Miller Electric Welding System MSC 2 User Manual

OM-1096  
091 504D  
February 2001  
Processes  
Automatic Welding  
Description  
Automatic Welding Motorized Slide  
MOTORIZED SLIDE MSC-2  
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TABLE OF CONTENTS  
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1-3. Additional Symbols For Installation, Operation, And Maintenance . . . . . . . . . . . . . . . . . . . . .  
1-4. Principal Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1-5. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
SECTION 2 – SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-1. Motorized Slide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-2. MSC-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-3. Load Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-4. Motorized Slide Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2-5. MSC-2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
SECTION 3 – INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3-1. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3-2. Interconnecting And Power Cord Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3-3. Remote Movement Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
3-4. Installing Gun Onto Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
SECTION 4 – OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4-1. MSC-2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4-2. Motorized Slide Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
SECTION 5 – MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-2. Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-3. Slide Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-4. Drive Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
5-5. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
SECTION 6 – ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
SECTION 7 – PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
WARRANTY  
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SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING  
som _nd_4/98  
1-1. Symbol Usage  
Means Warning! Watch Out! There are possible hazards  
with this procedure! The possible hazards are shown in  
the adjoining symbols.  
This group of symbols means Warning! Watch Out! possible  
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.  
Consult symbols and related instructions below for necessary actions  
to avoid the hazards.  
Y
Marks a special safety message.  
. Means “Note”; not safety related.  
1-2. Arc Welding Hazards  
Y
The symbols shown below are used throughout this manual to  
call attention to and identify possible hazards. When you see  
the symbol, watch out, and follow the related instructions to  
avoid the hazard. The safety information given below is only  
a summary of the more complete safety information found in  
the Safety Standards listed in Section 1-4. Read and follow all  
Safety Standards.  
D
D
D
If earth grounding of the workpiece is required, ground it directly  
with a separate cable.  
Do not touch electrode if you are in contact with the work, ground,  
or another electrode from a different machine.  
Use only well-maintained equipment. Repair or replace damaged  
parts at once. Maintain unit according to manual.  
D
D
D
Wear a safety harness if working above floor level.  
Keep all panels and covers securely in place.  
Y
Y
Only qualified persons should install, operate, maintain, and  
repair this unit.  
During operation, keep everybody, especially children, away.  
Clamp work cable with good metal-to-metal contact to workpiece  
or worktable as near the weld as practical.  
D
D
Insulate work clamp when not connected to workpiece to prevent  
contact with any metal object.  
ELECTRIC SHOCK can kill.  
Do not connect more than one electrode or work cable to any  
single weld output terminal.  
Touching live electrical parts can cause fatal shocks  
or severe burns. The electrode and work circuit is  
electrically live whenever the output is on. The input  
power circuit and machine internal circuits are also  
SIGNIFICANT DC VOLTAGE exists after removal of  
input power on inverters.  
live when power is on. In semiautomatic or automatic wire welding, the  
wire, wire reel, drive roll housing, and all metal parts touching the  
welding wire are electrically live. Incorrectly installed or improperly  
groundedequipment is a hazard.  
D
Turn Off inverter, disconnect input power, and discharge input  
capacitors according to instructions in Maintenance Section  
before touching any parts.  
D
D
D
Do not touch live electrical parts.  
Wear dry, hole-free insulating gloves and body protection.  
FUMES AND GASES can be hazardous.  
Insulate yourself from work and ground using dry insulating mats  
or covers big enough to prevent any physical contact with the work  
or ground.  
Welding produces fumes and gases. Breathing  
these fumes and gases can be hazardous to your  
health.  
D
Do not use AC output in damp areas, if movement is confined, or if  
there is a danger of falling.  
D
D
Keep your head out of the fumes. Do not breathe the fumes.  
D
D
Use AC output ONLY if required for the welding process.  
If inside, ventilate the area and/or use exhaust at the arc to remove  
welding fumes and gases.  
If AC output is required, use remote output control if present on  
unit.  
D
D
If ventilation is poor, use an approved air-supplied respirator.  
D
Disconnect input power or stop engine before installing or  
servicing this equipment. Lockout/tagout input power according to  
OSHA 29 CFR 1910.147 (see Safety Standards).  
Read the Material Safety Data Sheets (MSDSs) and the  
manufacturers instructions for metals, consumables, coatings,  
cleaners, and degreasers.  
D
D
Properly install and ground this equipment according to its  
Owners Manual and national, state, and local codes.  
D
Work in a confined space only if it is well ventilated, or while  
wearing an air-supplied respirator. Always have a trained watch-  
person nearby. Welding fumes and gases can displace air and  
lower the oxygen level causing injury or death. Be sure the breath-  
ing air is safe.  
Always verify the supply ground check and be sure that input  
power cord ground wire is properly connected to ground terminal in  
disconnect box or that cord plug is connected to a properly  
groundedreceptacle outlet.  
D
D
Do not weld in locations near degreasing, cleaning, or spraying op-  
erations. The heat and rays of the arc can react with vapors to form  
highly toxic and irritating gases.  
D
D
When making input connections, attach proper grounding conduc-  
tor first double-check connections.  
Frequently inspect input power cord for damage or bare wiring –  
replace cord immediately if damaged bare wiring can kill.  
Do not weld on coated metals, such as galvanized, lead, or  
cadmiumplated steel, unless the coating is removed from the weld  
area, the area is well ventilated, and if necessary, while wearing an  
air-suppliedrespirator. The coatings and any metals containing  
these elements can give off toxic fumes if welded.  
D
D
D
Turn off all equipment when not in use.  
Do not use worn, damaged, undersized, or poorly spliced cables.  
Do not drape cables over your body.  
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ARC RAYS can burn eyes and skin.  
BUILDUP OF GAS can injure or kill.  
D
D
Shut off shielding gas supply when not in use.  
Arc rays from the welding process produce intense  
visible and invisible (ultraviolet and infrared) rays  
that can burn eyes and skin. Sparks fly off from the  
weld.  
Always ventilate confined spaces or use  
approved air-supplied respirator.  
D
Wear a welding helmet fitted with a proper shade of filter to protect  
your face and eyes when welding or watching (see ANSI Z49.1  
and Z87.1 listed in Safety Standards).  
HOT PARTS can cause severe burns.  
D
D
D
Wear approved safety glasses with side shields under your  
helmet.  
D
D
Do not touch hot parts bare handed.  
Use protective screens or barriers to protect others from flash and  
glare; warn others not to watch the arc.  
Allow cooling period before working on gun or  
torch.  
Wear protective clothing made from durable, flame-resistant mate-  
rial (leather and wool) and foot protection.  
MAGNETIC FIELDS can affect pacemakers.  
WELDING can cause fire or explosion.  
D
D
Pacemaker wearers keep away.  
Wearers should consult their doctor before  
going near arc welding, gouging, or spot  
welding operations.  
Welding on closed containers, such as tanks,  
drums, or pipes, can cause them to blow up. Sparks  
can fly off from the welding arc. The flying sparks, hot  
workpiece, and hot equipment can cause fires and  
burns. Accidental contact of electrode to metal objects can cause  
sparks, explosion, overheating, or fire. Check and be sure the area is  
safe before doing any welding.  
NOISE can damage hearing.  
D
D
D
Protect yourself and others from flying sparks and hot metal.  
Do not weld where flying sparks can strike flammable material.  
Noise from some processes or equipment can  
damagehearing.  
Remove all flammables within 35 ft (10.7 m) of the welding arc. If  
this is not possible, tightly cover them with approved covers.  
D
Wear approved ear protection if noise level is  
high.  
D
Be alert that welding sparks and hot materials from welding can  
easily go through small cracks and openings to adjacent areas.  
D
D
Watch for fire, and keep a fire extinguisher nearby.  
CYLINDERS can explode if damaged.  
Be aware that welding on a ceiling, floor, bulkhead, or partition can  
cause fire on the hidden side.  
Shielding gas cylinders contain gas under high  
pressure. If damaged, a cylinder can explode. Since  
gas cylinders are normally part of the welding  
process, be sure to treat them carefully.  
D
D
Do not weld on closed containers such as tanks, drums, or pipes,  
unless they are properly prepared according to AWS F4.1 (see  
Safety Standards).  
Connect work cable to the work as close to the welding area as  
practical to prevent welding current from traveling long, possibly  
unknown paths and causing electric shock and fire hazards.  
D
D
Protect compressed gas cylinders from excessive heat, mechani-  
cal shocks, slag, open flames, sparks, and arcs.  
Install cylinders in an upright position by securing to a stationary  
support or cylinder rack to prevent falling or tipping.  
D
D
Do not use welder to thaw frozen pipes.  
Remove stick electrode from holder or cut off welding wire at  
contact tip when not in use.  
D
D
D
D
D
Keep cylinders away from any welding or other electrical circuits.  
Never drape a welding torch over a gas cylinder.  
D
D
Wear oil-free protective garments such as leather gloves, heavy  
shirt, cuffless trousers, high shoes, and a cap.  
Never allow a welding electrode to touch any cylinder.  
Never weld on a pressurized cylinder explosion will result.  
Remove any combustibles, such as a butane lighter or matches,  
from your person before doing any welding.  
Use only correct shielding gas cylinders, regulators, hoses, and fit-  
tings designed for the specific application; maintain them and  
associated parts in good condition.  
FLYING METAL can injure eyes.  
D
D
Turn face away from valve outlet when opening cylinder valve.  
D
Welding, chipping, wire brushing, and grinding  
cause sparks and flying metal. As welds cool,  
they can throw off slag.  
Keep protective cap in place over valve except when cylinder is in  
use or connected for use.  
D
Read and follow instructions on compressed gas cylinders,  
associated equipment, and CGA publication P-1 listed in Safety  
Standards.  
D
Wear approved safety glasses with side  
shields even under your welding helmet.  
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1-3. Additional Symbols For Installation, Operation, And Maintenance  
FIRE OR EXPLOSION hazard.  
MOVING PARTS can cause injury.  
D
Do not install or place unit on, over, or near  
combustiblesurfaces.  
D
D
Keep away from moving parts such as fans.  
Keep all doors, panels, covers, and guards  
closed and securely in place.  
D
Do not install unit near flammables.  
D
Do not overload building wiring be sure power supply system is  
properly sized, rated, and protected to handle this unit.  
FALLING UNIT can cause injury.  
H.F. RADIATION can cause interference.  
D
D
D
Use lifting eye to lift unit only, NOT running  
gear, gas cylinders, or any other accessories.  
D
High-frequency (H.F.) can interfere with radio  
navigation, safety services, computers, and  
communicationsequipment.  
Use equipment of adequate capacity to lift and  
support unit.  
D
Have only qualified persons familiar with  
electronic equipment perform this installation.  
If using lift forks to move unit, be sure forks are  
long enough to extend beyond opposite side of  
unit.  
D
D
The user is responsible for having a qualified electrician prompt-  
ly correct any interference problem resulting from the installa-  
tion.  
If notified by the FCC about interference, stop using the  
equipmentat once.  
OVERUSE can cause OVERHEATING  
D
D
Allow cooling period; follow rated duty cycle.  
D
D
Have the installation regularly checked and maintained.  
Reduce current or reduce duty cycle before  
starting to weld again.  
Keep high-frequency source doors and panels tightly shut, keep  
spark gaps at correct setting, and use grounding and shielding to  
minimize the possibility of interference.  
D
Do not block or filter airflow to unit.  
STATIC (ESD) can damage PC boards.  
D
D
Put on grounded wrist strap BEFORE handling  
boards or parts.  
ARC WELDING can cause interference.  
Use proper static-proof bags and boxes to  
store, move, or ship PC boards.  
D
Electromagnetic energy can interfere with  
sensitive electronic equipment such as  
computers and computer-driven equipment  
such as robots.  
MOVING PARTS can cause injury.  
D
Be sure all equipment in the welding area is  
electromagneticallycompatible.  
D
D
Keep away from moving parts.  
Keep away from pinch points such as drive  
rolls.  
D
D
D
D
To reduce possible interference, keep weld cables as short as  
possible, close together, and down low, such as on the floor.  
Locate welding operation 100 meters from any sensitive elec-  
tronic equipment.  
WELDING WIRE can cause injury.  
Be sure this welding machine is installed and grounded  
according to this manual.  
D
D
Do not press gun trigger until instructed to do  
so.  
If interference still occurs, the user must take extra measures  
such as moving the welding machine, using shielded cables,  
using line filters, or shielding the work area.  
Do not point gun toward any part of the body,  
other people, or any metal when threading  
welding wire.  
1-4. Principal Safety Standards  
Safety in Welding and Cutting, ANSI Standard Z49.1, from American  
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126  
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,  
from Compressed Gas Association, 1235 Jefferson Davis Highway,  
Suite 501, Arlington, VA 22202.  
Safety and Health Standards, OSHA 29 CFR 1910, from Superinten-  
dent of Documents, U.S. Government Printing Office, Washington, D.C.  
20402.  
Code for Safety in Welding and Cutting, CSA Standard W117.2, from  
Canadian Standards Association, Standards Sales, 178 Rexdale  
Boulevard, Rexdale, Ontario, Canada M9W 1R3.  
Safe Practices For Occupation And Educational Eye And Face  
Protection, ANSI Standard Z87.1, from American National Standards  
Institute, 1430 Broadway, New York, NY 10018.  
Recommended Safe Practices for the Preparation for Weldingand Cut-  
ting of Containers That Have Held Hazardous Substances, American  
Welding Society Standard AWS F4.1, from American Welding Society,  
550 N.W. LeJeune Rd, Miami, FL 33126  
NationalElectrical Code, NFPA Standard 70, from National Fire Protec-  
tion Association, Batterymarch Park, Quincy, MA 02269.  
Cutting And Welding Processes, NFPA Standard 51B, from National  
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.  
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1-5. EMF Information  
Considerations About Welding And The Effects Of Low Frequency  
Electric And Magnetic Fields  
1. Keep cables close together by twisting or taping them.  
2. Arrange cables to one side and away from the operator.  
3. Do not coil or drape cables around your body.  
Welding current, as it flows through welding cables, will cause electro-  
magnetic fields. There has been and still is some concern about such  
fields. However, after examining more than 500 studies spanning 17  
years of research, a special blue ribbon committee of the National  
Research Council concluded that: The body of evidence, in the  
committees judgment, has not demonstrated that exposure to power-  
frequency electric and magnetic fields is a human-health hazard.”  
However, studies are still going forth and evidence continues to be  
examined.Until the final conclusions of the research are reached, you  
may wish to minimize your exposure to electromagnetic fields when  
welding or cutting.  
4. Keep welding power source and cables as far away from opera-  
tor as practical.  
5. Connect work clamp to workpiece as close to the weld as possi-  
ble.  
About Pacemakers:  
To reduce magnetic fields in the workplace, use the following  
procedures:  
Pacemaker wearers consult your doctor first. If cleared by your doctor,  
then following the above procedures is recommended.  
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SECTION 2 SPECIFICATIONS  
2-1. Motorized Slide Specifications  
Specification  
Description  
Input Power  
115 Volts AC From MSC-2  
Max. Load Capacity 12 in. (305 mm)  
From Cover (Face Plate)  
Vertical Mounting: 75 lbs (34 kg); Horizontal Mounting: 74 lbs (33 kg) (See Section 2-3)  
Total Slide Travel  
Travel Speed  
5 in. (127 mm)  
Standard: 18 ipm (0.457 mpm); Optional: 27 ipm (0.686 mpm)  
Overall And Mounting Dimensions  
Interconnecting Cord Length  
Weight  
See Section 2-4  
10 ft. (3 m)  
Net: 32 lbs (14.5 kg); Ship: 45 lbs (20.4 kg)  
See Rear Cover  
Mounting Kit  
2-2. MSC-2 Specifications  
Specification  
Input Power  
Description  
115 Volts AC; 60 Hz  
Overall And Mounting Dimensions  
Power Cord Length  
Weight  
See Section 2-5  
10 ft. (3 m)  
Net: 12 lbs (5.4 kg); Ship: 16 lbs (7.2 kg)  
See Rear Cover  
Mounting Kit  
2-3. Load Data  
**DISTANCE  
**DISTANCE  
48 in.  
(1219 mm)  
48 in.  
(1219 mm)  
42 in.  
(1067 mm)  
42 in.  
(1067 mm)  
36 in.  
36 in.  
(914 mm)  
(914 mm)  
VERTICAL  
OPERATION  
HORIZONTAL  
OPERATION  
30 in.  
(762 mm)  
30 in.  
(762 mm)  
24 in.  
(610 mm)  
24 in.  
(610 mm)  
18 in.  
(457 mm)  
18 in.  
(457 mm)  
12 in.  
(305 mm)  
12 in.  
(305 mm)  
6 in.  
(152 mm)  
6 in.  
(152 mm)  
*0 in.  
(0 mm)  
*0 in.  
(0 mm)  
0 lbs. 20 lbs. 40 lbs. 60 lbs. 100 lbs.  
(0 kg) (9 kg) (18 kg) (27 kg) (36 kg)  
0 lbs. 20 lbs. 40 lbs. 60 lbs. 80 lbs. 100 lbs. 120 lbs.140 lbs.160 lbs.  
(0 kg) (9 kg) (18 kg) (27 kg) (36 kg) (45 kg) (54 kg) (64 kg) (73 kg)  
LOAD WEIGHT  
LOAD WEIGHT  
*0 in. as referenced from motorized slide cover (face plate), and not from equipment mounting plate.  
**Center of gravity distance from motorized slide cover (face plate)  
ST-106 651-A / ST-106 652-A  
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2-4. Motorized Slide Dimensions  
A
Inches  
Millimeters  
A
B
5
14  
127  
356  
365  
238  
16  
H
J
C*  
D
E
14-3/8  
9-3/8  
5/8  
F
11-3/16  
1
284  
25  
D
C
G
H
J
5-19/32  
17/32  
142  
13  
G
E
B
F
*To bottom of mounting feet.  
ST-091 229-A  
2-5. MSC-2 Dimensions  
Inches  
Millimeters  
A
B
C
D
E
F
G
H
J
9
229  
241  
10  
9-1/2  
3/8  
G
8
203  
38  
L
1-1/2  
5/16  
4-1/2  
2-7/8  
1-7/16  
1/4  
7.9  
114  
73  
K
37  
J
K
L
6
H
5-1/4  
133  
A
F
E
B
D
C
ST-106 544-A  
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SECTION 3 INSTALLATION  
3-1. Location  
IMPORTANT: Mount slide so motor and cables are away from weld zone to protect from heat and spatter.  
The motorized slide is normally installed onto the cross arm of a side beam opposite the side beam control. An adapter  
plate is available. The MSC-2 is normally installed behind the side beam control on the cross arm. Brackets are  
available.  
3-2. Interconnecting And Power Cord Installation  
1
2
3
4
MotorizedSlide  
MSC-2 Control  
Interconnecting Cord Plug  
Receptacle  
3
4
Align keyways, insert plug into  
receptacle, and tighten threaded  
collar.  
5
115 Volts Ac Plug  
Connect plug to  
matching  
groundedand protected (time delay  
fuses or circuit breakers) 115 volts  
ac receptacle.  
1
2
RIGHT-LEFT  
4
UP-DOWN  
3
3
5
Ref. ST-154 578 / ST-098 878-B / Ref. ST-154 602  
OM-1096 Page 7  
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3-3. Remote Movement Control Connections  
Slide movement can be controlled  
by a remote device having a set of  
normally-open contacts. Timing of  
the contact closure is controlled by  
the remote device.  
1
MSC-2 Control  
Open control door.  
4
A
4
2
3
Strain Relief  
B
C
D
E
Cord From Remote Device  
Crimp proper terminals onto leads.  
Terminal Strip 1T  
4
Make connections, tighten strain  
relief, and close and secure door.  
F is circuit common  
G to F = Up  
F
G
H
J
H to F = Down  
J to F = Right  
K to F = Left  
3
K
2
1
Tools Needed:  
ST-154 577  
3-4. Installing Gun Onto Mounting Plate  
A remote gun mount can be used to  
install gun to slide.  
1
2
3
4
Gun Mounting Plate  
4-1/4 in. (108 mm)  
4-1/4 in. (108 mm)  
3/816 UNC Tapped Holes  
Do not use screws longer than 1/2  
in. (13 mm) to secure gun to plate.  
1
2
4
3
Ref. ST-154 578  
OM-1096 Page 8  
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SECTION 4 OPERATION  
4-1. MSC-2 Control  
1
2
Power Switch  
Pilot Light  
4
Use switch to turn unit and pilot light  
ON and OFF.  
3
3
4
Fuse (See Section 5-2)  
Joystick  
Use joystick to position gun over  
weld seam.  
2
1
ST-154 638  
OM-1096 Page 9  
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4-2. Motorized Slide Limit Switch  
1
2
3
Limit Switch  
Slide Stop  
Nut  
Slide movement stops when stop  
hits limit switch.  
This can be used as a starting refer-  
ence point for weld repeatability.  
The stop can be adjusted. Loosen  
nut, turn screw in or out to desired  
length, and tighten nut.  
1
2
3
Tools Needed:  
7/16 in.  
Ref. ST-154 578  
SECTION 5 MAINTENANCE & TROUBLESHOOTING  
5-1. Routine Maintenance  
Every month, check labels and cables; clean all parts. Yearly clean and oil slide, and clean and adjust drive belt.  
5-2. Overload Protection  
Turn OFF and unplug unit.  
If fuse F1 opens, the slide and con-  
trol do not work. To check or change  
F1, proceed as follows:  
1
Fuse Holder Cover  
Press and turn cover counterclock-  
wise. Pull out fuse with cover.  
2
Fuse F1 (See Parts List For  
Rating)  
1
2
Insert new fuse into cover, and in-  
stall fuse with cover by pressing  
and turning cover clockwise.  
ST-154 638 / Ref. ST-151 186  
OM-1096 Page 10  
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5-3. Slide Maintenance  
Turn OFF and unplug unit.  
1
2
3
4
5
Gun Mounting Plate  
Slide Cover With Seal  
Shaft  
5
Screw Lead  
Pillow Block Oil Hole  
Disassemble as shown. Wipe all  
surfaces clean. Lubricate pillow  
block with No. 20 oil. Lubricate  
screw lead with No. 90 oil.  
4
Reinstall cover and plate.  
3
2
1
Tools Needed:  
3/16 in.  
ST-154 580  
5-4. Drive Belt Adjustment  
Turn OFF and unplug unit.  
Remove screws and open access  
door. Clean drive pulleys. Adjust  
belt as follows:  
1
2
3
4
5
Motor Pulley  
Toothed Drive Belt  
Bolt  
Motor  
Belt Housing  
Drive Pulley  
Loosen four bolts and slide belt  
housing towards motor to tighten  
belt. Do not overtighten belt.  
Tighten bolts, and close and secure  
access door.  
5
4
3
2
1
Tools Needed:  
7/16 in.  
ST-154 579  
OM-1096 Page 11  
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5-5. Troubleshooting  
Trouble  
Remedy  
Unit does not work; pilot light not on.  
Erratic movement.  
Check fuse F1. Replace if open (see Section 5-2).  
Check plug and terminal strip connections (see Sections 3-2 and 3-3).  
Joystick or external device connections are incorrect (see Section 3-3).  
Check joystick for proper operation and replace if necessary.  
Slide moves in only one direction.  
Check external device for proper operation and replace or repair.  
Remove excessive load from gun mounting plate (see Section 2-3).  
Check for part caught in slide or part stopping slide. Clear slide path.  
Slide stalled and motor hums  
OM-1096 Page 12  
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SECTION 6 ELECTRICAL DIAGRAMS  
RC1  
BLK  
501  
500  
BLK  
C
(CCW)  
LS1  
C2  
C1  
503  
504  
502  
RED  
GRN  
(CW)  
A
2
1
WHT  
WHT  
505  
B
D
5
A
B
C
D
1T  
123 536-B  
505 504  
502 501  
Figure 6-1. Circuit Diagram For Motorized Slide  
SA-097 916-A  
Figure 6-2. Circuit Diagram For MSC-2  
OM-1096 Page 13  
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SECTION 7 PARTS LIST  
2
6
11  
1
3
12  
4
13  
5
14  
15  
16  
10  
14  
13  
17  
9
8
6
33  
18  
7
8
32  
31  
11  
30  
6
29  
28  
19  
20  
22  
21  
26  
27  
25  
24  
. Hardware is common and  
not available unless listed.  
ST-091 230-B  
23  
Figure 7-1. Motorized Slide  
OM-1096 Page 14  
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Item  
No.  
Dia.  
Mkgs.  
Part  
No.  
Description  
Quantity  
Figure 7-1. Motorized Slide  
. . . 1 . . . . . . . . . . 009 278 . . FOOT, closer seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
. . . 2 . . . . . . . . . . 090 683 . . PLATE, mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 3 . . . . . . . . . . 009 259 . . COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 4 . . . . . . . . . . 009 250 . . SEAL, clamp retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 5 . . . . . . . . . . 009 251 . . CLAMP, retainer seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 6 . . . . . . . . . . 602 178 . . SCREW, set stl sch .250-20 x .375 knr cup point . . . . . . . . . . . . . . . . . . . . . . . . 8  
. . . 7 . . . . . . . . . . 053 428 . . BEARING, ball rdl sgl row .393 x 1.378 x .430 . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 8 . . . . . . . . . . 073 240 . . RING, retaining int 1.375dia x .050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
. . . 9 . . . . . . . . . . 009 240 . . SHAFT, oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 10 . . . . . . . . . . 090 747 . . SCREW, lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 11 . . . . . . . . . . 009 255 . . BAR, slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
. . . 12 . . . . . . . . . . 053 451 . . END PLATE, LS drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 13 . . . . . . . . . . 009 291 . . PILLOW BLOCK, .750 shaft twin ball bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
. . . 14 . . . . . . . . . . 009 256 . . STRIP, support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
. . . 15 . . . . . . . . . . 097 401 . . BLOCK, carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 16 . . . . . . . . . . 107 934 . . NUT, acme lead screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 17 . . . . . . . . . . 009 290 . . SHAFT, oscillator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 18 . . . . . . . . . . 009 257 . . PAN, base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 19 . . . . . . . . . . 187 972 . . MOTOR, synchronous 115V 60 Hz .66A 72RPM . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 20 . . . . . . . . . . 115 104 . . CONNECTOR, clamp cable .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 21 . . . . . . . . . . 090 640 . . CASE, motor & gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 059 712 . . CLIP, component .437dia adh back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
. . . 22 . . . . . . . . . . 148 315 . . BRACKET, mtg resistor/capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 23 . . . . . . . . . . 148 316 . . DOOR, access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . . . . . . . . . . . . NAMEPLATE, (order by model and serial number) . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 24 . . . . 1T . . 038 081 . . BLOCK, term 20A 4P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 601 219 . . LINK, jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 25 . . . C1,2 . 148 317 . . CAPACITOR, polye MF 7.5uf 250VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
. . . 26 . . . RC1 . . 076 624 . . RECEPTACLE, 4 pin MS-3102A-14S-2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 27 . . . . . . . . . . 009 287 . . PULLEY, gear belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 28 . . . . . . . . . . 089 934 . . BELT, gear pitch lg 19 No. teeth 95 .375 wide . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 29 . . . . . . . . . . 090 744 . . PULLEY, gear belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 30 . . . LS1 . . 089 645 . . SWITCH, lim 11A 125V roller lever actr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 31 . . . . . . . . . . 605 883 . . NUT, stl hex jam .375-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 32 . . . . . . . . . . 602 213 . . WASHER, lock stl split .375 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 33 . . . . . . . . . . 053 452 . . END PLATE, RS drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 099 331 . . CABLE, control slide (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 053 075 . . . . PLUG, 4 pin MS-3106A-14S-2P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 604 571 . . . . CABLE, port No. 18 4/c (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10ft  
. . . . . . . . . . . . . . . . 073 686 . . . . PLUG, 4skt 97-3106A-14S-2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 039 828 . . . . CLAMP, cable AN-3057-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 007 826 . . CORD, port No. 18 3/c (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2ft  
To maintain the factory original performance of your equipment, use only Manufacturers Suggested  
Replacement Parts. Model and serial number required when ordering parts from your local distributor.  
OM-1096 Page 15  
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. Hardware is common and  
not available unless listed.  
6
5
3
2
4
1
7
8
9
9
23  
22  
21  
10  
17  
20  
16  
15  
19  
18  
11  
14  
13  
12  
ST-098 848-B  
Figure 7-2. MSC-2, Motorized Slide Control  
OM-1096 Page 16  
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Item  
No.  
Dia.  
Mkgs.  
Part  
No.  
Description  
Quantity  
Figure 7-2. MSC-2, Motorized Slide Control  
. . . 1 . . . . 1T . . 038 782 . . BLOCK, term 20A 10P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 601 219 . . LINK, jumper term blk 20A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 2 . . . . . . . . . . 098 389 . . PANEL, mtg components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 3 . . . . T1 . . 098 233 . . TRANSFORMER, control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 4 . . . . . . . . . . 010 855 . . RETAINER, screw No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 5 . . . . . . . . . . 605 670 . . NUT, speed 12-24 screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 6 . . . . . . . . . +098 396 . . CABINET, control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 131 515 . . LABEL, warning electric shock can kill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 7 . . RC2,3 . 073 687 . . RECEPTACLE, 4skt 97-3102A-14S-2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
. . . 8 . . . . . . . . . . 115 104 . . CONNECTOR, clamp cable .500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
. . . 9 . . CR1-4 . 006 393 . . RELAY, encl 24VAC DPDT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
. . . 10 . . . . S1 . . 011 609 . . SWITCH, tgl SPDT 15A 125VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 11 . . . . . . . . . . 098 387 . . DOOR, control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 12 . . . . . . . . . . . . . . . . . . . . . NAMEPLATE, (order by model and serial number) . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 13 . . . PL1 . . 074 188 . . LIGHT, ind red lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 14 . . . . . . . . . . 046 432 . . HOLDER, fuse mintr .250 x 1.250 panel mtg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 15 . . . . F1 . *012 658 . . FUSE, mintr gl slo-blo 2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 16 . . . . . . . . . . 010 853 . . FASTENER, screw sltd hd No. 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 17 . . . . . . . ++105 366 . . SLIDE CONTROL, motorized (consisting of) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 18 . . . . . . . . . . 175 284 . . . . CABLE, port No. 20ga 5/c (order by ft) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12ft  
. . . . . . . . . . . . . . . . 010 476 . . . . BUSHING, strain relief .625 x .570mtg hole . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 19 . . . . . . . . . . 107 623 . . . . SWITCH, joy stick 4 gate 120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 20 . . . . . . . . . . . . . . . . . . . . . . . NAMEPLATE, (order by model and style number) . . . . . . . . . . . . . . . . . . . . . 1  
. . . 21 . . . . . . . . . . 090 639 . . . . CASE, switch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . 22 . . . . . . . . . . 090 638 . . . . BASE, switch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . . . 083 136 . . . . BUTTON, bumper rubber .375dia x .187dia hole . . . . . . . . . . . . . . . . . . . . . . . 4  
. . . 23 . . PLG1 . 096 822 . . CABLE, pwr 10ft 16ga 3/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . 045 623 . . ADAPTER PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
. . . . . . . . . . . . . . 121 546 . . MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
+When ordering a component originally displaying a precautionary label, the label should also be ordered.  
*Recommended Spare Parts.  
++ Slide Control is included with MSC-2 control, but not optional for Motorized Slide.  
OPTIONAL  
To maintain the factory original performance of your equipment, use only Manufacturers Suggested  
Replacement Parts. Model and serial number required when ordering parts from your local distributor.  
OM-1096 Page 17  
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Notes  
OM-1096 Page 18  
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Effective January 1, 2000  
(Equipment with a serial number preface of LAor newer)  
This limited warranty supersedes all previous Miller warranties and is exclusive with no other  
guarantees or warranties expressed or implied.  
Warranty Questions?  
LIMITED WARRANTY Subject to the terms and conditions  
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants  
to its original retail purchaser that new Miller equipment sold  
after the effective date of this limited warranty is free of defects  
in material and workmanship at the time it is shipped by Miller.  
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITY AND FITNESS.  
*
APT, ZIPCUT & PLAZCUT Model Plasma Cutting  
Torches  
Call  
1-800-4-A-MILLER  
for your local  
Miller distributor.  
*
*
*
*
*
Remote Controls  
Accessory Kits  
Replacement Parts (No labor)  
Spoolmate 185 & Spoolmate 250  
Canvas Covers  
Within the warranty periods listed below, Miller will repair or  
replace any warranted parts or components that fail due to  
such defects in material or workmanship. Miller must be  
notified in writing within thirty (30) days of such defect or  
failure, at which time Miller will provide instructions on the  
warranty claim procedures to be followed.  
Your distributor also gives  
you ...  
Millers True Blue Limited Warranty shall not apply to:  
1. Consumable components; such as contact tips,  
cutting nozzles, contactors, brushes, slip rings,  
relays or parts that fail due to normal wear.  
Service  
You always get the fast,  
reliable response you  
need. Most replacement  
parts can be in your  
hands in 24 hours.  
Miller shall honor warranty claims on warranted equipment  
listed below in the event of such a failure within the warranty  
time periods. All warranty time periods start on the date that  
the equipment was delivered to the original retail purchaser, or  
one year after the equipment is sent to a North American  
distributor or eighteen months after the equipment is sent to an  
International distributor.  
2. Items furnished by Miller, but manufactured by others,  
such as engines or trade accessories. These items are  
covered by the manufacturers warranty, if any.  
Support  
3. Equipment that has been modified by any party other  
than Miller, or equipment that has been improperly  
installed, improperly operated or misused based upon  
industry standards, or equipment which has not had  
reasonable and necessary maintenance, or equipment  
which has been used for operation outside of the  
specifications for the equipment.  
Need fast answers to the  
tough welding questions?  
Contact your distributor.  
The expertise of the  
distributor and Miller is  
there to help you, every  
step of the way.  
1. 5 Years Parts 3 Years Labor  
*
*
Original main power rectifiers  
Inverters (input and output rectifiers only)  
MILLER PRODUCTS ARE INTENDED FOR PURCHASE  
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND  
PERSONS TRAINED AND EXPERIENCED IN THE USE  
AND MAINTENANCE OF WELDING EQUIPMENT.  
2. 3 Years Parts and Labor  
*
*
*
*
*
*
Transformer/Rectifier Power Sources  
Plasma Arc Cutting Power Sources  
Semi-Automatic and Automatic Wire Feeders  
Inverter Power Supplies  
In the event of a warranty claim covered by this warranty, the  
exclusive remedies shall be, at Millers option: (1) repair; or (2)  
replacement; or, where authorized in writing by Miller in  
appropriate cases, (3) the reasonable cost of repair or  
replacement at an authorized Miller service station; or (4)  
payment of or credit for the purchase price (less reasonable  
depreciation based upon actual use) upon return of the goods  
at customers risk and expense. Millers option of repair or  
replacement will be F.O.B., Factory at Appleton, Wisconsin, or  
F.O.B. at a Miller authorized service facility as determined by  
Miller. Therefore no compensation or reimbursement for  
transportation costs of any kind will be allowed.  
Intellitig  
Engine Driven Welding Generators  
(NOTE: Engines are warranted separately by  
the engine manufacturer.)  
3. 1 Year Parts and Labor  
*
*
DS-2 Wire Feeder  
Motor Driven Guns (w/exception of Spoolmate  
185 & Spoolmate 250)  
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES  
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE  
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR  
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR  
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF  
PROFIT), WHETHER BASED ON CONTRACT, TORT OR  
ANY OTHER LEGAL THEORY.  
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Process Controllers  
Positioners and Controllers  
Automatic Motion Devices  
RFCS Foot Controls  
Induction Heating Power Sources  
Water Coolant Systems  
HF Units  
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN  
AND ANY IMPLIED WARRANTY, GUARANTY OR  
REPRESENTATION AS TO PERFORMANCE, AND ANY  
REMEDY FOR BREACH OF CONTRACT TORT OR ANY  
OTHER LEGAL THEORY WHICH, BUT FOR THIS  
Grids  
Maxstar 140  
PROVISION,  
MIGHT  
ARISE  
BY  
IMPLICATION,  
Spot Welders  
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE  
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF  
MERCHANTABILITY OR FITNESS FOR PARTICULAR  
PURPOSE, WITH RESPECT TO ANY AND ALL  
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND  
DISCLAIMED BY MILLER.  
Load Banks  
Miller Cyclomatic Equipment  
Running Gear/Trailers  
Plasma Cutting Torches (except APT & SAF  
Models)  
Some states in the U.S.A. do not allow limitations of how long  
an implied warranty lasts, or the exclusion of incidental,  
indirect, special or consequential damages, so the above  
limitation or exclusion may not apply to you. This warranty  
provides specific legal rights, and other rights may be  
available, but may vary from state to state.  
*
Field Options  
(NOTE: Field options are covered under True  
Blue for the remaining warranty period of the  
product they are installed in, or for a minimum of  
one year whichever is greater.)  
In Canada, legislation in some provinces provides for certain  
additional warranties or remedies other than as stated herein,  
and to the extent that they may not be waived, the limitations  
and exclusions set out above may not apply. This Limited  
Warranty provides specific legal rights, and other rights may  
be available, but may vary from province to province.  
4. 6 Months Batteries  
5. 90 Days Parts  
*
*
MIG Guns/TIG Torches  
Induction Heating Coils and Blankets  
miller_warr 7/00  
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Owners Record  
Please complete and retain with your personal records.  
Model Name  
Purchase Date  
Distributor  
Address  
Serial/Style Number  
(Date which equipment was delivered to original customer.)  
City  
State  
Zip  
For Service  
to locate a DISTRIBUTOR or SERVICE AGENCY near you.  
Always provide Model Name and Serial/Style Number.  
Contact your Distributor for:  
Welding Supplies and Consumables  
Options and Accessories  
Personal Safety Equipment  
Service and Repair  
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
Replacement Parts  
Training (Schools, Videos, Books)  
International HeadquartersUSA  
USA Phone: 920-735-4505 Auto-Attended  
USA & Canada FAX: 920-735-4134  
International FAX: 920-735-4125  
Technical Manuals (Servicing Information  
and Parts)  
Circuit Diagrams  
European Headquarters –  
United Kingdom  
Phone: 44 (0) 1204-593493  
FAX: 44 (0) 1204-598066  
Welding Process Handbooks  
www.MillerWelds.com  
Contact the Delivering Carrier for:  
File a claim for loss or damage during  
shipment.  
For assistance in filing or settling claims,  
contact your distributor and/or equipment  
manufacturers Transportation Department.  
PRINTED IN USA  
2001 Miller Electric Mfg. Co. 1/01  
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