OM-1600
199 525E
1/2005
Processes
TIG (GTAW) Welding
Description
TIG Torch
Diamondback Series
GTAW Torches
DB1712R, DB1725R, DB1712RDI, DB1725RDI,
DB1712RDI25, DB1725RDI25, DB17V12R,
DB17V25R, DB17V12-2, And DB17V25-2
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TABLE OF CONTENTS
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. GTAW Torch Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Required Torch Parts And Torch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. International Style Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Connecting Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten). . . . . . . .
5-2. Preparing Tungsten Electrode For Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SECTION 6 − GUIDELINES FOR TIG WELDING (GTAW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6-1. Positioning The Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6-2. Torch Movement During Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6-3. Positioning Torch Tungsten For Various Weld Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SECTION 7 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
WARRANTY
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Notes
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SECTION 1 −SAFETY PRECAUTIONS FOR GTAW
TORCHES − READ BEFORE USING
SR6_8/03
1-1. Symbol Usage
Y
Marks a special safety message.
Means Warning! Watch Out! There are possible hazards with this
procedure! The possible hazards are shown in the adjoining symbols.
. Means NOTE; not safety related.
This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions to avoid the hazards.
1-2. GTAW Torch Hazards
GTAW WELDING can be hazardous.
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The
safety information given below is only a summary of the more complete safety information found in the welding
power source Owner’s Manual. Read and follow all safety precautions.
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY
QUALIFIED PEOPLE.
ELECTRIC SHOCK can kill.
WELDING can cause fire or explosion.
1. Always wear dry insulating gloves.
2. Insulate yourself from work and ground.
3. Do not touch live electrode or electrical parts.
1. Do not weld near flammable material.
2. Do not weld on closed containers.
3. Watch for fire; keep extinguisher nearby.
4. Repair or replace worn, damaged, or cracked
torch or cable insulation.
5. Turn off welding power source before changing
tungsten electrode or torch parts.
HOT SURFACES can burn skin.
1. Allow torch to cool before touching.
2. Do not touch hot metal.
6. Keep all covers and handle securely in place.
3. Protect hot metal from contact by others.
ARC RAYS can burn eyes and skin.
1. Wear welding helmet with correct shade of filter.
2. Wear correct eye and body protection.
3. Cover exposed skin.
NOISE can damage hearing; SOME
APPLICATIONS, SUCH AS PULSING,
are noisy.
FUMES AND GASES can be hazardous
to your health.
1. Check for noise level limits exceeding those
specified by OSHA.
2. Use approved ear plugs or ear muffs if noise level
is high.
3. Warn others nearby about noise hazard.
1. Keep your head out of the fumes.
2. Ventilate area, or use breathing device.
3. Read Material Safety Data Sheets (MSDSs) and
manufacturer’s instructions for material used.
BUILD UP OF GAS can injure or
kill
1. Shut off shielding gas supply when not in
use.
2. Always ventilate confined spaces or use
approved air-supplied respirator.
OM-1600 Page 1
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EMF INFORMATION
ConsiderationsAbout Welding And The Effects Of Low Frequency
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around your body.
Electric And Magnetic Fields
Weldingcurrent, as it flows through welding cables, will cause electro-
magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to power-
frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined.Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.
4. Keep welding power source and cables as far away from oper-
ator as practical.
5. Connect work clamp to workpiece as close to the weld as
possible.
About Pacemakers:
To reduce magnetic fields in the workplace, use the following
procedures:
Pacemaker wearers consult your doctor first. If cleared by your doc-
tor, then following the above procedures is recommended.
OM-1600 Page 2
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SECTION 2 − SPECIFICATIONS
2-1. Specifications
Model
DB17
DB17V (With Gas Valve)
Ampere Rating
Cooling Method
Tungsten Size
150 Amps W/Argon Gas @ 100% Duty Cycle DCEN, ACHF
Air
.020 Thru 1/8 in (0.5 Thru 3.3 mm)
Cable Options
12-1/2 ft (3.8 m) or 25 ft (7.6 m) One-Piece High−Flex
12-1/2 ft (3.8 m) Or 25 ft (7.6 m) One-Piece High−Flex, Or
12-1/2 ft (3.8 m) Or 25 ft (7.6 m) Two-Piece High−Flex
Dimensions
Length: 8 in (203 mm); Handle Diameter: 15/16 in (24 mm); Length: 8 in (203 mm); Handle Diameter: 15/16 in (24 mm);
Weight: 3.7 oz (105 g)
Weight: 4.5 oz (138 g)
2-2. Duty Cycle
100% Duty Cycle At 150 Amperes Using Argon Gas
0
Definition
10
Duty Cycle is percentage of 10
minutes that torch can weld at
rated load without overheating.
Minutes
ContinuousWelding
sb1.5* 8/93
EXCEEDING RATED AMPERAGE can damage torch and void warranty.
OM-1600 Page 3
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SECTION 3 − INSTALLATION
3-1. Required Torch Parts And Torch Assembly
7
6
Assembling Torch Parts
5
4
3
2
13
1
9
15
10
14
8
Or
Ref. ST-802 566-B
12
11
1
2
3
4
5
6
7
8
9
Cup
Collet Body
Heat Shield
Backcap Insulator
Collet
O-Ring
Backcap
Torch Body
Handle
10 One-Piece Power Cable
11 Power Cable Adapter
Note: Connector needed only if torch is
equippedwith two-piece cable (see Section
3-2).
AssemblingTorch Body
Keep connections tight. Replace cup, heat
shield, and backcap as needed.
Installing Tungsten
To adjust tungsten position, loosen back-
cap.
12 International Style Flow-Through
Adapter
Note: Adapter needed only if torch is
equippedwith one-piece cable.
13 Two-Piece Power Cable
14 International Style Connector
3-2. International Style Connector Assembly
1
2
3
Weld Output Cable
Insulating Boot
Sleeve
1
3
2
Slide insulating boot onto cable;
strip cable and install sleeve.
1 in
(26 mm)
4
5
Connector Body
Setscrew
Insert cable with sleeve fully into
connector body, tighten setscrew,
and slide insulating boot over con-
nector.
5
4
3
Tools Needed:
ST-156 496
OM-1600 Page 4
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3-3. Connecting Torch
A. Connecting Torch With One-Piece Cable
Y
Turn Off welding power
source power before install-
ing torch.
If applicable, install high-frequency unit.
Obtain the following hose:
Torch Without Gas Valve
1
Gas Hose With 5/8-18 Right-
Hand Fittings
Connections:
4
2
3
4
5
Regulator/Flowmeter
2
Gas Cylinder
3
Welding Power Source
Gas Valve
Operating Torch Gas Valve:
1
Valve controls gas preflow and post-
flow. Open valve on torch just before
welding.
Preflow is used to purge the immedi-
ate weld area of atomsphere.
6
Postflow is required to cool tungsten
and weld, and to prevent contamina-
tion of tungsten and weld. After weld-
ing, leave valve open about 1 sec-
ond for every 10 amperes of weld
current. Close valve on torch when
postflow is finished.
5
7
8
6
7
One-Piece Torch Cable
Power Cable Adapter
9
Connect gas hose and power cable
to adapter before connecting adapt-
er to weld output terminal.
8
Work Clamp
Connect work clamp to clean, paint-
free location on workpiece, close to
weld.
Torch With Gas Valve
4
2
Use wire brush to clean weld joint
area.
9
Foot Control
3
1
6
5
803 313
Tools Needed:
7
8
5/8, 7/8 in
9
OM-1600 Page 5
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B. Connecting Torch With Two-Piece Cable
Y
Turn Off welding power
source power before install-
ing torch.
If applicable, install high-frequency unit.
2
4
3
1
Obtain the following hose:
1
Gas Hose With 5/8-18 Right-
Hand Fittings
Torch Without Gas Valve
Connections:
2
3
4
5
6
7
Regulator/Flowmeter
Gas Cylinder
6
Welding Power Source
Torch Gas-In Hose
Torch Power Cable
Work Clamp
7
5
Connect work clamp to a clean,
paint-free location on workpiece,
close to weld area.
Use wire brush to clean weld joint
area.
803 314
8
8
9
Foot Control
Gas Valve
2
Torch With Gas Valve
Valve controls gas preflow and
postflow. Open valve on torch just
before welding.
3
4
−
Preflow is used to purge the imme-
diate weld area of atomsphere.
Tools Needed:
Postflow is required to cool tung-
sten and weld, and to prevent con-
taminationof tungsten and weld. Af-
ter welding, leave valve open about
1 second for every 10 amperes of
weld current. Close valve on torch
when postflow is finished.
9
6
5/8, 7/8 in
5
7
803 664-A
C. Connecting Torch With Flow-Through Type Connection
Y
Turn Off welding power
source power before install-
ing torch.
2
If applicable, install high-frequency unit.
3
Obtain the following hose:
4
1
Gas Hose With 5/8-18 Right-
Hand Fittings
Torch Without Gas Valve
Connections:
1
2
3
4
5
6
7
Regulator/Flowmeter
Gas Cylinder
5
Welding Power Source
Gas Valve
6
One-Piece Torch Cable
Work Clamp
Tools Needed:
Connect work clamp to clean, paint-
free location on workpiece, close to
weld area.
Use wire brush to clean metal at
weld joint area.
5/8, 7/8 in
Ref. ST-802 540-A
7
OM-1600 Page 6
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SECTION 4 − MAINTENANCE & TROUBLESHOOTING
4-1. Routine Maintenance
Y
Disconnect torch before maintaining.
40 Hours
Repair or
replace
Clean and
tighten weld
terminals.
Replace
unreadable
labels.
cracked
weld cable.
Replace cracked parts
Torch Body
Torch Cable
4-2. Troubleshooting
Before using troubleshooting table, check selection and preparation of tungsten
NOTE
Trouble
Remedy
Arc will not start. High frequency present Check cable and work connections. Be sure weld circuit is complete (see Section 3-3).
and visible at the torch.
Check and be sure shielding gas is present.
Lack of high frequency; difficulty in es- Select proper size and type of tungsten. Properly prepare tungsten according to Section 5.
tablishingarc.
Check cables and torch for cracks or bad connections. Be sure that torch cables are not close to any
grounded metal. Repair or replace necessary parts.
Check torch consumables. Be sure collet and collet body are correctly installed and tightened (see Sec-
Check welding power source High Frequency control, and if necessary, check and adjust spark gaps.
Torch gas valve not working properly (if Have Factory Authorized Service Station/Service Distributor check valve.
applicable).
No shielding gas flow from torch.
Be sure valves on gas supply are open.
Check cable for kinks or blockage.
Check and tighten all gas supply fittings.
Check cables and torch for cracked insulation or bad connections. Repair or replace (see Section 4-1).
Tungsten electrode oxidizing and not re- Shield weld zone from drafts.
mainingbright after conclusion of weld.
Increase postflow time.
Increase gas flow rate. Check manufacture’s recommendations.
Check and tighten all gas fittings.
Check gas valve and flow meter/regulator.
Excessive tungsten electrode con- Select proper size and type of tungsten. Properly prepare tungsten according to Section 5.
sumption.
Check polarity setting on welding power source (see welding power source Owner’s manual).
Check for proper gas flow rate. Check manufacture’s recommendations.
If torch is water cooled, check torch and cables for water leaks. Repair or replace if necessary (see Sec-
OM-1600 Page 7
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Trouble
Remedy
Wandering arc
Shield weld zone from drafts.
Reduce gas flow rate.
When using AC, check welding power source High Frequency control setting, and increase setting if nec-
essary.
Yellow powder or smoke on cup.
Use proper type shielding gas.
Check for proper gas flow rate. Check manufacture’s recommendations.
Increase postflow time.
Check torch cup size. Match cup size to joint being welded.
Make sure base material is clean and free of contaminates.
When using DC, check polarity, and/or polarity of welding cables.
Use proper arc length. Arc length may be too long or too short.
Erratic arc
When using AC, check welding power source High Frequency control setting, and be sure it is operating
continuously.
When using AC, slow travel speed can cause erratic arc. Adjust travel speed.
Check for proper type gas and correct flow rate. Check manufacture’s recommendations.
Check and tighten gas fittings.
Porosity in weld.
Make sure base material and filler material is clean and free of contaminates.
Check for impurities and moisture in gas lines. Purge if necessary.
If torch is water cooled, check torch and cables for water leaks. Repair or replace if necessary (see Sec-
OM-1600 Page 8
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SECTION 5 − SELECTING AND PREPARING TUNGSTEN
ELECTRODE FOR DC OR AC WELDING
ac/dc_gtaw 2/2004
Y
Whenever possible and practical, use DC weld output instead of AC weld output.
5-1. Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten)
Amperage Range - Gas Type♦ - Polarity
Electrode Diameter
DC − Argon − Electrode
Negative/Straight Po-
larity
DC − Argon − Elec-
trode Positive/Rev-
erse Polarity
AC − Argon
AC − Argon −
Balanced Wave
2% Ceria (Orange Band), 1.5% Lan-
thanum (Gray Band), Or 2% Thorium
(Red Band) Alloy Tungstens
.010”
.020”
.040”
1/16”
3/32”
1/8”
Up to 25
15-40
*
Up to 20
15-35
Up to 15
5-20
*
25-85
*
20-80
20-60
50-160
10-20
15-30
25-40
40-55
55-80
80-125
50-150
130-250
225-360
300-450
400-500
600-800
60-120
100-180
160-250
200-320
290-390
340-525
135-235
250-400
400-500
500-750
750-1000
5/32”
3/16”
1/4”
Pure Tungsten
(Green Band)
.010”
.020”
.040”
1/16”
3/32”
1/8”
Up to 15
5-20
*
Up to 15
5-20
Up to 10
10-20
*
15-80
*
10-60
20-30
70-150
125-225
225-360
360-450
450-720
720-950
10-20
15-30
25-40
40-55
55-80
80-125
50-100
100-160
150-210
200-275
250-350
325-450
30-80
60-130
100-180
160-240
190-300
250-400
5/32”
3/16”
1/4”
Zirconium Alloyed Tungsten (Brown
Band)
.010”
.020”
.040”
1/16”
3/32”
1/8”
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Up to 20
15-35
Up to 15
5-20
20-80
20-60
50-150
130-250
225-360
300-450
400-550
600-800
60-120
100-180
160-250
200-320
290-390
340-525
5/32”
3/16”
1/4”
♦Typical argon shielding gas flow rates are 15 to 35 cfh (cubic feet per hour).
*Not Recommended.
Figures listed are a guide and are a composite of recommendations from American Welding Society (AWS) and electrode manufacturers.
OM-1600 Page 9
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5-2. Preparing Tungsten Electrode For Welding
Y
Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires. Use
local exhaust (forced ventilation) at the grinder or wear an approved respirator. Read MSDS for safety infor-
mation. Consider using tungsten containing ceria, lanthana, or yttria instead of thoria. Grinding dust from
thoriated electrodes contains low-level radioactive material. Properly dispose of grinder dust in an environ-
mentally safe way. Wear proper face, hand, and body protection. Keep flammables away.
A. Preparing Tungsten For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines
2-1/2 Times
Electrode Diameter
1
Grinding Wheel
Radial Grinding
Causes Wandering Arc
Grind end of tungsten on fine grit, hard
abrasive wheel before welding. Do not use
wheel for other jobs or tungsten can become
contaminatedcausing lower weld quality.
3
2
1
2
3
Tungsten Electrode
Flat
Diameter of this flat determines amperage
capacity.
4
Wrong Tungsten Preparation
4
Straight Ground
Ideal Tungsten Preparation − Stable Arc
Grind lengthwise, not radial.
1
2
Tungsten Electrode
Balled End
B. Preparing Tungsten For Conventional AC Welding
Ball end of tungsten by applying AC amper-
age recommended for a given electrode
the tungsten take its own shape.
1 − 1-1/2 Times
Electrode Diameter
1
2
SECTION 6 − GUIDELINES FOR TIG WELDING (GTAW)
6-1. Positioning The Torch
Y
Weld current can damage electronic parts in vehicles. Discon-
nect both battery cables before welding on a vehicle. Place work
clamp as close to the weld as possible.
. For additional information, see your distributor for a handbook on the
3
Gas Tungsten Arc Welding (GTAW) process.
2
1
Workpiece
Make sure workpiece is clean before welding.
Work Clamp
Place as close to the weld as possible.
4
2
3
4
5
6
Torch
1
90°
Filler Rod (If Applicable)
Gas Cup
Tungsten Electrode
10−15°
4
Guidelines:
5
6
The inside diameter of the gas cup should be at least three times the
tungsten diameter to provide adequate shielding gas coverage. (For
example, if tungsten is 1/16 in diameter, gas cup should be a minimum of
3/16 in diameter.
10−25°
5
6
Tungsten extension is the distance the tungsten extends out gas cup of
torch.
The tungsten extension should be no greater than the inside diameter of
the gas cup.
1/16 in
3/16 in
Arc length is the distance from the tungsten to the workpiece.
Bottom View Of Gas Cup
Ref. ST-161 892
OM-1600 Page 10
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6-2. Torch Movement During Welding
Tungsten Without Filler Rod
75°
Welding direction
Form pool
Tilt torch
Move torch to front
of pool. Repeat process.
Tungsten With Filler Rod
75°
15°
Welding direction
Form pool
Tilt torch
Add filler metal
Remove rod
Move torch to front
of pool. Repeat process.
ST-162 002-B
6-3. Positioning Torch Tungsten For Various Weld Joints
“T” Joint
Butt Weld And Stringer Bead
20°
90°
70°
75°
20°
15°
10°
Corner Joint
Lap Joint
20-40°
90°
75°
75°
15°
15°
30°
ST-162 003 / S-0792
OM-1600 Page 11
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Quantity
Model
DB
DB
DB
DB
DB
DB
1712R 1725R 1712RDI 1725RDI
1712
RDI25
1725
RDI25
Item
No.
Stock
No.
Description
Figure 7-1. Torch Models Without Gas Valve
. . 1 . . . . . . 57Y02 . . . . . . . BACK CAP, long . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 2 . . . . . ♦57Y04 . . . . . . . BACK CAP, button . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . . . . . . . . 199 591 . . . . . . . . . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 3 . . . . . . . . 18-7 . . . . . . . INSULATOR . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 4 . . . . . . . DB17 . . . . . . . TORCH BODY . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 6 . . . . . . . 18CG . . . . . . . INSULATOR, cup . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 7 . . . . . ♦54N01 . . . . . . . GAS LENS INSULATOR, medium . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 8 . . . . . ♦54N63 . . . . . . . GAS LENS INSULATOR, large . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . . 10N24 . . . . . . . COLLET, 3/32 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N21 . . . . . . . COLLET, .020 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N22 . . . . . . . COLLET, .040 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N23 . . . . . . . COLLET, 1/16 . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N25 . . . . . . . COLLET, 1/8 . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . . 10N32 . . . . . . . COLLET BODY, 3/32 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N29 . . . . . . . COLLET BODY, .020 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N28 . . . . . . . COLLET BODY, 1/8 . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N30 . . . . . . . COLLET BODY, .040 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N31 . . . . . . . COLLET BODY, 1/16 . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V24 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V25 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V26 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V27 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V29 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . ♦45V0204 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . . . ♦45V116 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . . . . ♦45V64 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . . . ♦995795 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . . 10N47 . . . . . . . NOZZLE, #7 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N45 . . . . . . . NOZZLE, #10 alumina . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N46 . . . . . . . NOZZLE, #8 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N48 . . . . . . . NOZZLE, #6 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N49 . . . . . . . NOZZLE, #5 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N50 . . . . . . . NOZZLE, #4 alumina . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N44 . . . . . . . NOZZLE, #12 alumina . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N14 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N15 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N16 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N17 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N18 . . . . . . . NOZZLE, alumina medium . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦57N74 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦57N75 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦53N87 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦53N88 . . . . . . . NOZZLE, alumina large . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 16 . . . H100RM . . . . . . . HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 17 . . . . 57Y03R . . . . . . . CABLE, power 25 ft − 1 piece . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. 17 . . . . 57Y01R . . . . . . . CABLE, power 12 ft − 1 piece . . . . . . . . 1 . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . 1
. 18 . . . ♦105Z57 . . . . . . . ADAPTER, power cable (incl in DTP kit) 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 19 . . ♦194 720 . . . . . . . ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 20 . . ♦198 313 . . . . . . . HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . 1 . . . . . . . . . . . . 1 . . . . . 1
OM-1600 Page 13
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Quantity
Model
DB
DB
DB
DB
DB
DB
1712R 1725R 1712 RDI 1725 RDI
1712
RDI 25
1725
RDI 25
Item
No.
Stock
No.
Description
Figure 7-1. Torch Models Without Gas Valve (continued)
. 21 . . ♦194 722 . . . . . . . ADAPTER, intl style flow through . . . . . 1 . . . . 1 . . . . 1 . . . . . 1
. 21 . . . . 195 234 . . . . . . . ADAPTER, intl style flow through . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1
. 22 . . ♦127 836 . . . . . . . PLUG, international style, tw lk insul male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. 23 . . ♦129 527 . . . . . . . PLUG, international style tw lk insul male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . ♦AK2C . . . . . . . ACCESSORY KIT (included in DTP kit) 1 . . . . 1 . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . . . . ♦CC322HD . . . . . . . CABLE COVER, 25 ft (not shown) . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. . . . . ♦CC310HD . . . . . . . CABLE COVER, 12ft (not shown) . . . . . 1 . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. . . . . . . . ♦194738 . . . . . . . REGULATOR (included in DTP kit) . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. . . . . . . ♦198 319 . . . . . . . CLAMP, ground 15ft (incl in DTP kit) . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. . . . . . . ♦198 317 . . . . . . . HOSE, gas 12 ft (incl in DTP kit) . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. . . . . . . ♦198 316 . . . . . . . HOSE, gas 3 ft (incl in DTP kit) . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
♦OPTIONAL
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-1600 Page 14
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Quantity
Model
DB
DB
DB
DB
Item
No.
Stock
No.
17V12R 17V25R 17V12-2 17V25-2
Description
Figure 7-1. Torch Models With Gas Valve
. . 1 . . . . . . 57Y02 . . . . . . . BACK CAP, long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 2 . . . . . ♦57Y04 . . . . . . . BACK CAP, button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . . . . . . . . 199 591 . . . . . . . . . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 3 . . . . . . . . 18-7 . . . . . . . INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 4 . . . . . . DB17V . . . . . . . TORCH BODY, w/valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 5 . . . . . . . . VS2 . . . . . . . VALVE STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . . . . . . . . 199 591 . . . . . . . . . O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 6 . . . . . . . 18CG . . . . . . . INSULATOR, cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 7 . . . . . ♦54N01 . . . . . . . GAS LENS INSULATOR, medium . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 8 . . . . . ♦54N63 . . . . . . . GAS LENS INSULATOR, large . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . . 10N24 . . . . . . . COLLET, 3/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N21 . . . . . . . COLLET, .020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N22 . . . . . . . COLLET, .040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N23 . . . . . . . COLLET, 1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . 9 . . . . . ♦10N25 . . . . . . . COLLET, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . . 10N32 . . . . . . . COLLET BODY, 3/32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N29 . . . . . . . COLLET BODY, .020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N28 . . . . . . . COLLET BODY, 1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N30 . . . . . . . COLLET BODY, .040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 10 . . . . ♦10N31 . . . . . . . COLLET BODY, 1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V24 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V25 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V26 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V27 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 11 . . . . ♦45V29 . . . . . . . GAS LENS, medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . ♦45V0204 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . . . ♦45V116 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . . . . ♦45V64 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . . . ♦995795 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 12 . . . . ♦45V63 . . . . . . . GAS LENS, large . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . . 10N47 . . . . . . . NOZZEL, #7 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N45 . . . . . . . NOZZEL, #10 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N46 . . . . . . . NOZZEL, #8 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N48 . . . . . . . NOZZEL, #6 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N49 . . . . . . . NOZZEL, #5 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N50 . . . . . . . NOZZEL, #4 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 13 . . . . ♦10N44 . . . . . . . NOZZEL, #12 alumina . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N14 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N15 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N16 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N17 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 14 . . . . ♦54N18 . . . . . . . NOZZEL, alumina medium . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦57N74 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦57N75 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦53N87 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 15 . . . . ♦53N88 . . . . . . . NOZZEL, alumina large . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 16 . . . H100RM . . . . . . . HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. 17 . . . . 57Y03R . . . . . . . CABLE, power 25 ft − 1 piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. 17 . . . . 57Y01R . . . . . . . CABLE, power 12 ft − 1 piece . . . . . . . . . . . . . . . . . . . . . . 1
. 17 . . . . 57Y032 . . . . . . . CABLE, power 25 ft − 2 piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. 17 . . . . 57Y012 . . . . . . . CABLE, power 12 ft − 2 piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. 18 . . . ♦105Z57 . . . . . . . ADAPTER, power cable (included in DTP kit) . . . . . . . . . . . . . . . . . 1
. 19 . . ♦194 720 . . . . . . . ADAPTER, w/gas hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. 20 . . ♦198 313 . . . . . . . HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
OM-1600 Page 15
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Quantity
Model
DB
DB
DB
DB
Item
No.
Stock
No.
17V12R 17V25R 17V12-2 17V25-2
Description
Figure 7-1. Torch Models With Gas Valve (continued)
. 22 . . ♦127 836 . . . . . . . PLUG, international style, tw lk insul male . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . 1
. 23 . . ♦129 527 . . . . . . . PLUG, international style tw lk insul male . . . . . . . . . . . . 1 . . . . . . . . . . . . 1 . . . . . 1
. . . . . . . . . ♦AK2C . . . . . . . ACCESSORY KIT (included in DTP kit) . . . . . . . . . . . . . . 1 . . . . . 1 . . . . . 1 . . . . . 1
. . . . . ♦CC322HD . . . . . . . CABLE COVER, 25 ft (not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. . . . . ♦CC310HD . . . . . . . CABLE COVER, 12ft (not shown) . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . 1
. . . . . . . . ♦194738 . . . . . . . REGULATOR (included in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . ♦198 319 . . . . . . . CLAMP, ground 15ft (incl in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . ♦198 317 . . . . . . . HOSE, gas 12 ft (incl in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . ♦198 316 . . . . . . . HOSE, gas 3 ft (incl in DTP kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
♦OPTIONAL
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.
OM-1600 Page 16
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Notes
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Notes
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Effective January 1, 2005
(Equipment with a serial number preface of “LF” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
Warranty Questions?
LIMITED WARRANTY − Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to
its original retail purchaser that new Miller equipment sold after
the effective date of this limited warranty is free of defects in
material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
*
*
*
*
*
*
*
Induction Heating Coils and Blankets
APT & SAF Model Plasma Cutting Torches
Remote Controls
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Accessory Kits
Replacement Parts (No labor)
Spoolmate Spoolguns
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to such
defects in material or workmanship. Miller must be notified in
writing within thirty (30) days of such defect or failure, at which
time Miller will provide instructions on the warranty claim
procedures to be followed.
Canvas Covers
Your distributor also gives
you ...
Miller’s True Blue® Limited Warranty shall not apply to:
Service
1. Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear. (Exception:
brushes, slip rings, and relays are covered on Bobcat,
Trailblazer, and Legend models.)
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that the
equipment was delivered to the original retail purchaser, or one
year after the equipment is sent to a North American distributor
or eighteen months after the equipment is sent to an
International distributor.
2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
3. Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for the
equipment.
1. 5 Years Parts — 3 Years Labor
*
*
Original main power rectifiers
Inverters (input and output rectifiers only)
2. 3 Years — Parts and Labor
*
*
*
*
Transformer/Rectifier Power Sources
Plasma Arc Cutting Power Sources
Semi-Automatic and Automatic Wire Feeders
Inverter Power Sources (Unless Otherwise Stated)
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
*
*
*
*
Water Coolant Systems (Integrated)
Intellitig
Maxstar 150
Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
3. 1 Year — Parts and Labor Unless Specified
*
*
DS-2 Wire Feeder
Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Process Controllers
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
Positioners and Controllers
Automatic Motion Devices
RFCS Foot Controls
Induction Heating Power Sources and Coolers
Water Coolant Systems (Non-Integrated)
Flowgauge and Flowmeter Regulators (No Labor)
HF Units
Grids
Maxstar 85, 140
Spot Welders
Load Banks
Arc Stud Power Sources & Arc Stud Guns
Racks
Running Gear/Trailers
Plasma Cutting Torches (except APT & SAF
Models)
Field Options
(NOTE: Field options are covered under True
Blue® for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary
from state to state.
*
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may be
available, but may vary from province to province.
4. 6 Months — Batteries
5. 90 Days — Parts
*
MIG Guns/TIG Torches
miller_warr 1/05
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Owner’s Record
Please complete and retain with your personal records.
Model Name
Purchase Date
Distributor
Address
Serial/Style Number
(Date which equipment was delivered to original customer.)
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Replacement Parts
Training (Schools, Videos, Books)
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
Welding Process Handbooks
To locate a Distributor or Service Agency visit
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
PRINTED IN USA
© 2005 Miller Electric Mfg. Co. 1/05
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