Multiquip Portable Generator GA 6HZ User Manual

PARTS AND OPERATION MANUAL

MULTIQUIP

Model GA-6HZ

A.C. GENERATOR

Revision #4 (10/08/04)

MULTIQUIPINC.

18910 WILMINGTON AVE.

PARTS DEPARTMENT:

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877

310-537-3700

800-421-1244

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-478-1244

FAX:310-537-3927

FAX:310-631-5032

E-mail:mq@multiquip.com • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Montreal, Canada • Manchester, UK

Rio De Janiero, Brazil • Guadalajara, Mexico

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HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER

ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700

FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700

FAX: 310- 537-4259

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279

FAX: 310- 537-1173

MAIN

800-421-1244 or 310-537-3700

FAX: 310-537-3927

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 3

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TABLE OF CONTENTS

Here's How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

Rules For Safe Operation ......................................... 6

Operation and Safety Decals .................................... 7

HondaGX340K1Engine

Cylinder Head Assembly....................................36-37

Recoil Starter Assembly.....................................38-39

Fan Cover Assembly ..........................................40-41

Camshaft/Valves Assembly................................42-43

Piston/Rings Assembly.......................................44-45

Air Cleaner Assembly.........................................46-47

Cylinder Barrel (Recoil) Assembly .....................48-49

Cylinder Barrel (Electric) Assembly ...................50-51

Crankcase Cover/Governor Assembly ..............52-53

Flywhee/Fan Assembly ......................................54-55

Coil Assembly.....................................................56-57

Crankshaft Assembly .........................................58-59

Electric Start Assembly ......................................60-61

Governor Controls Assembly .............................62-63

Carburetor Assembly .........................................64-65

Solenoid Assembly.............................................66-67

Fuel Cock Assembly ..........................................68-69

Specifications ............................................................ 8

General Information .................................................. 9

Multiquip GA-6HZ— AC

Generator

Controls and Indicators ........................................... 10

Installation ............................................................... 11

Pre-Setup ........................................................... 12-13

Instrumentation ....................................................... 14

Load Application ..................................................... 15

Operating Instructions............................................. 16

Maintenance ........................................................... 17

Preparation For Long Term Storage ....................... 18

Wiring Diagram ....................................................... 19

Troubleshooting (Engine)................................. 20-221

Troubleshooting (Generator) ............................. 22-23

Explanation Of Codes In Remarks Column ............ 24

Suggested Spare Parts ........................................... 25

Generator Assembly .......................................... 26-27

Control Box Assembly ........................................ 28-29

Pipe Frame Assembly ........................................ 30-31

Muffler Assembly ............................................... 32-33

Nameplate Assembly ......................................... 34-35

Terms and Conditions Of Sale — Parts .................. 70

NOTE

Specification and part number

are subject to change without

notice^.

PAGE 4 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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PARTS ORDERING PROCEDURES

■ Dealer account number

■ Dealer name and address

■ Shipping address (if different than billing address)

■ Return fax number

■ Applicable model number

■ Quantity, part number and description of each part

■ Specify preferred method of shipment:

UPS Ground

•

UPS Second Day or Third Day*

•

UPS Next Day*

•

Federal Express Priority One (please provide us with your Federal

Express account number)*

•

Airborne Express*

•

Truck or parcel post

•

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Earn Extra Discounts when

you order by FAX!

All parts orders which include complete part numbers

and are received by fax qualify for the following extra

discounts:

Number of

line items ordered

Additional Discount

1-9 items

10+ items**

Get special freight allowances

when you order 10 or more

line items via FAX!**

Now! Direct TOLL-FREE access

to our Parts Department!

■

UPS Ground Service at no charge for freight

■

PS Third Day Service at one-half of actual freight cost

Toll-free nationwide:

800-421-1244

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price)

do not count towards the 10+ line items.

Toll-free FAX:

*DISCOUNTS ARE SUBJECT TO CHANGE*

800/6-PARTS-7 • 800-672-7877

Fax order discount and UPS special programs revised June 1, 1995

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 5

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RULES FOR SAFE OPERATION

■

Provide adequate ventilation when operating the generator.

DO NOT operate the generator in any enclosed or narrow

space. The generator's gasoline engine gives off DEADLY

carbon monoxide gas.

CAUTION:

Failure to follow instructions in this manual

may lead to serious injury or even death!This

equipment is to be operated by trained and

qualified personnel only! This equipment is

for industrial use only.

■

NEVER operate the generator in an explosive atmosphere or

near combustible materials. An explosion or fire could result

causing severe bodily harm or even death.

The following safety guidelines should always be used when

operating the GA-6HZRGenerator:

Always make sure that the generator is secure on level ground

so that it cannot slide or shift around, endangering workers.

Also keep the immediate area free of bystanders.

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading

When using a concrete vibrator or a similar device that is

immersed in a water based solution, make sure the device is

equipped with short circuit protection.

this entire manual.

This equipment should not be operated by persons under 18

years of age.

Always use rubber boots and gloves when operating a

concrete vibrator or similar device.

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

■

Use adequate size connecting cable for extension.

■

This generator is a source of potentially LETHAL high voltage.

Never permit unqualified personnel-especially children to

operate the generator.

Maintain electrical cords in good condition and frequently

replace the entire cable of the concrete vibrator with a new

one.

■

Always refuel in a well-ventilated area, away from sparks and

open flames.

■

HighTemperatures – Allow the machine and engine to cool

before adding fuel or performing service and maintenance

functions. Contact with hot components can cause serious

burns.

Always use extreme caution when working with flammable

liquids. When refueling, stop the engine and allow it to cool.

DO NOT smoke around or near the machine. Fire or explosion

could result from fuel vapors, or if fuel is spilled on a hot

engine.

Emergencies

■

Always know the location of the nearest fire extinguisher

and first aid kit. Know the location of the nearest telephone.

Also know the phone numbers of the nearest ambulance,

doctor and fire department. This information will be

invaluable in the case of an emergency.

■

This generator is equipped with a ground terminal for your

protection. Always complete the grounding path from the

generator to an external grounding source.

NEVER operate this generator, or handle any electrical

equipment while standing in water, while bare foot, while

hands are wet, or in the rain. Electrical shock could occur

causing severe bodily harm or even death.

Maintenance Safety

■

NEVER lubricate components or attempt service on a running

machine.

■

Always allow the machine a proper amount of time to cool

before servicing.

■

Keep electrical cords in good condition. Worn, bare or frayed

wiring can cause electrical shock, leading to bodily harm or

even death.

■

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace

broken parts.

This generator requires an adequate free flow of cooling air.

Never operate the generator in any enclosed or narrow area

where free flow of the air is restricted. If the air flow is restricted

it will cause serious damage to the generator and may cause

injury to people.

■

Dispose of hazardous waste properly.Examples of potentially

hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of

hazardous waste.

■

NEVER touch the hot exhaust manifold, muffler or cylinder.

Allow these parts to cool before servicing generator.

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source

PAGE 6 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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OPERATION AND SAFETY DECALS

Machine Safety Decals

The GA-6HZ portable generator is equipped with a number of safety decals.These decals are provided for operator safety and

maintenance information.The illustration below shows these decals as they appear on the machine. Should any of these decals

become unreadable, replacements can be obtained from your dealer.

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 7

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GA-6HZ— SPECIFICATIONS

Table 1. Specifications

MODEL

GA-6HZ

Type

2-pole, Brushless Type Revolving Field

Max. Output

Rated Output (continuous)

Rated Voltage

Rated Current

Phase

5500 Watts

5000 Watts

120/240 V

21 Amps

60 Cycle Generator

Single Phase (4-wire)

60 Hz

Frequency

Rated Speed

Power Factor

Model

3600 RPM

100%

Honda GX340K1VD

Air-cooled 4 stroke OVH 90 V- Twin

horizontal shaft gasoline engine

Type

Bore X Stroke

Displacement

Max Output

1-3.23 in. X 2.52 in.

20.63 cc

11 H.P./3600 R.P.M.

Approx. 5 U.S. Gallons

Unleaded Automobile Gasoline

2 1/3 pints

Engine

Fuel Tank Capacity

Fuel

Lube Oil Capacity

Speed Control Method

Starting Method

Centrifugal Fly-weight Type

Recoil/Electric Start

780 X 515 X 480 mm

216 lbs (98 Kg.)

Dimension (LXWXH)

Dry Net Weight

Effects of Altitude and Heat

The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient

conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric

reading of 29.92 inches and a temperature of 60 degrees fahrenheit.

Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10^°F

fahrenheit above the standard temperature of 60^°F

PAGE 8 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— GENERAL INFORMATION

Excitation System

WARNING:

All GA-series generators use a magnet attached to a flywheel

to produce AC voltage from a lamp coil beneath the flywheel.

As the magnet passes the coil it produces approximately

19-22 AC volts.

Before connecting this generator to

any building’s electrical system, a

licensed electrician must install an

isolation (transfer) switch.

This voltage (19-22 VAC) is then sent to the control box that

contains three rectifying diodes:

Serious injury or death may result

without this transfer switch.

Excitation (diode 1)

Battery (diode 2)

Slow Down (diode 3)

GA-6HZ FAMILIARIZATION

Generator

The AC voltage will pass through the excitation diode that

converts the voltage to DC power.

The Multiquip Model GA-6HZ generator has been designed

as a portable lightweight power source for 60 Hz (single-

phase) vibrators, lighting facilities, power tools, submersible

pumps and other industrial and construction machinery.

This DC power is then sent to the excitation windings housed

within the main windings commonly called the "stator".

This generator is powered by a HONDA gasoline engine.

The alternator, a brushless revolving-field type, is

permanently aligned to the engine through rigid coupling.

This voltage is then transferred into the rotor through

induction.The rotor contains two diodes within it which rectify

the DC voltage and send it out through the main windings,

as AC voltage.

The generator is mounted on rubber vibration isolators that

have a steel base backplate which is attached to the

protective steel pipe carrying frame.The protective carrying

frame is made of steel tubing and fully wraps around the

generator to protect against damage.

Engine

The four-cycle air-cooled HONDA gasoline engine is designed

to meet every performance requirement of this generator.

Reference Table 1, page 8 for engine specifications.

This portable generator is supplied with a electrical control

box. To reduce vibration caused by the engine, the control

box is also placed on rubber isolators.

Figure 1 (page 10) shows the basic controls and indicators

for the GA-6HZ generator.

Control Box

The control box has the following: (all outputs are 60 Hz,

single phase)

NOTE

One 120V output receptacle.

One 240V output receptacle.

One 120V output receptacle (GFI protected).

One main 21 amp circuit breaker.

AC Voltmeter

In keeping with Multiquip's policy of

constantly improving its products, the

specifications quoted herein are subject

to change without prior notice.

Idle Control Switch

Full Power Switch

Operation Switch

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 9

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GA-6HZ — CONTROLS AND INDICATORS

Figure 1. Controls and Indicators

PAGE 10 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— INSTALLATION

Outdoor Installation

Install the generator in a location where it will not be exposed to Exhaust gases from gasoline engines are extremely

Indoor Installation

rain or sunshine. Make sure that the generator is on secure level

ground so that it cannot slide or shift around. Also install the

generator in a manner so that the exhaust will not be discharged

in the direction of nearby homes.

poisonous. Whenever an engine is installed indoors the

exhaust fumes must be vented to the outside. The engine

should be installed at least two feet from any outside wall.

Using an exhaust pipe which is too long or too small can

cause excessive back pressure which will cause the engine

to heat excessively and possibly burn the valves.

The installation site must be relatively free from moisture and

dust. All electrical equipment should be protected from excessive

moisture.Failure to do will result in deterioration of the insulation

and will result in short circuits and grounding.

Eliminate the danger of deadly carbon monoxide gas.

Remember that exhaust fumes from any gasoline engine

are very poisonous if discharged in a closed room, but

harmless if allowed to mix with the outside air.If the generator

is installed indoors, you must make provisions for venting

the engine exhaust to the outside of the building.

Foreign materials such as dust, sand, lint and abrasive materials

have a tendency to cause excessive wear, not only to the engine

parts, but also to the alternator parts.

CAUTION :

An electric shock is apt to happen when

vibrators are used. Pay close attention to

handling when operating vibrators and

always use rubber boots and gloves to

insulate the body from a short circuit.

Pay close attention to ventilation when

operating the generator inside confined

areas. The engine exhaust contains

noxious elements.

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 11

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GA-6HZ— PRE-SETUP

General Inspection Prior to Operation

Circuit Breaker

This generator has been thoroughly inspected and accepted To protect the generator from an overload, a 2-pole 13.5 amp

prior to shipment from the factory.However, be sure to check circuit breaker is provided on the control box. Make sure to

for damaged parts or components, or loose nuts and bolts, switch this circuit breaker to the "OFF" position prior to

which could have occurred in transit.

starting the engine.

Ground

Extension Cable

When electric power is to be provided to various tools or loads at

some distance from the generator, extension cords are normally

used. Cables should be sized to allow for distance in length and

amperage so that the voltage drop between the generator and

point of use (load) is held to a minimum. Use the cable selection

chart (Table 2 ) as a guide for selecting proper cable size.

The nut and ground terminal on the generator should always

be used to connect the generator to a suitable ground. The

ground path should be of #8 size wire.

Connect the terminal of the ground wire between the lock

washer and the nut and tighten the nut fully. Connect their

end of the wire to a suitable ground.

Table 2. Cable Selection (60 Hz, single phase operation)

Load In Watts

At 120 At 240

Maximum Allowable Cable Length

Current

Amperes

#10 Wire

#12 Wire

#14 Wire

#16 Wire

Volts

2.5

300

600

1000 ft.

500 ft.

350 ft.

250 ft.

150 ft.

125 ft.

600 ft.

300 ft.

200 ft.

150 ft.

100 ft.

75 ft.

375 ft.

200 ft.

125 ft.

100 ft.

65 ft.

250 ft.

125 ft.

100 ft.

600

1200

1800

2400

3600

4800

7.5

900

1200

1800

2400

50 ft.

CAUTION: Equipment damage can result from low voltage.

PAGE 12 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— PRE-SETUP

Fuel

Lubrication Oil

Close the fuel cock before filling the tank. Fill the fuel tank

with clean and fresh unleaded gasoline. Do not fill the tank

beyond capacity.

Fill the engine crankcase with lubricating oil through the filler

hole, but do not overfill. Make sure the generator is level.

With the dipstick inserted all the way, but without being screw

into the filler hole, verify that the oil level is maintained

between the two notches on the dipstick.

Pay attention to the fuel tank capacity when replenishing

fuel. Refer to the fuel tank capacity listed on page 8

Specification Table1.

The oil listed in Table 3 is recommended to ensure better

engine performance. Use class SC or higher grade motor

oil.

The fuel tank cap must be closed tightly after filling.

Handle fuel in a safety container. If the container does not have

a spout, use a funnel.

NOTE

This HONDA engine is equipped with a low oil

shutdown capability. A built in sensor will

automatically turn off the engine should the oil level

fall below a safe operating condition. Make sure

the generator is placed on level ground. Placing

the generator on level ground will ensure that the

low oil sensor will function properly.

CAUTION :

Never fill the fuel tank while the engine is

running or in the dark. Gasoline spillage

on a hot engine can cause a fire or

explosion. If gasoline spillage occurs, wipe

Table 3. Recommended Motor Oil

Temperature

Range

Type Oil

SAE 30

104° F ~ 23° F

(40° C ~ -5°C)

23° F ~ 5° F

(-5° C ~ -15°C)

SAE 20 or SAE 10W-30

SAE 10W or SAE 10W-30

Below 5° C (-15°)

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 13

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GA-6HZ— INSTRUMENTATION

Start Switch

CAUTION :

Push this switch to start the engine (electric start only). If a

recoil starter is used, pull the starter rope to start the engine.

Make sure the operation switch is in the ON position (up),

otherwise engine will not start.

When using a combination of dual

receptacles, total load should not exceed

the rated capacity of the generating.

Full Power Switch

Power Outlets

The unit is provided with a full power switch. Figures 2 and

3 show simplified wiring diagrams of the dual voltage system.

The generator has the following 120/240 volt 60 Hz (single-

phase) receptacles.

When the full power switch is in the 120 volt (up) position,

you can take up full rated power of the generator at 120

volts from the single duplex receptacle, single locking type

120 volt receptacle, or a combination of these receptacles

as long as the total load does not exceed the generating set

capacity.

Single Phase

One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp)

One Twist Lock NEMA L5-30R (120V, 30 Amp)

One Twist Lock NEMA L6-20R (240V, 20 Amp)

Main Circuit Breaker (2-Pole 120/240V 60 Hz)

This 2-pole 21 amp breaker protects the generator from short

circuiting or overloading from the 120/240V 60 Hz single

phase load.

Idle Control Switch

This unit is provided with an automatic idle control for noise

suppression and reduced fuel consumption. The automatic

idle control automatically engages under a no-load condition.

With the automatic idle control switched “ON”, the engine

revolutions will automatically drop to about 2500 rpm (low-

speed operation) within 3 seconds after the load stops.When

the operation is resumed, the engine speed is automatically

increased to about 3600 rpm (high-speed operation) as soon

as the load is connected.

Figure 2. 120 V Simplified Diagram (Switch Up)

NOTE

When the full power switch is in the 120 volt

position, the locking type 240 volt receptacle

cannot be used.

When the full power switch is in the 240 volt (down) position,

you can take up to half of the rated power of the generating

set at 120 volts from the duplex receptacle and up to half of

the rated power of the set at 120 volts from the locking type

120 volt receptacle; or full rated power of the set at 240

volts from the locking type 240 volt receptacle.

Fuel Gauge

The fuel gauge is located on the fuel tank and allows easy

monitoring of the fuel level.

ACVoltmeter

This voltmeter indicates (with a mark) the rated 60 Hz,

single phase output voltage. In addition the voltmeter can

also be used as a diagnostic tool.

If the voltmeter indicator (needle) is below the rated voltage,

engine problems may exist (low/high RPM's). To prevent

damage to the generator or power tools turn the generator

OFF and consult your authorized Multiquip service dealer.

Operation Switch

Figure 3. 120/240V Simplified Diagram (Sw Dn.)

This switch must be in the ON position (up) for normal

operation.

PAGE 14 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— LOAD APPLICATION

Single Phase Load

CAUTION:

Motors and motor-driven equipment draw

much greater current for starting than

during operation.

Always be sure to check the nameplate on the generator

and equipment to insure the wattage, amperage and

frequency requirements are satisfactorily supplied by the

generator for operating the equipment.

Generally, the wattage listed on the nameplate of the

equipment is its rated output. Equipment may require 130—

150% more wattage than the rating on the nameplate, as

the wattage is influenced by the efficiency, power factor and

starting system of the equipment.

An inadequate size connecting cable which cannot carry

the required load can cause a voltage drop which can burn

out the appliance or tool and overheat the cable.

The idle control is operated at minimum load capacity of

100W. If the load capacity is less than 100W, throw the idle

control switch to the OFF position.

NOTE

If wattage is not given on the equipment's

name plate, approximate wattage may be

determined by multiplying nameplate

voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

To determine the running wattage for your load, multiply the

running wattage as indicated by steps 1, 2, and 3 below:

1. INCANDESCENT LOADS

Lights, heaters and similar appliances.

Total the running wattage and multiply by 1.

Example:

29 light bulbs @ 100W each = 2.9 KW

use a 3 KW generator.

2. SMALL MOTORS

Drills and other small power tools.

Total the running wattage and multiply by 2.

Example:

A 1 inch drill runs at 1 KW

use a 2 KW generator.

3. LARGE MOTORS

Submersible pumps, table saws etc.

Total the running wattage and multiply by 3.

Example:

A conveyor belt runs at 8 KW

use a 24 KW generator.

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 15

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GA-6HZ— OPERATING INSTRUCTIONS

Before Starting

Warm up

1. Be sure to disconnect the electrical load and switch the

main circuit breaker to the “OFF”position prior to starting

the engine.

1. When the engine starts, open the choke slowly.

2. Run the engine at low speed for 3 minutes without load

until the engine warms up.

2. Never start the engine with the main circuit breaker “ON”.

3. Turn the idle control switch to the "OFF" (down) position

and check the voltage by referring to the voltmeter on

the control box.

3. Check the lubricating oil level prior to starting the engine.

Make sure the generator is level. The oil level must be

maintained between two notches on the dipstick.

CAUTION:

4. When there is not enough lubricating oil, fill the crankcase

with high grade motor oil. Use a high quality detergent

oil classified SC, SD or SE. (See Table 3 on page 13)

DO NOT change the engine speed control

lever which has been set at the factory prior

to shipping.

CAUTION:

NEVER start the engine when the oil level

is below the lower mark on the dipstick.

1. Check the generator for abnormal noise and smells.Then

connect the load to the receptacles of the generator.

Check the fuel level on the fuel gauge.

When fuel is low, fill the fuel tank with

clean fresh unleaded automotive gasoline.

2. Switch the main circuit breaker to the “ON” position and

turn the idle control switch to the “ON” (down) position

for normal (load) engine operation.

If gasoline spillage occurs, completely

wipe up the spilled gasoline.

Operation

Check the voltage by referring to the voltmeter on the control

box. When the voltmeter indicates 120 volts, 120 volts from

the 120V receptacles and 240 volts from the 240V receptacle

can be obtained at the same time. Refer to Figure 1, Controls

and Indicators, item 6 on page 10.

Starting

1. Open the fuel cock located below the fuel tank.The fuel

starts to flow when the fuel cock lever is turned

downward.

2. Place the idle control switch in the “ON” (up) position.

3. Close the choke. Adjust the opening of the choke valve

according to operating conditions. When the engine is

warm or the air temperature is high, close the choke

valve halfway or open it all the way.

Stopping the Engine

CAUTION:

NEVER stop the engine suddenly while

running at high speeds.

4. Confirm that the main circuit breaker on the generator

control box is “OFF”.

5. Set the operation switch to the “ON” position and grasp

the starting rope and slowly pull it out. The resistance

becomes hardest at a certain position, corresponding

to the compression point. Rewind the rope a little from

that point and pull out sharply.

1. Remove the load from the generator. Place the circuit

breaker in the “OFF” position. Refer to Figure 1, item 1

on page 10. Run the engine (no-load) with the idle control

switch set to the ON position for three to five minutes,

then stop the engine.

6. If the engine fails to start, repeat the procedure.

CAUTION:_z

2. Turn the START/STOP switch to the “STOP” position.

3. Close the fuel cock.

DO NOT pull the starter rope all the way

to the end.

DO NOT release the starter rope after

pulling. Allow it to rewind as soon as

possible.

PAGE 16 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— MAINTENANCE

General Inspection

Service Daily

At least daily or prior to each use, the generating set should

be cleaned and inspected for deficiencies. Check for loose,

missing or damaged nuts, bolts or other fasteners. Also check

for fuel or oil leaks.

If engine is operating in very dusty and dry grass conditions.

A clogged air cleaner will result in high fuel consumption,

loss of power and excessive carbon buildup in the

combustion chamber.

Engine Side (Refer to the Engine Instruction Manual)

Cleaning the Fuel Strainer

Check Oil Level

Clean the fuel strainer if it contains dust or water. Remove

dust or water in the strainer cap and wash it in gasoline.

Securely fasten the fuel strainer cap so that fuel will not

leak. Check the fuel strainer every 200 hours of operation or

once a month.

Check the crankcase oil level prior to each use, or when the

fuel tank is filled. Make sure the generating set is level.The

oil level must be between the two notches on the dipstick.

Changing Oil

Spark Plug

Change oil after the first 20 hours of operation. Drain and

refill the engine crankcase every 50 operating hours or once

a week thereafter.Drain crankcase oil into a suitable container

while engine is still warm.Replace the drain plug tightly.Add

oil through the filler hole.

Remove carbon build-up on the spark plug (Figure 4) with a

wire brush. Set the spark plug gap to 0.6—0.7mm (0.024-

0.028 inch).Tighten with a spark plug socket wrench. Clean

the spark plug every 50 operating hours or once a week.

Air Cleaner

Every 50 hours: Remove air cleaner element (std. or heavy

duty types), and wash in kerosene or liquid detergent and

hot water. Wrap foam element in a cloth and squeeze dry.

Wipe heavy duty paper element dry with toweling. Saturate

element with kerosene; squeeze excess from foam element.

Wipe excess from heavy duty paper element.

Figure 4. Spark Plug Gap

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 17

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GA-6HZ— PREPARATION FOR LONG -TERM STORAGE

Generator Storage

For storage of the generating set for over 30 days, the

following is required:

Drain the fuel tank completely.

Run the engine until the gasoline in the carburetor is

completely consumed.

Completely drain the oil from the crankcase and refill

with fresh oil.

Remove the spark plug, pour 2 or 3 cc of SAE 30 oil

into the cylinder and crank slowly to distribute the oil.

Slowly rotate the engine a few times with the starter

Rope and install a new plug.

Pull out the starter rope slowly and stop at the

compression point.

Clean all external parts of the generating set with a cloth.

Cover the generating set and store in a clean, dry place.

PAGE 18 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ—WIRING DIAGRAM

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 19

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GA-6HZ—TROUBLESHOOTING (ENGINE)

diagnosis based on the Engine Troubleshooting (Table 4)

information shown below and on the proceeding page. If the

problem cannot be remedied, please leave the unit just as it

is and consult our company's business office or service

plant.

Practically all breakdowns can be prevented by proper

handling and maintenance inspections, but in the event of a

breakdown, please take a remedial action following the

TABLE 4. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

Inspect carburetor to see if fuel

is reaching it?

Check fuel line

No Fuel?

Add Fuel

Water in fuel tank?

Fuel filter clogged?

Stuck carburetor?

Spark plug is red?

Flush or replace fuel tank.

Replace fuel filter

Check float mechanism.

Poor starting

Spark plug is fouled. Check tranistor ignition unit.

Insufficient compression, injected air leaking. Carburetor jets are

clogged (overflow).

Spark plug is blue-white?

No spark present at tip of spark

plug?

Tranistor ignition unit broken, high voltage cord cracked or broken.

Start/Stop switch broken. Replace spark plug if fouled.

No oil?

Add oil as required.

Oil pressure alarm lamp blinks

upon starting?

Check Automatic shutdown circuit "oil sensor".

Replace cylinder and piston and if necessary axel joint.

Tighten cylinder head connecting bolts.

Engine will not turn over?

Cylinder head connecting bolts

loose?

Cylinder head gasket damaged?

Malfunction of valve seat?

Spark plug is loose?

Replace cylinder head gasket.

Re-seat valves.

Insufficient power output "no

compression"

Replace spark plug.

Replace piston rings.

Worn piston rings?

Malfunction in air-cleaner system,

air filter clogged?

Clean or replace air filter.

Air leaking in from interface

between carburetor and cylinder

head?

Tighten bolts between carburetor and cylinder head. Replace

cylinder head gasket.

Insufficient power output

"compression"

Clean or replace fuel filter.

Clean or replace carburetor.

Check carburetor float.

Malfunction in fuel system?

PAGE 20 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ—TROUBLESHOOTING (ENGINE)

TABLE 4. ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

Malfunction in cooling fan?

Air in-take filter clogged?

SOLUTION

Check or replace cooling fan.

Insufficient power output

"compression" and overheats

Clean or replace air in-take filter.

Over accumulation of exhaust

products?

Clean and check valves.

Check muffler, replace if necessary.

Burns to much fuel

Wrong spark plug?

Replace spark plug with manufactures suggested type spark plug.

Lubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity.

Exhaust color is continiously

"WHITE"

Worn rings?

Replace rings

Air cleanner clogged?

Clean or replace air cleaner.

Adjust choke valve to the correct position.

Choke valve has not been set to

the correct position?

Exhaust color is continiously

"BLACK"

Carburetor defective, seal on

carburetor broken?

Replace carburetor or seal.

Adjust carburetor.

Poor carburetor adjustment

"engine runs too rich?

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 21

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GA-6HZ—TROUBLESHOOTING (GENERATOR)

diagnosis based on the GeneratorTroubleshooting (Table 5)

information shown below and on the preceding page. If the

problem cannot be remedied, please leave the unit just as it

is and consult our company's business office or service

plant.

Practically all generator breakdowns can be prevented by

proper handling and maintenance inspections, but in the event

of a breakdown, please take a remedial action following the

TABLE 5. GENERATOR TROUBLESHOOTING

SYMPTOM

Low voltage

POSSIBLE PROBLEM

Engine speed too low?

SOLUTION

Raise engine speed to rated RPM.

AC voltmeter not working?

Replace AC voltmeter.

Control box internal wiring

malfunction?

Check control box wiring.

Defective ignition coil?

Check red and green ignition wires. Replace ignition wires if

necessary.

Low voltage. Engine speed

normal 3650 RPM (unloaded),

2500 RPM (idle)

Rotor winding malfunction?

Stator winding malfunction?

Leakage breaker malfunction?

Full power switch malfunction?

Engine speed too high?

Check or replace rotor.

Check or replace stator.

Check or replace CB1.

Check full power switch and full power switch circuit.

Lower engine speed to rated RPM.

Check control box wiring.

Voltage output too high.

Voltage output too high. Engine

speed normal 3650 RPM

(unloaded), 2500 RPM (idle)

Control box internal wiring

malfunction

Circuit breaker will not turn on

"NO LOAD"

Defective circuit breaker?

Replace circuit breaker.

Overload?

Reduce load or replace breaker.

Check load circuit for short.

Check solenoid.

Circuit breaker will turn on

"LOADED" but trips immediately.

Load circuit is shorted?

Stuck solenoid?

Does not accelerate from low to

high "NO LOAD"

Bad Idle control switch?

Idle control switch malfunction?

Check or replace idle control switch.

Does not accelerate from low to

high "LOAD ACTIVE"

Idle control device malfunction?

Check or replace idle control device.

Check control box wiring.

Control box interal wiring

defective?

PAGE 22 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ—TROUBLESHOOTING (GENERATOR)

TABLE 5. GENERATOR TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

Defective rotor windings?

Defective solenoid?

SOLUTION

Check or replace rotor.

Check or replace solenoid.

Does not decelerate no

"VOLTAGE OUTPUT".

Defective idle control device?

Defective solenoid?

Check or replace idle control device.

Does not decelerate but has

"VOLTAGE OUTPUT".

Control box wiring malfunction?

Check control box wiring, replace any defective components.

Defective solenoid?

Check or replace solenoid.

Idle control device malfunction?

Check or replace idle control device.

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 23

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GA-6HZ— EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts

book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial

number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the

corresponding part is utilized only with this specific model

number or model number variant.

Items Found In the “Items Number”Column

All parts with same symbol in the number column, , #,

, belong to the same assembly or kit.

, %, or

■

NOTE

If more than one of the same reference number is

listed, the last one listed indicates newest (or latest)

part available.

NOTE

The contents of this catalog are

subject to change without notice.

PAGE 24 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— SUGGESTED SPARE PARTS

GA-6HZ 1 TO 5 UNITS WITH HONDA

GX340K1EDN2 ENGINE

1 to 5 Units

Qty.

P/N

Description

5 ............ 9807955846......... SPARK PLUG

1 ............ 15510ZE2W01..... OIL LEVEL SWITCH

1 ............ 15600735700 ...... DIPSTICK

1 ............ 28400ZEZW01ZB RECOIL STARTER

5 ............ 17211899000 ...... ELEMENT AIR

1 ............ 16100ZEZF00 ..... CARBURETOR ASSY.

1 ............ 16950ZB4015 ...... FUEL COCK ASSY.

5 ............ 0810107103......... FUEL FILTER

2 ............ 0810106004......... CAP, FUEL TANK

2 ............ 0601805327......... CIRCUIT BREAKER

3 ............ 0601823204......... RECTIFIER

2 ............ 0601812597......... RECEPTACLE

2 ............ 0601811031......... RECEPTACLE, 125V, 30A

2 ............ 0601811032......... RECEPTACLE, 250V 20A

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 25

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GA-6HZ— GENERATOR ASSY.

FAN COVER ASSY.

PAGE 26 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— GENERATOR ASSY.

FAN COVER ASSY.

PART NO

7901002403

PART NAME

QTY.

REMARKS

ROTOR ASS’Y

1-1

1-2

FIELD COIL

0601823207

0601822638

0071706304

7901017014

0801096104

0040010000

7901348903

7901315502

7871315022

7875021513

7871331003

7901316004

0040008000

0041208000

7871329514

0601851760

0010108020

0040008000

RECTIFIER

D3SB60 (S)

TNR15G431K

6304 2RUNYCM

SURGE ABSORBER

BEARING

1-3

SET BOLT, ROTOR

SET WASHER, BEARING

SPRING WASHER

ARMATURE ASSY

END BRACKET

GUIDE PANEL,AIR

COVER

SET BOLT, STATOR

SPRING WASHER

PLAIN WASHER

GROMMET

CAP

OB-13

HEX. HEAD BOLT

SPRING WASHER

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 27

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GA-6HZ— CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 28 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— CONTROL BOX ASSY.

CONTROL BOX ASSY.

PART NO

PART NAME

QTY.

REMARKS

UP TO S/N.5125596

FROM S/N.5125597

7901810203

7901810213

0601850102

0601823204

7901850004

7901820103

7901820113

7900501712

0601800258

0601804819

4341817004

0027104010

0601812597

0601811035

0601811032

0027104010

0207004000

0601830737

0601830727

0601830737

0602100102

0601815109

0601823853

0027104010

0601823204

0027103020

0017105016

0017106016

0601802137

CONTROL BOX

GROMMET

HOSE

GROMMET

CONTROL PANEL

NAMEPLATE

UP TO S/N.5125596

FROM S/N.5125597

N-5615B

AC VOLTMETER 0~120V, 0~240

CIRCUIT BREAKER, 21A

BRACKET, CIRCUIT BREAKER

MACHINE SCREW

RECEPTACLE,5-20R (GFCI)

RECEPTACLE, L5-30R, 125V, 30A

RECEPTACLE,L6-20R, 250V, 20A

MACHINE SCREW

HEX. NUT

FULL POWER SWITCH

IDLE CONTROL SWITCH

OPERATION SWITCH

STARTER SWITCH

GROUND TERMINAL

SLOW DOWN UNIT

MACHINE SCREW

RECTIFIER, S5VB60

MACHINE SCREW

HEX. HEAD BOLT

FUSE, 10A

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 29

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GA-6HZ— PIPE FRAME ASSY.

PIPE FRAME ASSY.

PAGE 30 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— PIPE FRAME ASSY.

PIPE FRAME ASSY.

PART NO

PART NAME

QTY.

REMARKS

7905413102

7905413112

7905443003

3015419604

0207008000

1725419214

0207008000

0017108030

0017108040

0207008000

7915455103

7855455003

0017106016

7905456104

0017106016

7905512002

0810106004

0810107103

0602125031

7855525514

7855525604

0017108030

0017108020

0605511087

0605513140

0605515096

PIPE FRAME

BASE

TO S/N 5125596

FROM S/N 5125597

RUBBER SUSPENSION

HEX NUT

RUBBER SUSPENSION

HEX NUT

HEX. HEAD BOLT

HEX, NUT

COVER

HEX. HEAD BOLT

STOPPER

HEX. HEAD BOLT

FUEL TANK

CAP, FUEL TANK

FUEL FILTER

FUEL GAGE

RUBBER CUSHION

COLLAR

HEX. HEAD BOLT

FUEL COCK

HOSE

HOSE BAND

BATTERY

BATTERY SHEET

BATTERY BAND

BATTERY BOLT

WING NUT

SPRING WASHER

PLAIN WASHER

HONDA 16950-ZB4-015

HONDA 950001-4519040

1702202104

7905458103

0805082204

0037806000

0040006000

0041206000

7905467003 PANEL, HEAT INSULATOR

0017106016 HEX, HEAD BOLT

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 31

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GA-6HZ— MUFFLER ASSY.

MUFFLER ASSY.

PAGE 32 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ— MUFFLER ASSY.

MUFFLER ASSY.

PART NO

PART NAME

MUFFLER

PROCTER, MUFFLER

SEAL

QTY.

REMARKS

7912310003

0602302001

0602302002

0602302003

0602313060

0602322060

0017106012

0602320175

0602322061

7905461004

001708020

7905460004

0017108025

0207008000

0017108020

7905469004

0017106020

0017106012

7905468004

7905468014

001706020

HONDA 18320-ZC2-000

HONDA 18325-ZB4-000

HONDA 18329-ZB4-000

HONDA 18335-ZB4-630

HONDA 90183-671-003

ARRESTOR, SPARK

TAPPING SCREW

HEX. HEAD BOLT

GASKET

HONDA 18333-ZB4-800

HONDA 95700-08020-00

HEX. HEAD BOLT

BRACKET

HEX. HEAD BOLT

BRACKET

HEX. HEAD BOLT

HEX, NUT

HEX. HEAD BOLT

BRACKET

HEX. HEAD BOLT

BRACKET

UP TO S/N 5125596

FROM S/N 5125597

BRACKET

HEX. HEAD BOLT

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 33

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GA-6HZ — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

PAGE 34 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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GA-6HZ — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

PART NO

PART NAME

DECAL : GROUND

QTY.

REMARKS

S-1123

S-3704

S-4605

N-5615B

S-5015

S-3311

S-3627

S-4461

S-4984

S-4985

0800628504

1980680004

7900638204

7900501712

7900631302

0820610804

0820610404

7900636004

8700611804

8700611904

DECAL : FUEL COCK

DECAL : OPERATING INSTRUCTIONS

DECAL : MQ GA-6HZ

DECAL : MQ 6000

DECAL : CAUTION

DECAL : WARNING

DECAL : OPERATE AT 3600 RPM ONLY

DECAL : WARNING

DECAL : DANGER

SEE ADDITIONAL DECAL ILLUSTRATIONS ON PAGE 7.

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 35

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HONDA GX340K1 ENGINE — CYLINDER HEAD

HONDA GX240K1 ENGINE — CYLINDER HEAD

CYLINDER HEAD ASSY.

PAGE 36 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — CYLINDER HEAD

CYLINDER HEAD ASSY.

PART NO

PART NAME

QTY.

REMARKS

122AOZF6W00

12204ZE2325

12205ZE2315

12216ZE2300

12251ZE3W00

12310ZE2010

12391ZE2010

18330ZE3700

18333ZE3800

90014ZE2000

90042ZE3700

90047ZE2000

90441ZE2010

9405008000

9430112200

957251008000

9807955846

9807955855

HEAD COMP., CYLNDER ...........1.......... INCLUDES ITEM W/

GUIDE, IN. VALVE (OVER SIZE) 1

GUIDE, EX. VALVE (OVER SIZE) 1

CLIP, VALVE GUIDE

GASKET, CYLINDER HEAD

COVER COMP., HEAD

PACKING, HEAD COVER

PIPE, EX.

GASKET, EX. PIPE

BOLT, HEAD COVER

BOLT, STUD, 8X98

BOLT, STUD, 8X47

WASHER COMP., HEAD COVER 1

NUT, FLANGE, 8MM

PIN, DOWEL, 12X20

BOLT, FLANGE, 10X80

PLUG, SPARK (BPR5ES NGK)

PLUG, SPARK (W16EPRU ND) 1

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 37

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HONDA GX340K1 ENGINE — RECOIL STARTER

RECOIL STARTER ASSY.

PAGE 38 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — RECOIL STARTER

RECOIL STARTER ASSY.

PART NO

PART NAME

QTY.

REMARKS

INCLUDES ITEMS W/

28400ZE3W01ZB

28410ZE3W01ZB

28421ZE3W01

28422ZE2W01

28441ZE2W01

28442ZE2W01

28443ZE2W01

28444ZE2W01

28445ZE2W01

28461ZE2W01

28462ZE3W01

28469ZE2W01

90004ZE2W01

957010600800

STARTER ASSY, RECOIL

CASE COMP., RECOIL STARTER

PULLEY, RECOIL STARTER

RATCHET, STARTER

SPRING, FRICTION

SPRING, STARTER RETURN

SPRING, RATCHET

RETAINER, SPRING

HOLDER, SPRING

GRIP, STARTER

ROPE, RECOIL STARTER

GRID REINFORCEMENT

SCREW, CENTER

BOLT, FLANGE, 6X8

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 39

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HONDA GX340K1 ENGINE — FAN COVER

FAN COVER ASSY.

PAGE 40 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — FAN COVER

FAN COVER ASSY.

PART NO

PART NAME

COVER COMP., FAN

SHROUD

GROMMET, DRAIN HOLE

BOLT, FLANGE, 6X12

CLIP

QTY.

REMARKS

19610ZE3700ZB

19631ZE3W00

81329567020

90013883000

90654SA4003

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 41

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HONDA GX340K1 ENGINE — CAMSHAFT/VALVES

CAMSHAFT/VALVES ASSY.

PAGE 42 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — CAMSHAFT/VALVES

CAMSHAFT/VALVES ASSY.

PART NO

PART NAME

QTY.

REMARKS

14100ZE3010

14410ZE3013

14431ZE2000

14441ZE2000

14451ZE1003

14568ZE1000

14711ZE3000

14721ZE3000

14751ZE2003

14771ZE2000

14773ZE2000

14775ZE2010

14781ZE2000

14791ZE2010

90012ZE0010

90206ZE1000

CAMSHAFT ASSY. .............................. 1 ........ INCLUDES ITEMS/W

ROD, PUSH

ARM, VALVE ROCKER

LIFTER, VALVE

PIVOT, ROCKER ARM

SPRING, WEIGHT RETURN

VALVE, IN

VALVE, EX.

SPRING, VALVE

RETAINER, IN. VALVE SPRING

RETAINER, EX. VALVE SPRING

SEAT, VALVE SPRING

ROTATOR, VALVE

PLATE, PUSH ROD GUIDE

BOLT, PIVOT

NUT, PIVOT ADJUSTING

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 43

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HONDA GX340K1 ENGINE — PISTON/RINGS

PISTON/RINGS ASSY.

PAGE 44 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — PISTON/RINGS

PISTON/RINGS ASSY.

PART NO

PART NAME

QTY. REMARKS

13010ZE3003

13011ZE3003

13012ZE3003

13013ZE3003

13101ZE3W00

13102ZE3W00

13103ZE3W00

13104ZE3W00

13111ZF6000

13200ZE3010

90001ZE8000

90601ZE3000

RING SET, PISTON (STD)

RING SET, PISTON (0.25)

RING SET, PISTON (0.50)

RING SET, PISTON (0.75)

PISTON (STD)

PISTON (0.25)

PISTON (0.50)

PISTON (0.75)

PIN, PISTON

ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W/

BOLT, CONNECTING ROD

CLIP, PISTON PIN, 18MM

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 45

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HONDA GX340K1 ENGINE — AIR CLEANER

AIR CLEANER ASSY.

PAGE 46 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — AIR CLEANER

AIR CLEANER ASSY.

PART NO

PART NAME

TUBE BREATHER

ELEMENT, AIR CLEANER

SEPARATOR, AIR CLEANER

CASE COMP., AIR CLEANER

STAY, AIR CLEANER

QTY. REMARKS

15721ZB4000

17211899000

17212ZB4003

17220ZB4003

17222ZC2000

17231899000

17235899000

17236899000

17252899000

17367413690

9405005000

9405006000

COVER COMP., AIR CLEANER

CLIP A, AIR CLEANER WIRE

CLIP B, AIR CLEANER WIRE

SEAL, AIR CLEANER

FILTER, DRAIN TUBE

NUT, FLANGE, 5 MM

NUT, FLANGE, 6 MM

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 47

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (RECOIL STARTER)

PAGE 48 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (RECOIL STARTER)

PART NO

PART NAME

QTY. REMARKS

12000ZE3816

15510ZE2043

16541ZE3000

90131883000

90446KE1000

9410912000

91201ZE3004

91203952771

91353671004

9405010000

9425108000

957010601200

961006202000

BARREL ASSY., CYLINDER

SWITCH ASSY., OIL LEVEL

SHAFT, GOVERNOR ARM

BOLT, DRAIN PLUG

WASHER, 8.2X17X0.8

WASHER, DRAIN PLUG

OIL SEAL

ORING, 14 MM

NUT, FLANGE, 10 MM

PIN, LOCK, 8 MM

BOLT, FLANGE, 6X12

BEARING, RADIAL BALL 6202

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 49

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (ELECTRIC START)

PAGE 50 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — CYLINDER BARREL

CYLINDER BARREL ASSY. (ELECTRIC START)

PART NO

PART NAME

QTY. REMARKS

12000ZE3826

15510ZE2043

16541ZE3000

90131883000

90446KE1000

9410912000

91201ZE300

91203952771

91353671004

9405010000

9425108000

957010601200

961006202000

BARREL ASSY., CYLINDER

SWITCH ASSY., OIL LEVEL

SHAFT, GOVERNOR ARM

BOLT, DRAIN PLUG

WASHER, 8.2X17X0.8

WASHER, DRAIN PLUG

OIL SEAL

ORING, 14 MM

NUT, FLANGE, 10 MM

PIN, LOCK, 8 MM

BOLT, FLANGE, 6X12

BEARING, RADIAL BALL 6202

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 51

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HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR

CRANKCASE COVER/GOVERNOR ASSY.

PAGE 52 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR

CRANKCASE COVER/GOVERNOR ASSY.

8*+

9*+

10*+

11*+

12*+

13*+

14*+

16+

17*

19+

20+

21#

PART NO

PART NAME

QTY. REMARKS

06165ZE3000

11300ZE3020

11381ZE3800

15600735700

15621896010

15625ZE1000

16510ZE3000

16511ZE8000

16512ZE3000

16513ZE2000

16531ZE2000

16520ZG4910

90473147000

90602ZE1000

91201ZE3004

9410106800

GOVERNOR KIT ..................................... 1 ...... INCLUDES ITEM W/*

COVER ASSY., CRANKCASE ................. 1 ...... INCLUDES ITEM W/+

PACKING, CASE COVER

CAP ASSY., OIL FILLER ......................... 1 ...... INCLUDES ITEM W/#

PACKING, OIL FILLER CAP

GOVERNOR ASSY.

WEIGHT, GOVERNOR

HOLDER, GOVERNOR WEIGHT

PIN, GOVERNORWEIGHT

SLIDER, GOVERNOR

CAP, OIL FILLER

WASHER, 6X16

CLIP, GOVERNOR HOLDER

OIL SEAL, 35X52X8

WASHER, PLAIN, 6 MM

PIN, DOWEL, 8X12

BOLT, FLANGE, 8X40

BEARING, RADIAL BALL 6202

BEARING, RADIAL BALL 6207

CAP, OIL FILLER

90701HC4000

959000804000

961006202000

961006207000

15620735700

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 53

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HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.

FLYWHEEL/FAN ASSY.

PAGE 54 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.

FLYWHEEL/FAN ASSY.

PART NO

PART NAME

QTY. REMARKS

19511ZE3000

28451ZE3W01

31100ZE3721

90201ZE3790

90741ZE2000

FAN, COOLING

PULLEY, STARTER

FLYWHEEL COMP.

NUT, SPECIAL, 16 MM

KEY, SPECIAL WOODRUFF

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 55

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HONDA GX340K1 ENGINE — COIL ASSY.

COIL ASSY.

PAGE 56 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — COIL ASSY.

COIL ASSY.

PART NO

PART NAME

QTY. REMARKS

30500ZE2013

30700ZE1013

31510ZE1811

31511ZE3000

31512ZE2000

36101ZE3800

36103ZE1000

90012888000

90013883000

90015883000

COIL ASSY., IGNITION

CAP ASSY., NOISE SUPPRESSO

COIL ASSY., LAMP 12V/25W

CLAMP, WIRE

GROMMET, CORD

CORD, STOP SWITCH

HOLDER, STOP SWITCH CORD

BOLT, FLANGE, 6X40

BOLT, FLANGE, 6X12

BOLT, FLANGE, 6X28

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 57

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HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

PAGE 58 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

PART NO

PART NAME

QTY. REMARKS

13310ZE3701

13351ZE3010

13352ZE3310

14311ZE3310

961006207000

CRANKSHAFT COMP. ..................... 1 ....INCLUDES ITEMS W/

WEIGHT, BALANCER

GEAR, BALANCER DRIVE

GEAR, TIMING

BEARING, RADIAL BALL, 6207

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 59

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HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.

ELECTRIC STARTER ASSY.

PAGE 60 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.

ELECTRIC STARTER ASSY.

PART NO

PART NAME

QTY. REMARKS

31204ZA0003

31206ZE3003

31207ZE3013

31201ZE3013

31211ZE2003

31212ZE3003

31213ZE2003

31215ZE2003

31218ZE3003

31219ZE2003

31222ZE3791

31231ZE2003

31232ZE3003

31233ZE2003

90110ZE2003

91601ZE2003

938920501418

938920503218

9407206080

CONTACTOR ASSY,

ARMATURE COMP

CLUTCH COMP, OVER RUNNING . 1 ....INCLUDES ITEMS W/

MOTOR UNIT, STARTER ................ 1 ....INCLUDES ITEMS W/

BRAKET, CENTER

BRAKET, FR

GEAR, DRIVE DINION

BRUSH

YOKE COMP

SPRING, BRUSH RETURN

GEAR, REDUCTION

HOLDER, BRUSH

WIRE, WATER COVER

INSULATOR

SCREW-WASHER, 4X6

PACKING

SCREW-WASHER, 5X14

SCREW-WASHER, 5X32

NUT-WASHER, 6MM

BOLT, FLANGE, 8X35

957010803508

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 61

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HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.

GOVERNOR CONTROLS ASSY.

PAGE 62 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.

GOVERNOR CONTROLS ASSY.

PART NO

PART NAME

QTY. REMARKS

16550ZE3700

16555ZE3000

16561ZE3000

16562ZE3700

16570ZE3700

16584883300

90013883000

90015ZE5010

93500050350A

9405006000

ARM, GOVERNOR

ROD, GOVERNOR

SPRING, GOVERNOR

SPRING, THROTTLE RETURN

CONTROL ASSY. ............................. 1 ....INCLUDES ITEMS W/

SPRING, CONTROL ADJUSTING

BOLT, FLANGE, 6X12

BOLT, GOVERNOR ARM

SCREW, PAN, 5X35

NUT, FLANGE, 6MM

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 63

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HONDA GX340K1 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

PAGE 64 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

PART NO

PART NAME

GASKET SET

QTY. REMARKS

16010ZE3701

16011ZA0931

16013ZA0931

16015ZA0931

16016ZH7W01

16024124761

16028ZA0931

16100ZE3F10

16124ZE0005

16148141881

16166ZE3701

16211ZE3700

16221ZE3800

16223ZE3800

16230ZE3701

16260ZE2722

16261ZE2702

16262ZE2711

16263ZA0000

16264ZE2701

16265ZE2721

16268ZE2721

16269ZA0800

16400ZE2703

16611ZE2711

16613893000

16615893000

36135ZV1003

53149964003

90431ZE2700

90432ZE2700

90433ZE2700

90434ZE2700

90650SD9003

93500050120A

938920501208

9405006000

VALVE SET, FLOAT

FLOAT SET

CHAMBER SET, FLOAT

SCREW SET

SCREW SET, DRAIN

SCREW SET

CARBURETOR ASSY. ..................... 1 ... INCLUDES ITEMS W/

SCREW, THROTTLE STOP

CAP, CHOKE DUST

NOZZLE, MAIN

INSULATOR, CARBURETOR

PACKING, CARBURETOR

PACKING, INSULATOR

VALVE ASSY., SOLENOID

STAY, MANUAL CHOKE ................... 1 .. INCLUDES ITEMS W/

STAY, COMP., SOLENIOD

LEVER, CHOKE

JOINT, ROD

ROD, CHOKE

STOPER, CHOKE ROD

SPRING, MANUAL CHOKE

PACKING, AIR CLEANER

DIAPHRAGM ASSY.

ROD, CHOKE CONTROL

GROMMET, CHOKE ROD

GUIDE, CHOKE ROD

VALVE, DASHPOT CHECK

BUSH, ARM PIVOT

WASHER, CHOKE LEVER

SEAL, CHOKE LEVER

WASHER, THRUST

COLLAR, LOVER

CLIP, WIRE HARNESS

SCREW, PAN, 5X12

SCREW, WASHER 5X12

NUT, FLANGE, 6MM

WASHER, PLAIN 5MM

E-RING 2MM

9410305000

9454002010

9454004010

E-RING 4MM

9454007010

E-RING 7MM

9500202070

CLIP B7, TUBE

950053507510

950053513010

99101ZF50920

99101ZF50950

TUBE, 3.5X75

TUBE, 3.5X130

JET, MAIN, #92

JET, MAIN, #95

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 65

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HONDA GX340K1 ENGINE — SOLENOID ASSY.

SOLENOID ASSY.

PAGE 66 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — SOLENOID ASSY.

SOLENOID ASSY.

PART NO

PART NAME

QTY. REMARKS

16268893000

17850ZD1E30

36160ZB4003

93500050080A

90013883000

SPRING, CHOKE RETURN

LEVER COMP., THROTTLE

SOLENOID ASSY.

SCREW, PAN

BOLT, FLANGE, 6X2

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 67

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HONDA GX340K1 ENGINE — FUEL COCK ASSY.

FUEL COCK ASSY.

PAGE 68 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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HONDA GX340K1 ENGINE — FUEL COCK ASSY.

FUEL COCK ASSY.

PART NO

PART NAME

PACKING, FUEL STRAINER CUP

QTY. REMARKS

COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W/

16173001004

16950ZB4015

16952ZB4005

16958397771

16959471831

16967GA6671

90854ZB2000

950014521040

9500202080

SCREEN, FUEL STRAINER

O-RING

FILTER CUP

CUP, FUEL STRAINER

RUBBER, FUEL TUBE

TUBE, FUEL, 4.5X210

CLIP B8, TUBE

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 69

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Effective: July 1, 2000

TERMS AND CONDITIONS OF SALE — PARTS

PRICINGANDREBATES

4. Freight is at the sender’s expense. All

partsmustbereturnedfreightprepaidto

Multiquip’sdesignatedreceivingpoint.

PAYMENT TERMS

Prices are subject to change without prior

notice.Pricechangesareeffectiveonaspecific

dateandallordersreceivedonorafterthatdate

willbebilledattherevisedprice. Rebatesfor

price declines and added charges for price

increaseswillnotbemadeforstockonhandat

thetimeofanypricechange.

Terms of payment for parts are net 10 days.

5. Parts must be in new and resalable

condition,intheoriginalMultiquippackage

(ifany),andwithMuiltiquippartnumbers

clearlymarked.

FREIGHTPOLICY

All parts orders will be shipped collect or

prepaidwiththechargesaddedtotheinvoice.

All shipments are F.O.B. point of origin.

Multiquip’sresponsibilityceaseswhenasigned

manifesthasbeenobtainedfromthecarrier,

andanyclaimforshortageordamagemustbe

settledbetweentheconsigneeandthecarrier.

6. Thefollowingitemsarenotreturnable:

Multiquip reserves the right to quote and sell

directtoGovernmentagencies,andtoOriginal

Equipment Manufacturer accounts who use

our products as integral parts of their own

products.

a. Obsolete parts. (If an item is listed

inthepartspricebookasbeing

replaced by another item, it is

obsolete.)

b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings,

andotherrubberparts)thatwere

purchasedmorethansixmonths

priortothereturndate.

MINIMUMORDER

SPECIALEXPEDITINGSERVICE

TheminimumchargeforordersfromMultiquip

is $15.00 net. Customers will be asked for

instructionsregardinghandlingofordersnot

meetingthisrequirement.

A$20.00to$50.00surchargewillbeaddedto

theinvoiceforspecialhandlingincludingbus

shipments, insured parcel post or in cases

where Multiquip must personally deliver the

partstothecarrier.

c. Anylineitemwithanextendeddealer

netpriceoflessthan$5.00.

d. Special order items.

RETURNEDGOODSPOLICY

e. Electricalcomponents.

Returnshipmentswillbeacceptedandcredit

will be allowed, subject to the following

provisions:

LIMITATIONSOFSELLER’SLIABILITY

Paint,chemicals,andlubricants.

Multiquip shall not be liable here under for

damagesinexcessofthepurchasepriceofthe

itemwithrespecttowhichdamagesareclaimed,

andinnoeventshallMultiquipbeliableforloss

of profit or good will or for any other special,

consequentialorincidentaldamages.

g. Decalsandpaperproducts.

h. Itemspurchasedinkits.

1. AReturnedMaterialAuthorizationmust

beapprovedbyMultiquippriortoshipment.

7. Thesenderwillbenotifiedofanymaterial

receivedthatisnotacceptable.

2. ToobtainaReturnMaterialAuthorization,

alistmustbeprovidedtoMultiquipParts

Sales that defines item numbers,

quantities,anddescriptionsoftheitemsto

bereturned.

8. Such material will be held for 5 working

days from notification, pending

instructions. If a reply is not received

within5days,thematerialwillbereturned

tothesenderathisexpense.

LIMITATIONOFWARRANTIES

a. Thepartsnumbersanddescriptions

mustmatchthecurrentpartsprice

list.

Nowarranties,expressorimplied,aremadein

connection with the sale of parts or trade

accessories nor as to any engine not

manufacturedbyMultiquip.Suchwarranties

made in connection with the sale of new,

complete units are made exclusively by a

statement of warranty packaged with such

units, and Multiquip neither assumes not

authorizes any person to assume for it any

other obligation or liability whatever in

connectionwiththesaleofitsproducts.Apart

fromsuchwrittenstatementofwarranty,there

arenowarranties,express,impliedorstatutory,

which extend beyond the description of the

productsonthefacehereof.

9. Creditonreturnedpartswillbeissuedat

dealer net price at time of the original

purchase,lessa15%restockingcharge.

b. The list must be typed or computer

generated.

10. In cases where an item is accepted for

which the original purchase document

can not be determined, the price will be

basedonthelistpricethatwaseffective

twelvemonthspriortotheRMAdate.

c. Thelistmuststatethereason(s)for

thereturn.

d. The list must reference the sales

order(s)orinvoice(s)underwhich

theitemswereoriginallypurchased.

11. Credit issued will be applied to future

purchasesonly.

e. Thelistmustincludethenameand

phonenumberoftheperson

requestingtheRMA.

3. A copy of the Return Material

Authorizationmustaccompanythereturn

shipment.

PAGE 70 — GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04)

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NOTE PAGE

TERMS AND CONDITIONS OF SALE — PARTS

GA-6HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #4 (10/08/04) — PAGE 71

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PARTS AND OPERATION MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER

ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700

FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700

FAX: 310- 537-4259

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279

FAX: 310- 537-1173

MAIN

800-421-1244 or 310-537-3700

FAX: 310-537-3927

Manufactured for MULTIQUIP INC.

DENYO MANUFACTURING CO., JAPAN

MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749

310-537-3700 • 800-421-1244

FAX:310-537-3927

E-MAIL:mq@multiquip.com

WWW:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark

Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

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