OPERATION AND PARTS MANUAL
®
MODEL DCA25SSIU
WHISPERWATT™ GENERATOR
(Standard)
Revision #7 (04/18/12)
To find the latest revision of this
publication, visit our website at:
www.mqpower.com
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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PAGE 3 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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TABLE OF CONTENTS
Table Of Contents ....................................................... 4
Parts Ordering Procedures ......................................... 5
Rules for Safe Operation ......................................... 6-9
Towing andTransportation ........................................ 10
Trailer Safety Guidelines...................................... 11-15
TrailerWiring Diagram ............................................... 16
Operation Decals ................................................. 17-18
DCA-25SSIU Specifications ..................................... 19
General Information .................................................. 20
Major Components ................................................... 21
Dimensions............................................................... 22
Control Panel Descriptions .................................. 24-25
Engine Operating Panel Descriptions .................. 26-27
OutputTerminal Panel Descriptions ..................... 28-29
Output Amerage Setup ........................................ 30-31
Output Voltage Setup........................................... 32-35
Installation ........................................................... 36-37
Pre Setup ............................................................ 38-41
Load Application ....................................................... 42
Generator Start-up Procedure ............................. 43-45
Generator Shutdown Procedure ................................ 46
Maintenance ........................................................ 47-48
GeneratorWiring Diagram ......................................... 50
EngineWiring Diagram ............................................. 51
EngineTroubleshooting ........................................ 52-53
Generator/EngineTroubleshooting ............................ 54
Explanation of Codes in Remarks Column ............... 56
Suggested Spare Parts ............................................ 57
ISUZU C240 ENGINE
Cylinder Head and Cover Assembly .................... 86-87
Cylinder Block Assembly .................................... 88-89
Timing Gear Assembly ........................................ 90-91
Flywheel Housing Assembly ............................... 92-93
Oil Pan Assembly ................................................ 94-95
Oil Pump Assembly ............................................ 96-97
Crankshaft, Bridge and Flywheel Assembly ........ 98-99
Oil and Fuel Filter Assembly ........................... 100-101
Oil Pipe Assembly........................................... 102-103
Water Pump and Fan Assembly ...................... 104-105
Intake and Exhaust Manifold Assembly .......... 106-107
Air Cleaner Assembly ...................................... 108-109
Engine Foot Assembly .................................... 110-111
Injection Pump Assembly ............................... 112-113
Electrical Parts Assembly ............................... 114-115
Accessories .................................................... 116-117
Injection Pump Comp. Assembly .................... 118-121
Governor Comp. Assembly.............................. 122-127
Feed Pump Comp. Assembly .......................... 128-129
Auto Timer Assembly ...................................... 130-131
Nozzle Holder Comp. Assembly ...................... 132-133
Starter Comp. Assembly ................................. 134-135
Alternator Comp. Assembly ............................. 136-139
Terms and Conditions of Sales .............................. 140
MQ POWER DCA-25SSIU
AC GENERATOR
Generator Assembly............................................ 58-59
Control Box Assembly......................................... 60-61
Engine & Radiator Assembly............................... 62-67
Engine Operating Panel Assembly ...................... 68-69
Output Terminal Assembly................................... 70-71
Battery Assembly ................................................ 72-73
Muffler Assembly ................................................ 74-75
Fuel Tank Assembly ............................................ 76-77
Enclosure Assembly ........................................... 78-81
Rubber Seal Assembly ........................................ 82-83
Name Plate And Decals ...................................... 84-85
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Goto www.multiquip.com and click on
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
Order via Phone:
1-800-427-1244
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
Dealer Name and Address
✓ UPS/Fed Ex
✓ DHL
✓ Truck
■
■
Priority One
Ground
Shipping Address (if different than billing address)
Return Fax Number
■ Next Day
Second/Third Day
Applicable Model Number
■
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
PAGE 5 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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RULES FOR SAFE OPERATION
CAUTION:
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generator.
Failure to follow instructions in this manual
may lead to serious injury or even death!
This equipment is to be operated by trained
and qualified personnel only!This equipment
is for industrial use only.
The following safety guidelines should always be used when
operating the DCA-25SSIU portable generator:
■
High Temperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with hot components can cause serious
burns.
GENERAL SAFETY
■
■
■
DONOToperateorservicethisequipmentbefore
reading this entire manual.
■
The engine of this
generator requires an adequate
free flow of cooling air. Never
operate the generator in any
enclosed or narrow area where
free flow of the air is restricted.
If the air flow is restricted it will
cause serious damage to the
generator or engine and may
cause injury to people. The
This equipment should not be operated by
persons under 18 years of age.
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-
toed boots and other protective devices
required by the job.
generator engine gives off DEADLY carbon monoxide gas.
■
■
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
CAUTION
:
NEVER operate this equipment under the
influence or drugs or alcohol.
■
Always refuel in a well-ventilated area,
away from sparks and open flames.
NEVER use accessories or attachments, which are not
recommended by MQ Power for this equipment. Damage
to the equipment and/or injury to user may result.
■
Always use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it
to cool. DO NOT smoke around or near
the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled
on a hot engine.
■
■
■
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Always check the machine for loosened threads or bolts
before starting.
■
NEVER operate the generator in an
explosive atmosphere or near combustible
materials. An explosion or fire could result
causing severe bodily harm or even
death.
■
Topping-off to filler port is
dangerous, as it tends to spill fuel.
PAGE 6 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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RULES FOR SAFE OPERATION
CAUTION
:
CAUTION
:
DO NOT touch or open any of the below
mentioned components while the
generator is running. Always allow
sufficient time for the engine and generator
to cool before performing maintenance.
■
NEVER touch output terminals during operation. This is
extremely dangerous. Always stop the machine when
contact with the output terminals is required.
Fluid Plugs
1. Radiator Cap - Removing the radiator cap while the
engine is hot, will result in high pressurized, boiling
water to spew out of the radiator, causing severe
scalding to any persons in the general area of the
generator.
CAUTION
:
2. Coolant Drain Plug - Removing the coolant drain
plug while the engine is hot will result in hot coolant
to flow out of the coolant drain plug, therefore causing
severe scalding to any persons in the general area
of the generator.
■
Backfeed to a utility system can cause electrocution
and/or property damage. Do not connect to any
building's electrical system except through an approved
device or after building main switch is opened.
CAUTION
:
3. Engine Oil Drain Plug - Removing the engine oil
drain plug while the engine is hot will result in hot oil
to flow out of the oil drain plug, therefore causing
severe scalding to any persons in the general area
of the generator.
■
Never use damaged or worn cables when connecting
power tools or equipment to the generator. Make sure
power connecting cables are securely connected to the
generator’s output terminals, insufficient tightening of the
terminal connections may cause damage to the generator
and electrical shock.
PAGE 7 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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RULES FOR SAFE OPERATION
Battery
■
■
■
■
NEVER Run engine without air filter. Severe engine
damage may occur.
CAUTION
:
Always service air cleaner frequently to prevent carburetor
malfunction.
Never over fill the battery with water above
the upper limit.
Always disconnect the battery before performing service
on the generator.
Always be sure the operator is familiar with proper safety
precaution s and operations techniques before using
generator.
The battery contains acids that can cause injury to the eyes
and skin.To avoid eye irritation, always wear safety glasses.
Use well insulated gloves when picking up the battery. Use
the following guidelines when handling the battery:
■
Always store equipment properly when not in use.
Equipment should be stored in a clean, dry location out of
the reach of children.
■
■
■
■
DO NOT leave the generator running in the manual mode
unattended.
DO NOT allow unauthorized people to operate this
equipment.
1. DO NOT drop the battery. There is the possibility of risk
Always read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
that the battery may explode.
2. DO NOT expose the battery to open flames, sparks,
cigarettes etc. The battery contains combustible gases
and liquids. If these gases and liquids come in contact
with a flame or spark, an explosion could occur.
Refer to the Isuzu Engine Owner's Manual for engine
technical questions or information.
Loading and Unloading (Crane)
■
Before lifting, make sure the generator's lifting hook is
secure and that there is no apparent damage to the
generator itself (loose screws, nuts and bolts). If any
part is loose or damaged, please take corrective action
before lifting.
3. Always keep the battery charged. If the battery is not
charged a buildup of combustible gas will occur.
4. Always keep battery charging and booster cables in good
working condition. Repair or replace all worn cables.
5. Always recharge the battery in an open air environment,
to avoid risk of a dangerous concentration of combustible
gases.
■
■
Always drain fuel prior to lifting.
Always make sure crane or lifting device has been
properly secured to the hook of guard frame on generator.
6. In case the battery liquid (dilute sulfuric acid) comes in
contact with clothing or skin, rinse skin or clothing
immediately with plenty of water.
■
■
NEVER lift the machine while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient
strength.
7. In case the battery liquid (dilute sulfuric acid) comes in
contact with your eyes, rinse eyes immediately with
plenty of water, then contact the nearest doctor or hospital,
and seek medical attention.
■
■
■
When lifting the generator, always use the balanced
center-point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath
the machine while lifting.
When loading the generator on a truck, be sure to use
the front and back frame bars as a means to secure the
generator during transport.
PAGE 8 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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RULES FOR SAFE OPERATION
Transporting
■
■
■
Always shutdown engine before transporting.
Tighten fuel tank cap securely.
Drain fuel when transporting generator over long distances
or rough terrains.
■
■
Keep the machinery in proper running condition.
■
■
Always tie-down the generator during transportation by
securing the generator.
Fix damage to the machine immediately and always
replace broken parts.
If generator is mounted on a trailer, make sure trailer
complies with all local and state safety transportation
laws. See page 10 for basic towing procedures.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, coolant,
fuel, and fuel filters.
Emergencies
■
■
DO NOT use plastic containers to dispose of hazardous
waste.
■
Always know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department.
DO NOT pour waste, oil, coolant or fuel directly onto the
ground, down a drain or into any water source.
PAGE 9 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU —TOWING RULES FOR SAFE OPERATION
Towing Safety Precautions
■
■
ALWAYS attach trailer's safety chain to bumper of towing
vehicle.
CAUTION :
ALWAYS make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and
working properly.
Check with your county or state safety
towing regulations department before
towing your generator.
■
The maximum speed unless otherwise posted for highway
towing is 55 MPH. It is not recommended for off-road
towing. However, if necessary, do not exceed 15 MPH
or less depending on type of terrain to prevent damage
to the axles.
To reduce the possibility of an accident while transporting
the generator on public roads, always make sure the trailer
(Figure 1) that supports the generator and the towing vehicle
are in good operating condition and both units are
mechanically sound.
■
■
■
Place chocked blocks underneath wheel to prevent
rolling, while parked.
Place support blocks underneath the trailer's bumper to
prevent tipping, while parked.
The following list of suggestions should be used when towing
your generator:
Use the trailer's hand winch to adjust the height of the
trailer, then insert locking pin to lock wheel stand in place,
while parked.
■
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer "gross vehicle
weight rating" (GVWR).
■
Avoid sudden stops and starts.This can cause skidding,
or jackknifing. Smooth, gradual starts and stops will
improve gas milage.
■
ALWAYS inspect the hitch and coupling for wear.NEVER
tow a trailer with defective hitches, couplings, chains
etc.
■
■
■
Avoid sharp turns to prevent rolling.
■
■
Check the tire air pressure on both towing vehicle and
trailer. Also check the tire tread wear on both vehicles.
Remove wheel stand when transporting.
DO NOT transport generator with fuel in tank.
ALWAYS make sure the trailer is equipped with a "Safety
Chain".
Figure 1. Generator with Trailer
PAGE 10 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU — TRAILER-SAFETY GUIDELINES
5.
6.
Frame Width - This measurement is from fender to
fender.
Jack Stand - Trailer support device with maximum
pound requirement from the tongue of the trailer.
CAUTION:
ALWAYS make sure the trailer is in good
operating condition. Check the tires for
proper inflation and wear. Also check the
wheel lug nuts for proper tightness.
7. Coupler - Type of hitch used on the trailer for towing.
8. Tire Size - Indicates the diameter of the tire in inches
(10,12,14, etc.), and the width in millimeters
(175,185,205, etc.). The tire diameter must match the
diameter of the tire rim.
Explanation of Chart:
This section is intended to provide the user with trailer ser-
vice and maintenance information. The service and mainte-
nance guidelines referenced in this section apply a wide range
of trailers. Remember periodic inspection of the trailer will
ensure safe towing of the equipment and will prevent dam-
age to the equipment and personal injury.
9. Tire Ply - The tire ply (layers) number is rated in letters;
2-ply,4-ply,6-ply, etc.
10. Wheel Hub - The wheel hub is connected to the trailer’s
axle.
11. Tire Rim - Tires mounted on a tire rim. The tire rim must
match the size of the tire.
12. Lug Nuts - Used to secure the wheel to the wheel hub.
Always use a torque wrench to tighten down the lug
nuts. SeeTable 4 and Figure 5 or lug nut tightening and
sequence.
It is the purpose of this section to cover the major mainte-
nance components of the trailer. The following trailer com-
ponents will be discussed in this section:
13. Axle - Indicates the maximum weight the axle can sup-
port in pounds, and the diameter of the axle expressed
in inches (see Table 3). Please note that some trailers
have a double axle. This will be shown as 2-6000 lbs.,
meaning two axles with a total weight capacity of 6000
pounds.
14. Suspension - Protects the trailer chassis from shocks
transmitted through the wheels. Types of suspension
used are leaf, Q-flex, and air ride.
Tires
Lug NutTorquing
Suspension
Electrical
Use the following definitions with reading Table 1.
1. Fuel Cell - Provides an adequate amount of fuel for the
equipment in use. Fuel cells must be empty when trans-
porting equipment.
2. Braking System - System employed in stopping the
trailer. Typical braking systems are electric, surge, hy-
draulic, hydraulic-surge and air.
3. GVWR- Gross Vehicle Weight Rating (GVWR), is the
maximum number of pounds the trailer can carry, in-
cluding the fuel cell (empty).
15. Electrical - Electrical connectors (looms) are provided
with the trailer so the brake lights and turn signals can
be connected to the towing vehicle.
16. Application - Indicates which units can be employed
on a particular trailer.
4.
Frame Length - This measurement is from the ball
hitch to the rear bumper (reflector).
PAGE 11 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications
MODEL
APPLICATION
FUEL
CELL
BRAKE
SYSTEM
GVWR
FRAME
LENGTH
FRAME
WIDTH
JACK
STAND
TRLR-10W
TRLR-10
SDW225,
SGW250,TLW300
NO
NO
1900LBS
1900LBS
1900LBS
2200LBS
2700LBS
2700LBS
2700LBS
7000LBS
7000LBS
7000LBS
7000LBS
10000LBS
11160LBS
14000LBS
18000LBS
18000LBS
30000LBS
30000LBS
96"
96"
96"
85"
50"
50"
50"
42"
800LB.
FULL TILT WHEEL
DCA10, TLG12,
DCA-15
NO
NO
800LB.
FULL TILT WHEEL
TRLR-10XF
TRLR-225W
TRLR-BLW400
TRLR-50X
DCA10, TLG-12,
DCA15, TLW-300
52 GAL
NO
NO
NO
800LB.
FULL TILT WHEEL
WELDERS,
DA7000SS
800LB.
FULL TILT WHEEL
BLW-400
NO
ELECTRIC
NO
W/MAST 154"
W/O 124"
55"
(78" TALL)
800LB.
FULL TILT WHEEL
DCA-25
NO
124"
124"
186"
138"
138"
190"
186"
204"
222"
238"
238"
384"
384"
55"
55"
77"
66"
66"
76"
77"
84"
83"
83"
83"
96"
96"
800LB.
FULL TILT WHEEL
TRLR-50XF
TRLR-70W
DCA-25
41 GAL
NO
NO
800LB.
FULL TILT WHEEL
DCA-45, -60, 70
DCA-45, -60, 70
DCA-45, -60, 70
DCA-100, 125
SURGE
2000LB.
FLAT PAD
TRLR-70X
OPT
SURGE
2000LB.
FLAT PAD
TRLR-70XF
TRLR-100XF
TRLR-85/125
TRLR-150XF
TRLR-220XF
TRLR-300XF
TRLR-400XF
TRLR-600XF
TRLR-800SX
53 GAL
150 GAL
145 GAL
200 GAL
250 GAL
250 GAL
350 GAL
550 GAL
550 GAL
SURGE
2000LB.
FLAT PAD
HYDRAULIC SURGE
HYDRAULIC
HYDRAULIC SURGE
HYDRAULIC SURGE
HYDRAULIC SURGE
ELECTRIC
AIR
2000LB.
FLAT PAD
DCA-85, 100,
125
2000LB.
FLAT PAD
DCA-150, 180
5000 LB.
FLAT PAD
DCA-220
5000 LB.
FLAT PAD
DCA-300
5000 LB.
FLAT PAD
DCA-400
5000 LB.
FLAT PAD
DCA-600, 800
DCA-600, 800
5000 LB.
FLAT PAD
AIR
5000 LB.
FLAT PAD
PAGE 12 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU —TRAILER-SPECIFICATIONS
Table 1. Specifications (Con't)
MODEL
COUPLER
TIRES
WHEELS
AXLE
HUBS SUSPENSION
ELECTRICAL
TRLR-10W
2" BALL CLASS
2 ADJUSTABLE
175-13C
13"X4.50"
2200# 2X2
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
5 LUG
6 LUG
8 LUG
8 LUG
8 LUG
8 LUG
8 LUG
8 LUG
3 LEAF
3 LEAF
3 LEAF
Q FLEX
3 LEAF
4 LEAF
4 LEAF
5 LEAF
5 LEAF
5 LEAF
5 LEAF
7 LEAF
7 LEAF
Q FLEX
Q FLEX
Q FLEX
7 LEAF
AIR-RIDE
4 WIRE LOOM W/
4 POLE FLAT
TRLR-10
TRLR-10XF
TRLR-225W
2"BALL CLASS
2 ADJUSTABLE
175-13C
175-13C
13"X4.5"
13"X4.5"
13X4.5"
13 X 4.5"
13"X4.50"
13"X4.50"
14"X5"
2200#2X2
2200#2X2
2200#2X2
2200#2X2
4 POLE FLAT
4 POLE FLAT
4 POLE FLAT
4 POLE FLAT
2"BALL CLASS
2 ADJUSTABLE
2"BALL CLASS
2 ADJUSTABLE
175-13B
TRLR-BLW
400
2"BALL CLASS
2 ADJUSTABLE
175-13C
TRLR-50X
TRLR-50XF
TRLR-70W
TRLR-70X
TRLR-70XF
2" BALL CLASS
B78-13LRC
B78-13LRC
3500lbs.
2-3/8"
4 POLE RUBBER
FLAT
2" BALL CLASS
3500lbs.
2-3/8"
4 POLE RUBBER
FLAT
2" BALL CLASS
3" ADJUSTABLE
205-14C
BIAS (4)
3500lbs.
3"
4 POLE RUBBER
FLAT
2" BALL CLASS
3" ADJUSTABLE
205-14C
BIAS (4)
14"X5"
3500lbs
3"
4 POLE RUBBER
FLAT
2" BALL CLASS
3" ADJUSTABLE
205-14C
BIAS (4)
14"X5"
3500lbs.
3"
4 POLE RUBBER
FLAT
TRLR-100XF ADJUSTABLE 2-5/6
205-15C
BIAS (4)
14"X5.5"
14"x6"
3500lbs
3"
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
4 WIRE LOOM
6 WIRE LOOM
6 WIRE LOOM
OPT 3" EYE
TRLR-85/125 ADJUSTABLE 2-5/6
ST225/75R15D
RADIAL (4)
(2)-6000lbs
(2)-6000lbs
(2)-7000lbs
(2)-6000lbs
(3)-7000lbs.
(3)-10000lbs
(3)-10000lbs
OPT 3" EYE
TRLR-150XF
TRLR-220XF
TRLR-300XF
TRLR-400XF
TRLR-600XF
TRLR-800AR
3" BALL EYE
750-16 E
BIAS (4)
16"X7"
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(4)
16"X7"
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(6)
16"X7"
3" EYE
ADJUSTABLE
ST235/85R16E
RADIAL(6)
16"X7"
5TH WHEEL
ST215/75R17.5H
RADIAL (8)
16"X7"
5TH WHEEL
ST215/75R17.5H
RADIAL (8)
16"X7"
PAGE 13 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU —TRAILER SAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tires and wheels are a very important and critical
components of the trailer. When specifying or replacing the
trailer wheels it is important the wheels, tires, and axle are
properly matched.
CAUTION:
DO NOT attempt to repair or modify a
wheel. DO NOT install in inner tube to
correct a leak through the rim. If the rim
is cracked, the
air pressure in
the inner tube
may cause pieces of the rim to
explode (break off) with great force
and cause serious eye or bodily
injury.
Suspension
The leaf suspension springs and associated components
(Figure 2) should be visually inspected every 6,000 miles for
signs of excessive wear, elongation of bolt holes, and
loosening of fasteners. Replace all damaged parts
(suspension) immediately. Torqued suspension components
as detailed in Table 3.
Tire Wear/Inflation
Tire inflation pressure is the most important factor in tire life.
Pressure should be checked cold before operation. DO
NOT bleed air from tires when they are hot. Check inflation
pressure weekly during use to insure the maximum tire life
and tread wear.
Table 2 (Tire Wear Troubleshooting) will help pinpoint the
causes and solutions of tire wear problems.
CAUTION:
Figure 2. Major Suspension Components
NOTE
ALWAYS wear safety glasses when removing
or installing force fitted parts. Failure to
comply may result in serious injury.
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DCA-25SSIU —TRAILER SAFETY GUIDELINES
Table 3. Suspension Torque Requirements
Item
Torque (Ft.-Lbs.)
3/8" U-BOLT
7/16" U-BOLT
1/2" U-BOLT
MIN-30 MAX-35
MIN-45 MAX-60
MIN-45 MAX-60
SHACKLE BOLT
SNUG FIT ONLY. PARTS MUST ROTATE FREELY.
LOCKING NUTS OR COTTER PINS ARE PROVIDED TO
RETAIN NUT-BOLT ASSEMBLY.
SPRING EYE BOLT
SHOULDER TYPE
SHACKLE BOLT
MIN-30 MAX-50
Lug NutTorque Requirements
It is extremely important to apply and maintain proper wheel
mounting torque on the trailer. Be sure to use only the
fasteners matched to the cone angle of the wheel. Proper
procedure for attachment of the wheels is as follows:
1. Start all wheel lug nuts by hand.
2. Torque all lug nuts in sequence. See Figure 3. DO NOT
torque the wheel lug nuts all the way down. Tighten
each lug nut in 3 separate passes as defined by Table 4.
3. After first road use, retorque all lug nuts in sequence.
Check all wheel lug nuts periodically.
Table 4. Tire Torque Requirements
Wheel Size
First Pass
FT-LBS
Second Pass
FT-LBS
Third Pass
FT-LBS
12"
13"
14"
15"
16"
20-25
20-25
20-25
20-25
20-25
35-40
35-40
50-60
50-60
50-60
50-65
50-65
90-120
90-120
90-120
Figure 3. Wheel Lug Nuts Tightening Sequence
NOTE
NEVER use an pneumatic air gun to
tighten wheel lug nuts.
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DCA-25SSIU —TRAILER-WIRING DIAGRAM
NOTE:
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
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DCA-25SSIU — GENERATOR DECALS
The DCA-25SSIU generator is equipped with a number of safety decals. These decals are provided for operator safety
and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the
machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
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DCA-25SSIU — GENERATOR DECALS
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DCA-25SSIU — SPECIFICATIONS
Table 5. Specifications
Generator Specifications
Model
Type
DCA-25SSIU
Revolving field, self ventilated, open protected type synchronous
Armature Connection
Phase
Star with Neutral
3
Zig Zag
Single
Standby Output
Prime Output
Voltage
26.5 KVA (21.2 KW)
25 KVA (20 KW)
240V or 480V
15.3KW
14.4KW
240/120V
Frequency
Speed
60 Hz
1800 rpm
Power Factor
Aux. AC Power
Voltage
0.8
1
Single Phase, 60 Hz
120 V
Output
4.8 KW (2.4 KW x 2)
Engine Specifications
Model
Type
Isuzu QD-6(C240)
4 Cycle, water-cooled, swirl combustion chamber
4 cylinders
No. of Cylinders
Bore x Stroke
Rated Output
Displacement
Starting
3.38 in. x 4 in. (86 mm x 102 mm)
30.6HP/1800 rpm
144 cu. in. (2369cc)
Electric
Coolant Capacity
Lube Oil Capacity
2.9 gal. (11 liters)
1.45 gal. (5.5 liters)
1.65 gal. (6.3L)/hr at full load
0.9 gal. (3.4L)/hr at 1/2 load
1.3 gal. (5.0L)/hr at 3/4 load
Fuel Consumption
0.6 gal. (2.3L)/hr at 1/4 load
Battery
Fuel
12V- 70AH
#2 Diesel Fuel
PAGE 19 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU — GENERAL INFORMATION
DCA-25SSIU FAMILIARIZATION
Generator
Open Delta Excitation System
The DCA-25SSIU generator is equipped with the state of
the art "Open-Delta" excitation system. The open delta
system consist of an electrically independent winding wound
among stationary windings of the AC output section.
The MQ Power Model DCA-25SSIU is a 20 kW generator
that is designed as a high quality portable (requires a trailer
for transport) power source for telecom sites, lighting
facilities, power tools, submersible pumps and other There are four leads: A, B, C and D. During light loads, the
industrial and construction machinery.
power to the AutomaticVoltage Regulator (AVR) is supplied
from the leads parallel connections of B&C. When loads
increase, the AVR switches and accepts power from leads
A&D. The output of leads A&D increase proportionally with
load. This of adding the voltages to each phase provides
better voltage response during heavy loads.
Engine Operating Panel
The “Engine Operating Panel”is provided with the following:
Tachometer
WaterTemperature Gauge
Oil Pressure Gauge
Charging Ammeter Gauge
Fuel level gauge
Engine Throttle Lever
Pre-Heat Light
Alarm Lights
Panel Light
Panel Light Switch
Starter Switch
The connections of the AVR to the AC output windings are
for sensing only. No power is required from these windings.
The open-delta design provides virtually unlimited excitation
current, offering maximum motor starting capabilities. The
excitation does not have a "fixed ceiling" and responds
according the demands of the required load.
Engine
The DCA-25SSIU is powered by a 4 cycle, water cooled,
turbocharged Isuzu QD60(C640) diesel engine.This engine
is designed to meet every performance requirement for the
generator. Reference Table 5, page 19 for engine
specifications.
Generator Control Panel
The “Generator Control Panel”is provided with the following:
Output Voltage Adjustment Knob
Frequency Meter (Hz)
AC Ammeter (Amps)
In keeping with MQ Power’s policy of constantly improving
its products, the specifications quoted herein are subject to
change without prior notice.
AC Voltmeter (Volts)
Ammeter Change-Over Switch
Voltmeter Change-Over Switch
Main Circuit Breaker 60 amps
Over-Current Relay
The basic controls and indicators for the DCA-25SSIU
generator are addressed on the following pages.
Output Terminal Panel
Mechanical Governor System
The “Output Terminal Panel” is provided with the following:
The mechanical governor system control the RPM of the
engine. When the engine demands increase or decrease,
the mechanical governor system regulates the frequency
to 5%. The electronic governor option limits frequency
fluctuation to 0.25%.
Three 120V output receptacles, 50 amp
Two 120V output receptacles, 20 amp
3 Circuit Breakers 240V @65 amps
2 GFCI Circuit Breakers 120V@ 20amps
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DCA-25SSIU — MAJOR COMPONENTS
Figure 4. Major Components
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DCA-25SSIU — DIMENSIONS (TOP, SIDE AND FRONT)
Figure 5. Dimensions
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NOTE PAGE
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DCA-25SSIU — CONTROL PANEL
Figure 6. Control Panel
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DCA-25SSIU — CONTROL PANEL
The definitions below describe the controls and functions of
the DCA-25SSIU " Control Panel " (Figure 6).
1. Main Circuit Breaker – This three-pole, 60 Amp main
breaker is provided to protect the UNV voltage output
terminals from overload.
2. Frequency Meter – Indicates the output frequency in
hertz (Hz). Normally 63 Hz 0.5 Hz .
3. AC Ammeter – Indicates the amount of current the
load is drawing from the generator.
4. AC Voltmeter – Indicates the output voltage present
at the UVW or output terminals.
5. Voltage Regulator Control – Allows manual
adjustment of the generator’s output voltage.
6. Ammeter Change-Over Switch – This switch allows
the AC ammeter to indicate the current flowing to the
load connected to any phase of the output terminals, or
to be switched off.
7.
Voltmeter Change-Over Switch – This switch allows
the AC voltmeter to indicate phase to phase voltage
between any two phases of the output terminals or to
be switched off.
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DCA-25SSIU — ENGINE OPERATING PANEL
Figure 7. Engine Operating Panel
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DCA-25SSIU — ENGINE OPERATING PANEL
The definitions below describe the controls and functions of
the DCA-25SSIU " Engine Operating Panel " (Figure 7).
1. Panel light - Normally used in dark places or at night.
When activated, panel will luminate. When the generator
is not in use, turn the panel light switch to the ‘OFF’
position.
2. Oil Pressure Lamp - This light will luminate if the oil
pressure exceeds 15 psi and will shut off the engine.
3. Water Temperature Lamp - This light will luminate if
the water temperature exceeds 215oF and will shut off
the engine.
4. Panel light switch-When activated, will turn on control
panel light.
5. Pre-Heat Indicator - This light will luminate once the
engine is warmed to an operating temperature.
6. Ignition Switch - This switch is used with a key to
start, preheat, and stop the engine..
7. Engine Throttle Lever - To change the speed of the
engine from idle to high, pull and turn the handle.
8. Tachometer – Indicates engine speed in RPM’s for 60
Hz operation. This meter should indicate 1800 RPM’s
when the rated load is applied. In addition a built in hour
meter will record the number of operational hours that
the generator has been in use.
9. Fuel Gauge - Indicates amount of diesel fuel available
10. Charging Ammeter Gauge – Indicates the current
being supplied by the engine’s alternator which provides
current for generator’s control circuits and battery
charging system.
11. WaterTemperature Gauge – During normal operation
this gauge be should read between 165o to 203oF.
12. Oil Pressure Gauge – Normal operation should be about
42~71 psi. When starting the generator the oil pressure
may read a bit higher, but after the engine warms up
the oil pressure should return to normal.
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DCA-25SSIU — OUTPUTTERMINAL PANEL
Output Terminal Panel
Connecting Load
Loads can be connected to the generator by the UVW Lugs or
The output control panel is located on the rear (control panel)
end of the generator. The UVW lugs are protected by a face
plate cover that can be secured in the close position by a
pad lock.
the duplex receptacle. (See Figure 9). Make sure to read the
operation manual before attempting to connect a load to the
generator.
120Volt Receptacle
One GFCI Duplex NEMA 5-20R (120V, 20 Amp) receptacle
is located on the output terminal. This receptacle can be
used anytime the generator is in operation. The receptacle
is controlled by the circuit breaker located on the control
panel.
The reset button will reset the receptacle after being tripped.
Pressing the "Test Button" (See Figure 8) in the center of
this receptacle will check the GFCI function. The receptacle
should be tested at least once a month.
Figure 9. Connecting Loads
Circuit Breakers
To protect the generator from an overload, a 3-pole, 60 amp,
main circuit breaker is provided to protect the UVWO output
terminals from overload. In addition two single-pole, 20 amp
GFCI circuit breakers are provided to protect the GFCI
receptacles from overload. Three 50 amp circuit breakers
have also been provided to protect the load side of the
generator from overload. Make sure to switch ALL circuit
breakers to the "OFF" position prior to starting the engine.
Figure 8. GFCI Test Button
Maximum Output
The entire load connected to the UVW l ugs and all four slots in
the duplex receptacle must not exceed 22 kW in standby or 20
kW in prime output.
120V Receptacles - These receptacles can be used
anytime the generator is in operation. They are controlled
by the circuit breakers above them.
Twist Lock Dual Voltage Receptacles - To use these
receptacles, place the voltage selector switch in the single
phase 240/120 voltage position and adjust the output
voltage to 240 volts with the voltage regulator on the
control panel (see Figure 6, page 24). Place the voltmeter
change-over switch to the U-W position and the ammeter
change-over switch to the U or W to read the output.
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DCA-25SSIU — OUTPUTTERMINAL PANEL
NOTE
Legs “O” and Ground are
considered Bonded Grounds.
Figure 10. Output Terminal Description
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DCA-25SSIU — OUTPUT AMPERAGE SETUP
Over Current Relay
Output Terminal Panel Available Voltages
An over current relay is connected to the circuit breaker.
During an over current situation, both the circuit breaker
and the over current relay may trip. If the circuit breaker
can not be reset, the reset button on the over current relay
must be pressed. The over current relay is located inside
the control box.
A wide range of voltages are available to supply load to
many different applications. Voltages may be selected by
using the voltage selector switch and depending how you
hookup your hard wire connection to the generator. To
obtain voltages listed, fine adjustment with the voltage
regulator on the control panel is necessary. See the table
below (Table 6) for a list of available voltages the generator
is able to supply.
Table 6. Voltage Available
3 Phase
(Switchable)
208 VOLT 220 VOLT 240 VOLT 416 VOLT 440 VOLT 480 VOLT
120 VOLT 127 VOLT 139 VOLT 240 VOLT 254 VOLT 277 VOLT
Single Phase
(Switchable)
CAUTION :
Maximum Amps
NEVER switch the voltage selector switch
position while the engine is engaged.
The following table show the maximum amps the entire
generator can provide. Do not exceed the maximum amps
listed. (See Table 7)
Voltage Selector Switch Locking Button
The voltage selector switch has a locking button to protect
the generator and generator load from being switched while
the engine is running. To lock the voltage selector switch,
press in the red button located on the lower part of the
voltage selector switch, and use a pad lock to hold it into
this position.
Table 7. Maximum Amps
Rated Voltage
Maximum Amps
55.5 amps (4 wire)
27.8 amps (4 wire)
60 amps
Single Phase
120 Volt
Single Phase
240 Volt
Three Phase
240 Volt
Three Phase
480 Volt
30 amps
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DCA-25SSIU — OUTPUT AMPERAGE SETUP
Receptacle Use
When the UVWO terminals are providing power, the
receptacle power available decrease. Do not exceed
receptacle power available listed on Table 8.
Table 8. Receptacle Use
Receptacle
Power
Power in Use
Available
Figure 11. Voltage Selector Switch 240/120V
Single Phase Position
240/120V
Single Phase
or Twist Lock
CS6369
240/480V
3-Phase
Duplex NEMA
5-20R 120V
25
14.4
13.2
12
0
20.8
16.7
12.5
8.4
1.2
2.4
3.6
4.8
Figure 12. AC Voltmeter
Figure 13. AC Voltmeter
Change-over switch
Gauge
10.8
9.6
(Reading the W-U leg on
(Volt reading on W-U Lug)
the output terminal panel)
How To Read The Output Terminal Gauges
The gauges (Figures 13 and 15) and change-over switches
on the control panel DO NOT effect the generator output.
They are to help observe how much power is being
supplied produced at the UVWO legs.
When the voltage selector switch is in the 240/120V
position (see Figure 11), place the AC voltmeter change-
over switch to the W-U position (Figure 12) and the AC
ammeter change-over switch to the U or W position (Figure
14) to read the output on the selected leg.
Figure 15. AC Ammeter
(Amp reading on U lug)
Figure 14. AC Ammeter
Change-over Switch
(Reading the U leg on the
output terminal panel)
NOTE
When using plural single phase
voltages, make sure to balance
the load on each of the single
phase legs.
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DCA-25SSIU — OUTPUT VOLTAGE SETUP
480/240V Hard Wire Hookup
240/120V HardWire Hookup
With the voltage selector set and locked at ‘3 phase 480/
277’ (Figure 17) and using the 3-phase 240 volt hookup, it
will provide one circuit available at 108 amps with any two
wires plus the ground (Figure 18).
With the voltage selector set and locked at ‘single phase
240/120’ and using single phase 120 volts, it will provide
two legs available with 60 amps each (Figure 16).
When using single phase 240 volts, it will provide one leg
with 60 amps available (Figure 16).
When using the 3-phase 480 volts hookup, it will provide
one circuit available at 50 amps available with all three wires
plus ground (Figure 18).
FIGURE 17. Voltage Selector Switch 480/277V Three Phase
Position
FIGURE 16. Hard Wire Hookup at 240/120V Position
FIGURE 18. Hard Wire Hookup For 240V or 480V
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DCA-25SSIU — OUTPUT VOLTAGE SETUP
Voltage Selector Switch- 3 Phase 480/277V Position
Single Phase: 480V, 440V, or 416 Volt
The following are additional voltages available when the
voltage selector switch is in the 3 phase 480/277V
position.
This setting can provide single phase power at 480, 440,
or 416 volts. After hooking up the hard wires to the lugs
as shown in Figure 21, 480 volts can be obtained the
voltage regulator knob turned toward maximum; 440 volts
can be obtained with the voltage regulator knob is turned
down; and 416 volts can be obtained with the voltage
regulator knob is at lowest setting.
Figure 19. Voltage Regulator Knob
3 Phase, 480V, 440V, or 416 Volt
This setting can provide 3-phase power at 480, 440, or
416 volts. After hooking up the hard wires to the lugs as
shown in Figure 20, 480 volts can be obtained the
voltage regulator knob turned toward maximum; 440 volts
can be obtained with the voltage regulator knob is turned
down; and 416 volts can be obtained with the voltage
regulator knob is at lowest setting.
Figure 21. Hard Wire Hookup for Single Phase 480V, 440V,
or 416V
Single Phase: 277V, 254V, or 240V
This setting can provide single phase power at 277, 254
or 240 volts. After hooking up the hard wires to the lugs
as shown in Figure 22, 277 volts can be obtained the
voltage regulator knob turned toward maximum; 254 volts
can be obtained with the voltage regulator knob is turned
down; and 240 volts can be obtained with the voltage
regulator knob is at lowest setting.
Figure 20. Hard Wire Hookup for Three Phase
480V, 440V, or 416V
Figure 22. Hard Wire Hookup for Single Phase 277V, 254V,
or 240V
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DCA-25SSIU — OUTPUTVOLTAGE SETUP
Single Phase: 240V, 220V, or 208 Volt
Voltage Selector Switch- 3 Phase 240/139V Position
The following are additional voltages available when the
voltage selector switch is in the 3 phase 240/139V
position.
This setting can provide single phase power at 240, 220,
or 208 volts. After hooking up the hard wires to the lugs
as shown in Figure 25, 240 volts can be obtained the
voltage regulator knob turned toward maximum; 220 volts
can be obtained with the voltage regulator knob is turned
down; and 208 volts can be obtained with the voltage
regulator knob is at lowest setting.
Figure 25. Hard Wire Hookup for Single Phase 240V, 220V,
or 208V
FIGURE 23. Voltage Selector Switch 240/139V Three Phase
Position
Single Phase: 139V, 127V, or 120V
3 Phase, 240V, 220V, or 208 Volt
This setting can provide single phase power at 139, 127,
or 120 volts. After hooking up the hard wires to the lugs
as shown in Figure 26, 139 volts can be obtained the
voltage regulator knob turned toward maximum; 127 volts
can be obtained with the voltage regulator knob is turned
down; and 120 volts can be obtained with the voltage
regulator knob is at lowest setting.
This setting can provide 3-phase power at 240, 220, or
208 volts. After hooking up the hard wires to the lugs as
shown in Figure 24, 240 volts can be obtained the
voltage regulator knob turned toward maximum; 220 volts
can be obtained with the voltage regulator knob is turned
down; and 208 volts can be obtained with the voltage
regulator knob is at lowest setting.
Figure 26. Hard Wire Hookup for Single Phase 139V, 127V,
or 120V
Figure 24. Hard Wire Hookup for Three Phase 240V, 220V, or
208V
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DCA-25SSIU — OUTPUTVOLTAGE SETUP
Single Phase: 120 Volt
This setting can provide single phase power at 120 volts.
Voltage Selector Switch- Single Phase 240/120V
Position
After hooking up the hard wires to the lugs as shown in
Figure 29, 120 volts can be obtained by using the voltage
regulator to fine tune.
The following are additional voltages available when the
240/120V position.
Figure 29. Hard Wire Hookup for Single Phase, 120 volt
Figure 27. Voltage Selector Switch 240/120V Single Phase
Position
Single Phase, 240 Volt
This setting can provide single phase power at 240 volts.
After hooking up the hard wires to the lugs as shown in
Figure 28, 240 volts can be obtained and using the
voltage regulator to fine tune.
Figure 28. Hard Wire Hookup for Single Phase 240 volt
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DCA-25SSIU — INSTALLATION
Outdoor Installation
CAUTION
:
Install the generator in a location where it will not be exposed
to rain or sunshine. Make sure the generator is on secure
level ground so that it cannot slide or shift around. Also
install the generator in a manner so that the exhaust will not
be discharged in the direction of nearby homes.
An electric shock may happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from electrical shock.
Generator Grounding
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from To guard against electrical shock and possible damage to
excessive moisture. Failure to do will result in deterioration the equipment, it is important to provide a good EARTH
of the insulation and will result in short circuits and grounding. ground.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
Foreign materials such as dust, sand, lint and abrasive
the cable ground shall be connected to the grounding system
materials have a tendency to cause excessive wear to
of the building as close to the point of cable entry as
engine and alternator parts.
practical.
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
CAUTION
:
1. Use one of the following wire types to connect the
generator to earth ground.
Pay close attention to ventilation when
operating the generator inside tunnels and
caves. The engine exhaust contains
noxious elements. Engine exhaust must
be routed to a ventilated area.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generator (Figure 30) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully.Connect the other
end of the ground cable to earth ground.
Indoor Installation
Exhaust gases from diesel engines are extremely poisonous.
Whenever an engine is installed indoors the exhaust fumes
must be vented to the outside.The engine should be installed
at least two feet from any outside wall. Using an exhaust
pipe which is too long or too small can cause excessive
back pressure which will cause the engine to heat
excessively and possibly burn the valves.
3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.
NOTE
Mounting
When connecting the generator to any buildings
electrical system ALWAYS consult with a licensed
electrician.
The generator must be mounted on a solid foundation (such
as concrete) and set firmly on the foundation to isolate
vibration of the generator when it is running. The generator
must set at least 6 inches above the floor or grade level (in
accordance to NFPA 110, Chapter 5-4.1). DO NOT remove
the metal skids on the bottom of the generator. They are to
resist damage to the bottom of the generator and to maintain
alignment.
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DCA-25SSIU — INSTALLATION
Figure 30. Typical Generator Grounding Application
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DCA-25SSIU — PRE-SETUP
General Inspection Prior to Operation
Circuit Breakers
The DCA-25SSIU generator has been thoroughly inspected To protect the generator from an overload, a 3-pole, 60 amp,
and accepted prior to shipment from the factory. However, main circuit breaker is provided to protect the UVW output
be sure to check for damaged parts or components, or loose terminals from overload. In addition two single-pole, 20 amp
nuts and bolts, which could have occurred in transit.
GFCI circuit breakers are provided to protect the GFCI
receptacles from overload.Three 50 amp load circuit breakers
have also been provided to protect the load side of the
generator from overload. Make sure to switch ALL circuit
breakers to the "OFF" position prior to starting the engine.
Extension Cable
When electric power is to be provided to various tools or
loads at some distance from the generator, extension
cords are normally used. Cables should be sized to allow
for distance in length and amperage so that the voltage
drop between the generator and point of use (load) is held
to a minimum. Use the Cable Selection Guide (Table 9)
as a guide for selecting proper cable size.
NOTE
ALWAYS consult with a licensed
electrician for correct extension
cord wire size.
Table 9. Cable Selection (60 Hz, Single Phase Operation)
Load In Watts
Maximum Allowable Cable Length
Current in
Amperes
At 120
Volts
At 240
Volts
#10 Wire
#12 Wire
#14 Wire
#16 Wire
2.5
5
300
600
600
1000 ft.
500 ft.
350 ft.
250 ft.
150 ft.
125 ft.
600 ft.
300 ft.
200 ft.
150 ft.
100 ft.
75 ft.
375 ft.
200 ft.
125 ft.
100 ft.
65 ft.
250 ft.
125 ft.
100 ft.
1200
1800
2400
3600
4800
7.5
10
15
20
900
1200
1800
2400
50 ft.
CAUTION: Equipment damage can result from low voltage.
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DCA-25SSIU — PRE-SETUP
Fuel
Lubrication Oil
Fill the fuel tank with clean and fresh diesel fuel. DO NOT
fill the tank beyond capacity.
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, verify that the oil level
is maintained between the two notches (Figure 31) on the
dipstick.SeeTable 10 for proper selection of engine oil. Use
only CC grade or higher.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 19
Specification Table 5.
The fuel tank cap must be closed tightly after filling. Handle
fuel in a safety container. If the container does not have a
spout, use a funnel. Wipe up any spilled fuel immediately.
CAUTION :
Never fill the fuel tank while the engine is
running or in the dark. Gasoline spillage
on a hot engine can cause a fire or
explosion. If gasoline spillage occurs, wipe
up the spilled gasoline completely to
prevent fire hazards.
Coolant
Use only drinkable tap water. If hard water or water with
many impurities is used, the inside of the engine and radiator
may become coated with deposits and cooling efficiency
will be reduced. See maintenance section on page 42 and
43 on instructions to flush out radiator.
Figure 31. Engine Oil Dipstick
When checking the engine oil, be sure to check if the oil is
clean and viscous. If the oil is not clean, drain the oil by An anticorrosion additive added to the water will help prevent
removing the oil drain plug, and refill with the specified amount deposits and corrosion in the cooling system.
of oil as outlined in the Isuzu Engine Operator’s Manual.
Table 10. Recommended Motor Oil
Ambient Temperature
Type Oil
Range
-30o~0oC (-22o~32oF)
0o~25oC (32o~77oF)
Above 25oC (86oF)
SAE 10W or SAE10W-30
SAE 30 or SAE15w-40W, 20W-40
SAE 40
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DCA-25SSIU — PRE-SETUP
Cleaning the Outer Radiator
CAUTION :
The engine may overheat if the radiator fins become
overloaded with dust or debris. Periodically clean the radiator
fins with compressed air. Cleaning inside the radiator is
dangerous, so clean only with the engine turned off and the
battery disconnected.
When adding coolant or antifreeze to the
radiator, do not remove the radiator cap
until the unit has completely cooled.
Air Cleaner
Day-to-day addition of coolant is done from the reserve tank.
When adding coolant to the radiator, DO NOT remove the
radiator cap until the unit has completely cooled.SeeTable11.
for engine, radiator, and reserve tank coolant capacities. Make
sure the coolant level in the reserve tank is always between
the "H" and the "L" markings.
Periodic cleaning/replacement is necessary. Inspect it in
accordance with the Kubota Engine Owner's Manual.
Fan Belt Tension
A slack fan belt may contribute to overheating, or to
insufficient charging of the battery. Inspect the fan belt for
damage and wear and adjust it in accordance with the Kubota
Engine Owner's Manual.
Table 11. Coolant Capacity
The fan belt tension is proper if the fan belt bends 10 to 15
mm (Figure 32) when depressed with the thumb as shown
below. Never place hands near the belts or fan while the
generator is running.
Engine and Radiator
Reserve Tank
2.9 Gal. (11 Liters)
0.27 Gal. (1 Liter)
Operation in Freezing Weather
When operating in freezing weather, be certain the proper
amount of antifreeze (Table 12) has been added.
Table 12. Anti-Freeze Operating Temperatures
Figure 32. Fan Belt Tension
Freezing Point
Boiling Point
CAUTION :
Vol %
Anti-Freeze
°C
-24
-37
°F
°C
°F
Never place hands near the belts or fan
while the generator set is running.
40
50
-12
-34
106
108
222
226
Adjusting Fan Belt
If the fan belt does not have the 10 to 15mm defection
follow the procedure below to adjust:
Loosen the alternator adjusting plate and alternator
mounding bolt.
Pivot the alternator at the mounting bolt toward the engine
left or right until the belt reflects the proper tension.
Tighten the mounting bolt and the adjusting bolt.
NOTE
When the antifreeze is mixed with
water, the antifreeze mixing ratio must
be less than 50%.
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DCA-25SSIU — PRE-SETUP
Battery
CAUTION :
This unit is of negative ground. DO NOT connect in reverse.
Always maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level is not
properly maintained. Add only distilled water when
replenishment is necessary. DO NOT over fill.
If the battery cable is connected
incorrectly, damage to the generator will
occur. Pay close attention to the polarity
of the battery when connecting the
battery.
The battery is sufficiently charged if the specific gravity of
the battery fluid is 1.28 (at 68° F). If the specific gravity
should fall to 1.245 or lower, it indicates that the battery is
dead and needs to be recharged or replaced.
When connecting battery do the following:
1. DO NOT connect the battery cables to the battery
terminals when the key is in the ignition and is set in
'START' mode. ALWAYS remove the key from the
ignition and the ignition switch is in the OFF position
when connecting the battery.
Check to see whether the battery cables are loose. Poor
contact may result in poor starting or malfunctions. Always
keep the terminals firmly tightened. Coating the terminals
with a thin film of grease will help to inhibit corrosion.
2. Place a small amount of grease around both battery
terminals. This will ensure a good connection and will
help prevent corrosion around the battery terminals.
Battery Cable Installation
ALWAYS be sure the battery cables (Figure 33) are properly
connected to the battery terminals as shown below.The RED
cable is connected to the positive terminal of the battery,
and the BLACK cable is connected to the negative terminal
of the battery.
CAUTION :
Inadequate battery connections may
cause poor starting of the generator, and
create other malfunctions.
Wiring
Inspect the entire generator for bad or worn electrical wiring
or connections. If any wiring or connections are exposed
(insulation missing) replace wiring immediately.
Piping and Hose Connection
Inspect all piping, oil hose, and fuel hose connections for
wear and tightness.Tighten all hose clamps and check hoses
for leaks.
If any hose (fuel or oil) lines are defective replace them
immediately.
Figure 33. Battery Connections
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DCA-25SSIU — LOAD APPLICATION
Single Phase Load
CAUTION
:
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
An inadequate size connecting cable which cannot carry
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
When connecting a resistance load such as an
incandescent lamp or electric heater, a capacity of up
to the generating set’s rated output (kW) can be used.
When the voltage selector switch is in single phase (240/
120V position), place the AC voltmeter change-over switch
to the U-W position and the AC ammeter change over-switch
to the U or W position to read the output.
When connecting a fluorescent or mercury lamp, a
capacity of up to the generating set’s rated output (kW)
multiplied by 0.6 can be used.
NOTE
If wattage is not given on the
equipment's name plate, approximate
wattage may be determined by
multiplying nameplate voltage by the
nameplate amperage.
When connecting an electric drill or other power tools,
pay close attention to the required starting current
capacity.
WATTS = VOLTAGE x AMPERAGE
If wattage is not available on the equipment, approximate
wattage may be determined by multiplying the nameplate
voltage by the nameplate amperage for three-phase:
WATTS =1.732 x VOLTAGE x AMPERAGE
The power factor of this generator is 1.0. See Table 13.
below when connecting loads.
CAUTION:
Before connecting this generator to any
building’s electrical system, a licensed
electrician must install an isolation
(transfer) switch. Serious injury or death
may result without this transfer switch.
Table 13. Power Factor By Load
Type Of Load
Power Factor
Single-phase induction motors
0.4 - 0.75
Electric heaters, incandescent
lamps
1.0
0.4 - 0.9
1.0
Fluorescent lamps, mercury lamps
NOTE
Electronic devices, communication
equipment
If output (kVA) is not given
on the equipment nameplate,
approximate output may be
determined by multiplying voltage by
Common power tools
0.8
Three Phase Load
When calculating the power requirements for 3-phase power
use the following equation:
amperage by
and 1.732.
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DCA-25SSIU — GENERATOR START-UP PROCEDURE
WARNING:
2. Connect the load to the UVW terminals as shown in
The engine's exhaust contains harmful
Figure 35. These terminals can be found on the output
terminal panel, (see page 29 Figure10).To gain access
to the output terminals lift the UVW cover. Tighten
terminal nuts securely to prevent load wires from slipping
out.
emissions. ALWAYS ventilate the
exhaust when operating inside tunnels,
excavations or buildings. Direct exhaust
away from nearby personnel.
Before Starting
Engine
1. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
2. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified CC or higher (See Table 8 on page 33).
3. Check the coolant level in the radiator and subtank.
Replenish with antifreeze as necessary.Always maintain
the coolant level between the FULL and LOW markings
on the coolant container.Be sure that the radiator cap is
fastened securely.
Figure 35. UVW Terminal Lugs (Load)
4. Check the fuel level on the fuel gauge. If fuel is low, fill
the fuel tank with clean fresh unleaded automotive diesel.
If diesel spillage occurs, completely wipe up the spilled
fuel immediately.
3. Connect the negative battery cable (BLACK) to the
negative post on the battery (Figure 36).
Before Starting
Generator and Control Panel
CAUTION:
NEVER start the engine with the
main, GFCI or load circuit breakers
in the ON position.
1. Be sure to disconnect the electrical load and switch the
main, load and G.F.C.I. circuit breakers (Figure 34) to
the “OFF” position prior to starting the engine.
Y
TTER
BA
Figure 36. Battery Connections
Figure 34. Main, GFCI and
Load Circuit Breakers
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DCA-25SSIU — GENERATOR START-UP PROCEDURE
8. Once the preheat indicator lights, turn the ignition
key to ‘START’ until the engine starts (Figure 41).
Then release the key to ‘RUN’.
4. Close all engine enclosure doors (Figure 37).
Figure 41. Ignition Switch ‘START’
Figure 37. Engine Enclosure Doors
9. Pull the engine throttle and turn to the right until the
metal stop rests against the control panel (Figure 42).
5. Check the voltage selection switch (Figure 38) is at
the desired voltage.
Figure 42. Engine Throttle Lever (high)
10. The generator's frequency meter (Figure 43) displays
Figure 38. Voltage Selection Switch
the 60 cycle output frequency in HERTZ.
6. Make sure the engine throttle (Figure 39) is in
’start/idle’.
Figure 43. Frequency Meter (Hz)
Figure 39. Engine Throttle Lever (low)
11. The generator's voltage meter (Figure 44) displays the
120 VAC in VOLTS. If the voltage is not within the
specified frequency tolerance, use the voltage
adjustment control knob (Figure 45) to increase or
decrease the desired voltage.
7. Turn the ignition key to preheat (Figure 40), until the
preheat indicator turns on.
Figure 40. Ignition Switch ‘PREHEAT’
Figure 44. Voltage Meter (Volts)
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DCA-25SSIU — GENERATOR START-UP PROCEDURE
15. The charging ammeter will dindicate if the battery is being
properly charged or if the any current is being charged
properly.
Figure 45. Voltage Adjust Control Knob
12. The ammeter (Figure 46) will indicate zero amps with no
load applied. When a load is applied, this meter will
indicate the amount of current that the load is drawing
from the generator’s alternator.
Figure 49. Charging Ammeter
16. The tachometer (Figure 50) will indicate the speed of
the engine when the generator is operating. Under normal
operating conditions this speed is approximately 1800
RPM’s.
40
20
60
0
75
A
Figure 46. Ammeter (No Load)
13. The engine oil pressure gauge (Figure 47) will indicate
the oil pressure (kg/ cm2) of the engine. Under normal
operating conditions the oil pressure is approximately
25 psi.
Figure 50. Engine Tachometer
17. Turn the MAIN, GFCI and LOAD circuit breakers to
their ON position (Figure 51).
Figure 47. Oil Pressure Gauge
14. The coolant temperature gauge (Figure 48) will indicate
the coolant temperature. Under normal operating
conditions the coolant temperature is between 165 and
215 degrees Fahrenheit.
Figure 51. Main and GFCI Circuit Breakers
WATER TEMP
Figure 48. Coolant Temperature Gauge
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DCA-25SSIU — GENERATOR SHUTDOWN PROCEDURE
ENGINE SHUTDOWN
To shutdown the generator, use the following procedure:
18. Observe the generator's ammeter (Figure 52) and verify
it reads the anticipated amount of current with respect
to the load. The ammeter will only display a current
reading if the load is in use.
1. Switch both the MAIN, GFCI and LOAD circuit breakers
(Figure 53) to the “OFF” position.
40
20
60
0
75
A
Figure 52. Ammeter (Load)
Figure 53. Main, GFCI and Load
circuit breakers
19. The generator will run until manually stopped or an
abnormal condition occurs.
2. Set the engine throttle lever to (low) position.
3. Let the engine cool by running it for 3-5 minutes with no
load applied.
4. Turn the ignition key to ‘STOP’ (Figure 54).
Figure 54. Ignition Switch ‘STOP’
5. Remove the load from the UVW terminal strip.
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NOTE PAGE
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DCA-25SSIU — MAINTENANCE
General Inspection
Check Oil Level
Prior to each use, the generator should be cleaned and
inspected for deficiencies. Check for loose, missing or
damaged nuts, bolts or other fasteners. Also check for fuel,
oil, and coolant leaks.
Check the crankcase oil level prior to each use, or when
the fuel tank is filled. Insufficient oil may cause severe
damage to the engine. Make sure the generator is level.
The oil level must be between the two notches on the dipstick
as shown in Figure 31, page 39.
Engine Side (Refer to the Engine Instruction Manual)
Replacing Oil Filter
Air Cleaner
Detach the oil filter cartridge with a filter wrench.
Apply a film of oil to the gasket for the cartridge.
Every 50 hours: Remove air cleaner element and clean heavy
duty paper element with kerosene, or foam element with
liquid detergent and hot water. Wrap foam element in a cloth
and squeeze dry. For heavy duty paper element, wipe
excess kerosene with towel.
Screw in the cartridge by hand. When the gasket is in
contact with the seal surface, tighten the cartridge one
or two more times by hand.
Fuel Addition
After the oil cartridge has been replaced, the engine oil
will drop slightly. Run the engine for a while and check
for leaks before adding more oil if needed. Clean
excessive oil from engine.
Add diesel fuel (the grade may vary according to season
and locations). Always pour through the mesh filter.
Removing Water from the Fuel Tank
Replacing Fuel Filter
After prolonged use, water and other impurities accumulate
in the bottom of the tank. Occasionally remove the drain
cock and drain the contents. During cold weather, the more
empty volume inside the tank, the easier it is for water to
condense. This can be reduced by keeping the tank full as
much as possible.
Replace the fuel filter cartridge with new one every 400
hours or so.
Apply fuel oil thinly over the gasket and hand-tighten
the cartridge into position.
Vent any air.
Flushing Out Radiator and Replacing Coolant
Air Removal
Open both cocks located at the crankcase side and at
the lower part of the radiator and drain coolant. Open
the radiator cap while draining. Remove the overflow
tank and drain.
If air enters the fuel injection system of a diesel engine,
starting becomes impossible. After running out of fuel, or
after disassembling the fuel system, bleed the system
according to the following procedure.
Check hoses for softening and kinks. Check clamps
for signs of leakage.
To restart after running out of fuel, turn the switch to the
“ON” position for 15-30 seconds. Try again, if needed. This
unit is equipped with an automatic air bleeding system.
Flush the radiator by running clean tap water through
radiator until signs of rust and dirt are removed. DO
NOT clean radiator core with any objects, such as a
screwdriver.
Service Daily
If the engine is operating in very dusty or dry grass
conditions, a clogged air cleaner will result. This can lead to
a loss of power, excessive carbon buildup in the combustion
chamber in high fuel consumption.
Tighten both cocks and replace the overflow tank.
Replace with coolant (see page 40,Table 12 for mixture).
Close radiator cap tightly.
CAUTION :
Cleaning the Fuel Strainer
Allow engine to cool when flushing out
radiator. Flushing the radiator while hot
will damage radiator.
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in gasoline.
Securely fasten the fuel strainer cap so that fuel will not
leak. Check the fuel strainer every 200 hours of operation or
once a month.
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DCA-25SSIU — MAINTENANCE
Generator Storage
For storage of the generator for over 30 days, the following
is required:
Drain the fuel tank completely.
Completely drain the oil from the crankcase and refill
with fresh oil.
Clean all external parts of the generator with a cloth.
Cover the generating set and store in a clean, dry place.
10 Hrs
DAILY
250 Hrs
500 Hrs
1000 Hrs
INSPECTION / MAINTENANCE
Check Engine Fluid Levels
Check Air Cleaner
X
X
X
X
X
X
Check Battery Acid Level
Check Fan Belt Condition
Check for Leaks
Check for Loosening of Parts
Replace Engine Oil and Filter *1
X
X
X
X
Clean Air Filter
ENGINE
Drain Bottom of Fuel Tank
Clean Unit, Inside and Outside
Change Fuel Filter *2
X
X
Clean Radiator and Check Coolant Protection
Level
Replace Air Filter Element
Check all Hoses and Clamps
Clean Inside of Fuel Tank
X
X
X
X
Measure Insulation Resistance Over 3M ohms
GENERATOR
1
*
*
Replace engine oil anf filter at 100 hours, first time only.
Replace fuel filter at 250 Hours, first time only.
2
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DCA-25SSIU — GENERATORWIRING DIAGRAM
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DCA-25SSIU — ENGINEWIRING DIAGRAM
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DCA-25SSIU —TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper diagnosis based on the EngineTroubleshooting (Table 14).If
handling and maintenance inspections, but in the event of a the problem cannot be remedied, consult our company's
breakdown, use the tables shown for
business office or service plant.
TABLE 14. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
No fuel?
Replenish fuel.
Air in the fuel system?
Water in the fuel system?
Fuel pipe clogged?
Fuel filter clogged?
Bleed system.
Remove water from fuel tank.
Clean fuel pipe.
Clean or change fuel filter.
Excessively high viscosity of fuel
or engine oil at low temperature?
Use the specified fuel or engine oil.
Use the specified fuel.
Tighten nut.
Fuel with low cetane number?
Fuel leak due to loose injection
pipe retaining nut?
Incorrect injection timing?
Fuel cam shaft worn?
Adjust.
Engine does not start.
Replace.
Injection nozzle clogged?
Injection pump malfunctioning?
Clean injection nozzle.
Repair or replace.
Seizure of crankshaft, camshaft,
piston, cylinder liner or bearing?
Repair or replace.
Replace head gasket, tighten cylinder head bolt, glow plug and
nozzle holder.
Compression leak from cylinder?
Improper valve timing?
Piston ring and liner worn?
Excessive valve clearance?
Starter malfunctioning?
Wiring disconnected?
Correct or replace timing gear.
Replace.
Adjust.
Repair or replace.
Connect wiring.
Starter does not run.
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DCA-25SSIU —TROUBLESHOOTING (ENGINE)
TABLE 14. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Fuel filter clogged or dirty?
Air cleaner clogged?
SOLUTION
Clean or change.
Clean or change.
Fuel leak due to loose injection
pipe retaining nut?
Tighten nut.
Repair or replace.
Adjust.
Injection pump malfunctioning?
Engine revolution is not smooth.
Incorrect nozzle opening
pressure?
Injection nozzle stuck or
clogged?
Repair or replace.
Fuel over flow pipe clogged?
Governor malfunctioning?
Excessive engine oil?
Clean.
Repair.
Reduce to the specified level.
Piston ring and liner worn or
stuck?
Repair or replace.
Either white or blue exhaust gas
is observed.
Incorrect injection timing?
Deficient compression?
Overload?
Adjust.
Adjust top clearance.
Lessen the load.
Use the specified fuel.
Clean or change.
Clean or change.
Repair or replace the nozzle.
Adjust.
Low grade fuel used?
Fuel filter clogged?
Either black or dark gray exhaust
gas is observed.
Air cleaner clogged?
Deficient nozzle injection?
Incorrect injection timing?
Engine's moving parts seem to
be seizing?
Repair or replace.
Deficient output.
Uneven fuel injection?
Repair or replace the injection pump.
Repair or replace the nozzle.
Deficient nozzle injection?
Replace head gasket, tighten cylinder head bolt, glow plug and
nozzle holder.
Compression leak?
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DCA-25SSIU —TROUBLESHOOTING (GENERATOR/ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, use the tables shown for diagnosis based on the Engine and Radiator Troubleshooting (Table15). If the
problem cannot be remedied, consult our company's business office or service plant.
TABLE 15. GENERATOR TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
AC Voltmeter defective?
Is wiring connection loose?
Is AVR defective?
SOLUTION
Check output voltage using a voltmeter.
Check wiring and repair.
No Voltage Output
Replace if necessary.
Defective Rotating Rectifier?
Is engine speed correct?
Is wiring connections loose?
Defective AVR?
Check and replace.
Turn engine throttle lever to "High".
Check wiring and repair.
Low Voltage Output
High Voltage Output
Replace if necessary.
Is wiring connections loose?
Defective AVR?
Check wiring and repair.
Replace if necessary.
Short Circuit in load?
Check load and repair.
Over current?
Confirm load requirements and reduce.
Check and replace.
Circuit Breaker Tripped
Defective circuit breaker?
Over current Relay actuated?
Confirm load requirement and replace.
PAGE 54 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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NOTE PAGE
PAGE 55 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice.Multiquip
does not guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately.Other entries will be clarified in the“Remarks”
Column.
SAMPLE PARTS LIST
REMARKS Column
NO. PART NO. PART NAME
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
1
2%
12345
BOLT......................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN............NOT SOLD SEPARATELY
WASHER, 3/8 IN....1 .....MQ-45T ONLY
2% 12347
3
4
12348
12349
HOSE ..................A/R ...MAKE LOCALLY
BEARING ..............1 .....S/N 2345B AND ABOVE
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
NO. Column
Indicated by:
Unique Symbols — All items with same unique
symbol
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items.Examples include battery cables, shims,
and certain washers and nuts.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
“Not Sold Separately”— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
PAGE 56 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU — SUGGESTED SPARE PARTS
DCA-25SSIUW/ISUZU C240 DIESEL ENGINE
1TO 3 UNITS
Qty.
P/N
Description
10 ............ 0602046356 ............ CIRCUIT BREAKER
20 ............ X132400150 ........... FUEL FILTER
20 ............ 8970246071 ............ OIL FILTER
5 .............. 5136710400 ............ FAN BELT
1 .............. 8943768300 ............ WATER PUMP
2 .............. 9136140430 ............ WATER PUMP GASKET
2 .............. 1823100080 ............ STARTER SWITCH
5 .............. KEYISUZUF ........... STARTER SWITCH KEY
3 .............. 0602122272 ............ OIL SENDING UNIT
2 .............. 5137700221 ............ THERMOSTAT
2 .............. X137130020 ........... THERMOSTAT GASKET
2 .............. 0602014504 ............ RADIATOR HOSE (UPPER)
2 .............. 0602014601 ............ RADIATOR HOSE (LOWER)
1 .............. 0605505070 ............ FUEL CAP
8 .............. 9825119783 ............ GLOW PLUGS
2 .............. 5153110060 ............ INJECTOR NOZZLES
1 .............. 5825500422 ............ EMERGENCY RELAY
1 .............. 5819000200 ............ STOPPER ENGINE
1 .............. 5812003411 ............ ALTERNATOR
1 .............. 8944532120 ............ STARTER
1 .............. 0601820671 ............ AUTOMATICVOLTAGE REGULATOR
1 .............. 0601808810 ............ MAIN CIRCUIT BREAKER
1 .............. 0601840073 ............ VOLTAGE REGULATOR (RHEOSTAT)
1 .............. M1923100004 ......... SELECTOR SWITCH
1 .............. 47130106 ................ SELECTOR SWITCH KNOB
2 .............. 0601810245 ............ PREHEAT LAMP BULB
NOTE
Part number on this Suggested Spare
Parts list may supercede/replace the
P/N shown in the text pages of this
book.
PAGE 57 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- GENERATOR ASSY.
GENERATOR ASSY.
PAGE 58 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- GENERATOR ASSY.
GENERATOR ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
ITEM
QTY.
REMARKS
8351000002
ROTOR ASSY.
FIELD ASSY.
RECTIFIER
1
1
1
7961025004
0601822630
8001070003
8351611004
8351612004
8351615003
0105091025
0042610000
0601000209
042006308
8351614003
0012108025
0042508000
0012108035
0042508000
SURGE ABSORBER ............................ 1 ........... TNR26G471K
FAN
COUPLING DISK
WASHER, COUPLING HUB
BALANCING PLATE
HEX. HEAD BOLT................................. 4 ........... REPLACES 0010310025
LOCKWASHER
BALANCING WEIGHT KIT
BEARING .............................................. 1 ........... 6308DDUC3; REPLACES 0071906308
COUPLING RING .................................. 1 ........... REPLACES M1163400103
HEX. HEAD BOLT
LOCKWASHER
HEX. HEAD BOLT
LOCKWASHER
1
2
1
1
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
4
1
6
6
6
6
1
1
B1130100203 STRATOR ASSY.
0845041904 GROMMET
8351350103A FIELD ASSY. EXCITER ........................ 1 ........... REPLACES 8351350103
0016008045
0042508000
8351315003
011208035
8351312004
8351331004
0017106016
0105051045
HEX. SOCKET HAD CAP SCREW
LOCKWASHER
END BRACKET
HEX. HEAD BOLT................................. 6 ........... REPLACES 0017108035
PACKING
COVER, SUCTION
HEX. HEAD BOLT
HEX. HEAD BOLT................................. 2 ........... S/N7100001TO 7102574;
REPLACES 0012110045
3
3
1
1
1
3
0012310045
0207010000
030210250
HEX. HEAD BOLT................................. 2 ........... S/N7102575~
HEX. NUT
2
LOCKWASHER
2 ........... S/N7100001TO 7102574;
REPLACES 0042510000
020310080
0012110040
0012310040
0207010000
030210250
HEX.NUT .............................................. 2 ........... REPLACES 0030010000
HEX. HEAD BOLT................................. 4 ........... S/N7100001TO 7102574
HEX. HEAD BOLT................................. 4 ........... S/N7102575~
29
HEX. NUT
4
LOCKWASHER .................................... 4 ........... S/N7100001TO 7102574;
REPLACES 0042510000
30
31
32
33
34
8351332004
0010106030
952404470
0605000008
0030012000
0040012000
031112230
COVER, FAN
HEX.HEAD BOLT
1
1
PLAIN WASHER ................................... 1 ........... REPLACES 0041206000
RUBBER SUSPENSION ....................... 2 ........... EA1009
HEX NUT
2
2
LOCKWASHER
PLAIN WASHER ................................... 2 ........... REPLACES 0041212000
PAGE 59 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 60 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
M1246700514 WIRE HARNESS, GENERATOR................ 1 ......... UPTO S/N7106114
M1246700524 WIRE HARNESS, GENERATOR................ 1 ......... S/N7106115~
M1213000202 CONTROL BOX ......................................... 1 ......... S/N7100001TO 7102144
M1213000212 CONTROL BOX ......................................... 1 ......... S/N7102145TO 7102314
M1213000222 CONTROL BOX ......................................... 1 ......... S/N7102315~
1
2
0601808810
CIRCUIT BREAKER .................................. 1 ......... FAF340601021 3P 60A;
UPTO S/N7106114
0601808820
021005080
0601842384
0027104010
0601821370
0021004040
0040004000
031104080
0601815925
0027104020
0601823863
0021304015
0601820671
0027105010
0027105015
0601806115
011808015
0601820845
0601820846
CIRCUIT BREAKER .................................. 1 ......... S/N7106115~
3
4
5
6
7
MACHINE SCREW
RESISTOR ................................................. 1 ......... GG20W 50 OHM
MACHINE SCREW
RECTIFIER ................................................ 3 ......... DE4503; REPLACES 0601823240
4
2
MACHINE SCREW
LOCKWASHER
1
1
PLAIN WASHER ........................................ 1 ......... REPLACES 0041204000
TERMINAL BOARD ................................... 1 ......... 202HB SP
8
9
10
11
12
13
MACHINE SCREW
2
RELAY UNIT .............................................. 2 ......... MSA9013A
MACHINE SCREW .................................... 4 ......... REPLACES 0027104015
AUTOMATICVOLTAGE REGULATOR ........ 1 ......... NTA5A2DB
MACHINE SCREW .................................... 4 ......... S/N7100001TO 7102574
MACHINE SCREW .................................... 4 ......... S/N7102575~
CURRENTTRANSFORMER ...................... 3 ......... 812943 50/5A
MACHINE SCREW .................................... 6 ......... REPLACES 0027106015
OVER CURRENT RELAY .......................... 1 ......... LR2D1308
OVER CURRENT RELAY .......................... 1 ......... LR7D1064
14
15
16
17
18
19
M1260600004 FITTING BRACKET ................................... 1 ......... S/N7100001TO 7102314
0021304015
MACHINE SCREW .................................... 2 ......... S/N7100001TO 7102314;
REPLACES 0027104015
0030004000
0027104010
M1213500203 CONTROL BOX COVER
011106015
M1923100004 SELECTOR SWITCH ................................. 1 ......... VY40
M1213600104 SWITCH BRACKET ................................... 1 ......... S/N7100001TO 7102144
HEX. NUT .................................................. 2 ......... REPLACES 0207004000
20
21
22
23
24
MACHINE SCREW
2
1
HEX. HEAD BOLT...................................... 4 ......... REPLACES 0016906015
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
6 -CATERPILLARYELLOW
2-WHITE
7 -CATO GOLD
8 -RED
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 61 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 62 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
M1213600114 SWITCH BRACKET ................................... 1 ......... S/N7102145
25
26
27
0027103010
011106015
MACHINE SCREW
HEX. HEAD BOLT...................................... 4 ......... REPLACES 0016906015
4
M1213600004 SWITCH COVER................................................ 1 ........ S/N7100001TO 7102144
M1213600014 SWITCH COVER................................................ 1 ........ S/N7102145~
28
011106015
HEX. HEAD BOLT.............................................. 4 ........ S/N7100001TO 7102059;
REPLACES 0016906015
011106015
HEX. HEAD BOLT.............................................. 3 ........ S/N7102059~;
REPLACES 0016906015
29
0016906015
0040506000
M1223000203 CONTROL PANEL
HEX. HEAD BOLT
TOOTHEDWASHER
8
1
1
30
31
0601807630
FREQUENCY METER,264250DJDJ9; ............... 1 ........ REPLACES 0601807696
UPTO S/N7105234
0601807641
0601808952
FREQUENCY METER, FCF6 45-65HZ 240V .... 1 ........ FROM S/N7105235~
AC AMMETER,260240LSNT1 ........................... 1 ........ REPLACES 0601808991;
UPTO S/N7105234
32
32
33
34
0601808985
0601801040
0601806813
AC AMMETER, ACF60-50A,0-100A/5A............. 1 ........ FROM S/N7105235~
CHANGE-OVER SWITCH, AMMETER .............. 1 ........ SL2AS
AC VOLTMETER,260244SJSJ1;........................ 1 ........ REPLACES 0601806896
UPTO S/N7105234
0601806859
0601801041
0601840073
0601840121
M122310004
0027105015
0027105010
0027105015
0027105010
M9220100004 SET SCREW
0080200007
5825500422
06018020132 FUSE
011106015
AC VOLTMETER, SCF6 0-600V ........................ 1 ........ FROM S/N7105235~
CHANGE-OVER SWITCHVOLTMETER ............ 1 ........ SL2VS
RHEOSTAT (VOLTAGE REGULATOR) ............... 1 ........ RA20A2SE102BJ 2W 1K OHM
35
36
37
38
39
KNOB
STOPPER
1
1
MACHINE SCREW ............................................ 2 ........ S/N7100001TO 7102674
MACHINE SCREW ............................................ 2 ........ S/N7102675~
MACHINE SCREW ............................................ 4 ........ S/N7100001TO 7102674
MACHINE SCREW ............................................ 4 ........ S/N7102675~
40
41
42
43
44
45
46
1
1
SNAP RING
EMERGENCY RELAY ....................................... 1 ........ REPLACES 0602200400
1
HEX. HEAD BOLT.............................................. 4 ........ REPLACES 0016906015
EDGING ............................................................. 2 ........ S/N7100131~
0330000160
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
6 -CATERPILLARYELLOW
7 -CATO GOLD
8 -RED
1-ORANGE
2-WHITE
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 63 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
PAGE 64 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
M1923200004A ENGINE ..........................................1........... ISUZU QD60(C240) S/N7100001TO 7102685
M1925200004 ENGINE ..........................................1........... ISUZU QD60(C240) S/N7102686~
5136710400
8970246071
X132400150
0602011996
0602011065
011008020
FAN BELT ....................................... 1........... REPLACES 0602011401
CARTRIDGE, OIL FILTER ..............1........... REPLACES 0602041212
CARTRIDGE, FUEL FILTER ........... 1........... REPLACES 0602042510
RADIATOR ......................................1........... C2810010000
CAP ................................................1........... C89C0115010
HEX. HEAD BOLT........................... 6........... REPLACES 0016908020
RADIATOR HOSE, UPER ............... 1........... S/N7100001TO 7101005
2
3
4
5
6
7
0602014504
8
9
10
11
12
13
14
15
16
M1373200003 BRACKET, AIR CLEANER..............1........... S/N7100001TO S/N7104749
012210025
HEX. HEAD BOLT........................... 2........... S/N7100001TO S/N7104749;
REPLACES 0016910025
17
18
19
011008020
HEX. HEAD BOLT........................... 4........... S/N7100001TO 7100050;
REPLACES 0016908020
HEX. HEAD BOLT........................... 4........... S/N7100051TO S/N7104749
HEX. HEAD BOLT........................... 2........... S/N7104750~
HEX. NUT ....................................... 4........... S/N7100001TO 7100050;
REPLACES 0207008000
0013003008
0016908030
020108060
0036203000
020108060
0043003000
0043103000
8352032303
M137310004
0605515010
060551547
HEX.NUT ........................................4........... S/N7100051TO S/N7104749
HEX.NUT ........................................2........... S/N7104750~; REPLACES 0207008000
LOCKWASHER ..............................4........... S/N710051TO S/N7104749
PLAIN WASHER .............................4........... S/N7100051TO S/N7104749
HOSE, AIR CLEANER ....................1........... REPLACES M1373100103
20
21
HOSE, AIR CLEANER
1
HOSE BAND ...................................3........... S/N7100001TO S/N7100050
HOSE BAND ...................................3........... S/N7100051~
22
M1303200004 ENGINE FOOT
2
PAGE 65 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU ENGINE AND RADIATOR ASSY.
ENG
PAGE 66 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
NO.
PART NO.
ITEM
HEX. HEAD BOLT................................. 4 ........... REPLACES 0017110030
HEX. NUT
RUBBER SUSPENSION ....................... 2 ........... EA1007
HEX. NUT
QTY.
REMARKS
23
24
25
26
27
28
012010030
0207010000
060500006
020701000
4
2
M1320200003 DRAIN PIPE ......................................... 1 ........... S/N7100001TO S/N7100130
M1320300204 PACKING, OIL PAN SIDE ..................... 1 ........... S/N7100001TO S/N7100130;
REPLACES M1320300204
29
9095720240
PACKING .............................................. 1 ........... S/N7100001TO S/N7100130;
REPLACES 0602021107
30
31
M1320300104 JOINT BOLT ......................................... 1 ........... S/N7100001TO S/N7100130
011206020
HEX. HEAD BOLT................................. 2 ........... S/N7100001TO S/N7100130;
REPLACES 0016906020
32
33
34
35
36
37
0207006000
M9300000003 RESERVE TANK
M9300100003 CAP, RESERVE TANK
M1316100204 BRACKET, RESERVE TANK
0229200300
011206020
HEX. NUT ............................................. 2 ........... S/N7100001TO S/N7100130
1
1
1
RUBBER CUSHION .............................. 1 ........... S/N7100001TO S/N7100150
HEX. HEAD BOLT................................. 1 ........... S/N7100001TO S/N7100150;
REPLACES 0016906020
38
39
40
41
42
43
44
0199100215
0193601450
0605515106
0194500600
0605515003
HOSE
HOSE
1
1
HOSE BAND ......................................... 1 ........... S/N7100001TO S/N7100150
HOSE .................................................... 1 ........... S/N7100001TO S/N7100150
HOSE BAND ......................................... 2 ........... S/N7100001TO S/N7100150
M1483600503 CLAMP BAR ......................................... 1 ........... REPLACES M1483600103
5819000200 ENGINE STOPPER .............................. 1 ........... REPLACES 06022108020
06018020132 FUSE
1
45
46
47
48
49
50
51
52
53
011808015
0602220621
0602022560
MACHINE SCREW ............................... 3 ........... REPLACES 0027106015
TERMINAL COVER .............................. 1 ........... S/N7100001TO S/N7100150
ADAPTER ............................................. 1 ........... S/N7100131~
M1320300304 PACKING .............................................. 1 ........... S/N7100131~
0602025561
0602022562
0602022792
0602021070
0602021570
0269200660
0603306395
0603306590
0603300285
0605511395
90o ELBOW ........................................... 1 ........... S/N7100131~
UNION ................................................... 1 ........... S/N7100131TO S/N7104749
SWIVEL ................................................ 1 ........... S/N 7100131TO S/N7104749
CAP ...................................................... 1 ........... S/N 7100131~
DRAIN HOSE ........................................ 1 ........... S/N 7100131TO S/N7104749
DRAIN HOSE ........................................ 1 ........... S/N7104750~
HOSE JOINT ........................................ 1 ........... S/N7104750~
CONNECTOR ........................................ 1 ........... S/N7104750~
ROCK NUT............................................ 1 ........... S/N7104750~
VALVE ................................................... 1 ........... S/N7104750~
54
55
56
57
PAGE 67 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- ENGINE OPERATING PANEL ASSY.
ENGINE OPERATING PANEL ASSY.
PAGE 68 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- ENGINE OPERATING PANEL ASSY.
ENGINE OPERATING PANEL ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
M1357200102A WIRE HARNESS, ENGINE
M1354300304 SLIDE LEVER
1
1
1
2
3
4
5
6
7
8
9
10
0601840190
020108060
KNOB .................................................... 1 ........... REPLACES M9320000004
HEX. NUT ............................................. 1 ........... REPLACES 0036003000
M1354200004 BRACKET ............................................. 1 ........... ASK CUST. SVC. FOR COLOR
020108060
0605010503
HEX. NUT ............................................. 1 ........... REPLACES 0030008000
SNAP PIN
1
1
M1354300204 GOVERNOR ROD
0602180106
020108060
BALL JOINT.......................................... 2 ........... LHSA8DE161
HEX. NUT ............................................. 2 ........... REPLACES 0030008000
HEX. NUT
PLAIN WASHER
STARTER SWITCH ............................... 1 ........... REPLACES 0602100004
PREHEAT LAMP................................... 1 ........... REPLACES 0602102066
TACHOMETER...................................... 1 ........... 103680
PICK UP, TACHOMETER ...................... 1 ........... 7154400
OIL PRESSURE GAUGE ...................... 1 ........... 100174
OIL PRESSURE UNIT .......................... 1 ........... 102225;S/N7100001TO S/N7101239;
REPLACES 0602122207
0207006000
0041206000
1823100080
8944626110
0602120095
0602120480
0602122093
0602122272
2
2
11
12
13
14
15
16
17
18
19
20
21
22
23
1
24
25
26
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
6 -CATERPILLARYELLOW
2-WHITE
7 -CATO GOLD
8 -RED
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 69 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- OUTPUTTERMINAL ASSY.
OUTPUT TERMINAL ASSY.
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
2-WHITE
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
6 -CATERPILLARYELLOW
7 -CATO GOLD
8 -RED
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 70 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- OUTPUTTERMINAL ASSY.
OUTPUT TERMINAL ASSY.
NO.
1
PART NO.
8091860103
ITEM
QTY
REMARKS
TERMINAL PANEL................................... 1 ................... REPLACES M1230700003
2
3
4
5
6
7
0801830104A OUTPUT TERMINAL BOLT ..................... 5 ................... REPLACES M922000004
0801832204
0039308000
0040008000
0041408000
011606025
TIE BOLT ................................................. 5 ................... REPLACES M9220000104
HEX. NUT
LOCKWASHER
PLAIN WASHER
10
15
20
HEX. HEAD BOLT.................................... 4 ................... S/N7100001TO S/N7102674;
REPLACES 0016906025
011206020
HEX. HEAD BOLT.................................... 4 ................... S/N7102675~
8
M1236100303 TERMINAL COVER ................................. 1 ................... S/N7100001TO S/N7102784
M1236100313 TERMINAL COVER ................................. 1 ................... S/N7102785~
9
10
11
M1236100404 OUTPUTWINDOW
1
2
4
0605010040
0027103010
0207003000
58413
011206020
011106015
HINGE
MACHINE SCREW
HEX.NUT ................................................. 4 ................... REPLACES 0030003000
PLAIN WASHER ...................................... 4 ................... REPLACES 0041203000
HEX. HEAD BOLT.................................... 2 ................... REPLACES 0016906020
HEX. HEAD BOLT.................................... 4 ................... REPLACES 0016906015
12
13
14
15
16
17
18
19
20
21
22
M1236400004 CABLE OUTLET COVER
M1236300004 SUPPORTER, CABLE OUTLET COVER 1
1
011206020
0601808804
HEX. HEAD BOLT.................................... 6 ................... REPLACES 0016906020
CIRCUIT BREAKER ................................ 2 ................... QOU250B 2P 50A
06018088030 CIRCUIT BREAKER ................................ 2 ................... QOU120B 1P 50A
M1260700204 BREAKER FITTING COVER
1
1
0222100115
011206020
0601812597
CUSHION RUBBER
HEX. HEAD BOLT.................................... 2 ................... REPLACES 0016906020
RECEPTACLE.......................................... 2 ................... GF530EM125V 20AX2
REPLACES 0601812549
23
24
0601811034
RECEPTACLE
2
CA6369 250V 50A ;
REPLACES 0601812538
0021304015
0030004000
MACHINE SCREW .................................. 8 ................... REPLACES 0027104015
HEX. NUT ................................................ 8 ................... REPLACES 0207004000
25
26
27
28
29
30
M1236100503 TERMINAL COVER
1
012212045
031112230
HEX.HEAD BOLT .................................... 2 ................... REPLACES 0010112045
PLAIN WASHER ...................................... 2 ................... REPLACES 0041212000
M9310200004 STAY RUBBER
2
2
4
0030012000
0027103010
0207003000
HEX. NUT
MACHINE SCREW
HEX. NUT ................................................ 4 ................... REPLACES 0030003000
PAGE 71 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- BATTERY ASSY.
BATTERY ASSY.
S/N7100001TO 7100050
S/N7100051~
PAGE 72 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- BATTERY ASSY.
BATTERY ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
5
6
0602220185
M9310500014 BATTERY SHEET
M9103000304 BATTERY BAND
BATTERY ....................................... 1 ........... 427MF
1
1
M0602220920 BATTERY BOLT SET ..................... 2 ........... BHL10J;REPLACES M9103200004
0037808000
0040008000
0040006000
031108160
WING NUT ..................................... 2 ........... S/N7100001TO S/N7100050
LOCKWASHER ............................. 2 ........... S/N7100001TO S/N7100050
LOCKWASHER ............................. 2 ........... S/N7100051~
PLAIN WASHER ............................ 2 ........... S/N7100001TO S/N7100050;
REPLACES 0041208000
TERMINAL ASSY. ......................... 1 ........... NO.9P S/N7100001TO S/N7100050
BATTERY CABLE .......................... 1 ........... S/N7100051~
TERMINAL ASSY. ......................... 1 ........... NO.9P S/N7100001TO S/N7100050
7
8
9
0602220310
M134640004
0602220311
M1346400104 BATTERY CABLE .......................... 1 ........... S/N7100051TO S/N7101005
M2346400104 BATTERY CABLE .......................... 1 ........... S/N7101006~
M1346400004 TERMINAL COVER ....................... 1 ........... S/N7100001TO S/N7100050;
REPLACES M9310000304
M1346400104 TERMINAL COVER ....................... 1 ........... S/N7100001TO S/N7100050;
REPLACES M9310000204
10
11
12
0016910020
0040510000
HEX. HEAD BOLT.......................... 1 ........... S/N7100051~
TOOTHEDWASHER ...................... 1 ........... S/N7100051~
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
6 -CATERPILLARYELLOW
2-WHITE
7 -CATO GOLD
8 -RED
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 73 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- MUFFLER ASSY.
MUFFLER ASSY.
S/N7105050~
PAGE 74 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- MUFFLER ASSY.
MUFFLER ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
1
2
3
0602300160
0602300390
M133040004
011008020
MUFFLER;MAM060249 ................. 1 ........... S/N7100001TO 7105049
MUFFLER ...................................... 1 ........... S/N7105050~
MUFFLER SUPPORTER ............... 1 ........... S/N7100001TO 7105049
HEX. HEAD BOLT.......................... 2 ........... REPLACES 0016908020;
S/N7100001TO 7105049
3
4
5
011008020
M1330400104 U BOLT
020108060
031108160
HEX. HEAD BOLT.......................... 4 ........... REPLACES 0016908020; S/N7105050~
2
S/N7100001TO 7105049
HEX. NUT ...................................... 4 ........... REPLACES 0037908000;
S/N7100001TO 7105049
PLAIN WASHER ............................ 4 ........... REPLACES 0041208000;
S/N7100001TO 7105049
6
7
8
9
M1333000703 EXHAUST PIPE
M1333000803 EXHAUST PIPE............................. 1 ........... S/N7100001TO 7105049
8943811610 GASKET ........................................ 1 ........... REPLACES 0602320102
M1333200004 GASKET ........................................ 1 ........... S/N 7100001TO S/N7100865
M1333200014 GASKET ........................................ 1 ........... S/N7100866~
1
10
9098400850
0040010000
0016908035
HEX. NUT ...................................... 3 ........... REPLACES 0602323001
LOCKWASHER
HEX. HEAD BOLT
3
4
11
12
13
14
15
16
17
M1333000604 TAIL PIPE ...................................... 1 ........... S/N7100001TO 7105049
0602325021 SEAL CLAMP ................................ 1 ........... S/N7100001TO 7105049
M1330400204 COVER
011106015
0602325020
011008020
2
HEX. HEAD BOLT.......................... 4 ........... REPLACES 0016906015
SEAL CLAMP ................................ 1 ........... S/N7100001TO 7105049
HEX. HEAD BOLT.......................... 4 ........... REPLACES 0016908020;S/N7105050~
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
2-WHITE
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
6 -CATERPILLARYELLOW
7 -CATO GOLD
8 -RED
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 75 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- FUELTANK ASSY.
FUEL TANK
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:
5 -BLACK
1-ORANGE
2-WHITE
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
6 -CATERPILLARYELLOW
7 -CATO GOLD
8 -RED
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 76 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- FUELTANK ASSY.
FUEL TANK ASSY.
NO.
1
2
PART NO.
ITEM
QTY.
REMARKS
M1363000202 FUELTANK
0605505070
1
1
2
4
CAP, FUEL TANK
3
4
M1363200004 TANK BAND
M9310500104 SUPPORTER SHEET
5
6
011008020
HEX. HEAD BOLT.......................... 2 ........... REPLACES 0016908020
00379080000 HEX. NUT ...................................... 2 ........... S/N7100001TO S/N7101449;
REPLACES 0037908000
0207308000
031108160
HEX. NUT ...................................... 2 ........... S/N7101450~
PLAIN WASHER ............................ 2 ........... S/N7100001TO S/N7101449;
REPLACES 0041208000
7
8
0222100080
RUBBER SHEET
4
1502025103C DRAIN JOINT ................................ 1 ........... REPLACES M9200000003
9
M9200200004 DRAIN BOLT
1
1
10
11
12
13
14
15
16
17
0150000018
011206020
O RING
HEX. HEAD BOLT.......................... 2 ........... REPLACES 0016906020
M1363400104 DRAIN HOSE
06015515198 HOSE BAND .................................. 2 ........... REPLACES 0605515064
1
0602042420
0602220911
0191300730
0191300380
0191300920
0191301060
0605515109
0605515109
0191300520
1132008410
0016908025
5154115680
FUEL FILTER ................................. 1 ........... PTG15P
CLAMP
SUCTION HOSE
1
1
SUCTION HOSE ............................ 1 ........... S/N7100001TO S/N7102685
SUCTION HOSE ............................ 1 ........... S/N7102686~
RETURN HOSE
HOSE BAND .................................. 6 ........... S/N7100001TO S/N7102685
HOSE BAND .................................. 8 ........... S/N7102686~
SUCTION HOSE ............................ 1 ........... S/N7102686~
WATER SEDIMENTER .................. 1 ........... S/N7102686~; REPLACES 0602042512
HEX. HEAD BOLT.......................... 2 ........... S/N7102686~
PIPE .............................................. 2 ........... S/N7102686~; REPLACES 0602042660
AND 5154112231
18
19
1
20
21
22
23
24
25
1096751460
9095720140
JOINT BOLT .................................. 2 ........... S/N7102686~; REPLACES 0602042620
AND 9099063251
PACKING ....................................... 4 ........... S/N7102686~; REPLACES 0602042640
PAGE 77 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- ENCLOSURE ASSY.
ENCLOSURE
ADD THE FOL
WHEN ORDE
COLOR OF UN
7 -CATO GOLD
8 -RED
1-ORANGE
2-WHITE
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 78 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- ENCLOSURE ASSY.
ENCLOSURE ASSY.
NO.
1
PART NO.
ITEM
QTY.
REMARKS
M1413000212 BASE ................................................... 1 .............S/N7100291 TO S/N7104749
REPLACES M1413000202
M1413000222 BASE ................................................... 1 .............S/N7104750~
2
3
4
M1413400004 UNDER COVER
1
011008020 HEX. HEAD BOLT ............................... 2 .............REPLACES 0016908020
M1423000302 FRONT FRAME .................................. 1 .............S/N7100001 TO 7105049
M1493100503 ACOUSTIC SHEET ............................ 1 .............S/N7100001 TO 7105049
M1423000312 FRONT FRAME .................................. 1 .............S/N7105050~
M1493100513 ACOUSTIC SHEET ............................ 1 .............S/N7105050~
5
6
011008020
M1423200304 COVER, FRONT FRAME
M1493100604 ACOUSTIC SHEET
HEX.HEAD BOLT ................................ 4 .............REPLACES 0016908020
1
1
7
8
9
10
011008020
M1433000203 CENTER FRAME
M1433000303 CENTER FRAME
0010114030
030214350
031114260
HEX HEAD BOLT .............................. 11 .............REPLACES 0016908020
1
1
8
HEX. HEAD BOLT
LOCK WASHER .................................. 8 .............REPLACES 0040014000
PLAIN WASHER.................................. 8 .............REPLACES 0041214000
11
12
M1443000502 REAR FRAME
1
011008020
HEX. HEAD BOLT ............................... 4 .............REPLACES 0016908020
TOOTHED WASHER
0040508000
1
13
14
M1443300513 REAR COVER ..................................... 1 .............REPLACES M1443300503
M1493300304 ACOUSTIC SHEET
M1443300403 DUCT, REAR COVER
M1493300404 ACOUSTIC SHEET
1
1
1
7
15
16
0207006000
011008020
HEX. NUT
HEX. HEAD BOLT ............................... 6 .............S/N7100001 TO S/N7100290;
REPLACES 0016908020
011008020
HEX. HEAD BOLT ............................... 7 .............S/N7100291~; REPLACES 0016908020
17
18
M1443200613 REAR DOOR ...................................... 1 .............REPLACES M1443200603
M1443600004 WINDOW PLATE ................................ 1 .............S/N7100001 TO S/N7100725
M1443600104 WINDOW PLATE ................................ 1 .............S/N7100726 TO S/N7101589
M1443600114 WINDOW PLATE ................................ 1 .............S/N7101590~
19
020106050
HEX. NUT ............................................ 6 .............S/N7100001 TO S/N7101449;
REPLACES 0037906000
0027306000
0207306000
952404470
HEX. NUT ............................................ 6 .............S/N7101450 TO S/N7101589
HEX. NUT ............................................ 8 .............S/N7101590~
PLAIN WASHER................................ 12 .............S/N7100001 TO S/N7101449;
REPLACES 0041206000
952404470
PLAIN WASHER.................................. 6 .............S/N7101450 TO S/N7101589;
REPLACES 0041206000
952404470
M911300002
0021706015
020106050
PLAIN WASHER.................................. 8 .............S/N7101590~; REPLACES 0041206000
20
21
DOOR HANDLE ASSY.
MACHINE SCREW
1
4
HEX. NUT ............................................ 4 .............REPLACES 0030006000
PAGE 79 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- ENCLOSURE ASSY.
ENCLOSURE ASSY.
ADD THE FOLLOWING DIGI
WHEN ORDERING ANY PAI
COLOR OF UNIT:
5 -B
6 -C
7 -C
8 -RED
1-ORANGE
2-WHITE
3 -SPECTRUM GRAY
4 -SUNBELT GREEN
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 80 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- ENCLOSURE ASSY.
ENCLOSURE ASSY.
NO.
22
23
24
25
26
26
PART NO.
ITEM
QTY.
REMARKS
M9110100204 HINGE
M9116100004 WASHER
0021808020
0845031504
M1463000202 ROOF PANEL ..................................... 1 .............S/N7100000 TO S/N7104749
M1463000212 ROOF PANEL ..................................... 1 .............S/N7104750 TO S/N7105049
M1463000222 ROOF PANEL ..................................... 1 .............S/N7105050~
2
2
3
MACHINE SCREW
BLIND PLUG ....................................... 2 .............REPLACES M9310000004
M1493500203 ACOUSTIC SHEET ............................ 1 .............S/N7100000 TO S/N7104749
M1493500203 ACOUSTIC SHEET ............................ 1 .............S/N7104750~
27
28
29
30
011008020
1625165103
1625165204
HEX. HEAD BOLT ............................. 18 .............REPLACES 0016908020
BONNET CAP ..................................... 1 .............REPLACES M9310000103
CHAIN ASSY. ....................................... 1 .............REPLACES M1483600204
M1443100202 SPLASHER PANEL ............................. 1 .............S/N7100001 TO S/N7102784
M1443100212 SPLASHER PANEL ............................. 1 .............S/N7102785
31
32
33
0016908050
011008020
HEX. HEAD BOLT
2
HEX. HEAD BOLT ............................... 2 .............REPLACES 0016908020
M1453000703 SIDE DOOR
M1493400904 ACOUSTIC SHEET
M1453000903 SIDE DOOR
M1493401004 ACOUSTIC SHEET
M1453001003 SIDE DOOR
M1493401104 ACOUSTIC SHEET
M1453000803 SIDE DOOR
M1493400804 ACOUSTIC SHEET
M1453300503 DUCT
1
1
1
1
1
1
1
1
1
4
34
35
36
37
38
39
40
0207006000
HEX. NUT
B9114000002 DOOR HANDLE ASSY. ....................... 3 .............REPLACES M9113000002
0027106016
020106050
MACHINE SCREW ........................... 12 .............REPLACES 0021806015
HEX. NUT .......................................... 12 .............REPLACES 0030006000
41
42
43
44
45
46
47
48
49
50
M9110100204 HINGE
M9110100304 HINGE
M9116100004 WASHER
4
4
8
9
8
8
0021808020
0601850097
0027208025
0845031504
0600500090
0021106015
012210025
0040510000
011008020
0040508000
MACHINE SCREW
DOOR STOPPER
MACHINE SCREW
BLIND PLUG ....................................... 8 .............REPLACES M9310000004
EMBLEM
1
2
MACHINE SCREW
HEX. HEAD BOLT ............................... 1 .............REPLACES 0016910025
TOOTHED WASHER
HEX. HEAD BOLT ............................... 1 .............REPLACES 0016908020
TOOTHED WASHER
1
51
1
PAGE 81 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- RUBBER SEAL ASSY.
RUBBER SEAL ASSY.
7100001TO 7101589
N7101590~
PAGE 82 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- RUBBER SEAL ASSY.
RUBBER SEAL ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
5
6
7
8
9
0228910300
0228900725
M1490300004 RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
2
4
1
1
1
2
1
1
0228800360
0228900370
0228800605
0229200595
0228900645
0229200750
0229200750
0229200740
0228800670
0228800445
0228800485
0228100568
0228100458
0228100170
0228100171
0228100351
0228100285
0228100153
0228100180
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL ...............................3........... S/N7100001TO S/N7101589
RUBBER SEAL ...............................2........... S/N7101590~
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL
RUBBER SEAL ...............................2........... S/N7100001TO S/N7101589
RUBBER SEAL ...............................1........... S/N7101590~
RUBBER SEAL ...............................2........... S/N7100001TO S/N7101589
RUBBER SEAL ...............................1........... S/N7101590~
RUBBER SEAL ...............................1........... S/N7101590~
RUBBER SEAL ...............................1........... S/N7101590~
RUBBER SEAL ...............................1........... S/N7101590~
RUBBER SEAL ...............................1........... S/N7101590~
10
11
12
13
14
1
2
1
1
15
16
17
18
19
PAGE 83 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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DCA-25SSIU --- DECALS
DECAL ASSY.
PAGE 84 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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DCA-25SSIU --- DECALS
DECAL ASSY.
NO.
PART NO.
ITEM
QTY. REMARKS
1
2
3
4
5
6
7
8
M1550000003 DECAL; ENGINE OPERATING ..............................1..... M15000000
M1550000104 DECAL;NOTE........................................................1..... M15000010
M1550000204 DECAL;NOTE........................................................1..... M15000020
M1550000303 DECAL; AUXILLARY OUTPUT...............................1..... M15000030
M1550000403 DECAL;GENERATOR CONTROL..........................1..... M15000040
M9500000004 DECAL; OIL DRAIN PLUG .....................................1..... M90000000
M9500100004 DECAL;WATER .....................................................1..... M90010000
M9500300004 DECAL; - ................................................................1..... M90030000
M9500300104 DECAL; + ...............................................................1..... M90030010
M9500500004 DECAL; DIESEL FUEL ..........................................1..... M90050000
M9500500104 DECAL; FUEL DRAIN PLUG..................................1..... M90050010
M9503000004 DECAL;WARNING .................................................2..... M90300000
M9503000103 DECAL;WATER, OIL CHECK ................................1..... M90300000
M9503100004 DECAL;WARNING .................................................1..... M90310000
M9503200004 DECAL;WARNING .................................................1..... M90320000
M9510100004 DECAL;CAUTION..................................................1..... M91010000
M9520100503 DECAL;WARNING .................................................1..... S/N7100001TO 7100600;
REPLACES M9510100104
9
10
11
12
13
14
15
16
17
18
M9520100503 DECAL;WARNING .................................................1..... S/N7100001TO 7100600;
REPLACES M9510100204
19
20
21
22
23
24
M9510200002 DECAL; MQ ...........................................................1..... M91020000
M9520000004 DECAL; GROUND ..................................................1..... M92000000
M9520000104 DECAL; AMMETER CHANGE OVER SWITCH .....1..... M92000010
M9520000204 DECAL;VOLTMETER CHANGE OVER SWITCH ..1..... M92000020
M9520100004 DECAL;WARNING .................................................2..... M92010000
M9520100503 DECAL;WARNING .................................................1..... S/N7100001TO 7100600;
REPLACES M9520100104
M9520100503 DECAL;WARNING .................................................1..... M92010050 M9100601~
M9520100204 DECAL;CAUTION..................................................1..... M92010020A
M9520100304 DECAL; SAFETY INSTRUCTIONS ........................1..... M92010030
M9520100404 DECAL;DANGER ..................................................1..... M92010040
M9520200003 DECAL; CONNECTION OF OUTPUT CABLE .......1..... M92020000
M9520200104 DECAL; OVER CURRENT RELAY .........................1..... M92020010
25
26
27
28
29
30
31
32
33
34
35
M1560100403 STRIPE;WHISPERWATT
M1560100303 STRIPE; MQ POWER
M1560100004 STRIPE;
1
2
3
2
1
1
M1560100504 STRIPE; 25
M1560100104 STRIPE
M1560100204 STRIPE
PAGE 85 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
PAGE 86 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- CYLINDER HEAD AND COVER ASSY.
CYLINDER HEAD AND COVER ASSY.
NO.
1
3
3-1
3-2
3-3
4
7
8
9
9-1
11
14
16
16-1
16-2
21
22
29
30
31
49
51
52
54
60
PART NO.
ITEM
QTY.
1
1
4
5
4
4
4
4
4
4
4
8
3
3
1
1
19
1
1
1
1
2
2
2
1
REMARKS
5111102070
1096000051
5111290060
5112190080
5096000130
9098605220
5117150230
5117110260
5117210160
5117210160
5111501080
5125690060
9041108350
9041108400
9041108450
5111410690
5090090530
5111702400
9117510381
5111790520
5111730170
9111798080
9111791320
5090000960
5096050050
CYLINDER HEAD ASSY.
SEALING CUP, RR FACE D=44
SEALING CUP, LOWER D=16
SEALING CUP, UPPER D=18
SEALING CUP, DRILLED D=12
PLUG; LOWER CYLINDER HEAD PLATE
VALVE SEAT INLET INSERT
VALVE SEAT EXHAUST INSERT
VALVE INLET HEAD GUIDE
VALVE EXHAUST HEAD GUIDE
HOT PLUG ASSY.
INLET AND EXHAUST VALVE SEAL
MANIFOLD STUD
MAINFOLD STUD
MANIFOLD STUD
CYLINDER HEAD GASKET
BOLT
CYLINDER HEAD COVER ASSY.
OIL FILLER CAP
BREATHER NIPPLE
HEAD COVER PACKING
HEAD COVER FIX. PACKING
WAHER
BOLT
CYLINDER HEAD OIL COOLER PLUG
PAGE 87 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
PAGE 88 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
4
4-1
5
5112101771
9098025910
9096640340
5112190080
5116100010
5112190180
5112190170
5112190150
5096000130
1096000051
9112612300
8942505140
5111290060
5112210020
5096050161
9992023160
9095714160
5096500210
9112976500
9113111530
5113120110
9081510240
9019008220
9099022990
9081610320
9019008180
9019008220
9099168160
5112920110
9097040380
9098785970
8942008311
9099138340
9112290490
5117400211
9099210990
9097130870
9099152380
9019008180
9091645080
9123631120
5096250360
9113411940
5090002270
9112581080
5117490340
9019008180
9019608180
9092023080
9095714080
CYLINDER BLOCK ASSY.
BOLT
1
10
2
2
1
1
1
2
1
3
4
1
2
1
1
1
1
1
1
1
1
2
3
1
1
12
2
2
PLUG; 1/2 TAPPET CHAMBER
SEALING CUP CHAMBER D=18
BEARING KIT; CAM. STANDARD
SEALING CUP RR FACE D=36
SEALING CUP RR FACE D=38
SEALING CUP LH SIDE D=32
SEALING CUP RR FACE D=12
SEALING CUP LH SIDE D=45
CYLINDER LINER
PLUG; CAMSHAFT BRIDGE PLATE
PLUG; OIL GALLERY PLATE
DUCT; CYL. BLOCK WATER
PLUG; OIL GALLERY 1/8
PLUG; OIL GALLERY SCREW
PLUG PACKING
INJ. PUMP OIL FEED NIPPLE
TAPPET CHAMBER COVER ASSY.
FRONT CYL. BLOCK PLATE
FRONT PLATE PACKING
FRONT PLATE STRAIGHT PIN
BOLT
ROCKER OIL FEED NIPPLE
REAR PLATE STRAIGHT PIN
BOLT
6
6-1
6-2
6-3
6-4
7
8
9
10
11-1
12-1
13-1
26
27-1
28
29
31
32
36
37
42-1
42-2
43
46
47-1
52
54-2
55
56
58-2
59
64-1
66
67
69
77
78
81
84
99
BOLT
TAPPET CHAMBER COVER CLIP
CHAMBER COVER PACKING ......................... 1 .......... REPLACES 5112920150
WATER DRAIN COCK
CRANK CASE PIN
BOLT
PIPE; VINYL WATER DRAIN
CYLINDER BLOCK DOWEL
BREATHER AIR ASSY.
BREATHER PACKING
PIPE; VINYL BREATHER
CLIP
1
2
1
1
2
1
1
1
1
1
1
1
1
1
3
2
1
2
1
1
1
BOLT
WASHER
SPACER; OIL SEAL
CRANK SHAFT REAR SEAL
REAR CYLINDER BLOCK PLATE
BOLT
OIL PAN BRIDGE CAP PACKING
BREATHER HEAD PACKING
BOLT
117
120
121
130
131
BOLT
PLUG; OIL GALLERY SCREW
SCREW PLUG PACKING
PAGE 89 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 ---TIMING GEAR ASSY.
TIMING GEAR ASSY.
PAGE 90 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 ---TIMING GEAR ASSY.
TIMING GEAR ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
3
4
8
9
5113110282
9113211480
9099206010
901906140
9113120460
5096250790
9113270450
9113120340
9019108320
TIMING GEAR CASE
GEAR CASE COVER
PACKING
1
1
1
4
2
1
1
1
9
BOLT
PACKING
OIL SEAL
POINTER
PACKING
12
14
17
BOLT
PAGE 91 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 FLYWHEEL HOUSING ASSY.
FLYWHEEL HOUSING ASSY.
PAGE 92 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 FLYWHEEL HOUSING ASSY.
FLYWHEEL HOUSING ASSY.
NO.
1-5
11
PART NO.
ITEM
QTY.
REMARKS
5113410191
9113430391
9019006120
5113490380
5113490370
9019110200
9019110180
9019310450
9019110350
9010560400
9091104100
9091505100
FLYWHEEL HOUSING
1
1
6
1
1
2
2
4
3
1
2
2
COVER
BOLT
12
21
STIFFENER; RIGHT SIDE
22
23
STIFFENER; LEFT SIDE
BOLT
23-1
31
41
BOLT
BOLT
BOLT
41
42
BOLT
NUT
46
LOCKWASHER
PAGE 93 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 OIL PAN ASSY.
OIL PAN ASSY.
PAGE 94 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 OIL PAN ASSY.
OIL PAN ASSY.
NO.
1-2
3*
PART NO.
ITEM
QTY.
REMARKS
5113601832
5096050050
9992023200
9097205600
9112150810
5113670040
9992023160
9095714160
9019106160
9112193160
9030906160
9117606090
9019008220
9019708450
5117400870
5117410100
5117500021
9099207080
9019008200
OIL PAN ASSY. ................................ 1 ................ INCL. ITEMS W/*
OIL DRAIN PLUG, 3/8
OIL DRAIN PLUG
O RING PACKING
CRANK CASE
OIL CASE PACKING
OIL THERMO PLUG
PLUG PACKING
BOLT
DISTRIBUTION PLATE
SCREW
OIL LEVEL GAUGE
BOLT
1
1
1
1
1
1
1
30
1
4
3-1
4-1*
6
17
24
26
29
31
32
36
42
42-1
51
1
16
4
BOLT
OIL FILLER ASSY............................ 1 ................ INCL. ITEMS W/#
52#
53#
56
OIL FILLER
OIL FILLER CAP
PACKING
1
1
1
2
57
BOLT
PAGE 95 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 ---OIL PUMP ASSY.
OIL PUMP ASSY.
PAGE 96 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 ---OIL PUMP ASSY.
OIL PUMP ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
6*
9131008010
5131200040
9131290170
9098780840
9131280790
9131130771
9020408250
9091505080
9091505080
9131401200
OIL PUMP ASSY. ................................. 1 ........... INCL. ITEMS W/*
ROTOR SET .......................................... 1 ........... INCL. ITEMS W/#
8*#
11*#
12*
13*
14*
15*
16*
21*
PIN
PIN
PINION
COVER
BOLT
LOCKWASHER
LOCKWASHER
1
1
1
1
4
4
4
OIL STRAINER ASSY........................... 1 ........... INCL. ITEM W/%
22*% 9131430100
41 9019708250
OIL STRAINER GAUZE
BOLT
1
2
PAGE 97 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY.
CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY.
PAGE 98 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY.
CRANKSHAFT, BRIDGE AND FLYWHEEL ASSY.
NO.
PART NO.
ITEM
QTY
REMARKS
1
5115100211
5115300211
5115400211
9115810570
5121112020
5121210070
5122110090
5095870010
5122300390
CRANK BEARING KIT;STD
CRANK BEARING KIT;-0.25
CRANK BEARING KIT;-0.50
THRUST BEARING
PISTON;STD
1
1
1
2
4
4
4
8
1-1
1-2
2
3
4
6
7
8-1
PISTON RING SET;STD
PISTON PIN
SNAP RING
CONNECTING ROD ASSY. .................... 4 ..................... INCL. ITEMS W/@
9-1@ 5122510050
11-1@ 512350090
SMALL END BUSHING
BOLT
NUT
CONN. ROD BEARING SET;STD........... 4 .................... REPLACES 5122710050
BEARING SET;-0.25
BEARING SET;-0.50
CRANKSHAFT ASSY. ............................ 1 .................... INCL. ITEM W/#
STRAIGHT PIN
RADIAL BALL BEARING
FLYWHEEL ASSY. .................................. 1 .................... INCL. ITEM W/%
RING GEAR ............................................ 1 .................... Z=108
STRAIGHT PIN
BOLT
WASHER
FEATHER KEY
CRANKSHAFT GEAR............................. 1 .................... Z=21
THROWER
CRANKSHAFT PULLEY
BOLT
THROWER
WASHER
4
8
8
12@
13
5094090160
8941422080
8941631740
8941631750
8941396690
9081612200
5098010010
5123301100
9123330361
9098785320
5090001461
5123360100
9080307430
9125210420
9123620390
9123736051
9098026060
9123736060
9123790160
13-1
13-2
14
4
4
15#
17
1
1
25-1
27%
31
2
6
1
1
33
34
36
37
38
1
1
1
1
1
60-1
64-1
67
69
PAGE 99 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- OIL AND FUEL FILTER ASSY.
OIL AND FUEL FILTER ASSY.
PAGE 100 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- OIL AND FUEL FILTER ASSY.
OIL AND FUEL FILTER ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
2
9885131071
9132130350
9099211920
9099209780
9099221100
9132121240
9099410540
9132390330
9132316030
9098621170
9132110950
9132390320
9099522170
9132260130
9099208410
9098640150
5132600080
1096231630
5131600030
9099209750
8941434770
8941434790
9095720140
5132120750
9132600561
9197518010
9020608180
9091506080
9091645080
9019110320
9132190570
OIL FILTER ELEMENT KIT ........ 1 .............. INCL. ITEMS W/*
3*
4
5-1
6*
7
8
9
O RING PACKING COVER
CENTER PIPE PACKING
DRAIN PIPE PACKING
FELT RING
1
1
1
1
1
OIL FILTER COVER
COIL COMPRESSION SPRING 1
SPRING SEAT
CENTER PIPE
DRAIN PLUG
OIL FILTER BODY
ELEMENT HOLDER
SNAP RING
ADAPTER
PLUG PACKING
SCREW PLUG
SAFETY VALVE ASSY. .............. 1 .............. INCL. ITEM W/%
O RING PACKING
RELIEF VALVE ASSY. ................ 1 .............. INCL. ITEM W/#
RELIEF VALE PACKING
FUEL CART. FILTER ASSY. ....... 1 .............. INCL. ITEMS W/$
1
1
1
1
1
1
1
1
1
10
11
12
13
14
23
24
25
26
27%
28
29#
70
72$
77$
80$
86$
91
92
93
94
96
100
1
1
FUEL ELEMENT
1
2
1
1
1
2
OVERFLOW VALVE PACKING
FUEL FILTER COVER
OVERFLOW VALVE ASSY.
FUEL FILTER BRACKET
BOLT
LOCKWASHER .......................... 2 .............. REPLACES 9091508080
PLAIN WASHER
BOLT
2
2
1
4
OIL FILTER PACKING
BOLT
101-1 9019008350
110 8941208540
OIL FILTER ASSY....................... 1 .............. INCL. ITEMS W/@
111@ 8941564550
112@ 8941564540
113@ 9132260090
114@ 5131600030
115@ 9099206200
OIL FILTER CARTRIDGE
OIL FILTER BODY
ADAPTER
RELIEF VALVE ASSY.
PACKING ADAPTER
1
1
1
1
1
PAGE 101 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- OIL PIPE ASSY.
OIL PIPE ASSY.
PAGE 102 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- OIL PIPE ASSY.
OIL PIPE ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
9133119810
5133111141
9099061051
9099209000
5133111740
5096750220
9095720080
901906120
OIL PUMP ASSY.
ROCKER OIL FEED PIPE
BOLT
1
1
1
2
1
1
2
1
2
3
4
9
10
11
13
PACKING
OIL INJECTION PIPE
ADAPTER
PACKING
BOLT
PAGE 103 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 ---WATER PUMP AND FAN ASSY.
WATER PUMP AND FAN ASSY.
PAGE 104 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 ---WATER PUMP AND FAN ASSY.
WATER PUMP AND FAN ASSY.
NO.
1
PART NO.
ITEM
QTY.
REMARKS
5136101673
5878101391
5136310080
9136210760
9136136070
8942366870
WATER PUMP ASSY. ................... 1 ............ INCL. ITEMS W/*
3*
WATER PUMP REPAIR KIT.......... 1 ............ INCL. ITEMS W.#
6*#
BEARING UNIT
IMPELLER
PACKING
SEAL UNIT ASSY.
SCREW HEATER PLUG
SCREW
LOCKWASHER
FAN CENTER
WATER PUMP COVER
SCREW
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
4
1
1
1
1
1
2
1
1
1
2
2
1
2
78**##
9*#
10*# 5096050050
11*# 5098140010
12*# 9091505080
13*# 5136420640
16*# 9136120530
18*# 9030408160
24*# 9136390010
BRIDGE UNIT THROWER
PACKING
31
33
33-1
41
50
51
54
59
64
71
72
73
76
77
78
90
91
92
92
93
94
9136140430
5090000890
5090000880
5136750390
9136416160
9136420770
9136608090
9019108450
5136710400
9137130380
5137700221
5096050050
5096370130
9019708300
9099168190
9137168042
5137430050
9019708200
9019108220
9137211322
9099156441
BOLT
BOLT
ADJUSTING FAN BELT PLATE
FAN PULLEY
FAN SPACER
FAN ASSY.
BOLT
COOLING FAN BELT
OUTLET PIPE
THERMOSTAT
HEATER PLUG
PACKING
BOLT
CLIP
THERMOSTAT HOUSING
HOUSING PACKING
BOLT
BOLT
RUBBER BYPASS HOSE
HOSE CLIP
PAGE 105 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSY.
INTAKE AND EXHAUST MAINIFOLD ASSY.
PAGE 106 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSY.
INTAKE AND EXHAUST MANIFOLD ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
1
9141126954
9041108500
9141416142
5093020020
5141111290
5141460180
9091646080
9091505080
9091104080
5090000870
5143101961
5096370150
9091104080
9091505080
5093600530
5143340780
INLET MANIFOLD
INTAKE STUD
EXHAUST MANIFOLD
EXHAUST STUD
INLET PIPE
1
2
1
1
2
1
7
7
7
2
1
3
3
2
1
1
3
20
21
30
46
48
49
51
52
66
76
77
78
83
97
GASKET
PLAIN WASHER
LOCK WASHER
NUT
BOLT
INTAKE SHUTTER ASSY.
THROTTLE VALVE PACKING
NUT
LOCK WASHER
HOSE
WIRE CONTROL BRACKET
PAGE 107 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 108 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
3
PART NO.
ITEM
QTY.
REMARKS
5142102130
5142150140
5142110670
9142191410
5142120560
5142170040
9142170620
AIR CLEANER ASSY.................... 1 ............ INCL. ITEMS W/*
5*
ELEMENT
COVER
1
1
1
1
1
27*
38*
59*
76*
81*
INDICATOR
DUST W/BAFFLE PAN
CLAMP
BOLT W/GASKET WASHER ......... 1 ............ INCL. ITEMS W/#
GASKET WASHER
82*# 9142191770
3
2
200
9142176020
BAND ASSY. W/BOLT
PAGE 109 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- ENGINE FOOT ASSY.
ENGINE FOOT ASSY.
PAGE 110 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- ENGINE FOOT ASSY.
ENGINE FOOT ASSY.
NO.
PART NO.
ITEM
QTY. REMARKS
1
1-1
6
6-1
6-2
8
9117712070
5117710501
9029510250
9029510250
9029560400
9098518660
5197110010
9091505080
9091114080
9091605120
9829315110
9019312450
9010558320
9019108400
9091647080
9091505080
9091605080
9117770750
9117771360
9141491730
9091105080
5197190060
9091104080
9091505080
5113190570
8942059870
9019108320
ENGINE FOOT, RIGHT SIDE
ENGINE FOOT, LEFT SIDE
FOOT BOLT, RIGHT SIDE
BOLT FOOT, LEFT SIDE
BOLT FOOT, LEFT SIDE
PLAIN WASHER
ALTERNATOR BRACKET
LOCKWASHER
NUT
PLAIN WASHER
CABLE ASSY.
BOLT
BOLT
BOLT
PLAIN WASHER
LOCKWASHER
PLAIN WASHER
FRONT LIFTING HANGER
REAR LIFTING HANGER
REAR HANGER PIECE
NUT
ALTERNATOR FAN COVER
NUT
LOCKWASHER
FRONT PLATE PACKING
BOLT
1
1
4
1
3
8
1
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
4
11
30
31
32
33
34
36
37
38
39
40
41
41-1
42
43
44
46
47
51
52
52-1
BOLT
PAGE 111 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- INJECTION PUMP ASSY.
INJECTION PUMP ASSY.
PAGE 112 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- INJECTION PUMP ASSY.
INJECTION PUMP ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
5
8943864440
INJECTION PUMP ASSY. .................... 1 ..................... REPLACES 5156010252
INCL. ITEMS W/*
15*
20*
35*
38*
40*
42*
5157201400
8941415340
5157400720
9197510790
9099205760
5125240660
GOVERNOR ASSY.
FEED PUMP ASSY.
AUTOMATICTIMER
INJ. PUMP SPACER BRACKET
O RING PACKING
1
1
1
1
1
1
INJ. PUMP GEAR
PAGE 113 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- ELECTRICAL PARTS
ELECTRICAL PARTS
PAGE 114 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- ELECTRICAL PARTS
ELECTRICAL PARTS
NO.
PART NO.
ITEM
QTY.
REMARKS
1
2
5811000801
5812003410
9822007640
9822531070
9829317430
9825119780
9825301090
9829513240
9829513250
9829513320
9197326100
5824500140
5825500190
1823100080
1823170070
9091114080
9091505080
STARTER
1
ALTERNATOR ....................................1......................... UP TO OCT. 1992
ALTERNATOR ....................................1......................... OCT.1992~
REGULATOR
CABLE ASSY.
GLOW PLUG
CONTROL
INSULATOR CAP
INSULATOR CAP
CABLE CAP
CONNECTOR
SWITCH
EMERGENCY RELAY
STARTER SWITCH
KEY
4
8
1
1
4
1
2
2
1
1
1
1
1
1
1
1
12
14
19
20
21
23
30
34
36
38-1
50
51
NUT
LOCKWASHER
PAGE 115 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- ACCESSORIES
ACCESSORIES
PAGE 116 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- ACCESSORIES
ACCESSORIES
NO.
PART NO.
ITEM
QTY.
REMARKS
50
5193100060
9193110240
9193110200
9193120060
9193160270
9193160170
9019006160
9090310100
9099243550
9019008220
9099211070
5819000020
5828480360
DRIVE ASSY. ....................................... 1 ..................... INCL. ITEMS W/*
51*
52*
53*
54*
56*
58*
59*
61*
66
CASE
1
1
1
1
1
4
1
1
2
1
1
1
COVER
PACKING
GEAR
GEAR
BOLT
NIPPLE
OIL SEAL
BOLT
PACKING
STOPPER ASSY.
CABLE ASSY.
67
91
91-1
PAGE 117 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 ---INJECTION PUMP COMP. ASSY.
INJECTIO
PAGE 118 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- INJECTION PUMP COMP. ASSY.
INJECTION PUMP COMP. ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
5
5156110460
9812151150
9812350170
1156190240
1156390080
1156390080
5156120080
1156190030
9812151440
9091505060
9091104060
1096230130
5156310090
9812411030
5156430020
9812450140
5156440050
5156490160
9812212230
HOUSING ASSY. .................................. 1 ..................... INCL. ITEMS W/*
15*
16*
18*
20*
21*
22*
23*
24*
27*
28*
29*
31*
32*
34*
35*
36*
40*
43*
STUD
3
1
2
1
1
1
2
2
3
3
1
4
4
4
4
4
2
ADAPTER
BOLT
GASKET
GASKET
COVER
SCREW
GASKET
LOCKWASHER
NUT
PACKING
PLUNGER ASSY.
DELIVERY VALVE
DELIVERY VALVE SPRING
GASKET
HOLDER
PLATE ASSY.
TAPPET ASSY. ..................................... 4 ..................... INCL. ITEMS W/#
45*# 9812212200
47*# 1156220030
48*# 1156290010
49*# 5156190410
PIN TAPPET
4
4
4
4
TAPPET ROLLER
TAPPET BUSHING
TAPPET GUIDE
55*
5156190340
TAPPET SHIM .................................. A/R ..................... T=0.30
TAPPET SHIM .................................. A/R ..................... T=0.40
TAPPET SHIM .................................. A/R ..................... T=0.50
TAPPET SHIM .................................. A/R ..................... T=0.60
TAPPET SHIM .................................. A/R ..................... T=0.70
TAPPET SHIM .................................. A/R ..................... T=0.80
TAPPET SHIM .................................. A/R ..................... T=0.90
TAPPET SHIM .................................. A/R ..................... T=1.00
TAPPET SHIM .................................. A/R ..................... T=1.10
TAPPET SHIM .................................. A/R ..................... T=1.20
TAPPET SHIM .................................. A/R ..................... T=1.30
TAPPET SHIM .................................. A/R ..................... T=1.40
TAPPET SHIM .................................. A/R ..................... T=0.55
TAPPET SHIM .................................. A/R ..................... T=0.65
TAPPET SHIM .................................. A/R ..................... T=0.75
TAPPET SHIM .................................. A/R ..................... T=0.85
TAPPET SHIM .................................. A/R ..................... T=0.95
TAPPET SHIM .................................. A/R ..................... T=1.05
TAPPET SHIM .................................. A/R ..................... T=1.15
TAPPET SHIM .................................. A/R ..................... T=1.25
TAPPET SHIM .................................. A/R ..................... T=0.25
55-1* 5156190350
55-2* 5156190360
55-3* 5156190010
55-4* 5156190020
55-5* 5156190030
55-6* 5156190040
55-7* 5156190050
55-8* 5156190070
55-9* 5156190080
55-10* 5156190090
55-11* 5156190100
55-12* 5156190110
55-13* 5156190120
55-14* 5156190130
55-15* 5156190150
55-16* 9812350420
55-17* 9812350430
55-18* 9812350440
55-19* 9812350450
55-20* 5156190250
PAGE 119 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- INJECTION PUMP COMP. ASSY.
INJECTIO
PAGE 120 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- INJECTION PUMP COMP. ASSY.
INJECTION PUMP COMP. ASSY.
NO. PART NO. ITEM
QTY.
REMARKS
55-21* 5156190260
55-22* 5156190270
55-23* 5156190370
55-24* 5156191060
55-25* 5156191070
55-26* 5156191080
55-27* 5156191090
55-28* 5156191100
TAPPET SHIM ................................ A/R ....................... T=0.26
TAPPET SHIM ................................ A/R ....................... T=0.35
TAPPET SHIM ................................ A/R ....................... T=0.45
TAPPET SHIM ................................ A/R ....................... T=1.50
TAPPET SHIM ................................ A/R ....................... T=1.60
TAPPET SHIM ................................ A/R ....................... T=1.35
TAPPET SHIM ................................ A/R ....................... T=1.45
TAPPET SHIM ................................ A/R ....................... T=1.55
57*
58*
59*
60*
61*
62*
66*
67*
75*
73*
9812314070
9812350150
9812350210
9812250580
9812250570
9812350030
5156370020
1156390030
5156210170
9812232010
PLUNGER SPRING
PLUNGER SEAT
PLUNGER SEAT
SLEEVE
PINION
SCREW
CONTROL RACK
SCREW
CAM SHAFT
BALL BEARING, CAMSHAFT
BALL BEARING, CAMSHAFT
BALL BEARING, GOV. SIDE
BALL BEARING, GOV. SIDE
CAMSHAFT RING
CAM RING, GOV. SIDE
4
4
4
4
4
4
1
1
1
1
1
1
1
1
1
76-2* 9000906770
77* 9812232010
77-2* 9000906770
82*
83*
84*
9812250470
9812250470
5156290150
CAMSHAFT SHIM .......................... A/R ....................... T=0.10
CAMSHAFT SHIM .......................... A/R ....................... T=0.12
CAMSHAFT SHIM .......................... A/R ....................... T=0.14
CAMSHAFT SHIM .......................... A/R ....................... T=0.16
CAMSHAFT SHIM .......................... A/R ....................... T=0.18
CAMSHAFT SHIM .......................... A/R ....................... T=0.50
CAMSHAFT SHIM .......................... A/R ....................... T=1.00
CAMSHAFT SHIM .......................... A/R ....................... T=0.30
CAMSHAFT SHIM .......................... A/R ....................... T=0.70
CAMSHAFT SHIM .......................... A/R ....................... T=1.40
CAMSHAFT SHIM .......................... A/R ....................... T=0.10
CAMSHAFT SHIM .......................... A/R ....................... T=0.30
CAMSHAFT SHIM .......................... A/R ....................... T=0.14
CAMSHAFT SHIM .......................... A/R ....................... T=0.16
CAMSHAFT SHIM .......................... A/R ....................... T=0.18
CAMSHAFT SHIM .......................... A/R ....................... T=0.50
CAMSHAFT SHIM .......................... A/R ....................... T=1.00
CAMSHAFT SHIM .......................... A/R ....................... T=0.30
CAMSHAFT SHIM .......................... A/R ....................... T=0.70
CAMSHAFT SHIM .......................... A/R ....................... T=1.40
84-1* 5156290160
84-2* 5156290170
84-3* 5156290180
84-4* 5156290190
84-5* 5156290200
84-6* 5156190380
84-7* 5156290210
84-8* 5156190390
84-9* 1156190900
85*
5156290150
85-1* 5156290160
85-2* 5156290170
85-3* 5156290180
85-4* 5156290190
85-5* 5156290200
85-6* 5156190380
85-7* 5156290210
85-8* 5156190390
85-9* 1156190900
93*
5156290050
9019006140
HOUSING COVER
BOLT
1
4
95*
PAGE 121 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- INJECTION PUMP COMP. ASSY.
INJECTION PUMP COMP. ASSY.
PAGE 122 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- INJECTION PUMP COMP. ASSY.
INJECTION PUMP COMP. ASSY.
NO.
PART NO.
ITEM
QTY. REMARKS
108* 9812214110
111* 1156190820
113* 1157590010
137* 9097060370
138* 1096350070
150* 9812150780
162* 9091606100
163* 9091505100
164* 5156390020
180* 9197510790
181* 9099205760
KEY
BOLT
1
1
2
1
2
4
4
4
4
1
1
PACKING
BOLT
PACKING
TAPPET PLUG
PLAIN WASHER
LOCKWASHER
NUT
BRACKET
O RING PACKING
PAGE 123 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 ---GOVERNOR COMP. ASSY.
GOVERNOR COMP. ASSY.
PAGE 124 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- GOVERNOR COMP. ASSY.
COVERNOR COMP. ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
5
1157210040
1157290150
9813150650
9019008180
9813253970
901906140
HOUSING ............................................. 1 ..................... INCL. ITEMS W/*
12*
13*
14*
15*
16*
18*
19*
20*
26*
27*
30*
32*
34*
35*
36*
40*
42*
43*
44*
47*
50*
52*
53*
54*
57*
O RING PACKING
ADAPTER
BOLT
1
1
1
1
6
1
2
1
1
1
1
2
2
2
1
1
1
2
2
1
1
1
1
1
HOUSING PLATE
BOLT
SCREW
NUT
HOUSING PLUG
SCREW
NUT
COVER
PLUG
BOLT
BOLT
SCREW
COVER
O RING PACKING
BOLT
BOLT
CAP
FLYWEIGHT ASSY.
KEY
LOCKWASHER
NUT
5157291230
9813252370
1157290380
9813251820
9813261120
5157210080
5157290530
5157290540
5157290330
5157291230
9813211860
9813919070
5157290630
9019006160
9812350340
9813213230
5156190490
5157290340
9813250860
5157190080
SLEEVE................................................ 1 ..................... INCL. ITEM W/#
BEARING
58*# 9000902290
1
60*
9813250880
SHIM ................................................. A/R ..................... T=0.20
SHIM ................................................. A/R ..................... T=0.30
SHIM ................................................. A/R ..................... T=0.40
SHIM ................................................. A/R ..................... T=1.00
60-1* 9813255510
60-2* 9813255520
60-3* 9813255530
63*
64*
67*
68*
69*
73*
74*
77*
80*
81*
82*
9813222100
5157230820
1157230200
9813932040
1156390080
9813216360
9008130230
9813217210
9813250990
9813212050
9091854150
GOVERNOR SPRING
LINK SPRING
CAPSULE SPRING
NUT
GASKET
CAPSULE SPRING
NUT
LEVER
BUSHING
O RING PACKING
SNAP RING
1
1
1
1
2
1
1
1
2
2
2
PAGE 125 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- GOVERNOR COMP. ASSY.
GOVERNOR COMP. ASSY.
PAGE 126 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- GOVERNOR COMP. ASSY.
GOVERNOR COMP. ASSY.
NO.
PART NO.
ITEM
OIL SEAL
QTY.
REMARKS
83*
84*
85*
9813212200
9813251730
9813250970
9813253180
9813250300
9813913070
9813254880
5157250160
9813217130
1157290230
5157250170
9813250620
5157250490
1157290010
1157290020
5157291120
5157230880
1
SHIM ..................................................... 1 ..................... T=0.50
SHIM ................................................. A/R ..................... T=0.30
86*
88*
PLUG
KEY
1
1
1
89*
90*
93*
COLLAR
WASHER
GUIDE LEVER ASSY.
LINK
SNAP RING
TENSION LEVER
PIN
A/R
1
100*
101*
102*
103*
104*
116*
117*
148*
150*
1
1
1
1
1
1
1
1
LEVER
GASKET
GASKET
BOLT
SPRING
1
PAGE 127 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- FEED PUMP COMP. ASSY.
FEED PUMP COMP. ASSY.
46
PAGE 128 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- FEED PUMP COMP. ASSY.
FEED PUMP COMP. ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
5
9
10
11
5157510120
9813512050
9813513030
9813550230
9813550350
5157540010
HOUSING
PISTON
SPRING
PLUG
1
1
1
1
1
*
*
*
*
12
*
GASKET
15
*
TAPPET ASSY. ................................... 1 ....................... INCLUDES ITEMS W/ #
ROLLER
PIN
16 # 9813514030
1
1
2
2
1
2
1
1
4
1
1
1
*
17 # 9813514100
18 # 1157590020
*
GUIDE
*
26
27
28
31
32
33
35
40
42
44
45
46
9813516020
1096230160
9813517020
9099063260
1156190820
1157590010
1157590030
1096230160
9813550250
9813521040
9813550330
8941415340
CHECK VALVE
GASKET
SPRING
BOLT
*
*
*
*
*
*
*
*
*
*
*
BOLT
PACKING
ADAPTER
PACKING
RING
PUMP ................................................. 1 ....................... REPLACES 5157610050
COVER
PUMP ASSY FEED ............................ 1 ....................... INCLUDES ITEMS W/
1
*
PAGE 129 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- AUTOTIMER COMP. ASSY.
AUTO TIMER COMP. ASSY.
PAGE 130 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- AUTOTIMER COMP. ASSY.
AUTO TIMER COMP. ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
5
6*
9813435050
9813450430
9813450440
9813450450
5157490090
5157490100
5157490110
5157490680
5157490690
5157490700
5157490710
9813450720
9813453380
9813453250
FLYWEIGHT.................................. 2.............................. INCL. ITEMS W/*
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
TIMER SPRING
WASHER
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
WASHER
PLATE
NUT
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
2
6-1*
6-2*
6-3*
6-4*
6-5*
6-6*
6-7*
6-8*
6-9*
7*
11*
12*
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
12-1* 9813453260
12-2* 9813453400
12-3* 9813453270
12-4* 9813453280
12-5* 9813453290
12-6* 9813453300
12-7* 9813453310
12-8* 9813453320
13*
14*
15*
17*
5157490070
9813450520
9813453060
5125240660
1
1
GEAR
LOCKWASHER
NUT
1
1
1
6
20-1* 5156190480
21*
26*
27*
28*
1156190010
5157490080
9813433050
5157490280
BOLT
FLANGE
HOLDER
1
1
PAGE 131 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- NOZZLE HOLDER COMP. ASSY.
NOZZLE HOLDER COMP. ASSY.
PAGE 132 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- NOZZLE HOLDER COMP. ASSY.
NOZZLE HOLDER COMP. ASSY.
NO.
PART NO.
ITEM
QTY.
REMARKS
5%#
7%#
9%#
5153410020
5153430020
9153396010
PUSH ROD
SPRING
SCREW
4
4
4
4
4
4
4
4
4
4
8
4
4
11%# 5153340030
12%# 9153390560
13%# 9153390570
21%# 9153326030
22%# 9153520050
23%# 9153510070
31%# 5153490010
32%# 9095714080
38%# 9153596010
NUT
GASKET
WASHER
NUT
GASKET
CONNECTOR
BOLT
GASKET
SCREW
NOZZLE INJECTOR
39%
40%
41
5153110060
8941145150
5153000391
HOLDER ASSY W/O NOZZLE............ 4 ....................... INCLUDES ITEMS W/#
NOZZLE AND HOLDER ASSY ........... 4 ....................... INCLUDES ITEMS W/%
PAGE 133 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 ---STARTER COMP. ASSY.
STARTER COMP. ASSY.
PAGE 134 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- STARTER COMP. ASSY.
STARTER COMP. ASSY.
NO.
6
13*
14*
22*
25*>
30*
PART NO.
ITEM
QTY.
REMARKS
5811210160
5811291050
5811290030
5811120100
5811160480
5811150130
ARMATURE ASSY. .................................... 1 ................ INCL. ITEMS W/*
PINION STOPPER
WASHER SET
FIELD COIL ASSY. .................................... 1 ................ INCL. ITEM W/>
BRUSH, +
REAR COVER ASSY. ................................ 1 ................ INCL. ITEM W/%
REAR METAL
BRUSH HOLDER ....................................... 1 ................ INCL. ITEMS W/@
1
1
1
32*% 5811190120
33* 5811160180
1
BRUSH SPRING
BRUSH, -
4
2
BRACKET ASSY. ...................................... 1 ................ INCL. ITEM W/&
CENTER METAL
CLUTCH ASSY.
GEAR CASE ASSY. .................................. 1 ................ INCL. ITEM W/#
FRONT METAL
DUST COVER
SHIFT LEVER ASSY.
MAGNETIC SWITCH ASSY.
BOLT
1
1
1
1
1
1
2
2
WASHER
PAGE 135 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 --- ALTERNATOR COMP. ASSY.
ALTERNATOR COMP. ASSY. (OCT. 1992~)
PAGE 136 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- ALTERNATOR COMP. ASSY.
ALTERNATOR COMP. ASSY. (OCT. 1992~)
NO.
PART NO.
ITEM
QTY. REMARKS
3
4*>
5*
7*
8*#
9*#
5812210630
9000901810
5812110580
5812141310
5812141320
5812190360
ROTOR ASSY.........................................................1..... INCL. ITEMS W/* AND W/>
BALL BEARING
STRATOR ASSY.
1
1
REAR COVER ASSY. ............................................1..... INCL. ITEMS W/#
REAR COVER
BRUSH REGULATOR .............................................1..... INCL. ITEMS W/%
1
10*#% 5812150460
11*#% 5812291660
12*#% 5812150400
13*#% 5812700040
BRUSH ASSY.
BOLT
BRUSH
1
2
2
1
1
REGULATOR ASSY.
RECTIFIER
FRONT COVER ASSY. ..........................................1..... INCL. ITEMS W/&
RETAINER
BALL BEARING
SCREW KIT
PULLEY ASSY.
NUT
14*#
17*
5812620050
5812130430
5812290290
5098000870
5812291650
5812220760
9822350150
5812291820
5812291830
18*&
19*&
22*&
23*
1
1
1
1
1
2
1
24*
26*
BOLT
BOLT
27*
PAGE 137 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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ISUZU C240 ---ALTERNATOR COMP. ASSY.
ALTERNATOR COMP. ASSY. (BEFORE OCT. 1992)
PAGE 138 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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ISUZU C240 --- ALTERNATOR COMP. ASSY.
ALTERNATOR COMP. ASSY. (BEFORE OCT. 1992)
NO.
PART NO.
ITEM
QTY. REMARKS
5
8*
18*
20*
5812210100
9000901810
9822250270
5812110090
5812140010
9822316190
5812150010
9822316170
9822316180
9822350700
9822319040
9822313080
9822158230
9822158240
9822159170
9000901820
5812220140
9822350740
9822350720
9822350730
ROTOR ASSY. .......................................................1..... INCL. ITEMS W/*
BALL BEARING
KEY
STRATOR ASSY.
1
1
1
25*
COVER ASSY. .......................................................1..... INCL. ITEMS W/#
27*#
30*#
33*#
34*#
35*#
39*#
50*
52*&
53*&
54*&
55*&
75*
RECTIFIER ASSY.
HOLDER ASSY.
BRUSH
BRUSH
BOLT ASSY.
RECTIFIER COVER
1
1
1
1
1
1
FRONT COVER ASSY. ..........................................1..... INCL. ITEMS W/&
PACKING
RETAINER
RETAINER BRIDGE
FRONT BALL BEARING
PULLEY ASSY.
NUT
1
1
1
1
1
1
80*
90*
91*
BOLT ......................................................................2..... L=85
BOLT ......................................................................2..... L=95
PAGE 139 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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TERMS AND CONDITIONS OF SALE — PARTS
5. Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
6. The following items are not returnable:
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
LIMITATIONS OF SELLER’S LIABILITY
MINIMUM ORDER
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c. Any line item with an extended
dealer net price of less than
$5.00.
d. Special order items.
RETURNED GOODS POLICY
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
1. A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
9. Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
c. The list must state the reason(s)
for the return.
Effective: February 22, 2006
d. The list must reference the sales
order(s) or invoice(s) under
which the items were originally
purchased.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
e. The list must include the name
and phone number of the person
requesting the RMA.
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
3. AcopyoftheReturnMaterialAuthorization
must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
PAGE 140 — DCA-25SSIU — PARTS AND OPERATION MANUAL(STD) — REV. #7 (04/18//12)
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NOTES
PAGE 141 — DCA-25SSIU — PARTS AND OPERATION MANUAL (STD) — REV. #7 (04/18/12)
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: mq@multiquip.com
Tel. (800) 421-1244
Fax (800) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
Fax: 310-943-2238
MEXICO
UNITED KINGDOM
MQ Cipsa
Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: (52) 222-285-0420 Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: sales@multiquip.co.uk
Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
© COPYRIGHT 2012, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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