Multiquip Drums EM120P User Manual
OPERATION AND PARTS MANUAL  
SERIES  
EM120P Series  
POLYETHYLENE DRUM  
EM120S Series  
STEEL DRUM  
HYDRAULIC PLASTER/MORTAR MIXERS  
(HONDA GASOLINE ENGINE/ELECTRIC MOTOR)  
Revision #6 (09/15/11)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
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SILICOSIS/RESPIRATORY WARNINGS  
WARNING WARNING  
SILICOSIS WARNING  
RESPIRATORY HAZARDS  
Grinding/cutting/drilling of masonry, concrete, metal and  
other materials with silica in their composition may give  
off dust or mists containing crystalline silica. Silica is a  
basic component of sand, quartz, brick clay, granite and  
numerous other minerals and rocks. Repeated and/or  
substantial inhalation of airborne crystalline silica can  
cause serious or fatal respiratory diseases, including  
silicosis. In addition, California and some other  
authorities have listed respirable crystalline silica as a  
substance known to cause cancer. When cutting such  
materials, always follow the respiratory precautions  
mentioned above.  
Grinding/cutting/drilling of masonry, concrete, metal and  
other materials can generate dust, mists and fumes  
containing chemicals known to cause serious or fatal  
injury or illness, such as respiratory disease, cancer,  
birth defects or other reproductive harm. If you are  
unfamiliar with the risks associated with the particular  
process and/or material being cut or the composition of  
the tool being used, review the material safety data  
sheet and/or consult your employer, the material  
manufacturer/supplier, governmental agencies such as  
OSHA and NIOSH and other sources on hazardous  
materials. California and some other authorities, for  
instance, have published lists of substances known to  
cause cancer, reproductive toxicity, or other harmful  
effects.  
Control dust, mist and fumes at the source where  
possible. In this regard use good work practices and  
follow the recommendations of the manufacturers or  
suppliers, OSHA/NIOSH, and occupational and trade  
associations. Water should be used for dust  
suppression when wet cutting is feasible. When the  
hazards from inhalation of dust, mists and fumes cannot  
be eliminated, the operator and any bystanders should  
always wear a respirator approved by NIOSH/MSHA for  
the materials being used.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 3  
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TABLE OF CONTENTS  
Hydraulic Assembly.......................................... 54-55  
Frame 1 Assembly ........................................... 56-57  
Frame 2 Assembly ........................................... 58-59  
Frame 3 Assembly ........................................... 60-61  
Plastic Engine Cover Assembly ....................... 62-63  
Steel Engine Cover Assembly.......................... 64-65  
Single Phase, 5 HP Electric Motor Assembly .. 66-67  
Three Phase, 5 HP Electric Motor Assembly... 68-69  
EM120P/S HYDRAULIC  
MIXER  
Proposition 65 Warning ........................................... 2  
Silicosis/Respiratory Warnings ................................ 3  
Table of Contents .................................................... 4  
Parts Ordering Procedures ..................................... 5  
Safety ...................................................................... 6  
Safety ...................................................................... 7  
Rules and Regulations ....................................... 8-10  
Towing Guidelines ................................................. 11  
Safety Chain Connection ...................................... 12  
Specifications ........................................................ 13  
Dimensions ........................................................... 14  
General Information .............................................. 15  
Mixer Components........................................... 16-17  
Hydraulic Components.......................................... 17  
Engine Components ............................................. 18  
Electric Motor Components .................................. 19  
Paddle Blade Adjustment (Steel Drum) ................ 20  
Paddle Blade Adjustment (Poly Drum) .................. 21  
Inspection......................................................... 22-23  
Initial Start-Up (Gasoline) ..................................... 24  
Initial start-up (Electric)......................................... 25  
Operation ......................................................... 25-26  
Shut-Down ............................................................ 27  
Maintenance (Engine)...................................... 28-29  
Maintenance (Mixer) ........................................ 30-33  
Storage ................................................................. 33  
Troubleshooting (Engine)................................. 34-35  
Troubleshooting (Mixer/Electric motor) ................. 36  
Wiring Diagram (Electric Motor)............................ 37  
Hydraulic System Diagram ................................... 38  
Explanation of Code in Remarks Column ............. 40  
Suggested Spare Parts ......................................... 41  
HONDA GX390K1QA2/  
GX390U1QA2 Engine  
Honda Engine Assembly .................................. 70-71  
Air Cleaner Assembly....................................... 72-73  
Camshaft Assembly ......................................... 74-75  
Piston Assembly............................................... 76-77  
Crankcase Cover Assembly............................. 78-79  
Crankshaft Assembly ....................................... 80-81  
Cylinder Barrel Assembly................................. 82-83  
Cylinder Head Assembly .................................. 84-85  
Fan Cover Assembly ........................................ 86-87  
Flywheel Assembly .......................................... 88-89  
Ignition Coil Assembly ...................................... 90-91  
Carburetor Assembly ....................................... 92-93  
Muffler Assembly ............................................. 94-95  
Recoil Starter Assembly................................... 96-97  
Control Assembly ............................................. 98-99  
Fuel Tank Assembly ..................................... 100-101  
Gasket Kit Assembly .................................... 102-103  
Labels Assembly .......................................... 104-105  
Terms and Conditions of Sale — Parts ............... 106  
In accordance with our established policy of  
constant improvement, we reserve the right  
to amend these specifications at any time  
without notice.  
Component Drawings  
Nameplate and Decals..................................... 42-43  
Paddle Blades Assembly.................................. 44-45  
Plastic Mixing Drum Assembly ......................... 46-47  
Steel Drum Assembly (Manual) ....................... 48-49  
Steel Drum Assembly (Hydraulic) .................... 50-51  
Paddle Shaft Assembly (Plastic/Steel) ............. 52-53  
Specifications and part numbers are subject  
to change without notice.  
PAGE 4 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only)  
Order parts on-line using Multiquip’s SmartEquip website!  
:
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
■ View Parts Diagrams  
■ Order Parts  
■ Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Goto www.multiquip.com and click on  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only)  
:
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
Order via Phone:  
1-800-427-1244  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
❒
Dealer Account Number  
❒
Specify Preferred Method of Shipment:  
❒
❒
❒
❒
❒
Dealer Name and Address  
✓ UPS/Fed Ex  
✓ DHL  
✓ Truck  
■
■
Priority One  
Ground  
Shipping Address (if different than billing address)  
Return Fax Number  
■ Next Day  
Second/Third Day  
Applicable Model Number  
■
Quantity, Part Number and Description of Each Part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 5  
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SAFETY  
FORYOUR SAFETY AND SAFETY OF OTHERS!  
HAZARD SYMBOLS  
Safety precautions should be followed at all  
times when operating this equipment. Failure  
to read and understand the Safety Messages  
and Operating Instructions could result in injury  
to yourself and others.  
Potential hazards associated with the operation of this  
equipment will be referenced with Hazard Symbols which  
appear throughout this manual, and will be referenced in  
conjunction with Safety Message Alert Symbols.  
WARNING — Lethal Exhaust Gas Hazards  
Engine fuel exhaust gases contain  
poisonous carbon monoxide. This gas is  
colorless and odorless, and can cause  
death if inhaled. NEVER operate this  
equipment in a confined area or enclosed  
structure that does not provide ample free  
flow air.  
This manual has been developed to  
provide complete instructions for the  
safe and efficient operation of this  
equipment. Refer to the engine  
manufacturer's instructions for data  
relative to its safe operation.  
Before using this equipment ensure that the operating  
individual has read and understood all instructions in this  
manual.  
WARNING — Explosive Fuel Hazards  
Fuel is extremely flammable and its  
vapors can cause an explosion if ignited.  
DO NOT start the engine near spilled fuel  
or combustible fluids.  
SAFETY MESSAGE ALERT SYMBOLS  
The three Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure  
to the operator, and are preceded by one of three words:  
DANGER,WARNING, or CAUTION.  
DO NOT fill the fuel tank while the engine  
is running or hot. DO NOT overfill tank, since spilled  
fuel could ignite if it comes into contact with hot engine  
parts or sparks from the ignition system. Store fuel in  
approved containers, in well-ventilated areas and away  
from sparks and flames.  
DANGER  
You WILL be  
or  
if you  
DO NOT follow these directions.  
WARNING — Burn Hazards  
Engine components can generate extreme  
heat. To prevent burns, DO NOT touch  
these areas while the engine is running or  
immediately after operation. Never operate  
the engine with heat shields or heat guards  
removed.  
WARNING  
CAN  
KILLED SERIOUSLY INJURED  
DO NOT  
WARNING — Respiratory Hazards  
CAUTION  
ALWAYS wear approved respiratory  
protection when required.  
You CAN be INJURED if you DO NOT follow these  
directions.  
PAGE 6 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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SAFETY  
CAUTION — Rotating Parts Hazards  
CAUTION — Overspeed Conditions  
NEVER operate equipment with covers or  
guards removed. Keep fingers, hands, hair  
and clothing away from all moving parts  
to prevent injury.  
NEVER tamper with the factory setting of  
the engine governor. Personal injury and  
equipment damage can result if operating  
in speed ranges above the maximum  
allowable.  
CAUTION — Equipment Damage Hazards  
CAUTION — Accidental Starting Hazards  
Other important messages are provided throughout this  
manual to help prevent damage to your equipment, other  
property, or the surrounding environment.  
ALWAYS place the equipment ON/OFF  
switch in the OFF position when the  
equipment is not in use.  
CAUTION — Start/Stop Switch  
CAUTION — Eye and Hearing Hazards  
ALWAYS test the start/stop switch for the gasoline  
engine or electric motor every time the engine or electric  
motor is started.  
ALWAYS wear approved eye and hearing  
protection.  
WARNING — Stand Clear of Mixer  
Always stand clear of the dump handle when the mixer  
is in operation. Any binding of material between the mixer  
blades and the drum will cause the drum handle to  
quickly move and could cause bodily harm.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 7  
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RULES AND REGULATIONS  
NEVER touch the hot exhaust manifold,  
muffler or cylinder.Allow these parts to cool  
before servicing engine or pump.  
WARNING — ReadThis Manual  
Failure to follow instructions in this manual may lead to  
serious injury or even DEATH! This equipment is to be  
operated by trained and qualified personnel only! This  
equipment is for industrial use only.  
ALWAYS allow the engine to cool before  
adding fuel or performing service and maintenance  
functions. Contact with hot components can cause  
serious burns.  
GENERAL SAFETY  
NEVER operate this equipment in any enclosed or narrow  
area where free flow of the air is restricted. The engine  
of this equipment requires an adequate free flow of  
cooling air. If the air flow is  
restricted it will cause serious  
damage to the equipment or  
engine and may cause injury  
to people and property.  
Remember the engine gives  
DO NOT operate or service this equipment  
before reading this entire manual.  
This equipment should not be operated by  
persons under 18 years of age.  
NEVER operate this equipment without proper protective  
clothing, shatterproof glasses, steel-toed boots and other  
protective devices required by the job.  
off DEADLY gases.  
ALWAYS refuel in a well-ventilated area, away from  
sparks and open flames.  
NEVER operate this equipment when not  
feeling well due to fatigue, illness or when  
under medication.  
ALWAYS use extreme caution when working with  
flammable liquids.When refueling, stop the engine and  
allow it to cool.  
NEVER operate this equipment under the  
influence of drugs or alcohol.  
DO NOT smoke around or near the  
equipment. Fire or explosion could result  
from fuel vapors, or if fuel is spilled on a  
hot engine.  
NEVER operate the equipment in an  
explosive atmosphere or near combustible  
materials. An explosion or fire could result  
causing severe bodily harm or even  
death.  
NEVER disconnect any "emergency or safety  
devices".These devices are intended for operator safety.  
Disconnection of these devices can cause severe injury,  
bodily harm or even death! Disconnection of any of these  
devices will void all warranties.  
DO NOT top-off fuel tank.Topping-off is dangerous as it  
causes fuel to spill.  
NEVER use accessories or attachments that are not  
recommended by Multiquip for this equipment. Damage  
to the equipment and/or injury to user may result.  
ALWAYS store the equipment in a clean, dry location  
out of the reach of children.  
NEVER run engine without air cleaner or air filter.Severe  
engine damage may occur.  
Manufacturer does not assume responsibility for any  
accident due to equipment modifications. Unauthorized  
equipment modification will void all warranties.  
NEVER leave the equipment unattended with the engine  
running.Turn off engine when unattended.  
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
CAUTION must always be observed while servicing this  
equipment. Rotating parts can cause injury if contacted.  
ALWAYS check the equipment for loosened threads or  
bolts before starting.  
PAGE 8 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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RULES AND REGULATIONS  
When towing, an adequate safety chain must be  
fastened to the frame. See Towing Guidelines section in  
this manual.  
WARNING — Manual Dump Drum Handle  
Always stand clear of dump handle when equipment is  
in operation.  
Keep all inexperienced and unauthorized people away  
from the equipment at all times.  
technical questions or information recommended by  
Multiquip for this equipment. Damage to the equipment  
and/or injury to user may result.  
Unauthorized equipment modifications will void all  
warranties.  
TRANSPORTING  
Check all fasteners periodically for tightness. Also check  
towing tongue bolt, lock nut and wheel lug nuts for wear.  
ALWAYS shutdown engine before transporting.  
Stop the engine and disconnect the spark plug before  
allowing anybody’s hands in the mixing drum.  
Tighten fuel tank cap securely and close fuel cock to  
prevent fuel from spilling.  
NEVER pour or spray water over the engine or electric  
motor.  
Drain fuel when transporting equipment over long  
distances or bad roads.  
When towing, an adequate safety chain must be  
fastened to the frame. See Towing Guidelines section in  
this manual.  
MAINTENANCE SAFETY  
NEVER lubricate components or attempt service on a  
running machine.  
Keep all inexperienced and unauthorized people away  
from the equipment at all times.  
ALWAYS allow the machine a proper amount of time to  
cool before servicing.  
Unauthorized equipment modifications will void all  
warranties.  
Keep the equipment in proper running condition.  
Check all fasteners periodically for tightness. Also check  
towing tongue bolt, lock nut and wheel lug nuts for wear.  
Fix damage to the equipment immediately and always  
replace broken parts.  
Stop the engine and disconnect the spark plug before  
allowing anybody’s hands in the mixing drum.  
Dispose of hazardous waste properly. Examples of  
potentially hazardous waste are used motor oil, fuel and  
fuel filters.  
NEVER pour or spray water over the engine or electric  
motor.  
DO NOT use food or plastic containers to dispose of  
hazardous waste.  
Depending on type of mixer, test the ON/OFF switch for  
either the gasoline engine or electric motor before  
operating.The purpose of these switches is to shut down  
the engine or motor of the mixer  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
ALWAYS stand clear of the release drum lock. Move  
handle downward to empty the drum. Move handle upward  
to return to vertical position. Inspect for proper  
functionality before starting engine or engaging blades.  
Any binding of material between the mixing blades &  
drum will cause the handle to quickly rotate if not in the  
"up & locked" position.  
DO NOT operate this equipment unless all guards and  
safety devices are attached and in place.  
Refer to the HONDA Engine Owner's Manual for engine  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 9  
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RULES AND REGULATIONS  
EMERGENCIES  
ALWAYS know the location of the nearest  
fire extinguisher.  
ALWAYS know the location of the nearest  
first aid kit.  
In emergencies, always know the location  
of the nearest phone or keep a phone on the job site.  
Also know the phone numbers of the nearest  
ambulance, doctor and fire department. This  
information will be invaluable in case of emergency.  
PAGE 10 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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TOWING GUIDELINES  
ALWAYS make sure that the fuel valve lever is in the  
OFF position (gasoline models only).  
TOWING SAFETY PRECAUTIONS  
CAUTION — InspectTowing Components  
Check wheel mounting lug nuts with a torque wrench.  
Torque wheel lug nuts as described in the maintenance  
section of this manual.  
To reduce the possibility of an accident while transporting  
the machine on public roads, always make sure that the  
equipment’s towing components and the towing vehicle  
are in good operating condition and both units are  
mechanically sound. Remember before towing, check with  
local and state laws for proper compliance.  
Check tightness of U-clamp nuts, torque suspension  
hardware as referenced in the maintenance section of this  
manual.  
Avoid sudden stops and starts.This can cause skidding,  
or jackknifing. Smooth, gradual starts and stops will  
improve gas milage.  
The following list of suggestions should be used when towing  
the mixer:  
Avoid sharp turns to prevent rolling.  
Check with your county or state safety towing regulations  
department before towing your mixer.  
Tow bar to vehichle connection (Coupler only)  
Make sure that the hitch and coupling of the towing  
vehicle are rated equal to, or greater than the trailer "gross  
vehicle weight rating" (GVWR).  
1. Check the vehicle hitch ball, and mixer's coupler for  
signs of wear or damage. Replace any parts that are  
worn or damaged before towing.  
ALWAYS inspect the hitch and coupling for wear.NEVER  
tow the mixer with defective hitches, couplings, chains  
etc.  
CAUTION — Replacing Towing Components  
If the mixer tow bar is deformed or damaged, replace  
the entire tow bar.NEVER tow the mixer with a defective  
tow bar. There exists the possibility of the mixer  
separating from the towing vehicle.  
CHECK the tire air pressure on both the towing vehicle  
and the trailer. Also check the tire tread wear on both  
vehicles.  
ALWAYS make sure the mixer is equipped with a“Safety  
Chain.”  
2. Use only a 2-inch ball diameter (towing vehicle), this will  
match the mixer's 2-inch coupler. Use of any other ball  
diameterwillcreateanextremelydangerousconditionwhich  
can result in separation of the coupler and ball or ball  
failure.  
ALWAYS attach trailer's safety chain to the frame of  
towing vehicle.  
ALWAYS make sure that the towing vehicle's directional,  
backup, and brake lights are working properly.  
3. After tow bar has been connected to mixer (see next page),  
attach mixer's coupler to the hitch ball on the towing vehicle  
securely and make sure the lock lever is in the down  
position (locked).  
Remember in most cases the maximum speed unless  
otherwise posted for highway towing is 55 MPH, however  
before towing your mixer, check your local state, and  
county vehicle towing requirements. Recommended off-  
road towing is not to exceed 10 or 15 MPH or less  
depending on type of terrain.  
MixerTow BarVehicle Connection (Pentle and Loop)  
1. Make sure the bumper on the towing vehicle is equipped  
to handle either a pintle or loop type tow bar configuration.  
Place chocked blocks underneath wheels to prevent  
rolling, while parked, if disconnected from towing  
vehicle.  
2. After tow bar has been connected to mixer (see next page),  
secure either type of tow bar to the towing vehicle, following  
state and county towing regulations.  
Inflate tires to correct pressure, inspect tires for cuts, and  
excessive wear.SeeTable 9 (TireWearTroubleshooting).  
3. As a minimum, use a 1/2-inch bolt and nylock nut grade 5  
when securing the tow bar to the towing vehicle and to  
the unit being towed.  
When towing of the mixer is required, place the drum in the  
up position (mouth facing upwards) and lock the drum latch.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 11  
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SAFETY CHAIN CONNECTION  
2. Route the safety chain through the holes just above  
the tow bar, located on each side of the mixer stand.  
CAUTION — Tow With Safety Chain  
NEVER! tow the mixer with the safety chain removed.  
The safety chain is intended to prevent complete  
separation of the mixer from the towing vehicle in the  
event of a tow bar failure.  
Loop the chain together and place under the tow bar.  
Secure the loop with the connector link.  
3. Extend the safety chain along the length of the tow  
bar, looping it through the tow bar's connector link.  
Remove any excess chain slack.  
Reference Figure 1 for the installation of the safety chain.  
4. Connect the free end of (clevis safety hook) the safety  
chain to the towing vehicle. Remember it is critical that  
the length of the chain be properly adjusted, to prevent  
the draw bar and the front of the mixer stand from  
dropping to the the ground (contact) in the event the  
draw bar becomes disconnected from the towing  
vehicle.  
TOW BARTO MIXER CONNECTION  
1. Insert the tow bar through the round opening at the  
bottom of the mixer stand.  
Align the hole on the tow bar with the hole on the mixer  
frame, and insert 1/2-inch bolt through tow bar and  
frame. Secure tow bar to frame with 1/2-inch nylock  
nut. Tighten to 40 ft.-lbs.  
If a new safety chain is required use P/N 13363.  
For a new connector link use P/N 01004.  
CAUTION — Drum Safety When Towing  
DO NOT tow the mixer unless the mixing drum is  
completely empty. ALWAYS make sure the drum lock  
lever (Figure 24) is in the verticle position (manual dump  
mixers only).  
Figure 1. Tow Bar and Safety Chain Installation  
PAGE 12 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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SPECIFICATIONS  
Table 1. Specifications Mixer  
Drum Capacity  
Discharge  
Height  
in. (cm.)  
Mixer Model  
Drum Capacity  
cu. ft (liters)  
94 lbs. (42 kg.)  
Bag Portland  
Cement  
Weight  
lbs. (kg.)  
L x W x H in. (cm.)  
Drive  
Dump Action  
From Stop  
EM120SE1  
1,040 (472)  
1,065 (484)  
1,050 (476)  
1,075 (488)  
1,085 (492)  
1,110 (505)  
1,035 (469)  
1,060 (481)  
1,045 (475)  
1,070 (486)  
1,060 (481)  
1,085 (493)  
Manual  
Hydraulic  
Manual  
EM120SE1D  
EM120SE3  
EM120SE3D  
EM120SH  
84 x 56 x 62  
(213 x 142 x 157)  
STEEL  
12 (340)  
3.5 to 4  
18 (46)  
Hydraulic  
Hydraulic  
Manual  
EM120SHD  
EM120PE1  
EM120PE1D  
EM120PE3  
EM120PE3D  
EM120PH  
Hydraulic  
Manual  
Hydraulic  
Manual  
87 x 59  
(221 x 142)*  
PLASTIC  
12 (340)  
3.5 to 4  
18 (46)  
Hydraulic  
Hydraulic  
Manual  
EM120PHD  
Hydraulic  
TABLE 2. SPECIFICATIONS (ENGINE/ELECTRIC MOTOR)  
HONDA GX390K1QA2/  
Model  
BALDOR 3646LC  
BALDOR 3634M  
GX390U1QA2  
Air-cooled 4 stroke,  
Horizontal  
Shaft Gasoline Engine  
5 HP, 230 VAC, Single  
Phase Electric Motor  
5 HP, 230/460 VAC, Three  
Phase Electric Motor  
Type  
3.46 in. X 2.51 in.  
(88 mm x 64 mm)  
Bore X Stroke  
N/A  
N/A  
Displacement  
Max Output  
389 cc. (23.7 cu-in)  
11.0 HP/3600 R.P.M  
9.0 HP/3600 R.P.M  
N/A  
N/A  
N/A  
5.0 H.P./1750 RPM  
N/A  
5.0 H.P./1725 RPM  
Engine/Electric  
Motor  
Continuous Output  
Full Load Amps  
N/A  
23  
13.4/6.7  
Fuel Tank  
Capacity  
1.7 US gals.  
(6.5 liters)  
N/A  
N/A  
Fuel  
Unleaded Gasoline  
1.16 qts (1.1 liters)  
N/A  
N/A  
N/A  
N/A  
Lube Oil Capacity  
Speed Control  
Method  
Centrifugal Fly-weight  
Type  
N/A  
N/A  
N/A  
N/A  
Starting Method  
Recoil Start  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 13  
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DIMENSIONS  
Table 3. Dimensions  
Description  
Length  
Dimensions in. (cm.)  
84 in. (213 cm.)  
56 in. (142 cm.)  
62 in. (157 cm.)  
Width  
Height  
Figure 2. Dimensions  
PAGE 14 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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GENERAL INFORMATION  
Application  
Hardware  
The MQ EM120 series hydraulic mixers (drum capacity  
12.0 cu. ft./340 liters) are shipped completely assembled  
and have been factory tested and are ready for use.  
Check all hardware on the mixer before starting.Periodically  
inspect all hardware. Loose hardware can contribute to early  
component failure and poor performance. Use Table 4 as  
general guideline when torqueing of mixer hardware is  
required. Remember to keep all mixer hardware components  
tight.  
This mixer is only intended for the mixing of plaster and  
mortar. The mixer must be used for its intended purpose  
and is not suitable for the mixing of flammable or explosive  
substances. The mixer must not be used in an explosive  
atmosphere.This mixer has a batch capacity between 3-1/  
2 and 4-1/2 bags.  
Engine Maintenance  
For basic engine maintenance, refer to the engine  
maintenance section in this manual. For a more detailed  
engine maintenance, refer to the Honda Engine Owner's  
manual furnished with the engine.  
Power Plants  
These hydraulic mixers can be powered by either a 11 HP  
Honda GX390 air-cooled, 4-stroke gasoline engine or a 5.0  
HP electric motor. Refer to Table 2 for specific engine or  
electric motor data information.  
Table 4. Hardware Torque  
Recommendations  
Electrical  
Hardware  
Torque (ft-lbs)  
Diameter  
If mixer is equipped with an electric motor, make sure  
that the power being supplied to the motor corresponds to  
the voltage rating label on the motor. Supplying the wrong  
voltage to the electric motor will cause severe electrical  
damage to the motor.  
5/16-inch x 18  
3/8-inch x 16  
3/8-inch x 24  
1/2-inch x 13  
14  
24  
37  
39  
90  
Always make sure the OFF/ON switch on the electric motor  
is in the OFF position before applying power.  
1/2-inch x 13  
(Grade 8)  
Extension Cables  
The extension cable should be a 3-wire configuration that  
includes a ground wire that conforms to UL code.The wire  
cross section must be a minimum of 2.5 mm2. Choose an  
extension cord of adequate current carrying capacity as  
referenced in Table 5. Remember cable distance affects  
the current-voltage capacity of the extension cable.  
Ensure that the extension cable is carefully laid out avoiding  
wet areas, sharp edges and locations where vehicles might  
run over it.Avoid allowing the extension cable to be trapped  
underneath the mixer.  
Unroll the extension cable fully or it will overheat and could  
catch fire. Make sure that all extension cable connections  
are dry and safe. Replace any defective or badly worn  
extension cable immediately.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 15  
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MIXER COMPONENTS  
9
7
9. Manual Dump Handle — Pull this handle downward  
to dump the contents of the drum. Push the handle  
upward to return the drum to its vertical position. This  
feature is not available on hydraulic dump models.  
8
6
5
10  
11  
10. Safety Grill Lock Handle —To prevent injury to hands  
and arms, the safety grill should ALWAYS be locked  
when the mixing of plaster or mortar is required. Also  
when transporting the mixer the safety grill should be  
locked.The safety grill should only be un-locked when  
cleaning of the blades and drum is required.  
3
13  
12  
4
2
14  
11. Pivot Point/Zerk Fitting — There is a zerk grease  
fitting on each end of the mixing drum. These fittings  
lubricate the dumping mechanism. Lubricate both  
fittings at least twice a week.  
15  
16  
1
12. Drum Lock Lever — Rotate this lever horizontally to  
lock the drum for mixing. Rotate vertically to release  
the drum for dumping. This feature is not available on  
hydraulic dump models.  
Figure 3. Mixer Components (Wheels)  
Figures 3 and 4 illustrate the basic components and controls  
of the EM120 series hydraulic mixer  
1. Tires — Replace with manufacturer recommeded tires  
13. Mixing Drum — Mixing drums are available in two  
types of materials plastic and steel. Drum capacity is  
12 cu. ft (340 liters). Mixing materials such as mortar,  
plaster are to be placed into this drum for mixing.  
Always clean drum after each use.  
only. This mixer requires 13-inch 4-ply tires.  
2. Engine Cover — Lift this cover to gain access to the  
engine or electric motor.  
3. ON/OFF Switch (gasoline) — This switch is provided  
on mixers with gasoline engines only and is located  
on the side of the engine cover. When activated it will  
shut down the engine.  
14. Tow Bar/Coupler — This mixer uses a 2-inch coupler  
or pintle towbar.  
15. Safety Chain — This mixer uses a 3/16-inch thick,  
72-inches long zinc-plated saftey chain. ALWAYS  
connect the safety chain when towing.  
4. Latch — Use this latch to secure the engine/electric  
motor compartment enclosure.  
16. Chock Blocks — Place these blocks (not included as  
part of the mixer package) under each mixer wheel to  
prevent rolling.  
5. Drum Bearing — There is a sealed bearing on each  
end of the mixing drum. Bearings are packed and sealed  
at the factory and require no further maintenance.  
6. Mixing Paddles —This mixer uses plastic and rubber  
mixing paddles for the mixing of plaster and mortar.  
Always clean paddles after each use.  
7. Bag Cutter — This feature allows mixing bags to be  
opened easily, therefore allowing the contents of the  
bag to fall directly into the mixing drum.  
8. Safety Grill — Provided for operator safety.This safety  
grill is designed to keep hands and solid objects out of  
the mixing drum when in use.This grill should be closed  
at all times when mixer is in use. DO NOT remove the  
grill or grill opening bar.Keep the grill clean by washing  
it down daily.  
PAGE 16 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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MIXER COMPONENTS/HYDRAULIC COMPONENTS  
17  
18  
Figure 4. Mixer Components (Stationary)  
17. Adjustable Stabilizer Jack Stands — Use these jack  
stands (3) to adjust the mixer to the desired height.  
18. Forklift Pockets —When lifting of the mixer is required,  
use these fork lift pockets to lift the mixer. Remember  
to insert the forks of the forklift a minimum of 24 inches  
into the lift pockets.This feature is only available on  
the stationary mixer model.  
Figure 5. Hydraulic Components  
5. Hydraulic Dump Lever — This lever is provided on  
mixers with hydraulic dump capability only. Pull lever  
outward to activate dump cylinder.  
HYDRAULIC COMPONENTS  
Figure 5 illustrates the hydraulic components used on the  
mixer.  
6. Hydraulic Paddle Blade Lever — 3-position lever.  
Push inward for clockwise mixing rotation of blades.  
Place in center position for no rotation (neutral/off).  
1. Hydraulic Motor — Bi-directional hydraulic motor that  
is used in conjunction with the directional control valve  
to operate the hydraulic dump cylinder and paddle shaft.  
7. Pump — Supplies hydraulic fluid to the hydraulic  
control valve.  
2. Hydraulic Dump Cylinder — When activated, this  
cylinder will cause the mixing drum to rotate to the  
dump position.This cylinder is provided only on mixers  
with hydraulic dump capability only.  
8. Hydraulic Oil Filter — 10 micron hydraulic filter. Filters  
out small particles that are harmful to the hydraulic  
system.  
9. Strainer — Filters out large particles and debris that  
3. Hydraulic Oil Sight Gauge — This gauge indicates  
the level and temperature of the hydraulic oil. For normal  
operation oil level should be visible at the midpoint on  
the sightglass.  
are harmful to the hydraulic system.  
4. HydraulicValve — Directional hydraulic control valve.  
Controls the direction of hydraulic fluid supplied to the  
dump cylinder and paddle shaft.  
Figure 5 shows configuration for electric  
motor. Gasoline engine is configured in the  
same manner.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 17  
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ENGINE COMPONENTS  
4. Recoil Starter (pull rope) – Manual-starting method.  
Pull the starter grip until resistance is felt, then pull  
briskly and smoothly.  
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to  
stop the flow of fuel.  
6. Choke Lever – Used in the starting of a cold engine,  
or in cold weather conditions. The choke enriches the  
fuel mixture.  
7. Air Cleaner – Prevents dirt and other debris from  
entering the fuel system. Remove wing-nut on top of  
air filter cannister to gain access to filter element.  
Operating the engine without an air filter, with  
a damaged air filter, or a filter in need of  
replacement will allow dirt to enter the  
engine, causing rapid engine wear.  
Figure 6. Engine Controls and Components  
INITIAL SERVICING  
The engine (Figure 6) must be checked for proper lubrication  
and filled with fuel prior to operation. Refer to the  
manufacturers engine manual for instructions & details of  
operation and servicing.  
WARNING — Burn Hazards  
Engine components can generate extreme  
heat. To prevent burns, DO NOT touch  
these areas while the engine is running or  
immediately after operation. Never operate  
the engine with the muffler removed.  
1. Fuel Filler Cap – Remove this cap to add unleaded  
gasoline to the fuel tank. Make sure cap is tightened  
securely. DO NOT over fill.  
DANGER — Explosive Fuel Hazards  
8. Spark Plug – Provides spark to the ignition system.  
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)  
Clean spark plug once a week.  
Fuel is extremely flammable and its  
vapors can cause an explosion if ignited.  
DO NOT start the engine near spilled fuel  
or combustible fluids. In the event of a  
fuel spill, wait until the fuel residue has  
been completely wiped up and the area surrounding the  
engine is dry before starting the engine.  
9. Muffler – Used to reduce noise and emissions.  
10. Fuel Tank – Holds unleaded gasoline. Fuel tank  
capacity is 1.7 gallons (6.5 liters) For additional  
information refer to engine owner's manual.  
DO NOT fill the fuel tank while the engine is running or  
hot. DO NOT overfill tank, since spilled fuel could ignite  
if it comes into contact with hot engine parts or sparks  
from the ignition system. Store fuel in approved  
containers, in well-ventilated areas and away from  
sparks and flames.  
2. Throttle Lever – Used to adjust engine RPM speed  
(lever advanced forward SLOW, lever back toward  
operator FAST).  
3. Engine ON/OFF Switch – ON position permits engine  
starting, OFF position stops engine operations.  
PAGE 18 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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ELECTRIC MOTOR COMPONENTS  
ELECTRIC MOTOR  
Electric Motor Connection  
For lubrication care and operation of the electric motor,  
refer to your electric motor instruction booklet furnished  
with the motor.  
The electrical motors used on these mixers are equipped  
with either a 3-prong (1Ø) or a 4-prong (3Ø) plug (Figure 7)  
for connection to a power source. Reference Table 5. to  
determine the required NEMA mating receptacle.  
Protect the electric motor from dust as much as possible  
and keep ventilating openings clean.  
CAUTION  
It is strongly recommended that all electrical  
wiring be done by a licensed electrician.  
Pay special attention to the nameplate on  
the electric motor. Make certain that the  
voltage supplied to the electric motor  
matches the required operating voltage  
printed on the nameplate.  
DO NOT spray water at any time on the electric motor.  
DO NOT operate electric motor in an explosive  
environment.  
The electric motors (Figure 7) used on these mixers is  
available in two types of configurations, 5 HP 1Ø @230  
VAC or 5 HP 3Ø @230/460 VAC. Pay special attention to  
the nameplate on the electric motor when supplying power  
to the electric motor. Applying incorrect power to the motor  
can severly damage the motor and may cause serious  
bodily injury!  
Table 5. Electric Motor Wiring Information  
Electric Motor  
Horsepower  
Rating  
230 VAC - 1Ø Phase  
230/460 VAC - 3Ø Phase  
Always make certain that the correct voltage is being  
supplied to the motor.The input voltage requirements can  
be found on the electric motor's nameplate.  
NEMA Plug Connector  
3-Prong  
NEMA Plug Connector  
4-Prong  
L6-30P P/N 201794  
L16-20P P/N 111012320  
5 HP  
NEMA  
L6 30P PLUG  
230 VAC  
NEMA  
NEMA Receptacle  
Connector  
NEMA Receptacle  
Connector  
L16 20P PLUG  
230/460 VAC  
3Ø PHASE  
1Ø PHASE  
3-Prong  
4-Prong  
L6-30R P/N TBD  
L16-20R P/N 110012340  
SINGLE OR THREE PHASE  
ELECTRIC MOTOR  
ON/OFF  
SWITCH  
NAMEPLATE  
PIGTAIL END  
ELECTRIC CABLE  
BLACK  
GREEN  
WHITE  
Figure 7. Electric Motor  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 19  
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PADDLE BLADE ADJUSTMENT (STEEL DRUM)  
Adjust paddles as shown in Figure 8.  
Figure 8. Paddle Blade Adjustment (Steel Drum)  
PAGE 20 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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PADDLE BLADE ADJUSTMENT (POLY DRUM)  
Adjust paddles as shown in Figure 9.  
Figure 9. Paddle Blade Adjustment (Poly Drum)  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 21  
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INSPECTION  
This section is intended to assist the operator with the  
inspection of the hydraulic mixer. It is extremely important  
that this section be read carefully before attempting to use  
the mixer in the field.  
Reference manufacturer engine manual for  
specific servicing instructions.  
DO NOT use your mixer until this section is thoroughly  
understood.  
BEFORE STARTING  
1. Read all safety instructions at the beginning of  
manual.  
2. Clean the mixer, removing dirt and dust, particularly  
the engine cooling air inlet, carburetor and air cleaner.  
Figure 11. Engine Oil Dipstick (Removal)  
3. Check the air filter for dirt and dust. If air filter is  
dirty, replace air filter with a new one as required.  
TABLE 6. OIL TYPE  
4. Check carburetor for external dirt and dust. Clean with  
dry compressed air.  
Season  
Summer  
Spring/Fall  
Winter  
Temperature  
25°C or Higher  
25°C~10°C  
Oil Type  
SAE 10W-30  
SAE 10W-30/20  
SAE 10W-10  
5. Check fastening nuts and bolts for tightness.  
ENGINE OIL CHECK  
0°C or Lower  
1. To check the engine oil level, place the mixer on secure  
level ground with the engine stopped.  
FUEL CHECK  
2. Remove the filler dipstick from the engine oil filler hole  
(Figure 10) and wipe it clean.  
DANGER — Explosive Fuel Hazards  
If your mixer has a gasoline engine,  
determine if the engine fuel is low. If fuel is  
low, remove the fuel filler cap and fill it with  
unleaded gasoline. Motor fuels are highly  
flammable and can be dangerous if  
mishandled. DO NOT smoke while refueling. DO NOT  
attempt to refuel the mixer if the engine is hot! or running.  
CAUTION — Start/Stop Switch  
Figure 10. Engine Oil Dipstick (Removal)  
NEVER! disable or disconnect the start/stop switch. It  
is provided for operator safety. Injury may result if it is  
disabled, disconnected or improperly maintained.  
3. Insert and remove the dipstick without screwing it into  
the filler neck. Check the oil level shown on the dipstick.  
4. If the oil level is low (Figure 11), fill to the edge of the  
oil filler hole with the recommended oil type (Table 6).  
Maximum oil capacity is 1.16 quarts (1.1 liters).  
1. Remove the gasoline cap located on top of fuel tank.  
2. Visually inspect to see if fuel level is low. If fuel is low,  
replenish with unleaded fuel.  
3. When refueling, be sure to use a strainer for filtration.  
DO NOT top-off fuel.Wipe up any spilled fuel.  
PAGE 22 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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INSPECTION  
HYDRAULIC OIL  
Check hydraulic oil sight gauge (Figure 12) to ensure that  
hydraulic oil is at the midway level.  
Figure 12. Hydraulic Oil Sight Gauge  
HYDRAULIC HOSES  
Figure 14. Grease Fittings (Dump Cylinder)  
BLADE CHECK  
Check hydraulic hoses to make sure they are not worn,  
frayed or defective.  
Check for worn or paddle blades. Make sure that all blades  
are adjusted properly. See blade adjustment procedure in  
this manual. Replace all defective or damaged blades  
immediately.  
GREASE FITTINGS (BEARINGS)  
Check the zerk grease fittings (Figure 13) on the bearing  
housings and dump support brackets at each end of the  
mixing drum. These grease fittings lubricate the dumping  
mechanism. If the dumping handle is stiff or hard to move  
lubricate these fittings.  
DUMP HANDLE (MANUAL DUMP MACHINES ONLY)  
Before operating a manual dump mixer, ensure that the  
dump handle has been placed in the operating position.  
See Figure 15.  
1. Remove and retain nuts (2) and bolts (2) that secure  
dump handle to the drum in towing position.  
2. Place dump handle in operating position and re-install  
nuts and bolts to secure dump handle to drum.  
Figure 13. Grease Fittings (Bearings)  
GREASE FITTING (DUMP CYLINDER)  
1. If your unit has hydraulic dump capability, check the  
zerk grease fitting at the top of the dump cylinder  
(Figure 14).This grease fitting lubricates the hydraulic  
dumping mechanism.  
Figure 15. Dump Handle  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 23  
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INITIAL START-UP (GASOLINE)  
4. Place the engine ON/OFF switch (Figure 19) in the  
ON position position.  
STARTINGTHE ENGINE  
The following steps outline the procedure for starting the  
engine. Depending on the type of engine employed in the  
mixer the steps may vary slightly. If your mixer has an  
electric motor disregard this section.  
1. Place the fuel valve lever (Figure 16) in the ON position.  
Figure 19. Engine ON/OFF Switch  
5. Located on the engine cover is the engine start/stop  
switch (Figure 20). Pull this switch outward to start the  
engine.  
START STOP  
SWITCH  
Figure 16. Fuel Shut-OFF Lever  
2. To start a cold engine, move the choke lever (Figure  
17) to the CLOSED position.  
PULL OUT  
TO START  
OP  
PUSH  
ST  
O
T
Figure 20. Main ON/OFF Switch  
6. Pull the starter grip (Figure 21) lightly until you feel  
resistance, then pull briskly. Return the starter grip  
gently. Push the clutch lever forward, toward the tow  
tongue end of the mixer. When engine starts, adjust  
throttle lever so that paddle shaft inside mixer rotates  
between 30-40 RPMs. The number of RPMs will vary  
depending on engine type and load.  
Figure 17. Choke Lever  
3. Move the throttle lever (Figure 18) away from the slow  
position, about 1/3 of the way toward the fast position.  
Figure 18. Throttle lever Lever  
Figure 21. Starter Grip  
PAGE 24 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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INITIAL START-UP (ELECTRIC)/OPERATION  
STARTINGTHE ELECTRIC MOTOR  
1. Using an adequate size extension cord (Table 7),  
connect one end of the extension cord to the plug on  
the electric motor, connect the other end to the power  
source. Make sure the motor is configured for the  
proper operating voltage.  
2. To start the electric motor, press the black ON/START  
switch (Figure 22).  
Figure 23. Hydraulic Paddle Lever  
ON  
OFF  
5. Manual dump machines only: When mixing plaster or  
mortar, the drum lock lever (Figure 24) should be in  
the horizontal (down) position. (Does not apply to  
hydraulic dump mixers.)  
START  
STOP  
PRESS TO  
START  
Figure 22. Electric Motor On/OFF Switch (Start)  
Table 7. Load Ampere (Current) Rating  
(3Ø Extension)  
Cord Length  
ft (m)  
0-2  
2-5  
5-7  
7-10  
10-12  
12-15  
15-20  
12 ga  
10 ft (3.0 m)  
25 ft (7.6 m)  
50 ft (15.2 m)  
100 ft (30.5 m)  
150 ft (45.7 m)  
200 ft (61.0 m)  
16 ga  
16 ga  
16 ga  
16 ga  
14 ga  
16 ga  
16 ga  
16 ga  
14 ga  
14 ga  
16 ga  
16 ga  
14 ga  
12 ga  
12 ga  
16 ga  
14 ga  
12 ga  
12 ga  
10 ga  
14 ga  
14 ga  
12 ga  
14 ga  
12 ga  
Figure 24. Drum Lock Lever  
Extension cords must be rated “HEAVY DUTY” or “EXTRA-HEAVY DUTY”  
and must be a continuous length.  
When the drum lock lever is placed  
horizontally, the drum will be maintained in  
the vertical position as the paddles rotate.  
This condition does not apply to models that  
have hydraulic dump capability.  
MIXING  
1. On the hydraulic valve, push lever inward (Figure 23)  
for clockwise mixing rotation of blades.  
2. The paddle shaft inside the drum should be rotating at  
this time.  
WARNING — Dump Handle Safety  
3. Add a small amount water to the mixing drum.  
ALWAYS stand clear of the dump  
handle when the mixer is operational.  
Any binding of material between the  
mixer blades and the drum will cause  
the drum handle to quickly move and  
could cause severe bodily harm.  
4. Lift the mixing bag compound onto the steel safety  
grate over the bag cutter and let the contents fall into  
the drum. Add more water if desired and mix compound  
to desired consistency.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 25  
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OPERATION  
DUMPING (MANUAL)  
DUMPING (HYDRAULIC)  
1. Release drum lock lever by pushing lever into vertical  
1. If operating a mixer with hydraulic dump capability, pull  
hydraulic dump lever (Figure 27) outward to place drum  
in dump position (Figure 28).  
position (Figure 25).  
Figure 25. Drum Lock Lever  
2. Pull dump handle downward to discharge (empty) the  
drum. Move dump handle upward to return it to vertical  
position. (Figure 26).  
Figure 27. Hydraulic Dump Lever  
Figure 26. Manual Dump Handle  
Figure 28. Hydraulic Dump  
3. Drum lock lever automatically moves back to horizontal  
position, locking the drum back into vertical position.  
2. Push hydraulic dump lever inward to place drum back  
in vertical position.  
4. Inspect for proper functionality before starting the engine  
or engaging blades. Any binding of material between the  
mixing blades and drum will cause the handle to quickly  
rotate if not in the “up and locked” position.  
PAGE 26 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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SHUT-DOWN  
STOPPINGTHE MIXER (GASOLINE ENGINE)  
STOPPINGTHE MIXER (ELECTRIC MOTOR)  
1. Push the start/stop switch (Figure 29) inward to stop  
1. To stop the electric motor, press the red OFF/STOP  
the engine.  
switch (Figure 31).  
ON  
OFF  
START  
STOP  
PRESS TO  
STOP  
Figure 31. Electric Motor On/OFF Switch (Stop)  
Figure 29. Start/Stop Switch (Stop)  
2. Disconnect the electric motor's extension cord from  
its power source.  
2. Place the fuel valve (Figure 30) lever to the OFF  
position.  
3. Clean mixer as referenced in the maintance section of  
this manual.  
Figure 30. Fuel Valve Lever (Off)  
3. Clean mixer as referenced in the maintenance section  
of this manual.  
CAUTION —Start/Stop Switch  
NEVER disable or disconnect the start/stop switch. It is  
provided for operator safety. Serious Injury may result if  
it is disabled, disconnected or improperly maintained.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 27  
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MAINTENANCE (ENGINE)  
UseTable 8 as a general maintenance guideline when servicing your engine.For more detail engine maintenance information,  
refer to the engine owner's manual supplied with your engine.  
TABLE 8. ENGINE MAINTENANCE SCHEDULE  
FIRST  
EVERY  
EVERY  
EVERY  
YEAR  
OR  
EVERY  
2 YEARS  
OR  
MONTH 3 MONTHS 6 MONTHS  
OR  
DESCRIPTION (3)  
OPERATION  
BEFORE  
OR  
OR  
10 HRS.  
25 HRS.  
50 HRS.  
100 HRS.  
200 HRS.  
CHECK  
CHANGE  
CHECK  
X
Engine Oil  
X
X
X
X
Air Cleaner  
All Nuts & Bolts  
Spark Plug  
CHANGE  
X (1)  
Re-tighten If  
Necessary  
CHECK-CLEAN  
REPLACE  
CHECK  
X
X
X
Cooling Fins  
Spark Arrester  
Fuel Tank  
CLEAN  
X
X
CLEAN  
Fuel Filter  
CHECK  
X
Idle Speed  
CHECK-ADJUST  
CHECK-ADJUST  
CHECK  
X (2)  
Valve Clearance  
Fuel lines  
X (2)  
Every 2 years (replace if necessary) (2)  
(1) Service more frequently when used in DUSTY areas.  
(2) These items should be serviced by your service dealer, unless you have the proper tools and are mechanically  
proficient. Refer to the HONDA Shop Manual for service procedures.  
(3) For commercial use, log hours of operation to determine proper maintenance intervals.  
PAGE 28 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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MAINTENANCE (ENGINE)  
3. Replace engine oil with recommended type oil as listed  
in Table 6. For engine oil capacity, see Table 2 (engine  
specifications). DO NOT overfill.  
MAINTENANCE  
Perform the scheduled maintenance procedures as defined  
by Table 8 and below:  
4. Install drain bolt with sealing washer and tighten  
securely.  
Daily  
■
Thoroughly remove dirt and oil from the engine and  
control area. Clean or replace the air cleaner elements  
as necessary. Check and retighten all fasteners as  
necessary. Check the gearbox for oil leaks. Repair or  
replace as needed.  
ENGINE AIR CLEANER  
1. Remove the air cleaner cover and foam filter element  
as shown in Figure 34.  
2. Tap the paper filter element (Figure 34) several times  
on a hard surface to remove dirt, or blow compressed  
air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through  
the filter element from the air cleaner case side. NEVER  
brush off dirt. Brushing will force dirt into the fibers.  
Replace the paper filter element if it is excessively  
dirty.  
Weekly  
■
Remove the fuel filter cap and clean the inside of the  
fuel tank.  
■
■
Remove or clean the filter at the bottom of the tank.  
Remove and clean the spark plug (Figure 32), then adjust  
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This  
unit has electronic ignition, which requires no  
adjustments.  
3. Clean foam element in warm, soapy water or  
nonflammable solvent. Rinse and dry thoroughly. Dip  
the element in clean engine oil and completely squeeze  
out the excess oil from the element before installing.  
DANGER — Explosive Hazard  
DO NOT use gasoline as a cleaning solvent to avoid  
creating the risk of fire or an explosion.  
Figure 32. Spark Plug Gap  
ENGINE OIL  
1. Drain the engine oil when the oil is warm as shown in  
Figure 33.  
2. Remove the oil drain bolt and sealing washer and allow  
the oil to drain into a suitable container.  
Figure 33. Engine Oil (Draining)  
Figure 34. Engine Air Cleaner  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 29  
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MAINTENANCE (MIXER)  
BALL SOCKET AND CLAMP FACE MAINTENANCE  
DRUM HEAD SEALS  
There is 1 set of drum head seals (Figure 35) that will require  
lubrication. Lubricate the grease fitting for each drum seal  
after each use using any grade lithium base grease. Apply  
grease until visible inside of mixing drum (over grease).  
This will purge seal system of contamination.  
1. If the towing vechicle is equipped with a ball socket,  
smear socket periodically with multi-purpose grease.  
This will keep the ball socket well lubricated.  
2. Periodically oil pivot points and clamp face surfaces  
of coupler with SAE 30 WT. motor oil.  
GREASE FITTING  
AND CAP  
GREASE FITTING DRUM HEAD  
SEALS  
3. When parking or storing your mixer. Keep the coupler  
off the ground so dirt will not build up in the ball socket.  
AND CAP  
HYDRAULIC OIL FILTER  
Replace hydraulic oil filter (Figure 37) every 500 hours.  
Hydraulic tank capacity is 12 gallons (45 liters). Refill with  
any of the following hydraulic oil types. Shell Tellius 68,  
Mobil DFE26 or Texaco Rand HDC.  
Figure 35. Grease Fittings (Drum Head Seals)  
DRUM BEARING BRACKET LUBRICATION  
There is 1 set of drum bearing brackets (Figure 36) that will  
require lubrication. These brackets are intended to make  
the drum rotate freely. Lubricate the grease fitting for each  
drum bearing bracket every month or when the drum  
becomes difficult to position using multi-purpose grade  
grease.  
Figure 37. Hydraulic Oil Filter  
WHEEL BEARINGS  
GREASE FITTING  
AND CAP  
1. After every 3 months of operation, remove the hub dust  
cap and inspect the wheel bearings (Figure 38). Once a  
year, orwhenrequired, disassemblethewheelhubsremove  
the old grease and repack the bearings forcing grease  
between rollers, cone and cage with a good grade of high  
speed wheel bearing grease (never use grease heavier  
than 265 A.S.T.M. penetration (“No. 2.”)  
GREASE FITTING  
AND CAP  
DRUM BEARING  
BRACKET  
Figure 36. Grease Fittings (Dumping Mechanism)  
CAUTION — Lubricate Grease Fittings  
Failure to lubricate the drum bearing grease fittings  
eriodically will cause the dumping mechanism to stiffen,  
making the mixing drum hard to dump.  
Figure 38. Wheel Hub and Bearings  
PAGE 30 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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MAINTENANCE (MIXER)  
TIRES/WHEELS/LUG NUTS  
LUG NUTTORQUE REQUIREMENTS  
Tires and wheels are a very important and critical  
components of the trailer. When specifying or replacing  
the trailer wheels it is important the wheels, tires, and axle  
are properly matched.  
It is extremely important to apply and maintain proper wheel  
mounting torque. Be sure to use only the fasteners matched  
to the cone angle of the wheel. Proper procedure for  
attachment of the wheels is as follows:  
1. Start all wheel lug nuts by hand.  
WARNING — Damaged Wheels  
2. Torque all lug nuts in sequence. See Figure 39. DO NOT  
torque the wheel lug nuts all the way down.Tighten each  
lug nut in 3 separate passes as defined by Table 10.  
DO NOT attempt to repair or modify a  
wheel. DO NOT install an inter-tube  
to correct a leak through the rim. If  
the rim is cracked, the air pressure in  
the inter-tube may cause pieces of the  
rim to explode (break-off) with great force and can cause  
serious eye or bodily injury.  
TABLE 10. TIRE TORQUE REQUIREMENTS  
First Pass  
FT-LBS  
Second Pass  
FT-LBS  
Third Pass  
FT-LBS  
Wheel Size  
TIRESWEAR/INFLATION  
12"  
13"  
14"  
15"  
16"  
20-25  
20-25  
20-25  
20-25  
20-25  
35-40  
35-40  
50-60  
50-60  
50-60  
50-65  
50-65  
Tire inflation pressure is the most important factor in tire  
life. Pressure should be checked cold before operation.  
DO NOT bleed air from tires when they are hot. Check  
inflation pressure weekly during use to insure the maximum  
tire life and tread wear.  
90-120  
90-120  
90-120  
WARNING — Eyesight Hazard  
ALWAYS wear safety glasses when  
removing or installing force fitted  
parts. Failure to comply may result in  
serious injury.  
NEVER! use an pneumatic air gun to tighten  
wheel lug nuts.  
Table 9 (Tire Wear Troubleshooting) will help pinpoint the  
causes and solutions of tire wear problems.  
TABLE 9.TIRE WEARTROUBLESHOOTING  
CAUSE  
WEAR PATTERN  
SOLUTION  
Adjust pressure to  
particular load per  
tire manufacturer.  
Over Inflation  
Center Wear  
Adjust pressure to  
particular load per  
tire manufacturer.  
Edge Wear  
Side Wear  
Under Inflation  
Loss of chamber Make sure load does  
or overloading.  
not exceed axle rating.  
Align wheels.  
Align wheels.  
Incorrect toe-in  
Out-of balance  
Toe Wear  
Cupping  
Check bearing adjust-  
ment and balance tires.  
Avoid sudden stops  
when possible and  
adjust brakes.  
Wheel lockup &  
tire skidding.  
Flat Spots  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 31  
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MAINTENANCE (MIXER)  
3. After first road use, retorque all lug nuts in sequence.  
Check all wheel lug nuts periodically.  
SUSPENSION  
The suspension type axle and associated hardware (Figure  
40) should be periodically inspected for signs of excessive  
wear, elongation of bolt holes, and loosening of fasteners.  
Replace all damaged parts immediately.  
Figure 40. Axle Support Components  
MIXER CLEANING  
It is important that the drum interior is free of dried material.  
Obstructions can cause the paddle blades to lock against  
the drum resulting in sudden dump handle movement.  
1. Stop the engine. Push the engine “Kill” button to the  
“OFF” position.  
2. Place the hydraulic paddle lever (Figure 5) in "neutral"  
position do disengage.  
3. ALWAYS disconnect the spark plug wire (gasoline  
engines) before cleaning the inside of the drum. If mixer  
is equipped with an electric motor remove power cord  
from AC power source. In addition make sure the  
clutch engagement lever is disengaged.  
4. Place “Do Not Operate” tag on mixer.  
5. Make sure the rear section of safety grate is connected  
to the mixing drum.  
6. At the end of each day’s operation, place mixer drum  
in an upright position and spray inside of tub  
immediately with water to prevent lumps of dried mortar  
or plaster from forming and contamination of future  
batches, DO NOT allow a buildup of materials to form  
on the blades or anywhere inside the drum.  
Figure 39. Wheel Lug Nuts Tightening Sequence  
7. Rotate mixer to dump position and remove debris.  
8. Thoroughly clean the entire mixer, wheels, cabinet  
and frame.  
PAGE 32 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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MAINTENANCE (MIXER)/STORAGE  
9. NEVER! pour or spray water over the engine or electric  
motor (Figure 41).  
MIXER STORAGE  
For storage of the mixer for over 30 days, the following is  
recommended:  
Drain the fuel tank completely, or add STA-BIL to the  
fuel.  
Run the engine until the fuel is completely  
consumed.  
Completely drain used oil from the engine crankcase  
and fill with fresh clean oil, then follow the procedures  
described in the engine manual for engine storage.  
Figure 41. No Spraying of Water  
10. When cleaning of the entire mixer is done, return mixing  
drum to an upright position.  
Clean the entire mixer and engine compartment.  
Place the mixing drum in the down position (mouth facing  
downward).  
WARNING — Keep Hands Clear of Drum  
When rotating the mixing drum from the dump position  
to the upright position, keep hands clear of safety  
grate. The possibility exists of hands or fingers being  
crushed (Figure 42).  
Cover the mixer and place it a clean dry area, that is  
protected from harsh elements.  
Figure 42. Safety Grate (Crush Hazard)  
WARNING — Disengaged Drum Lock  
DO NOT start engine or engage paddle arms when drum  
lock lever is not engaged.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 33  
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TROUBLESHOOTING (ENGINE)  
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a  
breakdown, please take a remedial action following the diagnosis based on the Engine, Mixer and Electric Motor  
Troubleshooting (Tables 11,12, and 13) information shown below and on the proceeding pages. If the problem cannot be  
remedied, please leave the unit just as it is and consult or company's service department.  
TABLE 11. ENGINE TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
SOLUTION  
Inspect carburetor to see if fuel  
is reaching it?  
Check fuel line  
No Fuel?  
Add Fuel  
Water in fuel tank?  
Fuel filter clogged?  
Stuck carburetor?  
Spark plug is red?  
Flush or replace fuel tank.  
Replace fuel filter  
Check float mechanism.  
Poor starting  
Spark plug is fouled. Check tranistor ignition unit.  
Insufficient compression, injected air leaking. Carburetor jets are  
clogged (overflow).  
Spark plug is blue-white?  
No spark present at tip of spark  
plug?  
Tranistor ignition unit broken, high voltage cord cracked or broken.  
Start/Stop switch broken. Replace spark plug if fouled.  
No oil?  
Add oil as required.  
Oil pressure alarm lamp blinks  
upon starting?  
Check Automatic shutdown circuit "oil sensor".  
Replace cylinder and piston and if necessary axel joint.  
Tighten cylinder head connecting bolts.  
Engine will not turn over?  
Cylinder head connecting bolts  
loose?  
Cylinder head gasket damaged? Replace cylinder head gasket.  
Insufficient power output "no  
compression"  
Malfunction of valve seat?  
Spark plug is loose?  
Worn piston rings?  
Re-seat valves.  
Replace spark plug.  
Replace piston rings.  
Malfunction in air-cleaner  
system, air filter clogged?  
Clean or replace air filter.  
Air leaking in from interface  
between carburetor and cylinder  
head?  
Tighten bolts between carburetor and cylinder head. Replace  
cylinder head gasket.  
Insufficient power output  
"compression"  
Clean or replace fuel filter.  
Clean or replace carburetor.  
Check carburetor float.  
Malfunction in fuel system?  
PAGE 34 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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TROUBLESHOOTING (ENGINE)  
TABLE 11. ENGINE TROUBLESHOOTING (CONTINUED)  
SYMPTOM  
POSSIBLE PROBLEM  
Malfunction in cooling fan?  
Air in-take filter clogged?  
SOLUTION  
Check or replace cooling fan.  
Insufficient power output  
"compression" and overheats  
Clean or replace air in-take filter.  
Over accumulation of exhaust  
products?  
Clean and check valves.  
Check muffler, replace if necessary.  
Burns to much fuel  
Wrong spark plug?  
Replace spark plug with manufactures suggested type spark plug.  
Replace lubricating oil with correct viscosity.  
Lubricating oil is wrong  
viscosity?  
Exhaust color is continiously  
"WHITE"  
Worn rings?  
Replace rings  
Air cleanner clogged?  
Clean or replace air cleaner.  
Choke valve has not been set to Adjust choke valve to the correct position.  
the correct position?  
Exhaust color is continiously  
"BLACK"  
Carburetor defective, seal on  
carburetor broken?  
Replace carburetor or seal.  
Adjust carburetor.  
Poor carburetor adjustment  
"engine runs too rich?  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 35  
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TROUBLESHOOTING (MIXER/ELECTRIC MOTOR)  
TABLE 12. MIXER TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
SOLUTION  
Material load too heavy,  
exceeding mixer capability?  
Reduce amount of material being mixed.  
Object stuck inside mixing  
drum, jamming paddle  
rotation?  
Stop engine. Empty out drum contents. Remove  
obstruction.  
Incorrect relief valve  
pressure?  
Inspect for proper 1750 PSI relief pressure.  
Proper RPM 3600.  
Blades will not rotate.  
Check engine speed.  
Defective hydraulic motor or  
pump?  
Contact MQ Technical Services.  
Slow hydraulic cylinder  
dumping?  
Defective cylinder seal.  
Replace seals.  
Material leaking from drum Worn or defective paddle  
ends.  
shaft seals?  
Defective or worn drum  
support brackets?  
Apply grease to bracket or replace.  
Drum difficult to discharge  
(tilt)  
Adjust blades until they almost touch side walls of  
drum.  
Blades adjusted too tight.  
TABLE 13. ELECTRIC MOTOR TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
No voltage to motor?  
SOLUTION  
Check power source.  
Defective extension cord?  
Replace extension cord.  
Replace switch.  
Blades will not rotate.  
Defective motor ON/OFF switch?  
Defective motor windings?  
Repair windings or replace windings.  
PAGE 36 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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WIRING DIAGRAM (ELECTRIC MOTOR)  
WHITE/NEUTRAL  
X
230 VAC 1Ø  
2-POLE/3-WIRE  
GROUNDING  
Y
BLACK/LINE  
G
GREEN/GROUND  
L6-30P  
TWIST-LOCK  
SINGLE OR THREE PHASE  
ELECTRIC MOTOR  
L6-30P/L1620P  
TWIST-LOCK  
PIGTAIL END  
ELECTRIC CABLE  
WHITE/NEUTRAL  
X
460 VAC 3Ø  
3-POLE/4-WIRE  
GROUNDING  
Y
BLACK/LINE  
G
GREEN/GROUND  
Z
RED/LINE  
L16-20P  
TWIST-LOCK  
Figure 43. Electric Motor Wiring Diagram  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 37  
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HYDRAULIC SYSTEM DIAGRAM  
Figure 44. Hydraulic System Diagram  
PAGE 38 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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NOTES  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 39  
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EXPLANATION OF CODE IN REMARKS COLUMN  
The following section explains the different symbols and  
QTY. Column  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
Numbers Used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in the“Remarks”  
Column.  
SAMPLE PARTS LIST  
REMARKS Column  
NO. PART NO. PART NAME  
QTY. REMARKS  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
12345  
BOLT......................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN............NOT SOLD SEPARATELY  
WASHER, 3/8 IN....1 .....MQ-45T ONLY  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
2%  
2% 12347  
12348  
12349  
3
Assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
4
NO. Column  
Indicated by:  
Unique Symbols — All items with same unique  
symbol  
“INCLUDES ITEMS W/(unique symbol)”  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
Serial Number Break — Used to list an effective serial  
number range where a particular part is used.  
Indicated by:  
Duplicate Item Numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
Specific Model Number Use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
PART NO. Column  
Numbers Used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“Make/Obtain Locally” — Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
“Not Sold Separately”— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
PAGE 40 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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SUGGESTED SPARE PARTS  
EM120PS 1TO 3 UNITS  
EM120PS 5 TO 10 UNITS  
Qty. P/N  
Description  
Qty. P/N  
Description  
6 ..... 491010 ........... RUBBER LATCH ASSY.  
1 ..... EM200293A ... PADDLE ARM TOW SIDE  
1 ..... EM200294A ... PADDLE ARM CENTER TOW SIDE  
1 ..... EM200295A ... PADDLE ARM CENTER ENGINE SIDE  
1 ..... EM200296A ... PADDLE ARM ENGINE SIDE  
3 ..... EM200863 ...... RUBBER BLADE KIT (STEEL DRUM)  
3 ..... EM204625 ...... POLYBLADE KIT (PLASTIC DRUM)  
4 ..... EM200297 ...... U-BOLT  
10 ... 491010 ............ RUBBER LATCH ASSY.  
2 ..... EM200293A .... PADDLE ARM TOW SIDE  
2 ..... EM200294A .... PADDLE ARM CENTER TOW SIDE  
2 ..... EM200295A .... PADDLE ARM CENTER ENGINE SIDE  
2 ..... EM200296A .... PADDLE ARM ENGINE SIDE  
6 ..... EM200863 ....... RUBBERBLADEKIT(STEELDRUM)  
3 ..... EM204625 ....... POLYBLADE KIT (PLASTIC DRUM)  
16 ... EM200297 ....... U-BOLT  
2 ..... 3530 ............... PADDLE SHAFT, SEAL KIT  
2 ..... EM902153 ...... BEARING, PADDLE SHAFT  
4 ..... 3530 ................ PADDLE SHAFT, SEAL KIT  
4 ..... EM902153 ....... BEARING, PADDLE SHAFT  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 41  
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NAMEPLATE AND DECALS  
PAGE 42 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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NAMEPLATE AND DECALS  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
DCL151  
EM948630  
DCL160A  
EM510891  
504713  
35137  
EM510883  
513479  
PART NAME  
DECAL, TOWING INSTRUCTIONS  
DECAL, PUSH TO STOP  
QTY.  
REMARKS  
2
1
2
3
1
1
3
1
1
1
1
1
DECAL, CRUSHWARNING  
DECAL, ESSICK LOGO (SMALL)  
DECAL, SAFETY INSTRUCTIONS  
DECAL, WARNING READ  
DECAL, ESSICK LOGO (LARGE)  
DECAL, WARNING SAFETY GRATE  
DECAL, CRUSH WARNING SAFETY GRATE  
DECAL, WARNING DUMP HANDLE  
DECAL, CONTROLS, MOLD-IN  
DECAL, POWDER COATED  
9
DCL335  
DCL280  
13238  
10  
11  
12  
13  
13118  
NAMEPLATE........................................................ 1 ............ CONTACT PARTS DEPT.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 43  
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PADDLE BLADES ASSY.  
ENGINE END  
6
5
2
CENTER  
ENGINE END  
7
9
CENTER  
TOW END  
7
8
2
8
5
3
18  
16  
10  
19  
7
17  
WIPER  
AND  
SCRAPPER  
HARDWARE  
KIT  
2
10  
S
I
D
E
S
C
R
R
PO  
L
A
P
E
R
Y
13  
O
R
U
B
R
E
TOW  
END  
15  
12  
11  
14  
PAGE 44 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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PADDLE BLADES ASSY.  
NO.  
2
3
5
6
PART NO.  
PART NAME  
QTY.  
8
1
8
1
REMARKS  
492584  
NUT, LOCK 1/2"  
EM200295A PADDLE ARM, CENTER TOW END  
EM200292 INSERT, PADDLE ARM  
EM200293a PADDLE ARM, TOW END  
7
8
6109170  
EM200297  
WASHER, FLAT 1/2"  
U-BOLT, END PADDLES  
8
4
9
em200294A PADDLE ARM, CENTER ENGINE END  
1
14  
10%# 492366  
SCREW, HHC 5/16-18 X 1-1/2 G5  
11%# EM923023  
WASHER, FLAT 5/16" STEEL  
28  
12#  
12%  
13352  
EM200212  
WIPER, SIDE (PLASTIC) .................................................... 4 ......... PLASTIC DRUM  
WIPER, SIDE (RUBBER) .................................................... 4 ......... STEEL DRUM  
SCRAPPER, SIDE .............................................................. 4 ......... PLASTIC/STEEL DRUMS  
NUT, HEX 5/16"  
WASHER, LOCK 5/16"  
13%# EM203432  
14%# 2105164  
15%# EM923343  
14  
14  
1
16  
EM200296A PADDLE ARM, ENGINE END  
17%  
18#  
18%  
19  
EM203433  
EM507518  
EM200213  
EM200863  
SCRAPPER, END ............................................................... 2 ......... PLASTIC/STEEL DRUMS  
BLADE, PLASTIC (END) ..................................................... 2 ......... PLASTIC DRUM  
BLADE, RUBBER (END) ..................................................... 2 ......... STEEL DRUM  
KIT, RUBBER BLADES, SCRAPERS & HARDWARE ......... 1 ......... INCLUDES ITEMS W/%  
......................................................................................................... STEEL DRUM ONLY  
KIT, PLASTIC BLADES, SCRAPERS & HARDWARE ........ 1 ......... INCLUDES ITEMS W/#  
......................................................................................................... PLASTIC DRUM ONLY  
19  
EM204625  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 45  
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PLASTIC MIXING DRUM ASSY.  
PAGE 46 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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PLASTIC MIXING DRUM ASSY.  
NO  
1#  
2#  
3#  
4#  
5#  
6#  
7#  
8#  
PART NO  
3309  
EM963057  
13270  
EM969013  
6109170  
504943  
3006  
507719  
511910  
EM963692  
EM923025  
13209  
491008  
EM916019  
492581  
EM621  
EM963105  
10176  
13228  
3327  
511495  
511526  
509000  
3047  
13286  
EM963610  
3485  
3382  
2219  
PART NAME  
QTY.  
REMARKS  
GRATE, MOVABLE  
HHCS 3/8 X 1-1/2"  
GRATE, STATIONARY  
NUT, NYLOC 3/8-16  
WASHER, FLAT 1/2" ...........................................2......... MANUAL DUMP ONLY  
SCREW, FLATHEAD 3/8" NC X 2  
SUPPORT DISK  
BEARING HOUSING  
FHCS 1/4" NC X 1-1/4" G5  
HHCS 1/2-13" X 1-1/2" G5 ..................................2......... MANUAL DUMP ONLY  
WASHER, FLAT 3/8"  
REAR DRUM SUPPORT  
CAP, GREASE FITTING  
GREASE FITTING  
LOCK NUT, NYLON 1/4-20  
WASHER, FLAT 1/2" SPECIAL  
SCREW, HHCS 1/2" NC X 2" G5 ........................4......... REPLACES EM492396  
NUT, LOCK 1/2"-13..............................................2......... MANUAL DUMP ONLY  
PIN, DUMP CYLINDER  
CYLINDER, DUMP  
1
6
1
8
8
2
2
8
9#  
10#  
11#  
12#  
13#  
14#  
15#  
16#  
17#  
18#  
19  
20  
21  
22  
23  
2
1
4
4
8
4
1
1
1
1
1
2
1
2
1
1
1
1
1
1
LOCK NUT 1" NC  
SCREW HHCS 1" NC X 8  
COTTER PIN 3/16" X 2"  
SPACER, 2" X 1-1/8 X 1/4" L  
SPACER, HYDRAULIC CYLINDER  
HHCS 3/8" NC X 1-1/4" G8  
DRUM SUPPORT  
LATCH, TUB STAY  
PIN, COTTER 1/8" X 1-1/2"  
CAP, DUST  
DUMP BEARING HOUS. BRACKET REAR  
DUMP BEARING HOUS. BRACKET FRONT  
24  
25  
26#  
27#  
28#  
29#  
30#  
31#  
32#  
33  
3249  
13218  
3500  
EM201537  
MANUAL DUMP HANDLE ...................................1......... MANUAL DUMP ONLY. DO NOT USE  
........................................................................................ ON HYDRAULIC DUMP MACHINE.  
34#  
35#  
36#  
37#  
38#  
39#  
40#  
41  
3042  
MIXER DRUM, PLASTIC, BARE  
PIN, HITCH CLIP  
1
1
925191  
0401450160  
511493  
EM963692  
492584  
8151  
WASHER, FLAT 16 MM ZINC ............................. 1......... REPLACES 492602  
BAR, GRATE LATCH  
HHCS 1/2"-13 X 1-1/2"  
NUT, LOCK 1/2"  
1
1
7
1
WASHER, FLAT SAE 3/4"  
512181  
DRUM AND SHAFT ASSY. MAN./HYD. DUMP ... 1......... INCLUDES ITEMS W/#  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 47  
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STEEL DRUM ASSY. (MANUAL)  
PAGE 48 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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STEEL DRUM ASSY. (MANUAL)  
NO  
1#  
2#  
3#  
4#  
5#  
6#  
7#  
8#  
PART NO  
EM203449  
7170  
6109170  
13276  
EM969013  
EM621  
491008  
PART NAME  
GRATE, MOVABLE  
5/32" 3-5/16"  
WASHER, FLAT 1/2"  
BAR, GRATE LATCH  
NUT, NYLOC 3/8"  
WASHER, FLAT 1/2" SPECIAL  
CAP, GREASE FITTING  
GREASE FITTING  
SCREW, HHCS 1/2" NC X 2" G5 ......................... 4............. REPLACES EM492396  
FRONT DUMP SUPPORT BRACKET  
CAP, DUST  
HHCS 3/8" NC X 1-1/4" G8  
PIN, COTTER 3/16" X 1  
BEARING HOUSING  
REAR DUMP SUPPORT BRACKET  
HHCS 1/2"-13 X 1-1/2"  
NUT, LOCK 1/2"  
QTY.  
REMARKS  
1
2
3
1
8
4
4
4
EM916019  
EM963105  
13260  
9#  
10#  
11#  
12#  
13#  
14#  
16#  
17#  
18#  
19#  
20  
1
1
8
2
2
1
1
7
1
1
3249  
EM963610  
EM924015  
3291  
13259  
EM963692  
492584  
512245  
EM201537  
512180  
STEEL DRUM, MANUAL  
MANUAL DUMP HANDLE  
DRUM AND SHAFT ASSY. MANUAL .................. 1............. INCLUDES ITEMS W/#  
21  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 49  
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STEEL DRUM ASSY. (HYDRAULIC)  
2
1
3
2
7
3
9
8
4
16  
17  
6
18  
23  
25  
25  
26  
REAR  
25  
12  
19  
15  
20  
23  
FRONT  
7
21  
5
24  
DUMP  
7
22  
8
8
HYDRAULIC  
9
11  
14  
10  
27  
6
25  
3
24  
NOTES:  
COMPLETE DRUM ASSEMBLY, ITEM 27 INCLUDES  
ITEMS WITHIN DASHED LINE. ALSO INCLUDED ARE  
PADDLE SHAFT AND PADDLE ARMS. SEE PADDLE  
PART OF FRAME  
1
SHAFT AND PADDLE ARM ASSEMBLIES IN THIS MANUAL.  
PAGE 50 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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STEEL DRUM ASSY. (HYDRAULIC)  
NO  
1#  
2#  
3#  
4#  
5#  
6#  
7#  
8#  
PART NO  
EM203449  
7170  
6109170  
13276  
EM969013  
EM621  
PART NAME  
QTY.  
REMARKS  
MOVEABLE GRATE  
PIN, HITCH CLIP 5/32" 3-5/16"  
WASHER, FLAT 1/2"  
BAR, GRATE  
1
2
3
1
4
4
4
4
NUT, NYLOC 3/8"  
WASHER, FLAT 1/2" SPECIAL  
CAP, GREASE FITTING  
GREASE FITTING  
SCREW, HHCS 1/2" NC X 2" G5 ..................... 4 ............. REPLACES EM492396  
FRONT DUMP SUPPORT BRACKET  
CAP, DUST  
HHCS 3/8" NC X 1-1/4" G8  
PIN, COTTER 3/16" X 1  
BEARING HOUSING FRONT  
BEARING HOUSING, REAR (6-HOLE) ............ 1 ............. EFFECTIVE S/N "K25"  
NOVEMBER 2005  
491008  
EM916019  
EM963105  
13260  
9#  
10#  
11#  
12#  
13#  
14#  
15#  
1
1
4
2
1
3249  
EM963610  
EM924015  
3291  
516457  
15#  
16#  
17  
511852  
13259  
509000  
BEARING HOUSING, REAR (4-HOLE)  
REAR DUMP SUPPORT BRACKET  
COTTER PIN 3/16" X 2"  
1
1
1
1
18  
13228  
PIN, DUMP CYLINDER  
19  
20  
21  
22  
3327  
511495  
13286  
511526  
3047  
EM963692  
492584  
516535  
511173  
CYLINDER, DUMP  
LOCK NUT 1" NC  
SPACER, LOWER HYDRAULIC CYLINDER  
SCREW HHCS 1" NC X 8  
SPACER, 2" X 1-1/8 X 1/4" L  
HHCS 1/2"-13 X 1-1/2"  
NUT, LOCK 1/2"  
STEEL DRUM, HYDRAULIC  
DRUM AND SHAFT ASSY. HYDRAULIC.......... 1 ............. INCLUDES ITEMS W/#  
1
1
1
1
2
7
11  
1
23  
24#  
25#  
26#  
27  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 51  
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PADDLE SHAFT ASSY. (PLASTIC/STEEL)  
20  
2
15  
1
OLD  
STYLE  
1
PA  
DD  
SH  
A
10  
LE  
FT  
K
IT  
5
11  
2
6
16  
7
3
19  
8
9
4
PADDLE  
SHAFT  
SEAL KIT  
TOW  
END  
16A  
17  
18  
15A  
3
ENGINE  
END  
4
3
14  
13  
2
12  
7
6
5
NOTES:  
OLD STYLE PADDLE SHAFTS P/N 13257 (STEEL DRUM),  
P/N13282 (PLASTIC DRUM) NO LONGER AVAILABLE. SEE  
NOTE 2 WHEN RE-ORDERING PADDLE SHAFTS.  
1
1
PADDLE SHAFT KITS P/N 514234K (PLASTIC DRUM), P/N  
514233K (STEEL DRUM) INCLUDES ITEMS 15A, 16A, 17 AND 18.  
2
3
FOR PLASTIC DRUM USE PADDLE SHAFT P/N 514234 , FOR  
STEEL DRUM USE PADDLE SHAFT P/N 514233.  
PAGE 52 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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PADDLE SHAFT ASSY. (PLASTIC/STEEL)  
NO  
1
2#  
3#  
4
PART NO  
3061  
3494  
3019  
3024  
PART NAME  
QTY.  
14  
2
4
2
REMARKS  
SPACER, THIN SEAL  
OUTER SEAL, URETHANE 1-1/4 OD  
INNER SEAL 1-1/8"  
SPRING  
5
6
7
8
13002  
EM902153  
13274  
3347  
13108  
10176  
3215  
3047  
8164  
EM924006  
SEAL, BEARING 1-1/2"  
BEARING  
SPACER  
NUT, SPECIAL 1-1/2"-12  
WASHER, FLAT USS 1-1/8"  
NUT, NYLOC 1/2-13 ................................... 1 ............... OCTOBER 2002 AND BELOW  
HHCS 1/2-13 X 3.1/2" ................................ 1 ............... OCTOBER 2002 AND BELOW  
SPACER, 2 X 1-1/8" X1/4" L  
NUT, SLOTTED HEX JAM 1-20  
PIN, COTTER 1/8 X 3/4"  
PADDLE SHAFT (PLASTIC) ...................... 1 ............... NOT AVAILABLE, ORDER ITEM 20  
PADDLE SHAFT (STEEL) ......................... 1 ............... NOT AVAILABLE, ORDER ITEM 20  
PADDLE SHAFT (STEEL)  
2
2
1
1
9
1
10  
11  
12  
13  
14  
15  
15  
15A%  
15A@  
16  
1
1
1
514233  
514234  
13156  
1
1
PADDLE SHAFT (PLASTIC)  
COUPLER, PIN STYLE ............................. 1 ............... OCTOBER 2002 AND BELOW  
COUPLER, KEY STYLE............................ 1 ............... NOVEMBER 2002 AND ABOVE  
KEY, SQUARE 5/16 X 1-3/8" ..................... 1 ............... NOVEMBER 2002 AND ABOVE  
SCREW, SHS 5/16-24 X 1/2" .................... 1 ............... NOVEMBER 2002 AND ABOVE  
KIT, SEAL, PADDLE SHAFT ..................... 1 ............... INCLUDES ITEMS W/#  
KIT, PADDLE SHAFT (PLASTIC) .............. 1 ............... INCLUDES ITEMS W/%  
KIT, PADDLE SHAFT (STEEL) .................. 1 ............... INCLUDES ITEMS W/@  
16A%@ 514235  
17%@  
18%@  
19  
20  
20  
EM502727  
0857  
3530  
514234K  
514233K  
EFFECTIVE NOVEMBER 2002- THE PADDLE SHAFT  
CONNECTOR PIN HAS BEEN DISCONTIUED. THE  
COUPLER IS NOW KEYED TO THE PADDLE SHAFT.  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 53  
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HYDRAULIC ASSY.  
PAGE 54 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HYDRAULIC ASSY.  
NO.  
2
4
PART NO.  
492356  
2101402  
EM969013  
3019092  
492584  
13147  
13153  
13196  
13210  
13213  
EM25459  
511847  
511509  
13219  
13220  
511691  
510263  
13225  
13243  
13380  
EM963105  
16587  
3322  
34570  
506207  
18052  
3353  
3365  
3367  
511847  
3462  
8051  
506094  
3369  
PART NAME  
BOLT 1/4" X 3/4"  
QTY.  
2
REMARKS  
WASHER, SPRING 1/4" ..............................2 ................. REPLACES 492622  
NUT, NYLOCK..............................................1 ................. REPLACES 492583  
WASHER 3/8" FLAT .....................................2 ................. REPLACES 492598  
8
10  
12  
14  
16  
18  
20  
22  
24  
25  
26  
28  
30  
32  
33  
34  
36  
40  
42  
44  
46  
48  
50  
52  
54  
56  
58  
61  
62  
64  
66  
74  
78  
80  
82  
84  
86  
86  
88  
90  
92  
96  
NUT, LOCK 1/2"  
4
1
2
1
1
2
1
1
1
1
1
1
1
2
1
2
ARM, MOTORTORQUE  
CAP, SPRING MOUNT  
HOSE, PUMP OUTPUT 21"  
STRAINER, IN LINE  
SPRING, DIE  
ELBOW 3/4"-90  
FITTING  
BOLT, 3/8" NC X 6" G5  
FITTING 90 3/4 MP X 3/4 MP  
FITTING, STR 12BARB X 3/4MP  
FITTING, STR  
FITTING, 90DEG STRAIGHT ELBOW  
HANDLE, DRIVE VALVE CONTROL  
HOSE W/ 90 DEG FITTING  
HOSE, 3/4 ID X 18-1/2  
HEX BOLT 1/2"-13 X 2" ...............................4 ................. REPLACES 492396  
FITTING, STR 10MJ-8MO  
FITTING, 90 10MJ-10MO  
MOTOR, HYDRAULIC  
CLAMP HOSE HS-16  
SIGHT GAUGE AA4724  
CAP, FILLER/BREATHER  
FITTING, STR 10MJ-10MO  
FITTING, 90 12BARB-3/4MP  
FITTING  
2
1
1
6
1
1
3
2
1
1
1
1
HOSE  
FILTER, HYDRAULIC OIL  
PLUG 1/2" NPT GALVANIZED  
FITTING, 90 4MJ-3/8MP .............................2 ................. HYDRAULIC DUMP ONLY  
FITTING, 90 DEG  
BOLT 3/8" NC X 3" G5  
WASHER, LOCK 3/8" MED  
SPACER  
VALVE, FOUR WAY ASSY...........................1 ................. HYDRAULIC DUMP ONLY  
VALVE, TWO WAY .......................................1 ................. MANUAL DUMP ONLY  
FITTING, STR. ............................................2 ................. HYDRAULIC DUMP ONLY  
515219  
503117  
0166 A  
515251  
34585  
3385  
511845  
3407  
13243  
TBD  
1
3
3
3
KNOB  
2
1
HOSE W/ 90 DEG FITTING  
HOSE...........................................................2 ................. HYDRAULIC DUMP ONLY  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 55  
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FRAME 1 ASSY.  
4 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE)  
S/N KA26943T0 HD27963  
JANUARY 1996 — APRIL 1999  
PAGE 56 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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FRAME 1 ASSY.  
4 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE)  
S/N KA26943T0 HD27963  
JANUARY 1996 — APRIL 1999  
NO  
1
2
PART NO  
13212  
29194  
PART NAME  
QTY.  
REMARK  
GROMMET ............................................ 1 ................WITH DUMP (HYDRAULIC DUMP CYL.)  
LUG NUT ............................................... 8 ................REPLACES 8115  
3
13120  
MAIN FRAME ........................................ 1 ................S/N KA26943 TO II27769  
..................................................................................NO LONGER AVAILABLE. USE 13365.  
MAIN FRAME ........................................ 1 ................S/N II27770  
3
4
5
6
7
8
13365  
10133  
0447  
10176  
511493  
1023  
LOCK NUT 3/8-16  
FLAT WASHER 1/2"  
LOCK NUT 1/2-13  
GRATE LATCH  
1
1
12  
1
1
HHCS 3/8-16 X 1.1/4"  
9
13280  
3102  
3469  
13363KIT  
3028  
DRUM LOCK LEVER ............................. 1 ................W/O DUMP (MANUAL ONLY)  
HANDLE GRIP ...................................... 1 ................W/O DUMP (MANUAL ONLY)  
DUST CAP ............................................ 2 ................REPLACEMENT ONLY  
SAFETY CHAIN ASSY ......................... 1 ................REPLACES 3148  
10  
11  
12  
13  
14  
15  
15  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
U-BOLT  
HHCS 1/2-13 X 3.1/2"  
2
1
3215  
HLC-1  
HPC-1  
HBC-1  
3400  
5218  
3043  
3076  
3018  
3005  
12426  
0183  
8151  
3496  
EM903012  
3065  
3504  
516180  
TOW BAR (LOOP) ................................. 1 ................CONTACT UNIT SALES  
TOW BAR (1 " PIN) ............................... 1 ................CONTACT UNIT SALES  
TWO BAR (BALL HITCH 2 -INCH) ........ 1 ................CONTACT UNIT SALES  
AXLE & HUB ASSY.  
HHCS 1/2-13 X 1.1/2"  
HHCS 1/2-13 X 6"  
AXLE SPRING  
LEAF SPRING  
2
4
2
2
2
2
WHEEL & TIRE B78-13 (4 HOLE)  
CASTLE NUT ........................................ 2 ................REPLACES 3068  
COTTER PIN  
FLAT WASHER 3/4"  
BEARING CONE  
2
2
4
BEARING CUP ...................................... 4 ................REPLACES 3067  
SEAL  
2
2
1
HUBW/BEARING CUPS (4-LUGS)  
SAFETY HOOK  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 57  
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FRAME 2 ASSY.  
5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE)  
S/N HD27964T0 GE210000  
APRIL 1999 — MAY 2000  
PAGE 58 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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FRAME 2 ASSY.  
5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE)  
S/N HD27964T0 GE210000  
APRIL 1999 — MAY 2000  
NO  
1
3
3
4
5
6
7
8
PART NO  
13212  
13120  
13365  
10133  
0447  
10176  
511493  
1023  
PART NAME  
QTY.  
REMARK  
GROMMET ...............................................1 ............ WITH DUMP (HYDRAULIC DUMP CYL.)  
MAIN FRAME ...........................................1 ............ S/N KA26943 TO II27769  
MAIN FRAME ...........................................1 ............ S/N II27770  
LOCK NUT 3/8-16  
FLAT WASHER 1/2"  
LOCK NUT 1/2-13  
GRATE LATCH  
1
1
12  
1
1
HHCS 3/8-16 X 1.1/4"  
9
13280  
3102  
3148  
3028  
3215  
HLC-1  
HPC-1  
HBC-1  
13382  
DRUM LOCK LEVER ................................1 ............ W/O DUMP (MANUAL ONLY)  
HANDLE GRIP ..........................................1 ............ W/O DUMP (MANUAL ONLY)  
10  
12  
13  
14  
15  
15  
15  
16  
SAFETY CHAIN ASM  
U-BOLT  
HHCS 1/2-13 X 3.1/2"  
1
2
1
TOW BAR (LOOP) ....................................1 ............ CONTACT UNIT SALES DEPT.  
TOW BAR (1 " PIN) ...................................1 ............ CONTACT UNIT SALES DEPT.  
TWO BAR (BALL HITCH 2 -INCH) ............1 ............ CONTACT UNIT SALES DEPT.  
AXLE & HUB ASM....................................2 ............ NO LONGER AVAILABLE.  
................................................................................. SEE FRAME 3 ASSY.  
17  
18  
19  
20  
21  
5218  
3043  
3076  
3018  
19045  
HHCS 1/2-13 X 1.1/2"  
HHCS 1/2-13 X 6"  
AXLE SPRING  
LEAF SPRING  
WHEEL & TIRE  
4
2
2
2
2
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 59  
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FRAME 3 ASSY.  
5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE)  
S/N GE21000 AND ABOVE  
MAY 2000 AND ABOVE  
PAGE 60 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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FRAME 3 ASSY.  
5 LUG HUB AND WHEEL (1-1/16 AXLE SPINDLE)  
S/N GE21000 AND ABOVE  
MAY 2000 AND ABOVE  
NO  
1
2
PART NO  
13212  
EM941280  
13120  
PART NAME  
GROMMET ..............................................1............. WITH DUMP (HYDRAULIC DUMP CYL.)  
LUG NUT  
MAIN FRAME ..........................................1............. S/N KA26943 TO II27769  
................................................................................ NO LONGER AVAILABLE. USE 13365.  
MAIN FRAME ..........................................1............. S/N II27770  
QTY.  
REMARK  
8
3
3
13365  
4
5
6
7
10133  
0447  
10176  
511493  
1023  
LOCK NUT 3/8-16  
FLAT WASHER 1/2"  
LOCK NUT 1/2-13  
GRATE LATCH  
1
1
12  
1
1
8
HHCS 3/8-16 X 1.1/4"  
9
13280  
3102  
EM941278  
13363KIT  
3028  
3215  
HLC-1  
HPC-1  
HBC-1  
511699  
5218  
3043  
3076  
3018  
19045  
EM968302  
0183  
EM923161  
EM903168  
EM903169  
EM914324  
EM941277  
EM903113  
EM903012  
516180  
DRUM LOCK LEVER ...............................1............. W/O DUMP (MANUAL ONLY)  
HANDLE GRIP ........................................1............. W/O DUMP (MANUAL ONLY)  
DUST CAP ..............................................2............. REPLACEMENT ONLY  
SAFETY CHAIN ASM .............................1............. REPLACES 3148  
10  
11  
12  
13  
14  
15  
15  
15  
16  
17  
18  
19  
20  
21  
22%  
23  
24%  
25%  
26%  
27%  
28  
30%  
31%  
32  
U-BOLT  
HHCS 1/2-13 X 3-1/2"  
2
1
TOW BAR (LOOP) ...................................1............. CONTACT UNIT SALES  
TOW BAR (1 " PIN) .................................1............. CONTACT UNIT SALES  
TWO BAR (BALL HITCH 2 -INCH) ..........1............. CONTACT UNIT SALES  
AXLE, NEW STYLE  
HHCS 1/2-13 X 1-1/2"  
HHCS 1/2-13 X 6"  
AXLE SPRING  
LEAF SPRING  
WHEEL & TIRE  
CASTLE NUT, 3/4-16  
COTTER PIN, 1/8X1-1/4  
FLAT WASHER 3/4"  
BEARING CONE INNER  
BEARING CUP INNER  
SEAL  
1
4
2
2
2
2
2
2
2
4
4
2
HUBW/BEARING CUPS (5-LUG)............2............. INCLUDES ITEMS W/%  
BEARING CONE OUTER  
BEARING CUPS OUTER  
SAFETY HOOK  
2
2
1
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 61  
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PLASTIC ENGINE COVER ASSY.  
S/N KA26943TO GE 210000  
JANUARY 1996 TO MAY 2000  
PAGE 62 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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PLASTIC ENGINE COVER ASSY.  
S/N KA26943TO GE 210000  
JANUARY 1996 TO MAY 2000  
NO  
1
2
PART NO  
13221  
3089  
PART NAME  
QTY.  
REMARK  
ENGINE COVER ASSY. - PLASTIC ONLY ...........1............ S/N KA26943 TO GE210000  
HINGE PIN  
FLAT WASHER 3/4"  
1
2
3
8151  
4
5
6
7
8
9
0183  
3163  
3162  
10024  
3164  
COTTER PIN  
2
3
1
11  
6
SMALL HINGE PLATE  
LARGE HINGE PLATE  
LOCK NUT 1/4-20  
FHSCS 1/4-20 X 1"  
LOCK WASHER 1/4"  
0948  
10  
10  
491010  
SHROUD FASTENER ASSY. ...............................4............ REPLACES 929025  
............................................................................................. INCLUDES ITEMS W/%  
11%  
12%  
13  
14  
15  
16  
17  
COTTER PIN  
CLEVIS PIN  
HHCS 1/4-20 X 3/4"  
SHROUD BRACE  
LOCK NUT 8-32  
RHMS 8-32 X 1/2"  
FLAT WASHER #10  
4
4
10  
1
8
8
0131A  
3401  
13287  
1307  
2203  
4
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 63  
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STEEL ENGINE COVER ASSY.  
GE 210001 AND ABOVE  
MAY 2000 AND ABOVE  
PAGE 64 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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STEEL ENGINE COVER ASSY.  
GE 210001 AND ABOVE  
MAY 2000 AND ABOVE  
NO.  
1
2
3
4
5
6
7
PART NO.  
511580  
509726  
491010  
1284  
4001  
10133  
1307  
PART NAME  
QTY.  
REMARKS  
ENGINE COVER-STEEL .........................1 ...........S/N GE210001 AND ABOVE  
HINGE  
RUBBER LATCH ASSY.  
SCREW, HHCS 3/8-16 X 1-1/2"  
FLAT WASHER 3/8"  
LOCK NUT 3/8-16  
RHMS 8-32 X 1/2"  
2
2
4
8
4
6
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 65  
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SINGLE PHASE, 5 HP ELECTRIC MOTOR ASSY.  
PAGE 66 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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SINGLE PHASE, 5 HP ELECTRIC MOTOR ASSY.  
NO.  
2
4
PART NO.  
0166 A  
EM963610  
492581  
EM963610  
13291  
PART NAME  
QTY.  
REMARKS  
WASHER, LOCK 3/8 MED. ..................... 2 ............. REPLACES 492624  
CAPSCREW 3/8" NCX1-1/4" G8 ............. 6 ............. REPLACES 492375  
NUT 1/4" - 20 NYLON LOCKNUT  
CAPSCREW 3/8" NCX1-1/4" G8 ............. 2 ............. REPLACES 492376  
STARTER MOUNT  
6
3
12  
14  
18  
20  
22  
24  
26  
28  
30  
32  
34  
36  
40  
42  
46  
48  
50  
52  
54  
56  
58  
62  
1
1
13375  
PUMP, EATON 26005-RBBJ  
EM963610  
EM923057  
981635  
3416  
3418  
3420  
CAPSCREW 3/8" NCX1-1/4" G8 ............. 2 ............. REPLACES 492376  
WASHER 1/4" ......................................... 6 ............. REPLACES 492596  
BOLT, HEX 1/2" - 13 NCX1 ..................... 4 ............. REPLACES 492392  
ADAPTER, C-FACE PUMP  
INSERT, RUBBER  
COUPLER, PUMP END  
COUPLER, MOTOR END  
WASHER, LOCK 1/2".............................. 4 ............. REPLACES 492626  
1
1
1
1
3421  
6109180  
492356  
EM98187  
13289  
511630  
508683  
505502  
EM940162  
EM201794  
505403  
3414  
BOLT 1/4" X 3/4"  
3
1
2
1
1
3
2
1
1
1
1
SWITCH ASSY, 5HP 1PH  
BAR, MOTOR MOUNT  
CABLE, .7 M  
CABLE, .4 M  
WIRE CONNECTOR  
CONDUIT CONNECTOR  
PIGTAIL ASSY 250 V 30A  
TERMINAL  
MOTOR, ELECTRIC, 5HP 1PH  
CONNECTOR  
517031  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 67  
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THREE PHASE, 5 HP ELECTRIC MOTOR ASSY.  
PAGE 68 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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THREE PHASE, 5 HP ELECTRIC MOTOR ASSY.  
NO.  
2
4
6
8
PART NO.  
0166 A  
EM963610  
492581  
EM963610  
13375  
PART NAME  
QTY.  
REMARKS  
WASHER, LOCK 3/8 MED............................ 10 ............ REPLACES 492624  
CAPSCREW 3/8" NCX1-1/4" G8 ................... 2 ............. REPLACES 492375  
NUT 1/4" - 20 NYLON LOCKNUT  
CAPSCREW 3/8" NCX1-1/4" G8 ................... 8 ............. REPLACES 492376  
PUMP, EATON 26005-RBBJ  
3
10  
12  
14  
16  
18  
20  
22  
26  
28  
30  
32  
34  
36  
38  
40  
42  
44  
46  
48  
50  
52  
1
EM923057  
981635  
3418  
WASHER 1/4" ................................................ 6 ............. REPLACES 492596  
BOLT, HEX 1/2" - 13 NCX1............................ 4 ............. REPLACES 492392  
INSERT, RUBBER  
COUPLER, PUMP END  
1
1
3420  
6109180  
492356  
EM98191  
13289  
13291  
3416  
WASHER, LOCK 1/2" .................................... 4 ............. REPLACES 492626  
BOLT 1/4" X 3/4"  
3
1
2
1
1
1
1
1
1
1
1
1
4
1
1
SWITCH ASSY, 5HP 3PH  
BAR, MOTOR MOUNT  
STARTER MOUNT  
ADAPTER, C-FACE PUMP  
COUPLER, MOTOR END  
CONDUIT CONNECTOR  
CONNECTOR  
CABLE, .7 M  
CABLE, .4 M  
TERMINAL  
3-PRONG PLUG  
3421  
EM940162  
517031  
508683  
511650  
505403  
511647  
EM940255  
512459  
3481  
WIRE CONNECTOR  
CONNECTOR  
MOTOR, ELECTRIC, 5HP 3PH  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 69  
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HONDA ENGINE ASSY.  
PAGE 70 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA ENGINE ASSY.  
NO.  
1
2
3
4
5
6
7
8
PART NO.  
3364  
203148  
203123F  
491797  
29174-001  
29173-001  
0310  
PART NAME  
ENGINE, HONDA 13HP GX390U1QA2  
TUBE, EXHAUST  
PLATE  
RIVET, ID PLATE  
KNOB-MUSHROOM  
SWITCH, PUSH-PULL W/O KNOB  
KEY 1/4 SQUARE 1-1/2  
SCREW CAP 3/8"  
QTY.  
REMARKS  
1
1
1
4
1
1
1
4
492379  
9
3019092  
EM969013  
203040  
516282  
0166 A  
EM963610  
13374  
WASHER 3/8" FLAT ...........................................6................ REPLACES 492598  
NUT NYLOCK ....................................................4................ REPLACES 492583  
10  
11  
12  
13  
14  
15  
SLEEVE, ENGINE SHAFT, HONDA  
COUPLING ASSY  
1
1
WASHER LOCK 3/8".......................................... 6................ REPLACES 492624  
CAPSCREW 3/8" NC X 1-1/4" G8 .....................6................ REPLACES 492376  
PUMP, EATON 26003-RAG  
1
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 71  
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HONDA GX390K1QA2/GX390U1QA2 — AIR CLEANER ASSY.  
PAGE 72 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — AIR CLEANER ASSY.  
NO.  
1
PART NO.  
PART NAME  
GASKET, ELBOW  
ELEMENT, AIR CLEANER ................ 1 ........ INCLUDES ITEMS W/#  
FILTER, OUTER  
COVER, AIR CLEANER  
GROMMET, AIR CLEANER  
NOSE, SILENCER  
NOSE, SILENCER............................. 1 ........ S/N 1040439 AND BELOW  
NOSE, SILENCER............................. 1 ........ S/N 1040440 AND ABOVE  
COLLAR, AIR CLEANER  
COLLAR B, AIR CLEANER  
ELBOW, AIR CLEANER .................... 1 ........ INCLUDES ITEMS W/  
WINGNUT, 6MM  
WINGNUT, TOOL BOX SETTING  
BOLT- WASHER 6X22  
NUT, FLANGE 6MM  
QTY.  
1
REMARKS  
16271ZE2000  
17210ZE3010  
17218ZE3000  
17231ZE3W01  
17232891000  
17235ZH9N00  
17235ZH9N00  
17235ZH9N01  
17238ZE2310  
17239ZE1000  
17410ZH9N00  
90203ZA0800  
90325044000  
90009ZE2003  
9405006000  
2
3
4
5
6
6
6
7
8
9
#
1
1
1
1
#
◊
◊
2
1
*
*
*
11  
12  
13  
14  
1
1
1
2
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 73  
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HONDA GX390K1QA2/GX390U1QA2 — CAMSHAFT ASSY.  
PAGE 74 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — CAMSHAFT ASSY.  
NO.  
PART NO.  
14100ZF6W0  
PART NAME  
QTY.  
REMARKS  
1
◊
CAMSHAFT ASSEMBLY ............................... 1................ INCLUDES ITEMS W/  
.......................................................................................... SN 2391939 AND BELOW  
CAMSHAFT ASSEMBLY ............................... 1................ INCLUDES ITEMS W/  
.......................................................................................... SN 2391940 AND ABOVE  
CAMSHAFT ASSEMBLY  
ROD, PUSH  
ARM, VALVE ROCKER..................................2................ REPLACES 14431ZE2000  
*
1
14100ZF6W01  
*
1
2
3
4
5
6
7
8
9
14100ZF6W01  
14410ZE3013  
14431ZE2010  
14441ZE2000  
14451ZE1013  
14568ZE1000  
14711ZE3000  
14721ZE3000  
14751ZE2003  
14771ZE2000  
14773ZE2000  
14775ZE2010  
14781ZE2000  
14791ZE2010  
90012ZE0010  
90206ZE1000  
12209ZE8003  
12209ZE8003  
1
2
LIFTER, VALVE  
2
2
1
1
1
2
1
1
1
1
1
2
2
PIVOT, ROCKER ARM  
SPRING, WEIGHT RETURN  
VALVE, INTAKE  
VALVE, EXHAUST  
SPRING, VALVE  
RETAINER, INTAKE VALVE SPRING  
RETAINER, EXHAUST VALVE SPRING  
SEAT, VALVE SPRING  
ROTATOR, VALVE  
PLATE, PUSH ROD GUIDE  
BOLT, PIVOT 8MM  
*
10  
11  
12  
13  
14  
15  
16  
17  
17  
NUT, PIVOT ADJ.  
SEAL, VALVE STEM .....................................1................ USE FROM ENGINE SN 3065844  
SEAL, VALVE STEM  
◊
1
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 75  
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HONDA GX390K1QA2/GX390U1QA2 — PISTON ASSY.  
PAGE 76 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — PISTON ASSY.  
NO. PART NO.  
PART NAME  
RING SET, PISTON (STD.)  
RING SET, PISTON (STD.)  
QTY. REMARKS  
1
1
1
1
1
1
1
1
1
2
2
2
2
3
4
13010ZF6003  
13010ZF6005  
13011ZF6003  
13011ZF6005  
13012ZF6003  
13012ZF6005  
13012ZF6005  
13013ZF6003  
13013ZF6005  
13101ZF6W00  
13102ZF6W00  
13103ZF6W00  
13104ZF6W00  
13111ZF6W00  
13200ZE3010  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
RING SET, PISTON (OS 0.25), OPT.  
RING SET, PISTON (OS 0.25), OPT.  
RING SET, PISTON (OS 0.50), OPT.  
RING SET, PISTON (OS 0.50), OPT.  
RING SET, PISTON (OS 0.50), OPT.  
RING SET, PISTON (0.75) NIP.,OPT.  
RING SET, PISTON (0.75) NIP.,OPT.  
PISTON (STANDARD)  
PISTON (OS 0.25), OPTIONAL  
PISTON (OS 0.50), OPTIONAL  
PISTON (0.75), OPTIONAL  
PIN, PISTON  
ROD ASSY., CONNECTING (STD.) ......... 1 .......INCLUDES ITEMS W/  
............................................................................SN 3177434 AND BELOW  
ROD ASSY., CONNECTING (STD.) ......... 1 .......INCLUDES ITEMS W/  
............................................................................SN 3177435 AND ABOVE  
*
4
13200ZE3020  
*
4
4
4
5
6
◊
◊
13200ZE3315  
13200ZE3020  
13200ZE3315  
90001ZE8000  
90601ZE3000  
ROD ASSY., CONNECTING (US 0.25)..... 1 .......INCLUDES ITEMS W/  
ROD ASSY., CONNECTING (STD.) ......... 1 .......INCLUDES ITEMS W/  
ROD ASSY., CONNECTING (US 0.25)..... 1 .......INCLUDES ITEMS W/  
*
*
*
BOLT, CONNECTING ROD  
CLIP, PISTON PIN 20MM  
2
2
*
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 77  
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HONDA GX390K1QA2/GX390U1QA2 — CRANKCASE COVER ASSY.  
PAGE 78 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — CRANKCASE COVER ASSY.  
NO.  
PART NO.  
06165ZE3000  
11300ZE3602  
PART NAME  
QTY.  
REMARKS  
1
2
GOVERNOR KIT (OPIONAL)........................... 1 ......... INCLUDES ITEMS W/  
COVER ASSY., CRANKCASE (Q TYPE) ........ 1 ......... INCLUDES ITEMS W/  
...................................................................................... S/N 3287256 AND BELOW  
COVER ASSY., CRANKCASE (Q TYPE) ........ 1 ......... INCLUDES ITEMS W/  
...................................................................................... S/N 3287257 AND ABOVE  
#
*
*
2
11300ZE3604  
*
2
3
3
3
4
5
◊
◊
11300ZE3604  
11381ZE3800  
11381ZE3801  
11381ZE3801  
15600ZG4003  
15600735003  
COVER ASSY., CRANKCASE (Q TYPE)  
GASKET, CASE COVER ................................. 1 ......... S/N 2949254 AND BELOW  
GASKET, CASE COVER ................................. 1 ......... S/N 2949255 AND ABOVE  
GASKET, CASE COVER  
CAP ASSEMBLY, OIL FILLER ......................... 1 ......... INCLUDES ITEMS W/  
CAP ASSEMBLY, OIL FILLER ......................... 1 ......... INCLUDES ITEMS W/  
GASKET, OIL FILLER CAP  
GOVERNOR ASSEMBLY ................................ 1 ......... INCLUDES ITEMS W/+  
WEIGHT, GOVERNOR  
HOLDER, GOVERNOR WEIGHT  
PIN, GOVERNOR WEIGHT  
SLIDER, GOVERNOR...................................... 1 ......... S/N 3287256 AND BELOW  
SLIDER, GOVERNOR...................................... 1 ......... S/N 3287257 AND ABOVE  
SLIDER, GOVERNOR  
CLIP, GOVERNOR HOLDER  
PIN, DOWEL 8X12  
OIL SEAL 36X52X8  
WASHER, PLAIN 6MM  
BOLT, FLANGE 8X40  
1
1
%
%
8
%
15625ZE1003  
16510ZE3000  
+ 16511ZE8000  
+ 16512ZE3000  
+ 16513ZE2000  
2
9
#
*
10  
11  
12  
13  
13  
#
#
#
3
1
3
*
*
*
#
#
#
16531ZE2000  
16531Z0A000  
16531Z0A000  
90602ZE1000  
90701HC4000  
91201ZE3004  
9410106800  
957010804000  
961006202000  
961006207000  
*
*
13  
15  
◊
1
1
2
1
1
7
1
1
*
#
*
16  
17  
18  
19  
20  
21  
*
*
#
BEARING, RADIAL BALL 6202  
BEARING, RADIAL BALL 6207  
*
*
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 79  
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HONDA GX390K1QA2/GX390U1QA2 — CRANKSHAFT ASSY.  
PAGE 80 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — CRANKSHAFT ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
2
2
2
6
9
◊
◊
13310ZF6W10  
13310ZF6W11  
13310ZF6W12  
13351ZE3010  
90745ZE2600  
91001ZF6003  
91001ZF6003  
91001ZF6013  
CRANKSHAFT, Q-TYPE .................................. 1 ......... INCLUDES ITEMS W/  
CRANKSHAFT COMP. .................................... 1 ......... S/N 1113739 AND BELOW  
CRANKSHAFT COMP. .................................... 1 ......... S/N 1113740 AND ABOVE  
WEIGHT, BALANCER  
KEY 6.3X6.3X43  
BEARING, RADIAL BALL 6207S  
BEARING, RADIAL BALL 6207S..................... 1 ......... S/N 1113739 AND BELOW  
BEARING, RADIAL BALL 6207SH .................. 1 ......... S/N 1113740 AND ABOVE  
*
1
1
1
10  
10  
10  
◊
◊
*
*
*
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 81  
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER BARREL ASSY.  
PAGE 82 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER BARREL ASSY.  
NO.  
PART NO.  
12000ZF6W12  
PART NAME  
QTY. REMARKS  
1
BARREL ASSY., CYL. ALERT OIL .......... 1.......INCLUDES ITEMS W/  
*
...........................................................................SN 3020570 AND BELOW  
BARREL ASSY., CYL. ALERT OIL .......... 1.......INCLUDES ITEMS W/  
1
12000ZF6W13  
*
...........................................................................SN 3020571 AND ABOVE  
1
2
2
2
◊
12000ZF6417  
15510ZE2023  
15510ZE2033  
15510ZE2043  
BARREL ASSY., CYL. ALERT OIL .......... 1.......INCLUDES ITEMS W/  
SWITCH ASSY., OIL LEVEL ................... 1.......S/N 2334667 AND BELOW  
*
SWITCH ASSY., OIL LEVEL ................... 1.......2334668 ~ 2456575  
SWITCH ASSY., OIL LEVEL ................... 1.......REPLACES 15510ZE2033  
...........................................................................S/N 2456576 AND ABOVE  
SWITCH ASSY., OIL LEVEL ................... 1.......REPLACES 15510ZE2033  
...........................................................................S/N 1412956 AND BELOW  
SWITCH ASSY., OIL LEVEL ................... 1.......S/N 1412957 AND ABOVE  
2
◊
◊
15510ZE2043  
2
3
4
15510ZE2053  
16541ZE3010  
32197ZE2003  
SHAFT, GOVERNOR ARM  
1
SUB-HARNESS ....................................... 1.......USE UP TO ENGINE SN 2334667  
5
6
7
9
10  
11  
12  
13  
14  
15  
16  
90013883000  
90131883000  
90446KE1000  
91201ZE3004  
91203952771  
91353671004  
9405010000  
BOLT, FLANGE 6X12 (CT200) ................. 1.......USE UP TO ENGINE SN 2334667  
BOLT, DRAIN PLUG 12 X 15  
WASHER 8.2X17X0.8  
OIL SEAL 35X52X8  
2
1
1
1
1
1
2
1
2
1
*
OIL SEAL 8X14X5  
*
O- RING 13.5X1.5 (ARAI)  
NUT, FLANGE 10mm.  
WASHER, DRAIN PLUG 12mm.  
PIN,LOCK 10mm.  
BOLT, FLANGE 6X12  
BEARING, RADIAL BALL 6202  
9410912000  
9425110000  
957010601200  
961006202000  
90013883000  
90013883000  
34150ZH7003  
34150ZH7003  
34150ZH7013  
*
17  
17  
18  
18  
18  
◊
◊
◊
BOLT, FLANGE 6X12 (CT200) ................. 1.......USE FROM ENGINE SN 2468555  
BOLT, FLANGE 6X12 (CT200)  
1
ALERT UNIT, OIL..................................... 1.......USE FROM ENGINE SN 2468555  
ALERT UNIT, OIL..................................... 1.......S/N 1419413 AND BELOW  
ALERT UNIT, OIL..................................... 1.......S/N 1419414 AND ABOVE  
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 83  
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER HEAD ASSY.  
PAGE 84 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — CYLINDER HEAD ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
1
2
3
4
5
6
6
6
7
7
12200ZF6W01  
12200ZF6406  
12204ZE2306  
12205ZE2305  
12216ZE2300  
12251ZF6W00  
12310ZE3791  
12310ZE2020  
12310ZE2020  
950051110530  
950051110530  
CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/  
CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/  
GUIDE, VALVE OS (OPTIONAL)  
GUIDE, EX. VALVE OS (OPTIONAL)  
CLIP, VALVE GUIDE  
*
*
◊
1
1
1
1
*
*
*
◊
◊
GASKET, CYLINDER HEAD  
COVER, HEAD ................................................ 1 ......... SN 2378736 AND BELOW  
COVER, HEAD ................................................ 1 ......... SN 2378737 AND ABOVE  
COVER, HEAD ................................................ 1  
TUBE, 11X105 ................................................. 1 ......... REPL. 950051100130M  
TUBE, 11X105 ................................................. 1 ......... SN 2368041 AND BELOW  
...................................................................................... REPL. 950051100130M  
TUBE, BREATHER .......................................... 1 ......... SN 2368042 AND ABOVE  
GASKET, CYLINDER HEAD COVER  
BOLT, HEAD COVER  
BOLT, STUD 8X131.5  
BOLT 2, STUD 8X47  
7
8
12315ZE3840  
12391ZE2020  
90014ZE2000  
90042ZE8000  
90047ZE2000  
92900080320E  
1
1
2
2
11  
12  
13  
13  
S/N 2638033 AND BELOW  
BOLT 2, STUD 8X32 ........................................ 2 ......... REPLACES 90047ZE2000  
...................................................................................... S/N 2638034 AND ABOVE  
13  
14  
15  
16  
16  
16  
17  
17  
17  
17  
◊
92900080320E  
90441ZE2010  
9430112200  
957251008000  
957251008000  
957011008000  
9807955846  
9807955855  
9807956846  
9807956855  
BOLT 2, STUD 8X32  
2
1
2
4
WASHER, HEAD COVER  
PIN A, DOWEL 12X20  
BOLT, FLANGE 10X80  
BOLT, FLANGE 10X80 ..................................... 4 ......... S/N 1411816 AND BELOW  
BOLT, FLANGE 10X80 ..................................... 4 ......... S/N 1411817 AND ABOVE  
SPARK PLUG BPR5ES (NGK), OPT.  
SPARK PLUG W16EPR-U (DENSO), OPT.  
SPARK PLUG BPR6ES (NGK)  
◊
◊
1
1
1
1
SPARK PLUGW20EPR-U (DENSO)  
GX390K1QA2: Model EM120 December 2006 And Below  
à
GX340U1QA2: Model EM120 January 2007 And Above  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 85  
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HONDA GX390K1QA2/GX390U1QA2 — FAN COVER ASSY.  
PAGE 86 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — FAN COVER ASSY.  
NO.  
1
2
PART NO.  
PART NAME  
CLIP, TUBE  
COVER, FAN *R280*, RED  
SHROUD  
SUB-HARNESS ........................................... 1 ......... SN 2334667 AND BELOW  
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 2334667 AND BELOW  
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 2334668 AND ABOVE  
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 1412956 AND BELOW  
SWITCH ASSY., ENGINE STOP ................. 1 ......... SN 1412957 AND ABOVE  
QTY.  
REMARKS  
16731ZE2003  
19610ZE3010ZA  
19631ZE3W00  
32197ZH8003  
36100ZE1015  
36100ZH7003  
36100ZF6P81  
36100ZF6P82  
90013883000  
90684ZA0601  
1
1
1
3
4
5
5
5
5
7
9
◊
◊
BOLT, FLANGE 6X12 (CT200)  
CLIP, WIRE HARNESS  
6
1
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 87  
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HONDA GX390K1QA2/GX390U1QA2 — FLYWHEEL ASSY.  
PAGE 88 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — FLYWHEEL ASSY.  
NO.  
1
2
PART NO.  
PART NAME  
FAN, COOLING  
QTY.  
REMARKS  
19511ZE3000  
28450ZE3W11  
31100ZE3701  
90201ZE3790  
90201ZE3V00  
90201ZE3V00  
90201ZE3790  
90741ZE2000  
1
1
1
PULLEY, STARTER (SCREEN GRID)  
FLYWHEEL  
NUT, SPECIAL 16MM .................................. 1 ......... S/N 2263434 AND BELOW  
NUT, SPECIAL 16MM (1)............................. 1 ......... S/N 2263435 AND ABOVE  
NUT, SPECIAL 16MM (1)............................. 1 ......... S/N 1317976 AND BELOW  
NUT, SPECIAL 16MM .................................. 1 ......... S/N 1317977 AND ABOVE  
4
6
6
6
6
7
◊
◊
KEY, SPECIAL WOODRUFF 25X18  
1
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 89  
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HONDA GX390K1QA2/GX390U1QA2 — IGNITION COIL ASSY.  
PAGE 90 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — IGNITION COIL ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
1
1
2
5
8
◊
◊
30500ZF6W02  
30500ZF6W02  
30500ZF6W03  
30700ZE1013  
31512ZE2000  
36101ZE2701  
90015883000  
90684ZA0601  
COIL ASSEMBLY, IGNITION ....................... 1 ......... REPLACES 305007E2023  
COIL ASSEMBLY, IGNITION ....................... 1 ......... S/N 1411816 AND BELOW  
COIL ASSEMBLY, IGNITION ....................... 1 ......... S/N 1411817 AND ABOVE  
CAP ASSEMBLY, NOISE SUPPRESSOR  
GROMMET, WIRE  
WIRE, STOP SWITCH 430MM  
BOLT, FLANGE 6X28  
CLIP, HARNESS  
1
1
1
2
1
12  
13  
◊
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 91  
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HONDA GX390K1QA2/GX390U1QA2 — CARBURETOR ASSY.  
PAGE 92 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — CARBURETOR ASSY.  
CARBURETOR ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
2
3
4
#%  
16010ZE2812  
16011ZA0931  
16013ZA0931  
16015ZE2005  
GASKET SET .............................................. 1 ......... INCLUDES ITEM W/&  
VALVE SET, FLOAT  
FLOAT SET  
1
1
*
*
*
CHAMBER SET, FLOAT .............................. 1 ......... INCLUDES ITEMS W/  
.................................................................................. S/N BE85B A AND BELOW  
CHAMBER SET, FLOAT .............................. 1 ......... INCLUDES ITEMS W/  
.................................................................................. S/N BE85B B AND ABOVE  
%
4
4
16015ZE8005  
16015ZE8005  
%
*
◊
CHAMBER SET, FLOAT  
1
*
5
6
7
8
9
16016ZH7W01  
16024ZE1811  
16028ZE0005  
16044ZE3W20  
16100ZF6V00  
SCREW SET  
1
*
%
*
SCREW SET, DRAIN ................................... 1 ......... INCLUDES ITEMS W/  
SCREW SET B ............................................ 1 ......... INCLUDES ITEMS W/  
CHOKE SET  
CARBURETOR ASSY., BE85BA ................. 1 ......... INCLUDES ITEMS W/  
.................................................................................. S/N 2255423 AND BELOW  
CARBURETOR ASSY., BE85B B ................ 1 ......... INCLUDES ITEMS W/  
.................................................................................. S/N 2255424 AND ABOVE  
#
#
*
1
*
*
9
16100ZF6V01  
*
9
◊
16100ZF6V01  
16124ZE0005  
16166ZF6V00  
16172ZE3W10  
CARBURETOR ASSY., BE85B B ................ 1 ......... INCLUDES ITEMS W/  
*
10  
11  
12  
SCREW, THROTTLE STOP  
NOZZLE, MAIN  
COLLAR, SET  
GASKET, FUEL STRAINER CUP  
INSULATOR, CARBURETOR  
SPACER, CARBURETOR  
GASKET, CARBURETOR  
GASKET, INSULATOR  
1
1
1
1
1
1
1
1
*
*
*
13 & 16173001004  
*
14  
15  
16  
17  
18  
16211ZF6000  
16220ZA0702  
16221ZF6800  
16223ZE3W00  
16610ZE1000  
LEVER, CHOKE (STANDARD) ....................1 .......... INCLUDES ITEMS W/+  
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 93  
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HONDA GX390K1QA2/GX390U1QA2 — MUFFLER ASSY.  
PAGE 94 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — MUFFLER ASSY.  
NO.  
1
2
3
4
PART NO.  
PART NAME  
MUFFLER 100DB  
PROTECTOR, MUFFLER  
PROTECTOR, EXHAUST PIPE  
PIPE, EXHAUST  
QTY.  
REMARKS  
18310ZE2W61  
18320ZE2W61  
18323ZE3W40  
18330ZE2W00  
18331ZE3810  
18331ZE3810  
18331ZE3811  
18333ZE3800  
18333ZK6Y00  
18333ZF6W01  
18333ZE6W01  
18355ZE2W00  
18381ZE2W10  
90013883000  
90050ZE1000  
90055ZE1000  
90055ZE1000  
90006ZE2000  
9405008000  
1
1
1
1
1
5
5
5
6
6
6
6
7
8
◊
◊
◊
CAP, MUFFLER  
CAP, MUFFLER ........................................... 1 ......... S/N 1166160 AND BELOW  
CAP, MUFFLER ........................................... 1 ......... S/N 1166161 AND ABOVE  
GASKET, EXHAUST PIPE .......................... 1 ......... S/N 2275744 AND BELOW  
GASKET, EXHAUST PIPE .......................... 1 ......... 2275745 ~ 2638033  
GASKET, EXHAUST PIPE .......................... 1 ......... S/N 2638034 AND ABOVE  
GASKET, EXHAUST PIPE  
ARRESTER, SPARK  
1
1
1
1
4
3
1
1
5
GASKET, MUFFLER (ARRESTER)  
BOLT, FLANGE 6X12 (CT200)  
SCREW, TAPPING 5X8  
SCREW, TAPPING 4X6  
SCREW, TAPPING 4X6  
SCREW, TAPPING 6X10  
NUT, FLANGE 8MM  
10  
11  
12  
13  
14  
15  
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 95  
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HONDA GX390K1QA2/GX390U1QA2 — RECOIL STARTER ASSY.  
PAGE 96 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — RECOIL STARTER ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
1
1
2
2
3
4
5
6
7
8
9
◊
◊
28400ZE3W01ZA  
28400ZE3W01ZP  
28410ZE3W01ZA  
28410ZE3W01ZP  
28421ZE3W01  
28422ZE2W01  
28441ZE2W01  
28442ZE2W01  
28443ZE2W01  
28444ZE2W01  
28445ZE2W01  
28461ZE2W02  
28462ZE3W01  
28469ZE2W01  
90004ZE2W01  
90008ZE2003  
STARTER ASSY., RECOIL *R8*, RED..............1 ....... INCLUDES ITEMS W/  
STARTER ASSY., RECOIL *R280*, RED. .........1 ....... INCLUDES ITEMS W/  
CASE, RECOIL STARTER *R8*, RED  
CASE, RECOIL STARTER *R280*, RED  
PULLEY, RECOIL STARTER  
RATCHET, STARTER  
SPRING, FRICTION  
SPRING, STARTER RETURN  
SPRING, RATCHET  
RETAINER, SPRING  
HOLDER, SPRING  
*
*
1
1
1
2
1
1
2
1
1
1
1
*
*
*
*
*
*
*
*
*
10  
11  
12  
13  
GRIP, STARTER  
ROPE, RECOIL STARTER  
GRIP, REINFORCEMENT .................................1 ....... UP TO ENG. S/N 584635  
SCREW, CENTER  
*
*
◊
*
1
3
*
14  
BOLT, FLANGE 6X10  
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 97  
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HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY.  
PAGE 98 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2— CONTROL ASSY.  
NO.  
2
3
4
5
PART NO.  
PART NAME  
ARM, GOVERNOR  
ROD, GOVERNOR  
SPRING, GOVERNOR  
SPRING, THROTTLE RETURN  
CONTROL ASSEMBLY, REMOTE ............... 1 ......... INCLUDES ITEMS W/  
LEVER, CONTROL  
SPRING, LEVER  
WASHER, CONTROL LEVER  
HOLDER, CABLE  
SPACER, CONTROL LEVER  
BASE, CONTROL (###)  
SPRING, CONTROL ADJUSTING  
SPRING, CABLE RETURN  
BOLT, FLANGE (6X12) (CT200)  
BOLT, GOVERNOR ARM  
NUT, SELF-LOCK (6MM)  
SCREW, PAN (5X32)  
QTY.  
REMARKS  
16551ZE3000  
16555ZE3000  
16561ZE3000  
16562ZE3000  
16570ZE3W20  
16571ZE3W00  
16574ZE1000  
1675ZE2W00  
16576891000  
16578ZE1000  
16581ZE3W00  
16584883300  
16592883310  
90013883000  
90015ZE5010  
90114SA0000  
93500050320A  
93500050160A  
9405006000  
1
1
1
1
6
*
10  
1
1
1
1
1
1
1
1
2
1
1
1
1
1
*
11  
*
12  
*
13  
*
14  
*
15  
*
17  
*
18  
21  
*
22  
24  
*
27  
*
28  
*
SCREW, PAN (5X16)  
NUT, FLANGE (6MM)  
29  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 99  
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HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY.  
PAGE 100 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — FUEL TANK ASSY.  
NO.  
1
3
PART NO.  
16854ZH8000  
16955ZE1000  
PART NAME  
QTY.  
REMARKS  
RUBBER, SUPPORTER (107MM)  
JOINT, FUEL TANK  
TANK, FUEL *NH31*  
TANK, FUEL *NH1*  
TANK, FUEL *T34*  
1
1
1
1
1
6
6
6
6
6
6
6
6
6
6
6
6
7
7
7
◊
◊
◊
◊
◊
◊
◊
◊
◊
◊
17510ZE3010ZA  
17510ZE3010ZB  
17510ZE3010ZA  
17510ZE3020ZA  
17510ZE3020ZB  
17510ZE3020ZD  
17510ZE3800ZA  
17510ZE3800ZC  
17510ZE3800ZE  
17510ZE3801ZA  
17510ZE3801ZC  
17510ZE3801ZE  
17620ZH013  
TANK, FUEL *NH31* .................................... 1 ......... S/N 1213085 AND BELOW  
TANK, FUEL *NH1* ...................................... 1 ......... S/N 1213085 AND BELOW  
TANK, FUEL *T34*....................................... 1 ......... S/N 1213085 AND BELOW  
TANK, FUEL *NH1* ...................................... 1 ......... 1213086 ~ 1383799  
TANK, FUEL *NH31* .................................... 1 ......... 1213086 ~ 1383799  
TANK, FUEL *T34*....................................... 1 ......... 1213086 ~ 1383799  
TANK, FUEL *NH1* ...................................... 1 ......... S/N 1383800 AND ABOVE  
TANK, FUEL *NH31* .................................... 1 ......... S/N 1383800 AND ABOVE  
TANK, FUEL *T34*....................................... 1 ......... S/N 1383800 AND ABOVE  
CAP COMP., FUEL FILLER ......................... 1 ......... S/N 1383800 AND ABOVE  
CAP COMP., FUEL FILLER (BLACK) .......... 1 ......... S/N 1383800 AND ABOVE  
CAP COMP., FUEL FILLER ......................... 1 ......... S/N 1530148 AND BELOW  
.................................................................................. ( CHROME PLATED)  
17620ZH023  
17620Z0T305  
8
8
8
8
9
9
14  
16  
18  
18  
◊
◊
◊
◊
17631ZH7003  
17631Z0T812  
17631Z4H800  
17631Z0T801  
17672ZE2W01  
17672ZE2W01  
91353671004  
9405008000  
FUEL, FILLER CAP (39X58X3)  
1
FUEL, FILLER CAP (39X62X3) ................... 1 ......... S/N 1530148 AND BELOW  
FUEL, FILLER CAP (39X62X3) ................... 1 ......... S/N 1530149 ~ 1552033  
FUEL, FILLER CAP (39X62X3) ................... 1 ......... S/N 1552034 AND ABOVE  
FILTER, FUEL  
1
FILTER, FUEL ............................................. 1 ......... S/N 1530148 AND BELOW  
O-RING 14MM (NOK)  
NUT, FLANGE 8MM  
TUBE, FUEL 4.5 X 235................................ 1 ......... REPL. 950014500160M  
TUBE, FUEL 4.5 X 235................................ 1 ......... S/N 1105013 AND BELOW  
.................................................................................. REPL. 950014500160M  
TUBE, FUEL 4.5 X 235 (FKM)..................... 1 ......... S/N 1105014 AND ABOVE  
1
2
950014523540  
950014523540  
◊
18  
19  
19  
19  
21  
28  
28  
29  
◊
◊
◊
91424Z5L801  
9500202080  
9500202080  
950024080008  
957010802500  
17620Z4H010  
17620Z4H020  
17672Z4H000  
CLIP, TUBE (B8)  
2
CLIP, TUBE (B8) .......................................... 2 ......... S/N 1105013 AND BELOW  
CLAMP, TUBE (D8) ...................................... 2 ......... S/N 1105014 AND ABOVE  
BOLT, FLANGE 8 X 25  
CAP COMP., FUEL FILLER ......................... 1 ......... 1530149 ~ 1552033  
CAP COMP., FUEL FILLER ......................... 1 ......... 1552034 AND ABOVE  
FILTER, FUEL ........................................... 1 ......... 1530149 AND ABOVE  
2
◊
◊
◊
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 101  
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HONDA GX390K1QA2 — GASKET KIT ASSY.  
PAGE 102 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2 — GASKET KIT ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
*
3
*
4
*
5
*
6
*
7
*
8
*
9
11381ZE3800  
12251ZF6W00  
12391ZE2020  
16221ZF6800  
16223ZE3W00  
18333ZF6W01  
18381ZE2W10  
061A1Z6700  
GASKET, CASE COVER  
GASKET, CYLINDER HEAD  
GASKET, CYLINDER HEAD COVER  
GASKET, CARBURETOR  
GASKET, INSULATOR  
GASKET, EXHAUST PIPE  
GASKET, MUFFLER (ARRESTER)  
GASKET KIT ............................................... 1 ......... INCLUDES ITEMS W/  
.................................................................................. REPLACES 06111ZF6407  
.................................................................................. S/N 2949254  
1
1
1
1
1
1
1
*
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 103  
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HONDA GX390K1QA2/GX390U1QA2 — LABELS ASSY.  
GX-390K1QA2  
GX-39
PAGE 104 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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HONDA GX390K1QA2/GX390U1QA2 — LABELS ASSY.  
NO.  
PART NO.  
PART NAME  
MARK, OPERATOR  
MARK,, THROTTLE INDICATION  
EMBLEM ..................................................1............. S/N 3249629 AND BELOW  
EMBLEM ..................................................1............. S/N 3249630 AND ABOVE  
EMBLEM ..................................................1............. S/N 1398206 AND BELOW  
EMBLEM ..................................................1............. S/N 1398207 AND ABOVE  
LABEL, CAUTION  
MARK, CHOKE (ORANGE)  
QTY.  
1
1
REMARKS  
1
3
4
4
4
4
6
8
9
◊
◊
◊
◊
87516ZH7000  
87532ZH7000  
87521ZF6W01  
87521ZF6W02  
87521ZF6W03  
87521ZF6W04  
87522ZH9010  
87528ZE2810  
87530ZF6W10  
87532ZH8810  
87586ZH7W00  
1
1
LABEL, SPECIFICATION .........................1............. TO ENGINE S/N 2172909  
MARK, OIL ALERT (E)  
LABEL, FUEL CAUTION ...........................1............. TO ENGINE S/N 2166102  
10  
22  
1
GX390K1QA2: Model EM120 December 2006 And Below  
GX340U1QA2: Model EM120 January 2007 And Above  
◊
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 105  
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TERMS AND CONDITIONS OF SALE — PARTS  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
PAYMENT TERMS  
Terms of payment for parts are net 30 days.  
FREIGHT POLICY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
SPECIAL EXPEDITING SERVICE  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
LIMITATIONS OF SELLER’S LIABILITY  
MINIMUM ORDER  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
RETURNED GOODS POLICY  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
LIMITATION OF WARRANTIES  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
PRICING AND REBATES  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
PAGE 106 — EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #6 (09/15/11)  
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NOTES  
EM120P/S HYDRAULIC MIXER • OPERATION AND PARTS MANUAL — REV. #5 (09/15/11) — PAGE 107  
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OPERATION AND PARTS MANUAL  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: mq@multiquip.com  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
Fax: 310-943-2238  
800-421-1244  
310-537-3700  
Fax: 310-537-1173  
Technical Assistance  
800-478-1244  
MEXICO  
UNITED KINGDOM  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: pmastretta@cipsa.com.mx  
Tel: (52) 222-225-9900  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: (52) 222-285-0420 Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: sales@multiquip.co.uk  
Fax: 0161 339 3226  
CANADA  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: jmartin@multiquip.com  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2011, MULTIQUIP INC.  
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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