Multiquip Automobile Parts LS600 User Manual

ꢀ LS60TDꢀandꢀLS600ꢀ(DeutzꢀEngine)  
Control Box Replacement  
The following instructions are intended to assist the user in the installation of the replacement control box on the  
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.  
RequiReD TOOLS/COmpOnenTS  
WORk SafeLY!  
Only„a„qualied service technician„with„proper„training„  
should„perform„this„installation.„Follow„all„shop„safety„rules„  
when„performing„this„installation.  
„Crimping„Tool  
„Wire„Cutter„Tool  
„Wire„Stripper„Tool  
pRepaRaTiOn  
„Two„12-10„AWG„Butt„Splice  
„One„14-16„AWG„Butt„Splice  
„One„12-10„AWG„Spade„Lug  
1.„ Place„the„pump„in„an„area„free„of„dirt„and„debris.  
2.„ Disconnect„negative„battery„cable„from„the„battery.  
paRTS  
3.„ Disconnectthe4plugsfromthereceptaclesonthe„  
rear„of„the„control„box„currently„installed„on„the„pump„  
(see„Figure„2).„Mark„and„tag„the„plugs„for„reference„  
when„new„control„box„is„installed.„Remove„the„fuse„  
from„the„rear„of„the„control„box„and„keep„the„nut„and„  
washers.„They„will„be„used„to„reinstall„the„fuse„on„the„  
new„control„box.  
Verify„that„parts„are„accounted„for.„See„Figure„1„and„Table„1.  
2
5
3
4.„ Remove„the„existing„control„box„as„shown„in„Figure„2.„  
Keep„the„hex„bolts,„flat„washers„and„lock„nuts.„They„  
will„be„used„in„the„installation„of„the„new„control„box.  
4
OPEN HATCH  
PLUGS (4)  
OLD  
CONTROL  
PANEL  
FUSE  
1
Figure 1. Required Parts  
FLAT  
WASHER (8)  
Table 1. Required parts  
item  
no.  
part no.  
Description  
qTY.  
Remarks  
1
EM517648A  
EM515799  
___  
Digital„Control„Box  
Relay„Kit  
1
1
1
2
3
4
HEX BOLT (4)  
LOCK NUT (4)  
10/32"„Hex„Nut„  
Not„Provided  
Not„Provided  
Not„Provided  
___  
___  
#10„Lock„Washer  
#10„Flat„Washer  
1
1
SCREW (2)  
5
Figure 2. Removing Existing Control Box  
LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 1  
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BLACK 16 AWG  
86  
85  
Butt Splice  
30  
87  
Relay K1  
REAR VIEW  
STARTER  
GROUND  
POINT  
Relay Connector  
PURPLE 10 AWG  
PURPLE 12 AWG  
IN  
+ 12V DC  
Power  
ORANGE 10 AWG  
Butt Splice  
OUT  
Existing Fuse  
RED 10 AWG  
6
4
Spade Lug  
P1  
Cut Flush  
P4  
Butt Splice  
Plugs  
4
TO  
START/STOP  
SOLENOID  
Figure 5. Connections Between Control Box and Relay  
LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 3  
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Plug P1  
Plug P1  
Outside Terminal # 6  
(Ignition B+)  
Outside Terminal # 4 Splice  
B+ Power (Fuse)  
12 AWG Purple Wire  
10 AWG Purple Wire  
#86  
#87  
#85  
#30  
10 AWG Red Wire  
Plug P4 Terminal # 4  
(Cut Wire Flush)  
Opposite End to Deutz  
Start/Stop Solenoid  
16 AWG Black Wire  
Starter Ground Point  
Figure 6. Relay P/N EM515799 Relay Schematic Diagram  
LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 4  
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6.„ Once„„the„language„is„selected,„place„the„CONTROL„  
switch„to„the„center„off„position.  
COnTROL bOX pROgRamming  
NOTICE  
7.„ Turnthe„IGNITION„switch„to„OFF„then„ON„again„to„  
memorize„final„configuration.  
Control„boxes„come„pre-programmed„from„the„factory„  
andconfiguredtoModelLS300.Itisnecessaryto„  
reprogram„the„model„configuration„to„match„your„unit.„  
machine model Conguration  
1.„ Turn„the„IGNITION„switch„to„the„ON„position.„Do„not„  
start„engine.  
See„Figure„7„to„identify„control„box„switches.  
2.„ Place„the„FLOW„DIRECTION„switch„to„reverse.  
3.„ Place„the„AUTOMATIC/JOG„switch„to„jog.  
4.„ Place„the„CONTROL„switch„to„remote.  
Digital Screen  
Ignition Switch  
Reset Switch  
5.„ Manually„hold„the„CYLINDER„STROKE„switch„to„the„  
jog„B„position.„While„holding„the„switch„to„the„jog„B„  
position,„toggle„the„RESET„switch„down„5„times.„after  
the fth time, move the CYLinDeR STROke switch  
to the jog a position.„While„holding„the„switch„to„the„  
jog„A„position,„toggle„the„RESET„switch„down„to„the„  
desired„model„(LS60TD„or„LS600).  
RESET  
SET  
SCROLL  
OFF  
ON  
VOLUME  
DECREASE  
INCREASE  
FLOW  
DIRECTION  
START  
IGNITION  
CONTROL  
6.„ Oncethemodelisselected,placetheCONTROL„  
switch„to„the„center„off„position.  
FORWARD  
REVERSE  
LOCAL  
CENTER  
OFF  
CYLINDER STROKE  
7.„ Turnthe„IGNITION„switch„to„OFF„then„ON„again„to„  
memorize„final„configuration.  
JOG “A”  
JOG “”  
AUTOMATIC  
JOG  
MULTIQUIP INC. CARSON, CALIFORNIA 9046 USA  
310-537-3700 800-421-1244 WWW.MULTIUIP.COM  
REMOTE  
Automatic/Jog  
Switch  
Control Switch  
Cylinder Stroke  
Switch  
Flow Direction  
Switch  
Figure 7. Control Box Switches  
Language Selection  
1.„ Turn„the„IGNITION„switch„to„the„ON„position.„Do„not„  
start„engine.  
2.„ Place„the„FLOW„DIRECTION„switch„to„reverse.  
3.„ Place„the„AUTOMATIC/JOG„switch„to„jog.  
4.„ Place„the„CONTROL„switch„to„remote.  
5.„ Manually„hold„the„CYLINDER„STROKE„switch„to„the„  
jog„B„position.„While„holding„the„switch„to„the„jog„B„  
position,„toggle„the„RESET„switch„down„5„times.„On„  
the„fifth„time,„the„digital„screen„will„display„the„current„  
set„language.„Toggle„RESET„switch„again„to„change„  
language,„if„desired.  
LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 5  
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COnTROL paneL COmpOnenTS  
5
3
1
4
12  
N
RESET  
00  
SCROLL  
SET  
11  
VOLUME  
ON  
OFF  
START  
INCREASE  
DECREASE  
ACCUMULATOR  
PRESSURE  
2
8
IGNITION  
13  
FLOW  
CONTROL  
00  
DIRECTION  
7
REMOTE  
LOCAL  
FORWARD  
REVERSE  
CENTER  
OFF  
CYLINDER STROKE  
AUTOMATIC  
JOG  
JOG “A”  
JOG “B”  
PUMPING  
REMOTE  
PRESSURE  
6
9
10  
Figure 8. Digital Control Panel Components  
1.„ emergency Stop button —„Press„emergency„stop„  
buttontostoppumpinanemergency.„Turnknob„  
counterclockwise„to„disengage„the„stop„button.  
9.„ Cylinder Stroke Control Switch —„This„2-position„  
switchcontrolsthepumpingfunction.„Theleftmost„  
position(AUTOMATIC)setsthepumptoautomatic„  
cycling.„Set„the„switch„to„this„position„for„normal„pump„  
operation.  
2.„ ignition Switch —„Insert„the„ignition„key„here„to„start„  
the„engine.„Turn„the„key„clockwise„to„the„ON„position,„  
then„continue„turning„clockwise„to„the„START„position„  
andrelease.„Tostoptheengineturnthekeyfully„  
counterclockwise„to„the„STOP„position.  
The„rightmost„position„(JOG)„changes„the„pump„from„  
automatic„to„manual„cycling.„This„allows„the„cylinders„  
tobemanuallycycledusingtheManualCylinder„  
Jogging„Switch.  
3.„ Digital Readout Screen —„Displays„and„monitors„the„  
various„functions„of„the„machine.  
10.„ manual Cylinder Jogging Switch —„This„„2-position„  
switch„allows„the„operator„to„manually„jog„the„cylinders„  
to„assist„in„clearing„material„line„packs„and„is„used„to„  
test„pumping„pressure.  
4.„ Scroll Switch Allowstheoperatortoscrollthe„  
various„readout„screens.  
5.„ Reset Switch Allowstheoperatortoresetthe„  
stroke„counter.  
The„ leftmost„ position„ jogs„ Cylinder„“A”andthe„  
rightmost„position„jogs„Cylinder„“B”.  
6.„ Remote Cable Connector —„Insert„the„remote„control„  
input„cable„into„this„connector.  
11.„ Stroke volume Control Switch Increasesor„  
decreasesthenumberofstrokesperminuteofthe„  
pump„(not„used„on„model„LS60TD).  
7.„ Direction Control Switch —„This2-positionswitch„  
controls„the„direction„of„flow„for„any„mix„in„the„pump.„  
Theleftmostpositionsetsthepumpingdirectionto„  
forward„and„the„rightmost„position„sets„the„pumping„  
direction„to„reverse.  
12.„ accumulator pressure gauge —„This„ gauge„  
monitors„the„internal„pressure„of„the„Accumulator„tank.„  
Normal„internal„pressure„should„read„approximately„  
1750„PSI„during„pumping.  
8.„ pumping Control Switch —„This„3-position„switch„  
controlsthepumpingofthepump.„Therightmost„  
position„(REMOTE)„is„for„use„with„the„remote„control„  
unit,theleftmostposition(LOCAL)isfornormal„  
pumpingoperation,andthecentermostposition„  
(CENTER„OFF)„prevents„pumping.  
13.„ main pressure gauge —„This„ gaugemonitors„  
thesystempressurewhilepumpingmaterial.„The„  
maximum„pressure„rating„is„4400„PSI„ „50.  
LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 6  
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Screen 5  
DigiTaL ReaDOuT SCReenS  
primary Screen  
Displays„the„ON/OFF„electrical„signal„status„of„the„various„  
12„volt„solenoids„(Swing„A„circuit,„Main„A„circuit,„Main„B„  
circuit).  
Screen 1  
INDICATES  
SWING A  
Indicates„the„various„modes„of„the„switch„settings.  
CIRCUIT IS OFF  
5
SWING A OFF  
MonitorsengineRPM-Idlespeed900,Highspeed„  
2550.„Battery„charge„indicator„-„Normal„charge„13+„volts.„  
Indicates„electrical„malfunction.  
MAIN A OFF  
MAIN B OFF  
INDICATES  
MAIN A  
INDICATES  
MAIN B  
CIRCUIT IS OFF  
CIRCUIT IS OFF  
Screen 6  
DisplaystheON/OFFelectricalsignalstatusforthe„  
ProximitySwitchA,ProximitySwitchB,EngineFuel„  
Solenoid,„and„Unloader„Solenoid.  
INDICATES  
INDICATES  
PROXIMITY A  
CIRCUIT IS OFF  
PROXIMITY B  
CIRCUIT IS ON  
Secondary Screens  
6
PROX A OFF  
PROX B ON  
FUEL SOL OFF  
UNLOADER OFF  
Screen 2 (not used on model LS60TD)  
INDICATES  
INDICATES  
FUEL SOLENOID  
CIRCUIT IS OFF  
UNLOADER  
Displays„the„position„of„the„VOLUME„CONTROL„switch„  
byindicatingwhethertheincreaseordecreaseposition„  
is„on„or„off.  
CIRCUIT IS OFF  
Screen 7  
INDICATES VOLUME  
SWITCH IS NOT IN  
THE - POSITION  
Displays„the„number„of„times„the„main„hydraulic„cylinders„  
stroke„and„the„yards„per„hour„output.„This„indicator„can„be„  
reset„to„zero„by„the„RESET„switch„on„the„control„panel.  
2
FLOW DEC OFF  
FLOW INC ON  
INDICATES VOLUME  
SWITCH IS IN THE  
+ POSITION  
INDICATES THE  
NUMBER OF  
STROKES  
INDICATES  
THROTTLE  
IS ON  
7
THROTTLE ON  
STROKES: 20  
STROKES/MIN 8.2  
YDS/HR 10.7  
Screen 3  
INDICATES THE  
NO. OF YARDS  
PER HOUR  
INDICATES THE  
NO. OF STROKES  
PER MINUTE  
Displaysthenumberofhourstheengineandpump„  
have„been„used„and„the„number„of„faults„the„pump„has„  
registered.„All„three„indicators„can„be„reset„to„zero„by„the„  
RESET„switch„on„the„control„panel.  
Screen 8  
Displays„the„electrical„status„of„the„engine„fuel„solenoid.„To„  
test„the„12-Volt„solenoid„status,„activate„with„the„RESET„  
switch„on„the„control„panel.  
INDICATES NO.  
OF HOURS  
INDICATES NO.  
OF HOURS  
PUMP HAS  
BEEN USED  
ENGINE HAS  
BEEN USED  
INSTRUCTION  
3
E HRS: 00000.0  
OR MESSAGE  
PMP HRS: 00000.0  
FAULTS: 00000000  
RESET TO CLEAR  
8
TO TEST FUEL  
INDICATES NO.  
OF FAULTS  
SOL PRESS RESET  
FUEL SOL OFF  
MESSAGE OR  
INSTRUCTION  
DETECTED  
INDICATES THE  
FUEL SOLENOID  
Screen 4  
IS OFF  
Screen 9  
Displays„the„number„of„strokes„the„main„hydraulic„cylinders„  
have„gone„through.„This„indicator„can„be„reset„to„zero„by„  
the„RESET„switch„on„the„control„panel.  
Displays„the„communication„status„of„the„(optional)„radio„  
remote„control.„To„activate„a„new„remote„control„connection,„  
use„the„reset„switch„on„the„control„panel.  
INDICATES A  
RUNNING  
INDICATES  
COUNT OF  
THAT RADIO  
4
NO. OF STROKES  
STROKE CTR: 0000  
9
REMOTE IS ON  
RADIO ADDRESS  
COMMUNICATING  
PRESS RESET TO  
PRESS RESET TO  
ZERO STROKE CTR  
LEARN A NEW ONE  
MESSAGE OR  
INFORMATION  
IINSTRUCTION  
OR MESSAGE  
LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 7  
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ꢀ LS60TDꢀandꢀLS600  
Control Box Replacement  
HERE’S HOW TO GET HELP  
PLEASE„HAVE„THE„MODEL„AND„SERIAL  
NUMBER„ON-HAND WHEN„CALLING  
United StateS  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: [email protected]  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Service Department  
Warranty Department  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
Fax: 310-943-2238  
800-421-1244  
310-537-3700  
Fax: 310-943-2249  
Technical Assistance  
800-478-1244  
mexico  
United Kingdom  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: [email protected]  
Tel: (52) 222-225-9900  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: (52) 222-285-0420 Globe Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: [email protected]  
Fax: 0161 339 3226  
Canada  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: [email protected]  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2012, MULTIQUIP INC.  
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this document are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your„Local„Dealer„is:  
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