OPERATION AND PARTS MANUAL
MODEL GA-6H/GA-6HA
Portable Generators
(HONDA GASOLINE ENGINE)
Revision #0 (06/02/05)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALLTIMES.
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HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: mq@multiquip.com
Internet:www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
© COPYRIGHT 2005, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written
permission. All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should
remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the MQ GA-6H/GA-6HA Portable Generators. Illustrations, descriptions, references and technical data contained in this
manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 3
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TABLE OF CONTENTS
HONDA GX340K1EDN2
Multiquip GA-6H/GA-6HA
AC Portable Generators ENGINE
Here's How To Get Help ............................................ 3 Air Cleaner Assembly......................................... 52-53
Table Of Contents ..................................................... 4 Camshaft Assembly ........................................... 54-55
Parts Ordering Procedures ....................................... 5 Carburetor Assembly ......................................... 56-57
Safety Message Alert Symbols .............................. 6-7 Control Assembly ............................................... 58-59
Rules for Safe Operation .....................................8-10 Crankcase Cover Assembly............................... 60-61
Operation and Safet Decals.................................... 11 Crankshaft Assembly ......................................... 62-63
Specifications (Generator) ...................................... 12 Cylinder Barrel Assembly................................... 64-65
Specifications (Engine) ........................................... 13 Cylinder Head Assembly .................................... 66-67
Dimensions ............................................................. 14 Fan Cover Assembly .......................................... 68-69
General Information ................................................ 15 Flywheel Assembly ............................................ 70-71
Load Application ..................................................... 16 Ignition Coil Assembly ........................................ 72-73
Controls and Indicators ......................................17-19 Piston Assembly................................................. 74-75
Generators Refueling.............................................. 20 Recoil Starter Assembly..................................... 76-77
Installation ..........................................................21-22 Solenoid Assembly............................................. 78-79
Pre-Inspection ......................................................... 23 Label Assembly .................................................. 80-81
Pre-Inspection (Engine) .......................................... 24
Initial Start-up (Engine) ........................................... 25
Initial Start-up/Generators Operation ..................... 26 Terms and Conditions Of Sale — Parts .................. 82
Generators Operation/Shutdown ............................ 27
Preparation For Long Term Storage ....................... 28
Maintenance (Engine)........................................30-31
Specification and part
number are subject to
change without notice.
Wiring Diagram (GA-6H Generator) ....................... 32
Wiring Diagram (GA-6HA Generator) ..................... 33
Troubleshooting (Engine)...................................34-35
Troubleshooting (Generator) .................................. 36
Explanation of Code In Remarks Column............... 38
Suggested Spare Parts ........................................... 39
Component Drawings
Nameplate and Decals.......................................40-41
Generators Assembly ........................................42-43
Control Box Assembly (GA-6H) .........................44-45
Control Box Assembly (GA-6HA) .......................46-47
Muffler Assembly .............................................. 48-49
Pipe Frame Assembly ........................................50-51
PAGE 4 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒
❒
❒
❒
❒
❒
❒
Dealeraccountnumber
Dealernameandaddress
Shipping address (if different than billing address)
Returnfaxnumber
Applicable model number
Quantity,part number and description of each part
Specifypreferredmethodofshipment:
✓
✓
✓
✓
✓
✓
FedEx or UPS Ground
FedEx or UPS Second Day or Third Day
FedEx or UPS Next Day
Federal Express Priority One
DHL
Note:Unlessotherwiseindicatedbycustomer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to ship
“Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Truck
Place Your Parts Order Via Web or Fax
For Even More Savings!
Here’s how to get help...
Please have the model and serial number
on hand when calling.
(Domestic USA Dealers Only)
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
Email: mq@multiquip.com
800-421-1244
FAX: 310-537-3927
Extra Discounts!
All parts orders which include complete part numbers and
are received by our automated web parts order system, or
by fax qualify for the following extra discounts:
Ordered
via
Standard
orders
Stock orders
PARTS DEPARTMENT
800-427-1244
310-537-3700
MAYCO PARTS
800-306-2926
310-537-3700
SERVICE DEPARTMENT
800-421-1244
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
WARRANTY DEPARTMENT
800-421-1244, EXT. 279
310-537-3700, EXT. 279
($750 list and above)
FAX: 800-672-7877
FAX: 310-637-3284
Fax
3%
5%
10%
10%
Web
FAX: 800-672-7877
FAX: 310-637-3284
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other carrier.
FAX: 310-537-4259
FAX: 310-631-5032
FAX: 310-537-1173
**Common nuts, bolts and washers (all items under $1.00
list price) do not count towards the 10+ line items.
NOTE:DISCOUNTSARESUBJECTTOCHANGE
MULTIQUIP INC.
Direct TOLL-FREE access
to our Parts Department:
18910WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
Toll-free nationwide — 800-427-1244
INTERNET:www.multiquip.com
Toll-free FAX — 800-6-PARTS-7 (800/672-7877)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 5
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GA-6H/GA-6HA — SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
Potential hazards associated with the operation of a GA-6H/
GA-6HA Portable Generators will be referenced with Hazard
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
Symbols which appear throughout this manual, and will be
Lethal Exhaust Gases
referenced in conjunction with Safety Message Alert
Symbols.
Lethal Exhaust Gas Hazards
WARNING
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
operation of the MQ Model GA-6H/
GA-6HA Portable Generators. Refer
to the engine manufacturers
instructions for data relative to its safe
operation.
Before using these generators, ensure that the operating
individual has read and understands all instructions in this
manual.
Explosive Fuel Hazards
SAFETY MESSAGE ALERT SYMBOLS
WARNING
Gasoline is extremely flammable, and
its vapors can cause an explosion if
ignited. DO NOT start the engine near
spilled fuel or combustible fluids.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
DANGER
You WILL be KILLED or SERIOUSLY INJURED
if you DO NOT follow these directions.
Burn Hazards
WARNING
WARNING
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
You CAN be KILLED or SERIOUSLY INJURED if
you DO NOT follow these directions.
CAUTION
You CAN be INJURED if you DO NOT follow
these directions.
Respiratory Hazards
WARNING
ALWAYS wear approved respiratory
protection when required.
PAGE 6 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — SAFETY MESSAGE ALERT SYMBOLS
Equipment Damage
Rotating Parts Hazards
CAUTION
CAUTION
Hazards
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your portable generator,
other property, or the surrounding environment.
Accidental Starting Hazards
CAUTION
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generators is not in use,
unless connected to transfer switch.
Eye and Hearing Hazards
CAUTION
ALWAYS wear approved eye and
hearing protection.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 7
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GA-6H/GA-6HA — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generators.
Read this manual!
DANGER
Failure to follow instructions in this manual may lead
to serious injury or even death! This equipment is to
be operated by trained and qualified personnel only!
This equipment is for industrial use only.
The following safety guidelines should always be used when
operating the GA-6H/GA-6HA Portable Generator:
■
The engine section of this generators requires an adequate
free flow of cooling air. NEVER operate the generators in
any enclosed or narrow area where free flow of the air is
restricted. If the air flow
GENERAL SAFETY
■
DO NOT operate or service this
equipment before reading this entire
manual.
is restricted it will cause
serious damage to the
generators or engine and
may cause injury to
people. Remember the
generator's engine gives
off DEADLY carbon
■
■
This equipment should not be operated by persons under
18 years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
monoxide gas.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool.DO NOT smoke around or near the
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
NEVER operate this equipment under the influence of
drugs or alcohol.
■
NEVER operate the generators in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■
ALWAYS wear proper respiratory (mask),
hearing and eye protection equipment when
operating the generator.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
PAGE 8 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — RULES FOR SAFE OPERATION
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operation techniques before using
generators.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
■
NEVER leave the generators unattended, turn off engine
when unattended.
■
HighTemperatures – Always stop engine and
allow the engine to cool before adding fuel, oil
or performing service and maintenance
functions. Contact with hot! components can
cause serious burns.
Unauthorized equipment modifications will void all
warranties.
■
■
ALWAYS ensure generators are on level ground before use.
■
■
Keep the machinery in proper running condition.
DO NOT place hands or fingers inside generators engine
compartment when engine is running.
Fix damage to the machine immediately and replace any
broken parts immediately.
■
■
NEVER run engine without air cleaner.Severe engine damage
may occur.
■
■
ALWAYS replace any worn or damaged warning decals.
NEVER change or adjust the engine speed which has been
set at the factory prior to shipping.
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children and un-authorized personnel.
Power Cord Safety
■
NEVER let power cables or cords lay in water.
■
The electrical voltage required to operate the generators can
cause severe injury or even death through physical contact
with live circuits. Turn all circuit breakers OFF before
performing maintenance on the generator.
■
NEVER stand in water while AC power from the generators
is being transfer to a load.
■
■
■
NEVER use a defective or frayed power cable. Check the
cable for cuts in the insulation.
■
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
NEVER use a extension cord that is frayed or damaged where
the insulation has been cut.
DO NOT use food or plastic containers to dispose of
hazardous waste.
ALWAYS make certain that proper power or extension cord
has been selected for the job See Table 4.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Grounding Safety
■
Removing the engine oil drain plug while
the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing
severescaldingtoanypersonsinthegeneral
area of the generator.
■
ALWAYS make sure that electrical circuits are properly
grounded per the National Electrical Code (NEC) and
local codes before operating generator. Severe injury or
death! by electrocution can result from operating an
ungrounded generator.
■
■
ALWAYS make sure the generators are properly grounded to
a suitable earth ground (GROUND ROD). See installation in
this manual.
NEVER use gas piping as an electrical ground.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 9
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GA-6H/GA-6HA — RULES FOR SAFE OPERATION
Emergencies
DANGER-ELECTROCUTION HAZARDS
■
ALWAYS know the location of the
nearest fire extinguisher.
During operation of this generation, there
exists the possibility of electrocution,
electrical shock or burn, which can
cause severe bodily harm or even
DEATH!
■
■
ALWAYS know the location of the nearest
first aid kit.
To avoid these hazards:
NEVER use damaged or worn cables when connecting
equipment to the generator.Make sure power connecting
cables are securely connected to the generator’s output
receptacles, incorrect connections may cause damage
to the generators and electrical shock.
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
NEVER grab or touch a live
power cord with wet hands, the
possibility exist of electrical
shock, electrocution, and even
death!
NEVER insert any objects into
the output receptacles during
operation. This is extremely
dangerous. ALWAYS turn-off
the generators and place all circuit breakers in the “OFF”
position when contact with the output receptacles is
required. There exist the possibility of electrocution,
electrical shock or burn, which can cause severe
bodily harm or even death!
Backfeed to a utility system can cause
electrocution and or property damage.
NEVER connect the generators to a
building's electrical system without a
transfer switch or other approved device.
All installations should be performed by
a licensed electrician in accordance
with all applicable laws and electrical
codes. Failure to do so could result in
electrical shock or burn causing serious
injury or even death!
PAGE 10 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — OPERATION AND SAFETY DECALS
Machine Safety Decals
The GA-6H/GA-6HA portable generators are equipped with a number of safety decals (Figure 1).These decals are provided for
operator safety and maintenance information.The illustration below shows these decals as they appear on the machine.Should any
of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. Operation and Safety Decals
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 11
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GA-6H/GA-6HA — SPECIFICATIONS (GENERATORS)
Table 1. Specifications (Generators)
Model
GA-6H/GA-6HA
Brushless Revolving Field Type
Solid State, Statically Excited System
3,600 RPM
Type
Excitation
AC Generator
Speed
Cooling System
Fuel Capacity
Continuous Output
Stanby Output
Rated Voltage
Current Max/Continuous (120V)
Current Max/Continuous (240V)
Phase
Self-Ventilation
5 gallons (19 liters)
5.0 kW
6.0 kW
120/240V
50.0/41.6 amps
25.0/20.8 amps
Single Phase (4 wire)
60 Hz
60 Cycle AC Power
Source
Frequency
Power Factor
1
25.6 x 22.6 X 21.3 in.
(650 X 560 X 540 mm)
Dimensions
(L x W x H)
201 lbs. (91 kg.)
227 lbs. (103 kg.)
Dry Net Weight
Weight (With Fuel)
Effects of Altitude and Heat
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet of altitude above sea level, and 1% for each 10° F
Fahrenheit above the standard temperature of 60° F
PAGE 12 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — SPECIFICATIONS (ENGINE)
Table 2. Specifications (Engine)
Model
HONDA GX340K1EDN2
Air-cooled 4 stroke, Single
Cylinder, OHV,
Horizontal Shaft Gasoline
Engine
Type
2.90 in. X 2.30 in.
(73 mm x 58 mm.)
Bore X Stroke
Displacement
Max Output
23.70 cu-in (389 cm3)
11.0 H.P./3600 R.P.M.
Unleaded Automobile Gasoline
1.16 quarts (1.1 liters)
Yes
Engine
Fuel
Lube Oil Capacity
Oil Alert System
Speed Control Method
Starting Method
Centrifugal Fly-weight Type
Recoil Start
15.0 x 17.7 X 17.4 in.
(380 X 450 X 443 mm.)
Dimension
(L x W x H)
68.4 lbs (31 Kg.)
Dry Net Weight
In keeping with Multiquip's policy of
constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 13
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GA-6H/GA-6HA — DIMENSIONS
Figure 2. Dimensions
PAGE 14 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — GENERAL INFORMATION
Excitation System
WARNING
Before connecting this generators to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.
The GA-6H/GA-6HA-series generators use a magnet
attached to a flywheel to produce AC voltage from a lamp
coil beneath the flywheel. As the magnetic passes the coil it
produces approximately 19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
Serious injury or death may result without this transfer
switch.
z
z
z
Excitation (diode 1)
Battery (diode 2)
Slow Down (diode 3)
GA-6H/GA-6HA FAMILIARIZATION
Generator
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
The Multiquip GA-6H and GA-6HA generators have been
designed as a portable dual purpose power source for 60
Hz (single phase) lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through
induction.The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
These generators are mounted on rubber vibration isolators
that have a steel base backplate which is attached to the
protective steel pipe carrying frame.The protective carrying
frame is made of steel tubing and fully wraps around the
generators to protect against damage. See Figures 3A
through 3E for the basic controls and indicators for the GA-
6H/GA-6HA generators.
Alternator
The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.
These portable generators are supplied with a electrical
control box.To reduce vibration caused by the engine, the
control box is also placed on rubber isolators.
Engine
These generators are powered by a 11 HP, air-cooled, 4-
stroke HONDA gasoline engine. Reference Table 2, for
engine specifications.
Control Box
The control box is provided with the following:
■
■
■
120/240V twist-lock output receptacle (single phase).
120V twist-lock receptacle (2) (single phase).
120V GFCI single phase duplex output receptacle (GA-
6HA has two).
■
21 amp main circuit breaker.
■
■
■
■
■
AC Voltmeter
Ground Terminal
Full Power Switch
Idle Control Switch
Operation Switch
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 15
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GA-6H/GA-6HA — LOAD APPLICATION
To determine the running wattage for your load, multiply
the running wattage as indicated by steps 1, 2, and 3 below:
Single Phase Load — 60 Hz
Always be sure to check the nameplate on the generators
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generators for operating the equipment.
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
WATTS = VOLTAGE x AMPERAGE
The power factor of this generators is 1.0 SeeTable 3 below
when connecting loads.
Table 3. Power Factor By Load
CAUTION
Type Of Load
Power Factor
Motors and motor-driven equipment draw much greater
current for starting than during operation.Always use an
adequate size extension cable which can carry the
required load.
Single-phase induction motors
0.4 - 0.75
Electric heaters, incandescent
lamps
1.0
Fluorescent lamps, mecury
lamps
0.4 - 0.9
Extension Cables
When electric power is to be provided to various tools or
loads at some distance from the generator, extension cords
are normally used. Cables should be sized to allow for
distance in length and amperage so that the voltage
drop between the generators and point of use (load) is
held to a minimum. Use the cable selection chart (Tables
4 and 5 ) as a guide for selecting proper cable size.
Electronic devices,
communication equipment
1.0
0.8
Common power tools
When using a combination of dual
receptacles, total load should not
exceed the rated capacity of the
generator.
The idle control device is operated at a
minimum load capacity of 100W. If the
load capacity is less than 100W, place
the idle control switch in the OFF position.
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GA-6H/GA-6HA — CONTROLS AND INDICATORS
Figure 3A. Generators Components
1. Lifting Bail Eye – Attach a rope or chain to this lifting eye
when lifting of the generators is required. Never stand
underneath the generators while it is being lifted. Place
lifting eye in down position when not in use.
5.
GFCI Duplex Receptacle – NEMA 5-20R, GFCI receptacle
will provide 120V, 20 amps.(GA-6HA has two.)
6. 120V Output Receptacle – NEMA L5-20R twist-lock
receptacle will provide 120V, 20 amps, 60 Hz.
2. AC-Voltmeter – This voltmeter indicates (with a mark) the
rated 60 Hz (single-phase) output voltage. In addition the
voltmeter can also be used as a diagnostic tool. If the
voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generators or power tools turn the generators
OFF and consult your authorized Multiquip service dealer.
7. 120V Output Receptacle – NEMA L5-30R twist-lock
receptacle will provide 120V, 30 amps, 60 Hz.
8. 120V/240V Output Receptacle – NEMA L14-30R twist-
lock receptacle will provide (120V, 50 amps, or 240V,
25 amps, 60 Hz.)
9. Main Breaker – This 2-pole circuit breaker (120/240V, 21
amps) protects the generators from short circuiting or
overloading. When starting the generators always have
the circuit breaker placed in the "OFF" position.
3. Idle Control Switch – The generators are provided with
an automatic idle control device for noise suppression and
reduced fuel consumption. The automatic idle control
automatically engages under a no-load condition. With the
automatic idle control switched “ON”, the engine revolutions
will automatically drop to about 2600 rpm (low-speed
operation) within 3 seconds after the load stops. When the
operation is resumed, the engine speed is automatically
increased to about 3600 rpm (high-speed operation) as
soon as the load is connected.
10. Ground – This ground connection point should be
connect to a good earth ground (ground rod)
4. Operation Switch – Place this rocker switch in the "ON"
position (up) for normal operation.To turn-off the generators,
place the operation switch in the "OFF" position (down).
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 17
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GA-6H/GA-6HA — CONTROLS AND INDICATORS
Figure 3B. Generators Components
11. Full Power Switch – The generators are provided with a
When the switch is in the 240 volt (down) position, you can
acess half of the rated power of the generating set at 120
volts from the GFCI duplex receptacle and up to half of the
rated power of the set at 120 volts from 120V twist-lock
receptacle; or full rated power of the set at 240 volts from
full power switch. Figures 3C and 3D show simplified wiring
diagrams of the dual voltage system.
When the full power switch is in the 120 volt (up) position,
you can access the full rated power of the generators at
120 volts from the GFCI duplex receptacle and the120V the 240V twist-lock receptacle.
twist-lock receptacle, or a combination of both receptacles
as long as the total load does not exceed the generating
set capacity.
Figure 3D. 120/240V Full Power Switch
Simplified Diagram (Down Position)
Figure 3C. 120V Full Power Switch
Simplified Diagram (Up Position)
When the full power switch is in the
120V position, the 240V twist-lock
receptacle cannot be used.
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GA-6H/GA-6HA — CONTROLS AND INDICATORS
Figure 3E. Generators Components
12. Fuel Cock Lever – Turn this lever downward to start
(down)the flow of fuel into the carburetor.Turn upward to
stop (up) the flow of fuel.
18. Engine Oil Drain Plug – Remove this drain plug when
draining of the oil from the engine crankcase is required.
Fill with recommeded type oil as listed in Table 6.
13. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
19. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element. NEVER run the
engine without an air cleaner.
14. Muffler/Heat Shield – Used to reduce noise and emissions.
NEVER touch this heat shield when the generator/welder
is in use. Always allow time for the generators to cool down
before performing maintenance.
20. Fuel Tank Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Replenish with clean unleaded
gasoline. Make sure cap is tightened securely. DO NOT
over fill.
15. Choke Lever – Used for starting the engine. Close the
choke lever when starting a cold engine or in cold weather
conditions.The choke enriches the fuel mixture.Open the
choke lever if starting a warm engine or in warm weather
conditions.
21. Fuel Gauge – This gauge is located on top of the fuel tank.
Read this gauge to determine when fuel is low.
22. FuelTank – Fuel tank capacity is 5 gallons (19 liters).
16. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
This HONDA engine is equipped
with a low oil shutdown capability.A
17. Engine Oil Filler Cap – Remove this cap/dipstick when
the adding of engine oil is required. See Table 5 for
recommended type engine oil.
built in sensor will automatically turn
off the engine should the oil level fall
below a safe operating condition.
Make sure the generators is placed
on level ground. Placing the generators on level ground will
ensure that the low oil sensor will function properly.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 19
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GA-6H/GA-6HA — GENERATOR REFUELING
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue
has been completely wiped up, and the area surrounding the
engine is dry. If generators is placed in a truck bed with a plastic
liner, REMOVE generators from truck bed and place on ground
(Figure 4) to refuel.This possibility exist of fire or explosion due
to static electricity.
Figure 4. Generators Refueling
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GA-6H/GA-6HA — INSTALLATION
Outdoor Installation
Indoor Installation
Install the generator/welder in a area that is free of debris,
bystanders, and overhead obstructions. Make sure the
generators is on secure level ground so that it cannot slide
or shift around. Also install the generators in a manner so
that the exhaust will not be discharged in the direction of
nearby homes.
Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air. If the
generators is installed indoors, you must make provisions
for venting the engine exhaust to the outside of the building.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
Generators Grounding
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground. Always use the ground terminal on the generators
to ground the generator. Ground the generators from its ground
connector so that the resistance to ground is 500 ohms or less.
CAUTION
Pay close attention to ventilation when
operating the generators inside tunnels
and caves.The engine exhaust contains
noxious elements.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
the cable ground shall be connected to the grounding system
of the building as close to the point of cable entry as
practical.
Mounting
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
The generators should always be mounted on a flat level
surface to isolate vibration of the generators when it is
running. DO NOT place the generators on slopes, the
possibility exists that the generators could slide.
1. Use one of the following wire types to connect the
generators to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
CAUTION
2. When grounding the generators (Figure 3) connect the
ground cable between the lock washer and the nut on
the generators and tighten the nut fully. Connect the
other end of the ground cable to earth ground.
An electric shock is apt to happen
when vibrators are used. Pay close
attention to handling when operating
vibrators and always use rubber
boots and gloves to insulate the
body from a short circuit.
3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 21
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GA-6H/GA-6HA — INSTALLATION
Connecting the Ground
The nut and ground terminal on the generators should always be used to connect the generators to a suitable ground.The
ground cable should be #8 size wire minimum.
At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 5) and tighten the
nut fully. Connect the other end of the ground cable to a suitable earth ground (ground rod).
Figure 5. Generators Grounding
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GA-6H/GA-6HA — PRE-INSPECTION
General Inspection Prior to Operation
Ground Power Tools
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generator, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generators and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 4) as a guide for selecting proper cable size.
When using power tools or electrical equipment requireing AC
power from the generator, make sure connecting (power tool)
cable (Figure 6) has a ground as shown in Figure.
Never! use power tools or
equipment that do not have a
ground capability, the possibility
exists of electrocution, electrical
shock or burn, which can cause
severe bodily harm or even
DEATH!
Main Circuit Breaker
To protect the generators from an overload always place the
main circuit breaker in the "OFF" position prior to starting the
engine.
Figure 6. Ground Cables/Plugs
Table 4. Cable Selection (60 Hz, Single Phase Operation)
Load In Watts
Current In
Maximum Allowable Cable Length
Amperes
120 Volts
300
240 Volts
600
#10 Wire
1000 ft.
500 ft.
350 ft.
250 ft.
150 ft.
125 ft.
#12 Wire
600 ft.
300 ft.
200 ft.
150 ft.
100 ft.
75 ft.
#14 Wire
375 ft.
200 ft.
125 ft.
100 ft.
65 ft.
#16 Wire
250 ft.
2.5
5
600
1200
125 ft.
7.5
10
15
20
900
1800
100 ft.
1200
1800
2400
2400
3600
4800
50 ft.
CAUTION: Equipment damage can result from low voltage.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 23
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GA-6H/GA-6HA — PRE-INSPECTION (ENGINE)
CAUTION
NEVER operate thegenerators in a confined
area or enclosed area structure that does
not provide ample free flow of air.
Figure 8. Engine Oil Dipstick (Oil Level)
Table 5. Oil Type
ALWAYS wear approved eye and hearing
protection before operating the generator.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
Before Starting
1.
Read safety instructions at the
beginning of manual.
2.
Clean the generator, removing dirt
and dust, particularly the engine
cooling air inlet, carburetor and air
cleaner.
0°C or Lower
DANGER EXPLOSIVE FUEL
3.
4.
5.
Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
refuel the generators if the engine is hot! ,
running or in the dark.
Check carburetor for external dirt and dust. Clean with dry
compressed air.
Check fastening nuts and bolts for tightness.
Engine Oil Check
1.
To check the engine oil level, place the generators on
secure level ground with the engine stopped.
Fuel Check
1. Close the fuel cock before filling the fuel tank.
2. Remove the fuel cap located on top of fuel tank.
2.
Remove the filler dipstick from the engine oil filler hole
(Figure 7) and wipe clean.
3. Readthefuelgaugelocatedontopofthefueltank(Figure9)to
determin if the fuel level is low. If fuel is low, replenish with
clean unleaded fuel.
Figure 9. Fuel Gauge
Figure 7. Engine Oil Dipstick (Removal)
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
4. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. DO NOT fill the tank beyond capacity.
Wipe up any spilled fuel immediately!
4. If the oil level is low (Figure 8), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table5).Maximum oil
capacity is 1.16 quarts (1.1 liters)
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GA-6H/GA-6HA — INITIAL START-UP (ENGINE)
2. Placethechokelever (Figure12)inthe"CLOSED"position
CAUTION
if starting a cold engine.
DO NOT attempt to operate this
generators until the Safety, General
Information and Inspection sections of
this manual have been read and
thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the portable generator. It is extremely important that
this section be read carefully before attempting to use the
generators in the field.
Figure 12. Choke Lever
3. Place the choke lever (Figure 12) in the "OPEN " position
Before Starting the Engine
if starting a warm engine or the temperature is warm.
1. Be sure to disconnect all electrical loads from the
4. Placethegenerator's operationswitch(Figure13)inthe
generators prior to starting the engine.
"ON"position.
2. NEVER start the engine with the main circuit breaker
in the “ON" position. Always place this circuit breakers
(Figure 10) in the OFF position before starting.
Figure 13. Generator On/Off Switch (ON)
5. Graspthestartergrip(Figure14)andslowlypullitout.The
resistancebecomesthehardestatacertainposition,corre-
sponding to the compression point. Pull the starter grip
brisklyandsmoothlyforstarting.
Figure 10. Main Circuit Breaker (OFF Position)
Starting the Engine
1. Place the engine fuel valve lever (Figure 11) to the "ON"
position.
”
Figure 14. Starter Grip
CAUTION
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it to
rewind as soon as possible.
Figure 11. Engine Fuel Valve Lever (ON Position)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 25
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GA-6H/GA-6HA — INITIAL START-UP/GENERATOR OPERATION
6. If the engine has started, slowly return the choke lever
2. Place the full power switch (Figure 18) in the 120V
position (up).
(Figure 12 ) to the “OPEN” position. If the engine has not
started repeat steps 1 through 5.
7. Before the generators is placed into operation, run the
engine for 3-5 minutes. Check for abnormal smells, fuel
leaks, and noises that would associate with lose compo-
nents.
8. Place the idle control switch (Figure 15) in the "OFF"
(down) position.This will allow the engine speed to run
at speed about 3600 RPM's
Figure 18. Full Power Switch 120 V Position (Up)
When the full power switch is in the 120 V
position, the 240V twist-lock receptacle
cannot be used.
3. Read the voltmeter on the front panel of the generators
(Figure 19) and verify that120 VAC is present at the
120V twist-lock and GFCI duplex receptacles. For
additional verification of voltage, an external voltmeter
can be used to measure the output voltage as shown in
Figure 19.
Figure 15. Idle Control Switch (Off)
Placing the idle control switch in
the OFF position (Figure 15) allows
the engine to operate at a maximum
speed of about 3600 RPM's. When
the idle control switch is placed in
the up position (ON) (Figure 16),
the generators will run at idle speed (2200 RPM's) until a load is
applied, at that time the engine speed will increase to 3600
RPM's as long as the load is being applied. When the load is not
in use, the engine speed will drop back to the idle mode after
about 3 seconds.
Figure 16. Idle Control Switch (On)
Figure 19. 120V and GFCI Receptacles
4. Place the full power switch (Figure 20) in the 240V
position (down).
60 Hz Operation
1. Place main circuit breaker (Figure 17) in the ON position.
Figure 17. Main Circuit Breaker (ON)
Figure 20. Full Power Switch 240/120 V Position (Down)
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GA-6H/GA-6HA — GENERATOR OPERATION/SHUTDOWN
Stopping the Engine
5. Read the voltmeter on the front panel of the generators
(Figure 21) and verify that 240 VAC is present at the
240V twist-lock receptacle. Using an external voltmeter
verify that 120V is present at the 120V twist-lock and
GFCI duplex receptacles.
1. Place the main circuit breaker (Figure 22) in the OFF
position.
Figure 22. Main Circuit Breakers (Off)
2. Place the idle control switch (Figure 23) in the OFF
position.
Figure 23. Idle Control Switch (Off)
3. Let the engine run at idle with no load for 2-3 minutes.
4. To shut-down the engine, place the generator's operation
switchg(Figure 24) in the OFF position.e
Figure 21. 60 Hz Output Receptacles
When the full power switch is in the 240
volt (down) position, you can take up to
half of the rated power of the generating
set at 120 volts from the GFCI duplex
Figure 24. Generators On/Off Switch (Off)
receptacle and up to half of the rated power of the set at 120
volts from the 120V twist-lock receptacle; or full rated power
of the genset at 240 volts from the 240V twist-lock
receptacle.
5. Place the engine fuel valve lever (Figure 25) to the "OFF"
position.
”
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generator.
Connecting the Load
1. If small wattage power tools are required, connect them
to the 60 Hz output receptacles at this time.
Figure 25. Engine Fuel Valve Lever (OFF Position)
6. Remove all loads from the generator.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 27
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GA-6H/GA-6HA — PREPARATION FOR LONGTERM STORAGE
Generators Storage
For storage of the generating set for over 30 days, the
following is required:
■
■
Drain the fuel tank completely, or add STA-BIL to the fuel.
Run the engine until the gasoline in the carburetor is
completely consumed.
■
■
■
■
Completely drain the oil from the crankcase and refill with
fresh oil.
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the
cylinder and crank slowly to distribute the oil.
Slowly rotate the engine a few times with the starter Rope and
install a new plug.
Pull out the starter rope slowly and stop at the compression
point.
■
■
Clean all external parts of the generating set with a cloth.
Cover the generating set and store in a clean, dry place.
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NOTE PAGE
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GA-6H/GA-6HA — MAINTENANCE (ENGINE)
UseTable 6 as a general maintenance guideline when servicing
your engine. For more detail engine maintenance information,
refer to the engine owner's manual supplied with your engine.
Table 6. Engine Maintenance Schedule
FIRST
EVERY
EVERY
EVERY
YEAR
OR
EVERY
2 YEARS
OR
MONTH 3 MONTHS 6 MONTHS
OR
DESCRIPTION (3)
OPERATION
BEFORE
OR
OR
10 HRS.
25 HRS.
50 HRS.
100 HRS.
200 HRS.
CHECK
CHANGE
CHECK
X
Engine Oil
X
X
X
Air Cleaner
All Nuts & Bolts
Spark Plug
CHANGE
X (1)
Re-tighten If
Necessary
CHECK-CLEAN
REPLACE
CHECK
X
X
X
Cooling Fins
Spark Arrester
Fuel Tank
CLEAN
X
X
CLEAN
Fuel Filter
CHECK
X
Idle Speed
CHECK-ADJUST
CHECK-ADJUST
CHECK
X (2)
Valve Clearance
Fuel lines
X (2)
Every 2 years (replace if necessary) (2)
(1) Service more frequently when used in DUSTY areas.
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically
proficient. Refer to the HONDA Shop Manual for service procedures.
(3) For commercial use, log hours of operation to determine proper maintenance intervals.
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GA-6H/GA-6HA — MAINTENANCE (ENGINE)
Maintenance
DANGER
DO NOT use gasoline as a cleaning solvent,
because that would create a risk of fire or
explosion.
Perform the scheduled maintenance procedures as defined by
Table 6 and below:
DAILY
■
Thoroughly remove dirt and oil from the engine and control
area.Clean or replace the air cleaner elements as necessary.
Check and retighten all fasteners as necessary. Check the
gearbox for oil leaks. Repair or replace as needed.
ENGINEAIRCLEANER
1. Remove the air cleaner cover and foam filter element as
shown in Figure 28.
WEEKLY
■
Remove the fuel filter cap and clean the inside of the fuel
2. Cleanfoamelementinwarm,soapywaterornonflammable
solvent. Rinseanddrythoroughly. Diptheelementinclean
engineoilandcompletelysqueezeouttheexcessoilfromthe
element before installing.
tank.
■
■
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 26), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm).This unit
has electronic ignition, which requires no adjustments.
Figure 26. Spark Plug Gap
ENGINEOIL
Figure 28. Engine Air Cleaner
1. Drain the engine oil when the oil is warm as shown in
Figure 27.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 5. For engine oil capacity, see Table 2 (engine
specifications). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten se-
curely.
Figure 27. Engine Oil (Draining)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 31
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GA-6H —WIRING DIAGRAM (GENERATOR)
Figure 29. Generators Wiring Diagram (GA-6H)
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GA-6HA —WIRING DIAGRAM (GENERATOR)
Figure 30. Generators Wiring Diagram (GA-6HA)
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GA-6H/GA-6HA —TROUBLESHOOTING (ENGINE)
GeneratorsTroubleshooting (Table 8) information shown below
and on the proceeding page. If the problem cannot be
remedied, please leave the unit just as it is and consult our
company's business office or service plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the EngineTroubleshooting (Table 7) and
TABLE 7. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Inspect carburetor to see if fuel
is reaching it?
Check fuel line
No Fuel?
Add Fuel
Water in fuel tank?
Fuel filter clogged?
Stuck carburetor?
Spark plug is red?
Flush or replace fuel tank.
Replace fuel filter
Check float mechanism.
Poor starting
Spark plug is fouled. Check tranistor ignition unit.
Insufficient compression, injected air leaking. Carburetor jets are
clogged (overflow).
Spark plug is blue-white?
No spark present at tip of spark
plug?
Tranistor ignition unit broken, high voltage cord cracked or broken.
Start/Stop switch broken. Replace spark plug if fouled.
No oil?
Add oil as required.
Oil pressure alarm lamp blinks
upon starting?
Check Automatic shutdown circuit "oil sensor".
Replace cylinder and piston and if necessary axel joint.
Tighten cylinder head connecting bolts.
Engine will not turn over?
Cylinder head connecting bolts
loose?
Cylinder head gasket damaged? Replace cylinder head gasket.
Insufficient power output "no
compression"
Malfunction of valve seat?
Spark plug is loose?
Worn piston rings?
Re-seat valves.
Replace spark plug.
Replace piston rings.
Malfunction in air-cleaner
system, air filter clogged?
Clean or replace air filter.
Air leaking in from interface
between carburetor and cylinder
head?
Tighten bolts between carburetor and cylinder head. Replace
cylinder head gasket.
Insufficient power output
"compression"
Clean or replace fuel filter.
Clean or replace carburetor.
Check carburetor float.
Malfunction in fuel system?
PAGE 34 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA —TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Malfunction in cooling fan?
Air in-take filter clogged?
SOLUTION
Check or replace cooling fan.
Insufficient power output
"compression" and overheats
Clean or replace air in-take filter.
Over accumulation of exhaust
products?
Clean and check valves.
Check muffler, replace if necessary.
Burns to much fuel
Wrong spark plug?
Replace spark plug with manufactures suggested type spark plug.
Replace lubricating oil with correct viscosity.
Lubricating oil is wrong
viscosity?
Exhaust color is continiously
"WHITE"
Worn rings?
Replace rings
Air cleanner clogged?
Clean or replace air cleaner.
Adjust choke valve to the correct position.
Choke valve has not been set
to the correct position?
Exhaust color is continiously
"BLACK"
Carburetor defective, seal on
carburetor broken?
Replace carburetor or seal.
Adjust carburetor.
Poor carburetor adjustment
"engine runs too rich?
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 35
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GA-6H/GA-6HA —TROUBLESHOOTING (GENERATOR)
TABLE 8. GENERATOR TROUBLESHOOTING
SYMPTOM
Low voltage
POSSIBLE PROBLEM
Engine speed too low?
SOLUTION
Raise engine speed to rated RPM.
AC voltmeter not working?
Replace Ac voltmeter.
Control box internal wiring
malfunction?
Check control box wiring.
Defective ignition coil?
Check red and green ignition wires. Replace ignition wires if
necessary.
Low voltage. Engine speed
normal 3650 RPM (unloaded),
2500 RPM (idle)
Rotor winding malfunction?
Stator winding malfunction?
Leakage breaker malfunction?
Full power switch malfunction?
Engine speed too high?
Check or replace rotor.
Check or replace stator.
Check or replace CB1.
Check full power switch and full power switch circuit.
Lower engine speed to rated RPM.
Check control box wiring.
Voltage output too high.
Voltage output too high. Engine
speed normal 3650 RPM
(unloaded), 2500 RPM (idle)
Control box internal wiring
malfunction
Circuit breaker will not turn on
"NO LOAD"
Defective circuit breaker?
Replace circuit breaker.
Overload Condition?
Reduce load or replace breaker.
Check load circuit for short.
Check solenoid.
Circuit breaker will turn on
"LOADED" but trips immediately.
Load circuit is shorted?
Stuck solenoid?
Does not accelerate from low to
high "NO LOAD"
Bad Idle control switch?
Idle control switch malfunction?
Check or replace idle control switch.
Check or replace idle control switch.
Does not accelerate from low to
high "LOAD ACTIVE
Idle control device malfunction?
Check or replace idle control device.
Check control box wiring.
Control box interal wiring
defective?
Defective rotor windings?
Defective solenoid?
Check or replace rotor.
Check or replace solenoid.
Does not decelerate no
"VOLTAGE OUTPUT".
Defective idle control device?
Defective solenoid?
Check or replace idle control device.
Check or replace idle control device.
Check control box wiring, replace any defective components.
Check or replace solenoid.
Control box wiring malfunction?
Defective solenoid?
Does not decelerate but has
"VOLTAGE OUTPUT".
Idle control device malfunction?
Check or replace idle control device.
PAGE 36 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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NOTE PAGE
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 37
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GA-6H/GA-6HA — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
The contents of this catalog are
subject to change without notice.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number”Column
All parts with same symbol in the number column, , #,
, belong to the same assembly or kit.
+
, %, or
*
■
If more than one of the same
reference number is listed, the
last one listed indicates newest
(or latest) part available.
PAGE 38 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — SUGGESTED SPARE PARTS
GA-6H/GA-6HA 1 TO 3 UNITS WITH HONDA
GX340K1EDN2 ENGINE
Part numbers on this Sug-
gested Spare Parts List
may supercede/replace
the P/N shown in the text
pages of this book.
1 to 3 Units
Qty.
P/N
Description
1 ........A9924800014 ...........CAP FUEL TANK
1 ........A9924800004 ...........FILTER FUEL
1 ........3015419604 ..............SHOCK MOUNT
4 ........1665419004 ..............SHOCK MOUNT
3 ........9807955846 ..............SPARK PLUG
1 ........34150ZH7003 ...........ALERT UNIT, OIL
2 ........28462ZV7003 ...........ROPE, RECOIL
3 ........17211899000............ELEMENT AIR CLEANER
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 39
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GA-6H/GA-6HA — NAMEPLATE AND DECALS.
NAME PLATE ASSY.
PAGE 40 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — NAMEPLATE AND DECALS.
NAME PLATE ASSY.
NO.
1
2
3
4
4
5
6
7
8
9
10
11
12
13
PART NO.
PART NAME
QTY.
REMARKS
A5561000003
87528898620
1980680004
A5511200002
A5511201202
87533ZC0630
DECAL; MQ MULTIQUIP 6000
1
DECAL; CHOKE ......................................................... 1......... REPLACES P/N 0600500047
DECAL; FUEL COCK .................................................. 1......... S-3704
DECAL;CONTROL PANEL ......................................... 1......... GA-6-H, A51120000
DECAL;CONTROL PANEL ......................................... 1......... GA-6-HA, A51120120
DECAL; AIR CLEANER .............................................. 1......... REPLACES P/N 0600500045
NAMEPLATE .............................................................. 1......... CONTACT MQ PARTS DEPT.
DECAL; GROUND ....................................................... 1......... S-1123
DECAL;OPERATING INSTRUCTIONS
DECAL;WARNING...................................................... 1......... S-3627
DECAL;WARNING
DECAL; CAUTION OPER. AT 3600 RPM ONLY ......... 1......... S-4461
DECAL;WARNING DANGEROUS GAS ..................... 1......... S-4984
DECAL; DANGER ELECTRICAL SHOCK HAZ. ......... 1......... S-4985
0800628504
A9521200104
0820610404
35137
7900636004
8700611804
8700611904
1
A92120010
1
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 41
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GA-6H/GA-6HA — GENERATOR ASSY.
GENERATOR ASSY.
PAGE 42 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — GENERATOR ASSY.
GENERATOR ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
7901002403
ROTOR ASSY. ...................................1 .................. INCLUDES ITEMS W/
*
1-1
FIELD ASSY......................................1 .................. NOT SOLD SEPERATELY
RECTIFIER, D3SB80
SURGE ABSORBER,........................2 .................. TNR15G431K
BEARING, 6304 2RU NYCM
SET BOLT, ROTOR
SET WASHER, BEARING
SPRINGWASHER
ARMATURE ASSY.
END BRACKET
END BRACKET
GUIDE PANEL, AIR
COVER
SET BOLT, STATOR
SPRINGWASHER
PLAIN WASHER
GROMMET
*
1-2
0601823213
0601822638
0071706304
7901017004
0801086104
0040010000
A5135000103
7901315502
7871315022
7875021523
7871331003
7901316004
0040008000
0041208000
7871329514
0601851760
0013608020
0040008000
2
*
*
1-3
2
1
1
1
1
1
1
1
1
1
4
4
4
1
1
4
4
3
4
5
6
7
8
9
10
11
12
13
14
15
CAP, 0B-13
HEX, HEAD BOLT
SPRINGWASHER
15A
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 43
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GA-6H — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6H)
PAGE 44 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H — CONTROL BOX ASSY.
CONTROL BOX ASSY. (GA-6H)
NO.
1
2
3
4
5
6
6A
7
8
PART NO.
PART NAME
QTY. REMARKS
A3214000003
0601850102
0601823204
0027103012
0601823853
0027104010
0207004000
A3224000003
0601804819
4341817004
0021004010
0601806819
0601812598
0601812592
0601811035
0601812529
0021004010
0207004000
0601830737
0601831620
0601831620
0021004015
0207004000
A3262800004
0017106016
0017105010
CONTROL BOX
1
1
2
2
1
2
2
1
1
1
2
1
1
1
1
1
8
8
1
1
1
1
1
1
4
4
GROMMET, G-3
RECTIFIER, S5VB60
MACHINE SCREW
SLOW DOWN UNIT, ND-80
MACHINE SCREW
HEX, NUT
CONTROL PANEL
CIRCUIT BREAKER, KM-2 21A
BRACKET, CIRCUIT BREAKER
MACHINE SCREW
AC VOLTMETER, DE450-011 0~120/240V
RECEPTACLE, 5-20R
9
10
11
12
13
14
15
16
16A
17
18
19
20
20A
21
22
23
RECEPTACLE, L5-20R
RECEPTACLE, LS-30R
RECEPTACLE, L14-30R
MACHINE SCREW
HEX, NUT
FULL POWER SWITCH, ET-330D12
IDLE CONTROL SWITCH, C1550WA
OPERATION SWITCH, C1550WA
MACHINE SCREW
HEX, NUT
CAPACITOR ASSY., VR1H102MHA, 50V 1000
HEX, HEAD BOLT
HEX, HEAD BOLT
µF
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 45
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GA-6HA — CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 46 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6HA — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
1
2
3
4
5
6
6A
7
8
PART NO.
PART NAME
QTY. REMARKS
A3214000103
0601850102
0601823204
0027103012
0601823853
0027104010
0207004000
A3224000103
0601804819
4341817004
0021004010
0601806819
0601812598
0601812592
0601811035
0601812529
0021004010
0207004000
0601830737
0601831620
0601831620
0021004015
0207004000
A3262800004
0017106016
0017105010
CONTROL BOX
1
1
2
2
1
2
2
1
1
1
2
1
2
1
1
1
8
8
1
1
1
1
1
1
4
4
GROMMET, G-3
RECTIFIER, S5VB60
MACHINE SCREW
SLOW DOWN UNIT, ND-80
MACHINE SCREW
HEX, NUT
CONTROL PANEL
CIRCUIT BREAKER, KM-2 21A
BRACKET, CIRCUIT BREAKER
MACHINE SCREW
AC VOLTMETER, DE450-011 0~120/240V
RECEPTACLE, 5-20R
9
10
11
12
13
14
15
16
16A
17
18
19
20
20A
21
22
23
RECEPTACLE, L5-20R
RECEPTACLE, LS-30R
RECEPTACLE, L14-30R
MACHINE SCREW
HEX, NUT
FULL POWER SWITCH, ET-330D12
IDLE CONTROL SWITCH, C1550WA
OPERATION SWITCH, C1550WA
MACHINE SCREW
HEX, NUT
CAPACITOR ASSY., VR1H102MHA, 50V 1000
HEX, HEAD BOLT
HEX, HEAD BOLT
µF
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 47
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GA-6H/GA-6HA — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 48 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — MUFFLER ASSY.
MUFFLER ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
QTY.
REMARKS
7912310003
18320ZC2000
18325ZB4000
18329ZB4000
8355ZB4630
90183671003
0017106012
18333ZB4800
957000802000
0017108020
7905469004
0017108025
020708000
MUFFLER
1
PROTECTOR ......................... 1 ......... REPLACES P/N 0602302001
PROTECTOR ......................... 1 ......... REPLACES P/N 0602302002
SEAL ..................................... 2 ......... REPLACES P/N 0602302003
ARRESTOR, SPARK ............. 1 ......... REPLACES P/N 0602313060
TAPPING SCREW ................. 1 ......... REPLACES P/N 0602322060
BOLT HEX HEAD
GASKET ................................ 1 ......... REPLACES P/N 0602320175
HEX HEAD BOLT .................. 2 ......... REPLACES P/N 0602322061
BOLT HEX HEAD
BRACKET
BOLT HEX HEAD
HEX NUT
BOLT HEX HEAD
BRACKET
BOLT HEX HEAD
BOLT HEX HEAD
5
9
11
12
13
13A
14
15
16
17
1
1
2
2
1
1
1
4
0017108020
7905469004
0017106020
0017106012
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 49
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GA-6H/GA-6HA — PIPE FRAME ASSY.
PIPE FRAME ASSY.
PAGE 50 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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GA-6H/GA-6HA — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO.
1
1
2
3
4
5
6
7
PART NO.
PART NAME
QTY.
REMARKS
A5417000002
A5417000402
A3417100004
0017106016
7905443003
3015419604
1725419214
0207008000
0017108030
0017108040
0207008000
7905512002
A9924800014
A9924800004
0602125034
16950ZB4015
16952ZB4005
950014521040
9500202080
7855525514
7855525604
011208030
PIPE FRAME ............................... 1 ................GA-6H
PIPE FRAME ............................... 1 ................GA-6HA
BRACKET
HEX, HEAD BOLT
BASE
RUBBER SUSPENSION
RUBBER SUSPENSION
HEX, NUT
HEX, HEAD BOLT
HEX, HEAD BOLT
HEX, NUT
1
4
1
2
2
8
2
2
2
1
1
1
1
8
9
9A
10
11
12
13
14
14-1
15
16
17
18
19
20
21
22
23
23A
24
24
25
25A
25B
26
27
28
29
30
31
FUELTANK
CAP, FUEL TANK
FUEL FILTER
FUEL GAUGE
FUEL STRAINER ......................... 1 ................REPLACES P/N 0605510068
SCREEN SET, HONDA ................ 1 ................REPLACES P/N 0605510069
HOSE, HONDA............................. 1 ................REPLACES P/N 0605513146
HOSE BAND, HONDA .................. 2 ................REPLACES P/N 0605515178
RUBBER CUSHION
COLLAR
BOLT HEX HEAD
BOLT HEX HEAD
HANGER
STOPPER, 30029
MACHINE SCREW
HEX, NUT
PLASTIC WASHER ...................... 2 ................GA-6H
PLASTIC WASHER ...................... 2 ................GA-6HA
HEX, HEAD BOLT
HEX, NUT
PLAIN WASHER
HEX, HEAD BOLT
STOPPER
HEX, HEAD BOLT
COVER
2
2
2
2
1
1
1
1
0017108020
A9117200103
0601850097
0021008025
0207008000
A931110004
0601851116
0011308025
0037908000
0042108000
0019206016
7915456004
0017106016
7915455103
55455003
2
2
2
1
1
2
1
1
6
COVER
HEX, HEAD BOLT
0017106016
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 51
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HONDA GX340K1EDE2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 52 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
REMARKS
15721ZB4000
17211899000
17212ZB4003
17220ZB4003
17222ZC2000
17231899000
17235899000
17236899000
17252899000
17367413690
9405005000
9405006000
TUBE BREATHER
1
1
1
1
1
1
2
2
1
1
6
3
ELEMENT, AIR CLEANER
SEPARATOR, AIR CLEANER
HOUSING, AIR CLEANER
STAY, AIR CLEANER
COVER, AIR CLEANER
CLIP A, AIR CLEANER WIRE
CLIP B, AIR CLEANER WIRE
SEAL, AIR CLEANER
FILTER, DRAIN TUBE
NUT, FLANGE (5MM)
9
10
11
12
NUT, FLANGE (6MM)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 53
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HONDA GX340K1EDE2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 54 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
2
3
3
4
5
6
*
7
8
PART NO.
PART NAME
QTY.
REMARKS
14100ZE3020
14410ZE3013
14431ZE2000
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE3000
14721ZE3000
14751ZE2003
14771ZE2000
14773ZE2000
14775ZE2010
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
CAMSHAFT ASSY. ................................... 1............. INCLUDES ITEMS/W
*
ROD, PUSH
2
2
2
2
2
1
1
1
2
1
1
1
1
1
2
2
ARM, VALVE ROCKER
ARM, VALVE ROCKER
LIFTER, VALVE
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, IN.
VALVE, EX.
SPRING, VALVE
9
10
11
12
13
14
15
16
RETAINER, IN. VALVE SPRING
RETAINER, EX. VALVE SPRING
SEAT, VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT (8MM)
NUT, PIVOT ADJ.
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 55
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HONDA GX340K1EDE2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 56 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
16010ZE3701
16011ZA0931
16013ZA0931
16015ZA0931
16016ZH7W01
16024124760
16028ZA0931
16100ZE3F11
16124ZE0005
16148141881
16166ZE3F10
16172ZE3W10
16211ZE3700
16221ZE3800
16223ZE3800
16230ZE3701
16260ZE2722
16261ZE2702
16262ZE2711
16263ZA0000
16264ZE2701
16265ZE2721
16268ZE2721
16269ZA0800
16400ZE2703
16611ZE2711
16613893000
16615893000
36135ZF6D41
53149964003
88911MJ3000
90431ZE2700
90432ZE2700
90433ZE2700
90434ZE2700
90650SD9003
93500050120A
938920501208
9405006000
GASKET SET
1
1
1
1
1
1
1
VALVE SET, FLOAT
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET
SCREW SET, DRAIN
SCREW SET B
CARBURETOR ASSY. (BE82B B) ......................... 1 ........ INCLUDES ITEMS W/
*
9
SCREW, THROTTLE STOP
CAP, CHOKE LEVER DUST
NOZZLE, MAIN
1
1
1
1
1
1
1
1
*
10
*
11
*
12
*
COLLAR, SET
13
INSULATOR, CARBURETOR
GASKET, CARBURETOR
GASKET, INSULATOR
VALVE ASSY., SOLENOID
14
15
16
*
17
STAY ASSY., MANUAL CHOKE ............................ 1 ........ INCLUDES ITEMS W/#
18#
19#
20#
21#
22#
23#
24
STAY, SOLENOID
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
1
1
1
1
4
1
1
1
1
1
1
LEVER, CHOKE
JOINT, ROD
ROD, CHOKE
STOPPER, CHOKE ROD
SPRING, MANUAL CHOKE
GASKET, AIR CLEANER
DIAPHRAGM ASSY.
25#
26#
27#
28#
29
30#
31
32#
33#
34#
35#
36
ROD, CHOKE CONTROL
GROMMET, CHOKE ROD
GUIDE, CHOKE ROD
VALVE, DASHPOT CHECK
BUSH, ARM PIVOT
GROMMET, FENDER
WASHER, CHOKE LEVER
SEAL, CHOKE LEVER
WASHER, THRUST (2.7X8)
COLLAR, LEVER
CLIP, WIRE HARNESS
SCREW, PAN (5X12)
37#
38
39
SCREW, WASHER (5X12)
NUT, FLANGE (6MM)
WASHER, PLAIN (5MM)
E-RING (2MM)
40#
41#
42#
43#
44
9410305000
9454002010
9454004010
E-RING (4MM)
9454007010
E-RING (7MM)
9500202070
CLIP, TUBE (B7)
45
950053500810M
950053500810M
99101ZH80950
99101ZH80980
99101ZH81000
99204ZE00350
BULK HOSE, VACUUM (3.5X8000) (3.5X75)
BULK HOSE, VACUUM (3.5X8000) (3.5X130)
JET, MAIN (#95) (OPTIONAL)
JET, MAIN (#98) (OPTIONAL)
JET, MAIN (#100)
46
47
47
47
*
48
*
JET SET, PILOT (#35)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 57
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HONDA GX340K1EDE2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
PAGE 58 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO.
1
3
4
5
PART NO.
PART NAME
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING,THROTTLE RETURN
CONTROL ASSY. ................................................1... INCLUDES ITEMS W/
SPRING, CONTROL ADJUSTING
BOLT, FLANGE (6X12) (CT200)
BOLT, GOVERNOR ARM
SCREW, PAN (5X35)
QTY.
REMARKS
16550ZE3700
16555ZE3000
16561ZE3000
16562ZE3700
16570ZE3700
16584883300
90013883000
90015ZE5010
93500050350A
9405006000
1
1
1
1
9
*
19
23
24
1
2
1
1
1
*
30
33
*
NUT, FLANGE (6MM)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 59
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HONDA GX340K1EDE2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 60 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
2
3
4
5
PART NO.
PART NAME
QTY.
REMARKS
11300ZE3020
11381ZE3801
15600ZG4003
15600735003
15625ZE1003
16510ZE3000
16511ZE8000
16512ZE3000
16513ZE2000
16531ZE2000
90602ZE1000
90701HC4000
92102ZE3004
9410106800
COVER ASSY., CRANKCASE (S-TYPE) ............ 1 ........ INCLUDES ITEMS W/
*
GASKET, CASE COVER
CAP ASSY., OIL FILLER .................................... 1 ........ INCLUDES ITEMS W/%
CAP ASSY., OIL FILLER .................................... 1 ........ INCLUDES ITEMS W/%
GASKET, OIL FILLER CAP
GOVERNOR ASSY.............................................. 1 ........ INCLUDES ITEMS W/#
1
6%
2
7
*
8#
WEIGHT, GOVERNOR
3
1
3
1
1
2
1
1
7
1
1
*
9#
10#
HOLDER, GOVERNORWEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
CLIP, GOVERNOR HOLDER
PIN, DOWEL (8X12)
OIL SEAL (35X52X8)
WASHER, PLAIN (6MM)
BOLT, FLANGE (8X40)
*
*
11
12
13
14
15#
16
*
*
*
957010804000
961006202000
961006207000
17
18
*
BEARING, RADIAL BALL (6202)
BEARING, RADIAL BALL (6207)
*
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 61
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HONDA GX340K1EDE2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 62 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
6
7
PART NO.
PART NAME
QTY.
REMARKS
13310ZE3701
13351ZE3010
961006207000
CRANKSHAFT (E-TYPE)
WEIGHT, BALANCER
BEARING, RADIAL BALL (6207)
1
1
1
11
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 63
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HONDA GX340K1EDE2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 64 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
12000ZE3817
15510ZE2043
16541ZE3010
31161ZE2000
90013883000
90131896650
90446KE1000
91201ZE3004
91203952771
91353671003
9405010000
9410912000
9425110000
957010601200
961006202000
CYLINDER ASSY. (ALERT)................................. 1 ........ INCLUDES ITEMS W/
*
SWITCH ASSY., OIL LEVEL
SHAFT, GOVERNOR ARM
WIRE, GROUND
BOLT, FLANGE (6X12) (CT200)
BOLT, DRAIN PLUG
WASHER (8.2X17X0.8)
OIL SEAL (35X52X8)
OIL SEAL (8X14X5)
O-RING (13.5X1.5) (ARAI)
NUT, FLANGE (10MM)
WASHER, DRAIN PLUG (12MM)
PIN, LOCK (10MM)
BOLT FLANGE (6X12)
BEARING, RADIAL BALL (6202)
1
1
1
1
2
1
1
1
1
1
2
1
2
1
5
6
7
8
*
9
*
10
11
12
13
14
15
*
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 65
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HONDA GX340K1EDE2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 66 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
2
3
*
4
*
5
6
8
10
11
12
13
14
15
16
16
PART NO.
PART NAME
QTY.
REMARKS
12200ZF6W01
12204ZE2306
12205ZE2305
12216ZE2300
12251ZE3W00
12310ZE2020
12391ZE2020
90014ZE2000
90042ZE3700
92900080320E
90441ZE2010
9430112200
CYLINDER HEAD................................................ 1 ........ INCLUDES ITEMS W/
*
GUIDE, VALVE (OS) (OPTIONAL)
GUIDE, EX. VALVE (OS) (OPTIONAL)
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER, HEAD
GASKET, CYLINDER HEAD COVER
BOLT, HEAD COVER
BOLT, STUD (8X106)
BOLT 2, STUD (8X32)
WASHER, HEAD COVER
PIN A, DOWEL (12X20)
BOLT, FLANGE (10X80)
1
1
1
1
1
1
1
2
2
1
2
4
1
1
957011008000
9807955846
9807955855
SPARK PLUG (BPR5ES) (NGK) (OPTIONAL)
SPARK PLUG (W16EPR-U) (DENSO)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 67
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HONDA GX340K1EDE2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 68 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO.
2
3
6
7
PART NO.
PART NAME
COVER, FAN *NH1* (BLACK)
SHROUD
GROMMET, DRAIN HOLE
BOLT, FLANGE (6X12) (CT200)
CLIP, WIRE HARNESS (6MM) (WHITE)
QTY.
REMARKS
19610ZE3700ZB
19631ZE3W00
81329567020
90013883000
90654SA4003
1
1
1
6
2
8
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 69
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HONDA GX340K1EDE2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 70 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
6
8
9
PART NO.
PART NAME
QTY.
REMARKS
19511ZE3000
31100ZE3712
90201ZE3V00
90741ZE2000
FAN, COOLING
1
1
1
1
FLYWHEEL, LAMP
NUT, SPECIAL 16MM
KEY, SPECIAL WOODRUFF (25X18)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 71
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HONDA GX340K1EDE2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 72 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
3
4
6
7
10
11
12
13
15
PART NO.
PART NAME
QTY.
REMARKS
30500ZE2023
30700ZE1013
31510ZE1811
31510ZE3003
31511ZE3000
31512ZE2000
36101ZE3800
36103ZE1000
90012888000
90013883000
90015883000
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
COIL ASSY., LAMP (12V/25W)
COIL ASSY., LAMP (12V/25W)
CLAMP, WIRE
1
1
1
1
1
1
1
1
4
1
2
GROMMET, WIRE
WIRE, STOP SWITCH (470MM)
HOLDER, STOP SWITCH WIRE
BOLT, FLANGE (6X40)
BOLT, FLANGE (6X12) (CT200)
BOOT, FLANGE (6X28)
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 73
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HONDA GX340K1EDE2 ENGINE — PISTON ASSY.
PISTON ASSY.
PAGE 74 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — PISTON ASSY.
PISTON ASSY.
NO.
1
1
1
1
2
3
4
5
*
6
PART NO.
PART NAME
QTY.
REMARKS
13010ZE3003
13011ZE3003
13012ZE3003
13013ZE3003
13101ZE3W00
13111ZF6000
13200ZE3010
90001ZE8000
90601ZE3000
RING SET, PISTON (STD)
RING SET, PISTON (OS 0.25) (OPTIONAL)
RING SET, PISTON (OS O.50) (OPTIONAL)
RING SET, PISTON (0.75) (OPTIONAL)
PISTON (STD)
1
1
1
1
1
1
PIN, PISTON
ROD ASSY., CONNECTING (STD) ..................... 1 ........ INCLUDES ITEMS W/
BOLT, CONNECTING ROD
CLIP, PISTON PIN (20MM)
*
2
2
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 75
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HONDA GX340K1EDE2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTERASSY.
PAGE 76 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
28400ZE3W01ZB STARTER ASSY., RECOIL *NH1* (BLACK) ........ 1 ........ INCLUDES ITEMS W/
*
2
28410ZE3W01ZB CASE, RECOIL STARTER *NH1* (BLACK)
1
1
2
1
1
2
1
1
1
*
3
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28445ZE2W01
28461ZE2W02
08560ZG92111
90004ZE2W01
90008ZE2003
PULLEY, RECOIL STARTER
RATCHET, STARTER
SPRING, FRICTION
SPRING, STARTER RETURN
SPRING, RATCHET
RETAINER, SPRING
HOLDER, SPRING
*
4
*
5
*
6
*
7
*
8
*
9
*
10
*
11
*
13
*
14
GRIP, STARTER
ROPE, RECOIL STARTER .................................. 1 ........ REPLACES P/N 28462ZE3W01
SCREW, CENTER
BOLT, FLANGE (6X10)
1
3
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 77
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HONDA GX340K1EDE2 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
PAGE 78 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
NO.
1
2
3
4
PART NO.
PART NAME
QTY.
REMARKS
16268893000
17850ZD1E30
36160ZB4003
90013883000
93500050080A
SPRING, CHOKE RETURN
LEVER, THROTTLE
SOLENOID ASSY.
1
1
1
1
2
BOLT, FLANGE (6X12) (CT200)
SCREW, PAN (5X8)
5
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 79
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HONDA GX340K1EDE2 ENGINE — LABELS ASSY.
LABELS ASSY.
PAGE 80 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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HONDA GX340K1EDE2 ENGINE — LABELS ASSY.
LABELS ASSY.
NO.
1
4
6
10
PART NO.
PART NAME
QTY.
REMARKS
87521ZE3W01
87528898620
87533ZC0630
87594ZB4A00
EMBLEM
1
1
1
1
MARK, CHOKE
MARK, AIR CLEANER
MARK, OIL CAUTION
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 81
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Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
Multiquipreservestherighttoquoteandsell
directtoGovernmentagencies,andtoOrigi-
nal Equipment Manufacturer accounts who
useourproductsasintegralpartsoftheirown
products.
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon-
dition,intheoriginalMultiquippackage(if
any), and with Multiquip part numbers
clearlymarked.
Terms of payment for parts are net 10 days.
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re-
placedbyanotheritem,itisobsolete.)
A$35.00surchargewillbeaddedtotheinvoice
forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
andotherrubberparts)thatwerepur-
chasedmorethansixmonthspriorto
thereturndate.
LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer
netpriceoflessthan$5.00.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
turedbyMultiquip.Suchwarrantiesmadein
connectionwiththesaleofnew,completeunits
aremadeexclusivelybyastatementofwar-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 82 — GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05)
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NOTE PAGE
GA-6H/GA-6HA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/02/05) — PAGE 83
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: mq@multiquip.com
Internet:www.multiquip.com
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
FAX:310-537-1173
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
Your Local Dealer is:
MULTIQUIP INC.
18910 WILMINGTONAVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX:310-537-3927
E-mail:mq@multiquip.com
Internet:multiquip.com
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