OPERATION AND PARTS MANUAL
SERIES
MODEL MVH406GH
REVERSIBLE PLATE COMPACTOR
(HONDA GX390U1SMX2 GASOLINE ENGINE)
Revision #3 (02/04/14)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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NOTES
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 3
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TABLE OF CONTENTS
Honda GX390U1SMX2 Gasoline Engine
MIKASA MVH406GH
REVERSIBLE PLATE
COMPACTOR
Air Cleaner Assembly......................................... 44-45
Camshaft Assembly ........................................... 46-47
Carburetor Assembly ......................................... 48-49
Control Assembly ............................................... 50-51
Crankcase Cover Assembly............................... 52-53
Crankshaft Assembly ......................................... 54-55
Cylinder Barrel Assembly................................... 56-57
Cylinder Head Assembly .................................... 58-59
Fan Cover Assembly .......................................... 60-61
Flywheel Assembly ............................................ 62-63
Fuel Tank Assembly ........................................... 64-65
Ignition Coil Assembly ........................................ 66-67
Muffler Assembly ............................................... 68-69
Piston Assembly................................................. 70-71
Recoil Starter Assembly..................................... 72-73
Labels Assembly ................................................ 74-75
Proposition 65 Warning ..............................................2
Table Of Contents ......................................................4
Parts Ordering Procedures ........................................5
Safety Message Alert Symbols .............................. 6-7
Rules for Safe Operation ....................................... 8-9
Operation and Safety Decals ...................................10
Specifications ...........................................................11
Dimensions ..............................................................12
Features...................................................................13
Plate Compactor Components.................................14
Engine Components ................................................15
Pre-Inspection .................................................... 16-17
Operation ........................................................... 18-20
Maintenance ...................................................... 21-24
Troubleshooting (Engine)................................... 25-26
Troubleshooting (Compactor) ..................................27
Terms and Conditions Of Sale — Parts .................. 76
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Nameplate and Decals....................................... 30-31
Vibrating Plate Assembly ................................... 32-33
Base and Engine Assembly ............................... 34-35
Vibrator Assembly .............................................. 36-37
Control Handle Assembly .................................. 38-41
Hand Pump Assy ............................................... 42-43
Specifications and part numbers are
subject to change without notice.
PAGE 4 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
All orders are treated as Standard Orders
andwillshipthesamedayifreceivedprior
to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 5
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MVH-406GH — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the operation of this
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
equipment will be referenced with Hazard Symbols which
appear throughout this manual, and will be referenced in
conjunction with Safety Message Alert Symbols.
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gasses
This Owner's Manual has been developed
to provide complete instructions for the safe
and efficient operation of the Multiquip MVH-
406GH Plate Compactor . Refer to the engine
manufacturer's instructions for data relative
to its safe operation.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
Before using this plate compactor, ensure that the
operating individual has read and understands all
instructions in this manual.
WARNING - Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
WARNING - Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
WARNING
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
CAUTION - Respiratory Hazard
CAUTION
ALWAYS wear approved respiratory
protection when required.
You CAN be INJURED if you DO NOT follow directions.
PAGE 6 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
CAUTION - Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when
equipment is not in use.
This equipment, other property, or the
surrounding environment could be damaged if
you do not follow instructions.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
PLASTIC
TRUCK-BED
LINER
MVH-406
-406
DIESEL
DANGER
DO NOT ADD FUEL
TO COMPACTOR IF
COMPACTOR IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
OF EXPLOSION OR FIRE DUE TO
STATIC ELECTRICITY.
MVH-406
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 7
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MVH-406GH — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or generator.
WARNING - ReadThis Manual
Failure to follow instructions in this manual may lead to
Serious Injury or even Death. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
■
HighTemperatures – Allow the engine
to cool before adding fuel or performing
service and maintenance functions.
Contact with hot components can cause
serious burns.
The following safety guidelines should always be used
when operating this equipment.
■
The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
Safety:
■
■
■
DO NOT operate or service this equipment
before reading this entire manual.
restricted. If the air flow is restricted
it will cause serious damage to
the reversible plate compactor or
engine and may cause injury to
This equipment should not be operated
by persons under 18 years of age.
NEVER operate this equipment without
proper protective clothing, shatterproof glasses, steel-toed
boots and other protective devices required by the job.
people and property.Remember
the vibration roller's engine gives
off DEADLY gases.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine
and allow it to cool. DO NOT smoke around
or near the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled on
a hot engine.
■
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
NEVER operate the saw under the influence or drugs or
alcohol.
■
NEVER operate the reversible plate compactor in an
explosive atmosphere or near combustible materials. An
explosion or fire could result causing severe bodily harm or
even death.
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
■
■
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
■
■
NEVER run engine without air cleaner. Severe engine
damage may occur.
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.
NEVER leave the reversible plate compactor unattended,
turn off engine.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
CAUTION must always be observed while servicing this
reversible plate compactor.Rotating parts can cause injury if
contacted.
■
■
ALWAYS check all the bolts on the light tower for tightness.
■
DO NOT leave reversible plate compactor with engine
running.
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or
even death! Disconnection of any of these devices will void
all warranties.
PAGE 8 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — RULES FOR SAFE OPERATION
■
NEVER disconnect any "emergency or safety devices".
Emergencies
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
■
ALWAYS know the location of the
nearest fire extinguisher.
Transporting
■
■
Always shutdown engine before transporting.
■
ALWAYS know the location of the nearest
and first aid kit.
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
■
■
Drain fuel when transporting compactor over long distances
or bad roads.
Always tie-down the compactor during transportation by
securing the compactor's guard frame with an appropriate
tie-down.
■
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
Loading and Unloading
■
Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■
ALWAYS make sure crane or lifting device has been properly
secured to the lifting bale of compactor.
■
■
NEVER lift the machine while the engine is running.
Use a reliable chain, cable or strap of adequate lifting
capacity.
■
■
NEVER allow any person or animal to stand underneath the
machine while lifting.
Maintenance Safety
Use a crane with a one point suspension hook and lift straight
upwards or forklift to load and unload the compactor.A skilled
crane operator is required to perform the job.
■
NEVER lubricate components or attempt service on a
running machine.
■
ALWAYS allow the machine a proper amount of time to
cool before servicing.
■
ALWAYS use the lifting bale (Figure 1) on the machine
when lifting is required. DO NOT use any other part of the
machine for lifting.
■
■
Keep the machinery in proper running condition.
■
■
ALWAYS lift the machine vertically.
Fix damage to the machine immediately and always replace
broken parts.
Try not to lift machine to unnecessary heights.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Figure 18. Lifting the Compactor
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 9
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MVH-406GH — OPERATION AND SAFETY DECALS
Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 2. Operation and Safety Decals
PAGE 10 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH —SPECIFICATIONS
Table 1. MVH-406GH Reversible Plate
Compactor Specifications
Centrifugal Force
12,346 lbs. (5,600 kg)
Vibration Frequency
4,600 vpm (76.5 Hz)
Traveling Speed
0 to 76 ft/min (0 to 24 m/min)
35.43 x 19.69 in (90 x 50 cm)
35.43 x 25.59 in (90 x 65 cm)
7,510 sq. ft. (2,289 sq. meters)
63.39 in (1610 mm)
Plate Size (L x W)
Plate Size with extension plates (L x W)
Max. Area of Compaction (no extensions)
Length (handle in working position)
Height (handle in working position)
Length (handle in vertical position)
Height (handle in vertical position)
Operating Weight (without extension plates)
Operating Weight (with extension plates)
41.34 in (1050 mm )
37.6 in (955 mm )
55.12 in (1400 mm )
782 lbs. (380 kg)
868 lbs. (395 kg)
Table 2. Engine Specifications
Engine Make
HONDA GX390U1SMX2
Engine Type
4-Stroke, Single Cylinder, OHV, Gasoline Engine
3.5 x 2.5 in (88 x 64 mm)
23.8 cu in (390 cm3)
Cylinder Bore X Stroke
Displacement
Maximum Ouput
Fuel Tank Capacity
Oil Capacity
13.0 HP @3,600 RPM (9.6 kw @3600 RPM)
1.72 gallons (6.5 liters)
1.16 quartz (1.1 liters)
Speed Control Method
Starting Method
Dry Net Weight
Centrifugal Flyweight Type
Recoil Start
68.2 lbs. (31 kg)
Dimensions (L x W x H)
15.0 x 17.7 x 17.4 in (380 x 450 x 443 mm)
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 11
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MVH-406GH — DIMENSIONS
Figure 3. MVH-406GH Reversible Plate Compactor Dimensions
TABLE 3. DIMENSIONS
REF.
DIMENSIONS
55.12 in. (140 cm.)
19.69 in. (50 cm.)
35.3 in. (90 cm.)
63.39 in. (161 cm.)
41.34 in. (105 cm.)
A
B
C
D
E
PAGE 12 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH— FEATURES
Plate Compactor
Frequency/Speed
The Mikasa MVH-406GH is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
soil compacting for road, embankments and reservoirs as well
as backfilling for gas pipelines, water pipelines and cable
installation work.
The compactor's vibrating plate maximum frequency is 4600
vpm (vibrations per minute).The forward and reverse travel speed
of the compactor is approximately 76 ft./minute (24 meters/
minute).
Engine
The Mikasa MVH-406GH Plate Compactor is equipped with a
HONDA GX390U1SMX2 engine.
Controls
Vibratory Plates
Before starting the MVH-406GH Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 4.
The vibratory plates of the MVH-406GH produce low amplitude
high frequency vibrations, designed to compact granular soils.
The resulting vibrations cause forward motion.The engine and
handle are vibration isolated from the vibrating plate.The heavier
the plate, the more compaction force it generates.
ReversibleVibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 13
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MVH-406GH— PLATE COMPACTOR COMPONENTS
2
9
1
4
14
13
3
MVH-406
7
6
5
Figure 4. MVH-406GH Reversible Plate
Compactor Components
12
8
11
10
7. Belt Cover – Remove this cover to gain access to the V-
belts.NEVER run the compactor without theV-belt cover.If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
Figure 4 illustrates the location of the major components for the
MVH-406GH Reversible Plate Compactor.The function of each
component is described below:
1. Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.
8. Base Plate – Designed to compact sand, clay, and asphalt.
2. Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
9. Oil Reservoir – Fill with Shell Tellus Oil 46 or equivalent
grade hydraulic oil.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
3. Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is
to be stored, move the handle bar to the upright position.
11. Hydraulic Cylinder – Activated by moving the travel lever.
The cylinder controls the direction of movement by the plate
compactor.
4. Guard Hook - Used to lift the machine with crane or other
12. Shock Absorber – Protects plate compactor from damage
lifting device.
by absorbing vibration during operation.
5. Stopper - Locks the handle in place in the upward position
13. Throttle Lever – Controls speed of the plate compactor.
Place straight vertically to start, push fully counterclockwise
for full throttle and fully clockwise to stop plate compactor.
for stowing.
6. Engine – This plate compactor uses a GX390U1SMX2
Honda gasoline engine. Refer to the owner’s manual for
engine information and related topics.
14. Rubber Cover – Lift this rubber cover to gain access to
the fuel tank.
PAGE 14 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH— ENGINE COMPONENTS
Engine Components
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers engine
manual for instructions & details of operation and servicing. The
engine shown above is a HONDA engine, operation for other
types of engines may vary somewhat.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
Operating the engine without an air filter, with
a damaged air filter, or a filter in need of
replacement will allow dirt to enter the engine,
causing rapid engine wear.
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue has been completely
wiped up, and the area surrounding the engine is dry.
9. Muffler – Used to reduce noise and emissions.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
FAST).
WARNING
3. Engine ON/OFF Switch – ON position permits engine
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
starting, OFF position stops engine operations.
while the engine is running or immediately after
operating. NEVER operate the engine with the muffler removed.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
10. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 15
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MVH-406GH — PRE-INSPECTION
4. If the oil level is low (Figure 7), fill to the edge of the oil filler
hole with the recommended oil type (Table 4).Maximum oil
capacity is 1.16 quarts (1.10 liters).
CAUTION
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample free flow of air.
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1. Read safety instructions at the beginning
of manual.
Figure 7. Engine Oil Level
Table 4. Oil Type
2. Familiarize yourself with the operating
and control elements of the machine
and the working environment. This includes obstacles in
the working area, bearing capacity of the ground and the
necessary safety provisions.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
3. Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loose threads
may cause damage to the machine when vibrating.
0°C or Lower
5. Understand the geographical features and regulations of
Checking the Hydraulic Oil Level
the job site.
1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
6. Clean the compactor, removing dirt and dust.Particularly,
the bottom of the plate, engine cooling air inlet.
2. Remove the hydraulic oil breather cap located at the top of the
hydraulic oil tank (Figure 8).
Checking Engine Oil Level
1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
3. Using a 24 mm wrench, remove the hydraulic oil filler plug.
3. Visually inspect to determine if hydraulic oil level is low. If oil
level is low add Shell Tellus 46 hydraulic oil or equivalent
through the hand pump oil filler port.
2. Remove the dipstick from the engine oil filler hole (Figure 6)
and wipe it clean.
3. Insert and remove the dipstick without screwing it into the
filler neck. Check the oil level shown on the dipstick.
Figure 8. Hydraulic Oil Filler Plug Removal
Figure 6. Engine Oil Dipstick Removal
PAGE 16 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — PRE-INSPECTION
3. Remove the air cleaner element (Figure 11) and inspect it
for signs of wear or dirt.If air cleaner element is dirty, clean
or replace element.
CAUTION
DO NOT overfill hydraulic oil tank. This could cause oil leaks
and sluggish operation. Clean cap and surrounding area before
opening to prevent dirt from entering oil tank.
4. When adding hydraulic oil, only fill to the specified oil level as
marked on the front of the hydraulic oil tank (Figure 9). DO
NOT overfill
Figure 11. Air Cleaner Element
Explosive Fuel
DANGER
Diesel fuel is highly flammable and can be dangerous if
mishandled. DO NOT smoke while refueling. DO NOT attempt
to refuel the compactor if the engine is hot! or running.
Figure 9. OilTank (Front View)
Checking the Air Cleaner
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visuallyinspecttoseeiffuellevelislow. Iffuelis low, replenish
with diesel fuel (Figure 12).
1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
2. Loosen the wing nut (Figure 10), remove the air cleaner
cover.
3. Whenrefueling, besuretouseastrainerforfiltration. DONOT
top-off fuel. Wipe up any spilled fuel.
Figure 12. Refueling
DANGER
Fuel spillage on a hot engine can cause a fire or explosion.
If fuel spillage occurs, wipe up the spilled fuel completely to
prevent fire hazards. NEVER! smoke around or near the
compactor.
Figure 10. Air Cleaner Element
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 17
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MVH-406GH — OPERATION
CAUTION
DO NOT attempt to operate the compactor
until the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
This section is intended to assist the
operator with the initial start-up of the
compactor. It is extremely important that this section be read
carefully before attempting to use the compactor in the field.
Figure 14. Handle Adjustment
STARTING THE ENGINE
Refer to Figure 3 for the location of controls and components.
1. Place the engine fuel valve lever (Figure 15) to the “ON”
position.
Releasing the Handle
1. Pull the handle release pin, (Figure 13) then push down on
the hand grip to release the handle.
Figure 15. Engine Fuel Valve Lever
2. Place the throttle lever (Figure 16) in the START position
(center).
Figure 13. Handle Release Pin
Adjusting Handle Height
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 14).
2. Turn the grip clockwise to raise the handle or counterclock-
wise to lower the handle.
3. When the handle is raised to the desired height, tighten the
butterflyscrew.
Figure 16. Travel/Throttle Lever (Start Positions)
PAGE 18 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — OPERATION
3. Place the choke lever ( Figure 17) in the “OPEN” position
if starting a cold engine.
Figure 20. Engine Start Handle
7. If the engine has started, slowly return the choke lever
(Figure 18) to the “CLOSED” position. If the engine does
not start, repeat steps 1 through 6.
Figure 17. Engine Choke Lever (Open)
4. Place the choke lever ( Figure 18) in the “CLOSED”
position if starting a warm engine or if the temperature is
warm.
8. Before the compactor is placed into operation, run the
engine for several minutes. Check for fuel leaks and noises
that would be associated with a loose component.
TRAVELING
CAUTION
Make sure to follow all safety rules referenced in the safety section
of this manual before operating compactor. Keep work area
clear of debris and other objects that could cause damage to the
compactor or bodily harm.
1. Grasp the compactor's hand grip (Figure 21), and move the
engine throttle lever (Figure 21) quickly to the fast position.
Figure 18. Engine Choke Lever (Closed)
2. With the throttle lever in the fast position, the engine speed
should be around 3,600 RPM, therefore engaging the cen-
trifugalclutch
5. Place the engine ON/OFF switch (Figure 19) in the “ON”
position.
Figure 19. Engine ON/OFF Switch (ON position)
6. Grasp the starter grip (Figure 20) and slowly pull it out.The
resistance becomes the hardest at a certain position,
corresponding to the compression point. Pull the starter
briskly and smoothly for starting.
Figure 21. Throttle Lever (Fast)
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 19
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MVH-406GH—OPERATION
ALWAYS move the throttle lever quickly without
hesitation, because increasing the engine
speed slowly causes the clutch to slip.
3. To make the compactor move in the forward direction push
the travel lever ( Figure 22) forward.
Figure 23. Throttle Lever (Stop)
Figure 22. Travel Lever
4. Tomakethecompactormoveinthereversedirectionpullthe
travel lever ( Figure 22) backwards.
Figure 24. Starter Switch (STOP)
Emergency Shutdown
5. Firmly gasp the compactor's hand grip, the compactor will
beginmovinginthedesiredpositionwhenthedirectionlever
has been placed in the desired position.
1. Move the throttle lever quickly to the STOP position.
6. Slowlywalkbehindthecompactorandbeonthelookout for
anylargeobjectsorforeignmatterthatmightcausedamage
to the compactor or bodily injury.
STOWING THE HANDLE
1.
Push up the handle upward (Figure 25) until the handle locks
in place.
7. Iftravelleverisplacedintheneutralposition,themachinewill
vibrate in place.
8. Tomovethecompactorlaterally,holdthehandgripfirmlyand
swingcompactor. DONOTswingcompactorwhilegripping
the travel lever.
Normal Shutdown
1.
Return the throttle lever to the START position (Figure 16).
Allow the machine to cool down for 2 to 3 minutes.
2. Place the travel lever in the NEUTRAL position.
3. Place the throttle lever in the STOP position (Figure 23) to stop
the engine.
4. Turn the engine ON/OFF switch to the “OFF” position (Figure
24).
Figure 25. Stowing the Handle
PAGE 20 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — MAINTENANCE
CAUTION
CAUTION
Inspection and other services should always be carried out on
hard and level ground with the engine shutdown.
Fuel piping and connections should be replaced every 2 years.
TABLE 6. MVH-406GH ENGINE CHECK
Inspection and Maintenance ServiceTables.
ITEM
HOURS OF OPERATION
Every 40 hours (every week)
Every 8 hours (every day)
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 5 through 7.
Spark Plug Check
Oil or Fuel Leak
Tightness of Fastening
Threads
Every 8 hours (every day)
TABLE 5. MVH-406GH MACHINE INSPECTION
Every 8 hours (every day)
(Replenish to specified maximum
level)
Engine Oil Check and
Replenishment
ITEM
HOURS OF OPERATION
Every 8 hours (every day)
Every 8 hours (every day)
Every 8 hours (every day)
Loose or Missing
Screws
After first 25 hours then every 50 to
100 hours
Engine Oil Replacement
Air Filter Cleaning
Every 100 hours
Damaged Parts
See separate engine manual for details on engine check.
Function of Controlling
System Part
Daily Service
Hydraulic System Leak Every 100 hours
Check for leakage of fuel or oil.
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Vibrator Oil Check
Every 100 hours
Every 300 hours
Every 100 hours
Vibrator Oil
Replacement
TABLE 7.
TIGHTENING TORQUE (in. kg/cm) Diameter
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
Hydraulic Oil Check
4T
70
150
250
400
300
500
800
500
750
1,100
1,400
2,000
Hydraulic Oil
Replacement
First after 200 hours, then every
1,000 hours
6-8T
11T
100
150
800
1,300 2,000
2,000 2,900
2,700 3,800
4,200 5,600
1,200
300~ 650 ~
350 700
V-belt (clutch) Check Every 200 hours
*
100
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
CAUTION
Remove soil and clean the bottom of compaction plate.
These inspection intervals are for operation under normal
conditions. Adjust your inspection intervals based on the number
hours plate compactor is in use, and particular working
conditions.
Check hand pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
Check engine oil.
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 21
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MVH-406GH — MAINTENANCE
Engine Oil Replacement:
Spark Plug
1. Replace engine oil, in first 25 hours of operation and every
50 to 100 hours afterwards.
1. Remove and clean the spark plug (Figure 26).
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm).This
unit has electronic ignition, which requires no adjustments.
2. Oil may be drained more easily when it is warm after
operation (For more details, see separate engine Owner's
Manual).
Air Filter (Every 6 Months or 400 Hours)
1. The air filter element should be cleaned because a clogged
air cleaner can cause poor engine starting, lack of power
and shorten engine life substantially.
Figure 26. Spark Plug Gap
Engine Oil Replacement
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is warm as shown in
Figure 27.
3. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed
in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
Figure 28. Engine Air Filter and Element
5. Install drain bolt with sealing washer and tighten se-
curely.
2. To clean or replace air filter loosen the wing nut on the air
filter housing (Figure 28) remove the cover and take out air
filter cartridge. If only cleaning of the air filter is desired blow
through the air filter cartridge from the inside, moving a jet of
dry compressed air up and down until all dust is removed.
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severeinjurycan occurifyourhandgetscaughtbetweentheV-
belt and the clutch (Figure 29). Always use safety gloves.
CLUTCH
PULLEY
Figure 27. Engine Oil (Draining)
VIBRATOR
PULLEY
Figure 29. V-Belt Hazard
PAGE 22 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH—MAINTENANCE
Vibrator Oil Level Check
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 30).Tension is proper if the belt
bends about 3/8”(10 mm) when depressed strongly with
finger between shafts.Loose or wornV-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.
CAUTION
Always clean the area around the vibrator oil level check plug
before removing oil check plug.This will prevent dirt and debris
fromenteringthesystem.
1. In every 100 hours of operation, with the machine positioned
horizontally, use a 3/4”(19 mm) wrench and remove vibrator
oil level check plug (Figure 31).Visually inspect and see if
vibrator oil level is up to filler port. Use engine oil 10W-30 for
lubrication. Capacity of the lubrication oil is 20.3 fl.oz (600cc).
Be sure to clean area around check hole to prevent dirt and
dust from entering.
Figure 30. V-Belt Check
Replacing the V-belt
Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or
the like to vibrator pulley (lower) fastening bolt. Engage waste
cloth or the like at midway of V-belt on the left side and while
pulling it back strongly, rotate the offset wrench clockwise so that
theV-belt will come off.
Figure 31. Vibrator Oil Drain and Check Plugs
DrainingVibrator Oil
Reinstalling the V-belt
1. Replace vibrator oil after first 200 hours and in every 1,000
hours of operation.
EngageV-belt to lower vibrator pulley and push theV-belt to left
side of upper clutch and, in the same manner as in removal,
rotate offset wrench clockwise so that theV-belt goes back on.
2. Position handle bar vertically (storage position).
3. Using a 14 mm wrench remove the vibrator oil drain plug
(Figure 31) from the vibrating plate assembly.
Checking Clutch
Check the clutch simultaneously withV-belt checking. With belt
cover removed, check outer drum of the clutch for seizure and
"V" groove for wear or damage with your eyes. Clean the "V"
groove as necessary. If the shoe is worn, power transmission
becomes deficient and slipping will result.
For draining oil through level check hole, have
the machine inclined with a sleeper or the like
placed under the compaction plate on opposite
side.
Replacing Clutch
RemoveV-belt. Remove bolt at engine power output by giving
a light tap with a hammer to an engaged wrench and rotate bolt
counterclockwise. Remove clutch with a pulley extractor. To
reinstall, reverse the procedure.
4. After hydraulic oil has been completely drained from
machine, fill with 10W-30 motor oil to the appropriate safe
operating level (Figure 31).
5. Reinstall drain plug into vibrating plate assembly.Apply seal
tape or Loctite #575 to thread portion of drain plug.
CAUTION
Wheneverthecompactor'svibrationbecomesweakorlostduring
normaloperationregardlessofoperationhours,checktheV-belt
andclutchimmediately.
Draining Hydraulic Oil
1. Disconnect the hydraulic hose (Figure 32) connected to the
hydraulic oil cylinder.
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 23
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MVH-406GH—MAINTENANCE
2. Push the travel lever back and forth to drain the hydraulic oil
from the hand pump (hydraulic oil reservoir).
CAUTION
Make sure hydraulic oil is at a normal safe operating level. DO
NOT over fill. Over filling (excessive oil) will cause excess oil to
blow out of bleeder plug.
3. Loosen bleeder plug located at top of hydraulic cylinder on
side of vibrator (Figure 35). Air remaining in the circuit will
be forced out of the bleeder plug. Once all air has been
purged from the hydraulic system, tighten bleeder plug
securely
4. Reinsert oil plug into hydraulic oil tank and tighten securely.
Reinstall breather cap.
Figure 32. Hydraulic Oil Cylinder/Hose
3. After draining hydraulic oil, reconnect hydraulic oil hose to
cylinder.
CAUTION
4. Place handle in upright position. Pull travel lever all the way
back (reverse), and using a rope, secure travel lever to hand
grip.
The bleeder plug should only be loosened, but not removed.
Adding Hydraulic Oil
1. Remove the breather cap and oil plug (Figure 33) from the
hydraulic oil tank using a 24mm hex socket.
Figure 35. Bleeder Plug
LONG TERM STORAGE
When storing your compactor for long periods do the following:
Figure 33. Hydraulic OilTank
Run the engine at idle speed for 3-5 minutes.
2. Using a funnel, add ShellTellus Oil #46 or equivalent to the
hydraulic oil tank through the oil filler port (Figure 34). Oil
tank capacity is 50.7 fl. oz (1500 cc)
Stop the engine. Drain the engine crankcase oil while the
engine is still warm. Fill engine crankcase with fresh oil.
Wipe any oil or dirt that may have accumulated on the
compactor.
Store compactor in a cool dry place, out of reach of children
and unauthorized personnel.
Troubleshooting
See Tables 8 (engine) and 9 (plate compactor) on proceeding
pages for engine and plate compactor troubleshooting guide.
Figure 34. Hydraulic Oil Maintenance
PAGE 24 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH—TROUBLESHOOTING
diagnosis based on the Engine Troubleshooting (Table 8)
information shown below.If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
SOLUTION
Check gap, insulation or
replace spark plug.
Spark plug bridging?
Carbon deposit on spark plug?
Clean or replace spark plug.
Difficult to start, "fuel is available, but no
SPARK at spark plug".
Short circuit due to deficient spark plug
insulation?
Check spark plug insulation,
replace if worn.
Improper spark plug gap?
ON/OFF switch is shorted?
Ignition coil defective?
Set to proper gap.
Check switch wiring, replace
switch.
Replace ignition coil.
Set correct spark gap and
clean points.
Difficult to start, "fuel is available, and
SPARK is present at the spark plug".
Improper spark gap, points dirtry?
Condenser insulation worn or short
circuiting?
Replace condenser.
Replace defective spark plug
wiring.
Spark plug wire broken or short circuiting?
Wrong fuel type?
Flush fuel system, and replace
with correct type of fuel.
Difficult to start, "fuel is available, spark
is present and compression is normal"
Water or dust in fuel system?
Air cleaner dirty?
Flush fuel system.
Clean or replace air cleaner.
Re-seat valves.
Suction/exhaust valve stuck or protruded?
Replace piston rings and or
piston.
Piston ring and/or cylinder worn?
Difficult to start, "fuel is available, spark
is present and compression is low"
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and
spark plug.
Head gasket and/or spark plug gasket
damaged?
Replace head and spark plug
gaskets.
Fuel not available in fuel tank?
Fill with correct type of fuel.
Apply lubricant to loosen fuel
cock lever, replace if necessary.
Fuel cock does not open properly?
No fuel present at carburetor.
Fuel filter clogged?
Replace fuel filter.
Fuel tank cap breather hole clogged?
Air in fuel line?
Clean or replace fuel tank cap.
Bleed fuel line.
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 25
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MVH-406GH—TROUBLESHOOTING
diagnosis based on the CompactorTroubleshooting (Table 9)
information shown below.If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE CAUSE
SOLUTION
Air cleaner not clean?
Clean or replace air cleaner
Check float adjustment, re-build
carbureator.
Improper level in carburetor?
"Weak in power" compression is proper
and does not misfire.
Defective Spark plug?
Defective Spark plug?
Clean or replace spark plug.
Flush fuel system, and replace
with correct type of fuel.
Water in fuel system?
"Weak in power" compression is proper
but misfires.
Dirty spark plug?
Clean or replace spark plug.
Replace ignition coil.
Ignition coil defective?
Replace with correct type of
spark plug.
Spark plug heat value improper?
Engine overheats.
Correct type of fuel?
Replace with correct type of fuel
Clean cooling fins.
Cooling fins dirty?
Governor adjusted correctly?
Governor spring defective?
Adjust governor.
Replace governor spring.
Rotational speed fluctuates.
Recoil starter malfunction.
Check entire fuel system for leaks
or clogs.
Fuel flow restricted?
Recoil mechanism clogged with dust and Clean recoil assembly with soap
dirt?
and water.
Sprial spring loose?
Replace sprial spring.
PAGE 26 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH—TROUBLESHOOTING
TABLE 9. TROUBLESHOOTING COMPACTOR
SYMPTOM
POSSIBLE CAUSE
Clutch slips?
SOLUTION
Adjust or replace clutch.
V-belt slips?
Adjust or replace V-belt.
Fill to correct level.
Excessive oil in vibrator?
Check vibrator assembly for any worn or
defective parts, replace any defective
parts.
Travel speed low and vibration weak.
Trouble in vibrator internals?
Aeration in hydraulic oil for for travel
reversing system?
Purge air in hydraulic oil. (Bleed plug)
Engine speed incorrect?
Set engine speed to correct RPM.
Check entire travel system.
Clean installation of reversing lever.
Replace oil hose.
Travel reversing system inoperative?
Reversing lever installation correct?
Broken or defective oil hose?
Aeration in hydraulic oil for for travel
reversing system?
Travels forward or backward but unable
to switch direction.
Purge air in hydraulic oil. (Bleed plug)
Excessive oil in reversing system?
Selector valve clogged with trash?
Fill to correct level.
Clean selector valve.
Check piston bearing in cylinder for
leakage at USH packing.
Cylinder piston bearing failure?
V-belt disengaged or slips?
Clutch slips?
Engage V-belt, adjust or replace.
Adjust clutch, replace if necessary.
Does not travel in forward or reverse.
Pump input shaft key or adapter key-way
damaged?
Replace input shaft key or adapter key-
way
Check piston bearing in cylinder for
leakage at USH packing.
Cylinder piston bearing failure?
Excessive hydraulic oil?
Reversing lever operating resistance
great.
Fill to correct level.
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 27
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MVH-406GH — EXPLANATION OF CODE IN REMARKS COLUMN
QTY. Column
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below.Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column for
help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 28 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — SUGGESTED SPARE PARTS
MVH-406GHW/ HONDA GX390U1SMX2 ENGINE
1 to 3 Units
Qty...... P/N ......................... Description
1 ......... 956100055 .............. THROTTLEWIRE
2 ......... 070200353 .............. V-BELT
3 ......... 9807956846 ............ SPARK PLUG
3 ......... 17210ZE3505 ......... ELEMENT, AIR CLEANER (DUAL)
1 ......... 17620Z0T305 ......... CAP, FUEL TANK
1 ......... 28462ZE3W01 ........ ROPE, RECOIL
4 ......... 939010260 .............. SHOCK ABSORBER
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 29
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MVH-406GH — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
5
6
8
11
4
10
7
- 6
( -
3
9
1
PAGE 30 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — NAMEPLATE AND DECALS
NAMEPLATE AND DECALS
NO.
1
3
4
5
6
7
8
9
PART NO.
920201950
920211640
920209620
920207480
920204580
920203330
920211060
PART NAME
QTY.
REMARKS
DECAL, OIL SAE 10W-30 ......................... 1 ......... NPA-195
DECAL, MODEL LOGO............................. 1
DECAL, CAUTION ..................................... 1 ......... NPA-962
DECAL, SHELL TELLUS OIL 46 ............... 1 ......... NPA-748
DECAL, FULLTHROTTLE ......................... 1 ......... NPA-458
DECAL, EAR PROTECTION ..................... 1 ......... DCL-333
DECAL, CAUTION (TRAVEL LEVER) ....... 1 ......... NPA-1106
DECAL, SERIAL NO.................................. 1 ......... CONTACT PARTS DEPT.
10
11
920201580
920205040
DECAL, MQ LOGO
DECAL, V-BELT HDPF-5350 ..................... 1 ......... NPA-504
1
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 31
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MVH-406GH — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
PAGE 32 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — VIBRATING PLATE ASSY.
VIBRATING PLATE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
465118410
464458940
953402930
953400270
953405260
939010260
020316130
030216400
001221635
001221830
58407
030216400
939010010
020310080
031110160
030210250
464343730
011008015
030208200
52993
PART NAME
VIBRATING PLATE
OIL GAUGE
COPPER PACKING 19X30X1
PLUG 1/4X14 10L
PACKING 1/4 (CU)
SHOCK ABSORBER 110X60H
NUT M16
QTY.
1
1
1
1
1
4
4
4
4
8
8
4
4
4
4
4
REMARKS
WASHER, LOCK M16
BOLT 16X35 T
BOLT 18X30 T
9
10
11
12
15
16
17
18
19
20
21
31
32
33
WASHER, LOCK M18
WASHER, LOCK M16
SHOCK ABSORBER, STOPPER 45
NUT M10
WASHER, FLAT M10
WASHER, LOCK M10
COVER, VIBRATING PLATE
BOLT 8X15 T
2
12
12
WASHER, LOCK M8
EXTENSION PLATE ............................... 2 ........... OPTION
BOLT 18X50 T ......................................... 8 ........... OPTION
WASHER, LOCK M18 ............................. 8 ........... OPTION
012218050
58407
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 33
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MVH-406GH — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
35
39
51
52
53
38
40
21
20
7
8
9
15
2
12
6
14
16
3
61
19
64
62
4
5
13
11
3
10
18
42
17
43
71
59
60
4
72
5
70
43
41
44
46
44
45
47
48
63
1
PAGE 34 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — BASE AND ENGINE ASSY.
BASE AND ENGINE ASSY.
NO.
1
PART NO.
465118420
912239011
0105051045
030210250
031110160
465217030
001121025
030210250
031110160
465345100
464457360
456343340
951400110
952400690
001220830
030208200
465216990
092006010
465345110
465217000
001521052
464117920
456449950
011208030
030208200
031108160
022710809
459010060
465459390
459010090
459010080
0401140030
464457380
014208020
030208200
465118770
012214030
030214350
90131ZE3790
9410912000
070200353
0830000010
151010680
58151
PART NAME
QTY.
1
1
4
4
4
1
4
4
4
1
1
1
1
1
1
1
1
3
1
1
4
1
1
1
3
3
3
1
1
2
2
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
REMARKS
BASE
2
ENGINE ASSY., GX390U1SMX2
BOLT 10X45 T
WASHER, LOCK M10
WASHER, FLAT M10
BELT COVER (IN)
BOLT 8X25 T
WASHER LOCK M10
WASHER, FLAT M10
DUST-PROOF SPONGE (IN)
SPACER
CLUTCH ASSY/CHM03/W. FAN
KEY 7X7X35
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
35
36
37
38
39
40
41
42
43
44
45
46
47
48
51
52
53
59
60
61
62
63
64
70
71
72
WASHER 9X35X4.5
BOLT 8X30 T
WASHER, LOCK M8
DUST-PROOF COVER
FLAT HEAD SCREW 6X10
DUST-PROOF SPONGE (OUT)
BELT COVER (OUT)
SOCKET HEAD BOLT 10X50 T
RUBBER COVER (GUARD FRAME)
PLATE, COVER
BOLT 8X30 T
WASHER, LOCK M8
WASHER, FLAT M8
NYLON NUT M8
UNION TIP, DRAIN
DRAIN HOSE
HOSE BAND
GASKET (OIL DRAIN)
PLUG
DRAIN JOINT
BOLT 8X20 T
WASHER, LOCK M8
GUARD HOOK
BOLT 14X30 T
WASHER, LOCK M14
DRAIN JOINT
WASHER, DRAIN PLUG M12
V-BELT
COIL SPRING
CLAMP COMPLETE
WASHER, FLAT M5
CLIP D6
BOLT 10 X 15
WASHER, LOCK M10
959407260
001221015
030210250
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 35
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MVH-406GH —VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 36 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH —VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
A
1#
2#
3#
4#
5#
6#
8#
PART NO.
465910010
464117880
001221470
001221450
030214350
047920120
457212410
951405370
456327150
080200550
060105030
951404970
465345080
009120301
456337670
009120302
456337380
456010010
464343720
040006911
953010030
042506000
080200100
455435051
455010070
080100260
456327130
456210636
050101050
001221025
030210250
011008015
953404600
455010020
031110160
952405470
464343710
464457370
012212030
030212300
465217010
001520852
PART NAME
QTY.
REMARKS
VIBRATOR ASSY. .............................. 1 ................ INCLUDES ITEMS W/
VIBRATING CASE
BOLT 14X150 T
#
1
6
4
10
4
1
1
1
2
1
1
4
2
1
2
1
1
1
2
1
2
1
1
1
1
1
1
2
8
8
1
1
1
4
2
1
1
1
1
1
5
BOLT 14X50 T
WASHER, LOCK M14
ROLLER BEARING NJ310EMC4
ROTARY SHAFT, DRIVE
KEY 15X10X39 RR
GEAR, DRIVE
STOP RING S-55
OIL SEAL SB-50729
KEY 12X8X30 R
ECCENTRIC ROTATOR
SOCKET HEAD BOLT 16X40 T
ROTARY SHAFT, DRIVEN/304B
SOCKET HEAD BOLT 16X30T
PISTON ROD
KNOCK PIN 10X70
GEAR (DRIVEN)
BEARING 6911
SEAL CAP/SC72-8N
BEARING 6000ZZSG
STOP RING S-10
PISTON, 22.4D
PACKING USH-22. 4X30X5
STOP RING R-26
BEARING COVER
CYLINDER (L)
O-RING G-105
BOLT 10X25 T
WASHER, LOCK M10
BOLT 8X12 T
9#
10
11
12
13
14
15
16
17
18
19
20
21
25
26
27
28
29
30
31
33
34
35
36
37
38
39
43
46
47
48
49
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
COPPER PACKING 8X16X2
ELBOW 45 DEG. 15-0404
WASHER, FLAT M10
SHIM 90X110X0.5
PULLEY
WASHER, PULLEY
BOLT 12X30 T
WASHER, LOCK M12
BELT COVER (LOWER)
SOCKET HEAD BOLT 8X60 T
#
#
#
#
#
#
#
51
52
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 37
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MVH-406GH — CONTROL ASSY.
CONTROL ASSY.
PAGE 38 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — CONTROL ASSY.
CONTROL ASSY.
NO.
1
2
3
4
5
7
8
9
PART NO.
464343680
456336420
012212035
030212300
031112230
456336400
456449940
456449930
001221681
032124400
025306016
0401450160
020316130
020416100
455434950
455010030
939010060
020310080
020412070
022411635
954404230
011206020
030206150
952404470
020106050
501402870
501402880
959403460
020310080
456449980
953405260
031110160
464343690
0105050616
030206150
852404470
464457710
464457720
464117890
464216630
464457400
012010030
030210250
464216620
PART NAME
QTY.
1
1
4
4
4
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
1
1
1
1
1
2
2
1
REMARKS
HANDLE BRACKET
HANDLE BRACKET(R)
BOLT 12X35 T
WASHER, LOCK M12
WASHER, FLAT M12
RUBBER COUPLING
SHOCK ABSORBER
RUBBER PLATE
10
11
12
13
14
15
18
19
20
21
22
23
25
26
27
28
29
34
35
36
37
38
39
40
43
44
45
46
47
48
61
64
65
66
67
68
BOLT 16X250 T
CONICAL SPRING WASHER M24
SPRING PIN 6X16
WASHER, FLAT M16
NUT M16
NUT M16, H=10
SPINDLE
KNOB
SHOCK ABSORBER 60
NUT M10, H=6
NUT M12, H=7
WING NUT M16
CLAMP SA120-18
BOLT 6X20 T
WASHER, LOCK M6
WASHER, FLAT M6
NUT M6
HANDLE STOPPER
SPRING/HANDLE (1.4X18X44)
BALL GRIP 32D-M10
NUT M10, H=6
RUBBER PACKING 9D-20D-5T
PACKING 1/4 (CU)
WASHER, FLAT M10
HANDLE COVER
BOLT 6 X15 T
WASHER, LOCK M6
WASHER, FLAT M6
PACKING A, HANDLE COVER
PACKING B, HANDLE COVER
COLUMN, HANDLE
TRAVEL LEVER
HANDLE BOSS
BOLT 10 X 30 T
WASHER, LOCK M10
HANDLEW/RUBBER GRIP
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 39
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MVH-406GH — CONTROL ASSY. (CONTINUED)
CONTROL ASSY.
PAGE 40 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — CONTROL ASSY. (CONTINUED)
CONTROL ASSY.
NO.
69
70
71
72
73
80
81
82
83
84
85
86
87
88
89
90
91
93
94
95
96
99
101
103
104
104
PART NO.
030210250
031110160
020310080
011208025
030208200
464457340
959403840
464457420
464457350
001520820
031116260
458450660
033910080
464457440
464010010
001220625
020306050
464010020
001520520
031105080
020305040
954002270
956100055
454010020
959021815
959021810
PART NAME
QTY.
2
2
2
2
2
1
1
1
1
1
1
2
3
1
1
2
2
1
1
1
1
1
1
1
REMARKS
WASHER, LOCK M10
WASHER, FLAT M10
NUT M10
BOLT 8X25 T
WASHER, LOCK M8
THROTTLE LEVER
BAR GRIP, I.D. 12MM
COVER, THROTTLE LEVER
ARM, THROTTLE
SOCKET HEAD BOLT 8X20 T
WASHER, FLAT M16
WASHER 16.4-35-0.6
CONICAL SW 16,3X31.5X1.2
STEEL BALL D6 (SUJ)
DRY BUSHING /LFB-1620
BOLT 6X25 T
NUT M6
ROD END M5
SOCKET HEAD BOLT 5X20 T
WASHER, FLAT M5
NUT M5
OIL HOSE W/ SPRING 1/4X920
THROTTLE WIRE
CLAMPTC-100
SPIRAL TUBE 6D-330L
SPIRAL TUBE KEP6/L=500
1
1
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 41
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MVH-406GH — HAND PUMP ASSY.
HAND PUMP ASSY.
PAGE 42 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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MVH-406GH — HAND PUMP ASSY.
HAND PUMP ASSY.
NO.
PART NO.
465910070
464910080
464010040
464010050
464010060
464010070
099205005
464010080
464010090
464010100
458010080
001520620
050200200
050200220
050300380
050200180
464010111
050300400
050200150
050100400
464010120
458451630
069904010
069901010
984010030
984010040
984010050
465217100
PART NAME
QTY.
REMARKS
B
ACCUMLATOR
1
*
C
2
3
4
O-RING DUST,SEAL,SET ......................1 ............. INCLUDES ITEMS W/#
CONTROL SHAFT
BUSH
CAM
STOPPER
SOCKET HEAD SCREW 5X5 T
PLUG
PIN,STOPPER
PLUG
BREATHER
SOCKET HEAD BOLT 6X20 T
O-RING P-20
O-RING P-22
O-RING S-38
O-RING P-18
ACCUMULATOR CASE
O-RING S-40
O-RING P-15
*
1
2
1
2
2
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
*
*
*
9
*
10
*
11
*
12
*
13
*
14
15
*
*
16#
*
17#
18#
19#
22
*
*
*
*
26#
27#
28#
50
*
*
*
O-RING G-40
SPRING PLUG
BREATHER CAP
DUST SEAL SER-40
DUST SEAL SER-15
SPRG.COMPRESSIONTOOL
DISASSEMBLING TOOL A
DISASSEMBLING TOOL B
*
52#
53#
81
51
*
*
*
82
83
84
HAND PUMP ASSY ...............................1 ............. INCLUDES ITEMS W/
*
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 43
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GX390U1SMX2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
12
12
11
5
1
2
10
8
4
9
3
7
7
13
6
13
PAGE 44 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
2
3#
4
5#
6
7+
8+
9
10
11
12
13
PART NO.
PART NAME
QTY.
REMARKS
16271ZE2010
17210ZE3505
17218ZE3505
17231ZE3W01
17232891000
17235ZH9N01
17238ZE2310
17239ZE1000
17410ZH9N00
90009ZE2003
90203ZA0800
90325044000
9405006000
PACKING, ELBOW
1
AIR CLEANER ELEMENT ...................... 1 ........... INCLUDES ITEMS W/ #
FILTER, OUTER
COVER, AIR CLEANER
GROMMET, AIR CLEANER
NOISE SILENCER
COLLAR, AIR CLEANER
COLLAR(B), AIR CLEANER
1
1
1
1
2
1
ELBOW COMP., AIR CLEANER ............. 1 ........... INCLUDES ITEMS W/ +
BOLT-WASHER 6X22
NUT, WING 6MM (BLACK)
NUT
1
1
1
1
FLANGE NUT 6MM
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 45
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GX390U1SMX2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
14
10
13
9
12
2
7
4
17
16
6
11
10
1
5
8
3
17
6
16
4
15
3
5
PAGE 46 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
2
3
4
5
6
7#
8
9
10
11
12
13
14
15
16
17
PART NO.
PART NAME
QTY.
REMARKS
12209ZE8003
14100ZF6W01
14410ZE3013
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE3000
14721ZE3000
14751ZE2003
14771ZE2000
14773ZE2000
14775ZE2010
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
SEAL, VALVE STEM
1
CAMSHAFT ASSY. ................................. 1 ........... INCLUDES ITEM W/ #
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, IN.
2
2
2
2
1
1
1
2
1
1
1
1
1
2
2
VALVE, EX.
SPRING, VALVE
RETAINER, IN. VALVE SPRING
RETAINER, EX. VALVE SPRING
SEAT, VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
PIVOT BOLT 8MM
NUT, PIVOT ADJUSTING
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 47
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GX390U1SMX2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
12
22
33
18
37
1
15
8
30
25
17
10
26
24
1
13
27
5
28
11
36
9
2
16
3
1
4
1
1
6
7
PAGE 48 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
1#%
2#
3#
4#
5#
6#%
7#
8#
9
10#
11#
12#
13#
15
16
17
PART NO.
PART NAME
QTY.
REMARKS
16010ZE2812
16011ZA0931
16013ZA0931
16015ZE8005
16016ZH7W01
16024ZE1811
16028ZE0005
16044ZE3W20
16100ZF6V01
16124ZE0005
16166ZF6V00
16172ZE3W10
16173001004
16211ZF6000
16220ZA0702
16221ZF6800
16223ZE3W00
16610ZE1000
16953ZE1812
16954ZE1812
16956ZE1811
16957ZE1812
16967ZE0811
93500030060H
9430520122
GASKET SET
VALVE SET, FLOAT
FLOAT SET
1
1
1
CHAMBER SET, FLOAT .......................... 1 ........... INCLUDES ITEMS W/ %
SCREW SET, PILOT
DRAIN SCREW SET
SCREW SET
1
1
1
1
CHOKE SET
CARBURETOR ASSY (BE85B B) ........... 1 ........... INCLUDES ITEMS W/ #
SCREW, THROTTLE STOP
NOZZLE MAIN
COLLAR SET
PACKING, CUP
INSULATOR, CARBURETOR
SPACER COMP., CARBURETOR
PACKING, CARBURETOR
PACKING, INSULATOR
CHOKE LEVER COMP ........................... 1 ........... INCLUDES ITEM W/ +
LEVER, COCK
PLATE, LEVER SETTING
SPRING, COCK LEVER
PACKING, FUEL COCK
CUP, FUEL STRAINER
SCREW 3X6
SPRING PIN 2X12
JET, MAIN #92
1
1
1
1
1
1
1
1
18
22
24#
25#
26#
27#
28#
30#
33+
36#
37#
1
1
1
1
1
3
1
1
1
99101ZH80920
99204ZA00450
PILOT JET SET #45 *5-5-2
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 49
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GX390U1SMX2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
30
21
7
4
2
25
18
23
12
11
24
5
3
17
20
9
14
15
16
27
26
13
20
PAGE 50 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO.
2
3
4
5
7
9#
11#
12#
13#
14#
15#
16#
17#
18#
20
PART NO.
PART NAME
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING,THROTTLE RETURN
CONTROL ASSY. (REMOTE) .................... 1 ......... INCLUDES ITEMS W/ #
LEVER, CONTROL
LEVER SPRING
WASHER, CONTROL LEVER
HOLDER, CABLE
SPACER, CONTROL LEVER
BASE COMP., CONTROL
ADJUSTING SPRING
SPRING, CABLE RETURN
HOLDER, WIRE
FLANGE BOLT 6X12
BOLT, GOVERNOR ARM
LOCK NUT 6MM
QTY.
REMARKS
16551ZE3000
16555ZE3000
16561ZE3000
16562ZE3000
16570ZE3W10
16571ZE3W00
16574ZE1000
16575ZE2W00
16576891000
16578ZE1000
16581ZE3W00
16584883300
16592883310
16594883010
90013883000
90015ZE5010
90114SA0000
90605230000
93500040060H
93500050160A
93500050320A
9405006000
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
21
23#
24#
25#
26#
27#
30
CIR CLIP
SCREW 4X6
SCREW 5X16
PAN SCREW 5X32
FLANGE NUT 6MM
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 51
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GX390U1SMX2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
15
4
7
16 11
11
17
9
12
18
10
11
9
13
19
9
7
3
8
14
14
1
2
PAGE 52 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
1
2
3
4
7%
8
9#+
PART NO.
PART NAME
COVER ASSY, CRANKCASE ................... 1 ......... INCLUDES ITEMS W/ #
PACKING, CASE COVER
OIL PLUG .................................................. 1 ......... INCLUDES ITEM W/ %
CAP ASSY., OIL FILLER .......................... 1 ......... INCLUDES ITEM W/ %
QTY.
REMARKS
11300ZE3040
11381ZE3801
15600ZG4003
1560073503
15625ZE1003
16510ZE3000
16511ZE8000
1
PACKING, OIL FILLER CAP
2
GOVERNOR ASSY. ................................... 1 ......... INCLUDES ITEMS W/ +
WEIGHT, GOVERNOR
3
1
3
1
1
2
1
1
7
1
1
10#+ 16512ZE3000
11#+ 16513ZE2000
12#
13#
14
15#
16#
17
18#
19#
HOLDER, GOVERNOR WEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
CLIP, GOVERNOR HOLDER
PIN, DOWEL 8X12
OIL SEAL 35X52X8
PLAIN WASHER 6MM
BOLT, FLANGE 8X40
BEARING, RADIAL BALL 6202
BEARING, RADIAL BALL 6207
16531Z0A000
90602E1000
90701HC4000
91201ZE3004
9410106800
957010804000
961006202000
961006207000
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 53
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GX390U1SMX2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
8
12
9
10
13
7
PAGE 54 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
7
PART NO.
PART NAME
QTY.
REMARKS
13310ZF6W71
13351ZE3010
92101080250A
90534706010
90741805000
91001ZF6003
CRANKSHAFT CP .................................... 1 ......... INCLUDES ITEM W/ #
8
WEIGHT, BALANCER
BOLT 8X25
WASHER, LOCK 8MM
KEY 7X7X33
1
1
1
1
1
9
10
12
13#
BEARING, RADIAL BALL 6207S
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 55
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GX390U1SMX2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
7
5
11
14
10
3
4
15
15
12
6
13
16
2
1
9
6
13
PAGE 56 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
1
2
3
4
5
6
7
9#
10#
11
12
13
14
15
16#
PART NO.
PART NAME
QTY.
REMARKS
12000ZF6417
15510ZE2043
16541ZE3010
34150ZH7003
90013883000
90131896650
90446KE1000
91201ZE3004
91203952771
91353671004
9405010000
9410912000
9425110000
957010601200
961006202000
BARREL ASSY, CYLINDER ...................... 1 ......... INCLUDES W/ #
SWITCH ASSY, OIL LEVEL
SHAFT, GOVERNOR ARM
ALERT UNIT, OIL
FLANGE BOLT 6X12
BOLT, DRAIN PLUG
WASHER 8.2X17X0.8
OIL SEAL 35X52X8
OIL SEAL 8X14X5
O-RING 14MM
FLANGE NUT M10
WASHER, DRAIN PLUG M12
PIN, LOCK 10MM
1
1
1
2
2
1
1
1
1
1
2
1
2
1
FLANGE BOLT 6X12
BEARING, RADIAL BALL 6202
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 57
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GX390U1SMX2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
16
5
10
10
14
14
15
15
7
6
15
8
15
4
3
13
11
2
1
12
12
PAGE 58 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
2#
3#
4#
5
6
7
8
10
11
12
13
14
15
16
PART NO.
PART NAME
QTY.
REMARKS
12200ZF6406
12204ZE2306
12205ZE2305
12216ZE2300
12251ZF6W00
12310ZE2020
950051110530
12391ZE2020
92900080320E
90014ZE2000
90042ZE8000
90441ZE2010
9430112200
HEAD COMP., CYLINDER ........................ 1 ......... INCLUDES ITEMS W/ #
GUIDE, IN. VALVE (OVERSIZE)
GUIDE, EX. VALVE (OVERSIZE)
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER COMP., HEAD
TUBE, 11X105
PACKING, HEAD COVER
BOLT, STUD 8X32
BOLT, HEAD COVER
BOLT, STUD 8X31.5
WASHER COMP., HEAD COVER
PIN, DOWEL 12X20
BOLT, FLANGE 10X80
SPARK PLUG BPR6ES (NGK)
1
1
1
1
1
1
1
2
1
2
1
2
4
1
957251008000
9807956846
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 59
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GX390U1SMX2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
7
1
2
4
10
10
PAGE 60 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO.
1
2
4
7
PART NO.
PART NAME
QTY.
REMARKS
16731ZE2003
19610ZE3010ZB
19631ZE3W00
36100ZF6P81
90013883000
CLIP, TUBE
1
1
1
1
6
COVER CP, FAN/GX390/BLACK
SHROUD
SWITCH ASSY, ENGINE STOP/U
FLANGE BOLT 6X12
10
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 61
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GX390U1SMX2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
7
1
11
3
10
PAGE 62 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
1
3
7
10
11
PART NO.
PART NAME
FAN
PULLEY
PULLEY
NUT
QTY.
REMARKS
19511ZE3000
28450ZE3W11
28451ZE3W01
90201ZE3V00
90741ZE2000
1
1
1
1
1
KEY
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 63
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GX390U1SMX2 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
7
8
6
9
21
16
14
21
1
19
3
19
26
18
26
PAGE 64 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
1
3
6
7
8#
9
14
16
18
18
19
21
26
PART NO.
PART NAME
RUBBER, SUPPORT (107MM)
JOINT, FUEL TANK
TANK CP, FUEL/BLACK/GX390
FUEL TANK CAP CP ................................. 1 ......... INCLUDES ITEM W/ #
PACKING, FUEL FILLER CAP
FUEL FILTER
O-RING 14MM
QTY.
REMARKS
16854ZH8000
16955ZE1000
17510ZE3020ZB
17620Z0T305
17631Z0T812
17672ZE2W01
91353671004
9405008000
1
1
1
1
1
1
2
FLANGE NUT M8
91424Z5L801
950014523540
9500202080
957010802500
950024080008
TUBE, FUEL 4.5X235(FKM) ..................... 1 ......... S/N 1105014 AND ABOVE
TUBE, FUEL 4.5X235 ............................... 1 ......... S/N 1105013 AND BELOW
CLIP, TUBE ............................................... 2 ......... S/N 1105013 AND BELOW
FLANGE BOLT 8X25
CLAMP, TUBE(D8) .................................... 1 ......... S/N 1105014 AND ABOVE
2
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 65
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GX390U1SMX2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
15
2
6
14
9
14
1
PAGE 66 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
6
9
14
15
PART NO.
PART NAME
COIL ASSY, IGNITION/GX390
CAP ASSY
GROMMET, CORD
CORD, STOP SWITCH (430MM)
FLANGE BOLT 6X28
CLIP, HARNESS
QTY.
REMARKS
30500ZF6W02
30700ZE1013
31512ZE2000
36101ZE2701
90015883000
90684ZA0601
1
1
1
1
2
1
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 67
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GX390U1SMX2 ENGINE — MUFFLER ASSY.
IMUFFLER ASSY.
13
13
11
1
7
2
13
8
3
12
15
5
4
17
17
17
6
17
PAGE 68 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
3
4
5
6
7
8
11
12
13
15
17
PART NO.
PART NAME
QTY.
REMARKS
18310ZE2W61
18320ZE2W61
18323ZE3W40
18330ZE2W00
18331ZE3810
18333ZF6W01
18355ZE2W00
18381ZE2W10
90006ZE2000
90013883000
90050ZE1000
90055ZE1000
9405008000
MUFFLER COMP.(100DB)
PROTECTOR COMP., MUFFLER
PROTECTOR, EX. PIPE
PIPE, EXHAUST
1
1
1
1
1
1
1
1
1
1
5
3
5
CAP, MUFFLER
GASKET, EX. PIPE
ARRESTER, SPARK
GASKET, MUFFLER (ARRESTER)
TAPPING SCREW 6X10
FLANGE BOLT 6X12
TAPPING SCREW 5X8
TAPPING SCREW 4X6
FLANGE NUT M8
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 69
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GX390U1SMX2 ENGINE — PISTON ASSY.
PISTON ASSY.
5
6
2
5
4
1
3
6
PAGE 70 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — PISTON ASSY.
PISTON ASSY.
NO.
1
1
1
1
2
2
2
2
3
4
4
5#
6
PART NO.
PART NAME
QTY.
REMARKS
13010ZF6013
13011ZF6003
13012ZF6003
13013ZF6003
13101ZF6W00
13102ZF6W00
13103ZF6W00
13104ZF6W00
13111ZF6W00
13200ZE3020
13200ZE3315
90001ZE8000
90601ZE3000
RING SET, PISTON(STD)
RING SET, PISTON(0.25)
RING SET, PISTON(0.50)
RING SET, PISTON(0.75)
PISTON (STD.)
1
1
1
1
1
1
1
1
1
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
PIN, PISTON
ROD, ASSY CONNECTING, STD ............. 1 ......... INCLUDES ITEM W/ #
ROD, ASSY CONNECTING 0.25
BOLT, CONNECTING ROD
CLIP, PISTON PIN 20MM
1
2
2
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 71
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GX390U1SMX2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
5
3
11
7
7
8
6
4
4
2
12
10
9
1
PAGE 72 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
28400ZE3W01ZB
28410ZE3W01ZB
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28461ZE2W02
28462ZE3W01
90004ZE2W01
90008ZE2003
STARTER ASSY ....................................... 1 ......... INCLUDES ITEMS W/ #
2#
3#
4#
5#
6#
7#
8#
9#
10#
11#
12
CASE CP
PULLEY
RATCHET
SPRING
SPRING
SPRING
RETAINER
GRIP
1
1
2
1
1
2
1
1
1
1
1
ROPE
SCREW
BOLT
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 73
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GX390U1SMX2 ENGINE — LABELS ASSY.
LABELS ASSY.
1
3
2
PAGE 74 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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GX390U1SMX2 ENGINE — LABELS ASSY.
RECOIL STARTER ASSY.
NO.
1
2
PART NO.
PART NAME
MARK, OPERATOR CAUTION
EMBLEM
QTY.
REMARKS
87516ZH7000
87521ZF6W03
87532ZH7000
1
1
1
3
MARK, THROTTLE INDICATION
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 75
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TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
Effective: February 22, 2006
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 76 — MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14)
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NOTES
MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 77
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: mq@multiquip.com
Tel. (800) 421-1244
Fax (310) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
Fax: 310-943-2238
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
UNITED KINGDOM
CANADA
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: 0161 339 3226
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: sales@multiquip.co.uk
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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