantiesmadeinconnec-
tion with the sale of new, complete units are
madeexclusivelybyastatementofwarranty
packagedwithsuchunits,andMultiquipnei-
ther assumes not authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
7. The sender will be notified of any
materialreceivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Such material will be held for five
workingdaysfromnotification,pending
instructions. If a reply is not received
within five days, the material will be
returnedtothesenderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. Incaseswhereanitemisaccepted,for
which the original purchase document
cannotbedetermined,thepricewillbe
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cific date and all orders received on or after
that date will be billed at the revised price.
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All
partsmustbereturnedfreightprepaidto
Multiquip’sdesignatedreceivingpoint.
PAGE 94 — MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05)
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NOTE PAGE
MQ-MIKASA MRH-800DS VIBRATION ROLLER — PARTS & OPERATION MANUAL — REV. #3 (02/02/05) — PAGE 95
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX: 310- 537-4259
TECHNICAL ASSISTANCE
800-478-1244
FAX: 310- 631-5032
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
WWW:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
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