Middleby Cooking Systems Group Gas Grill PS540G User Manual

PS540G SERIES GAS FIRED:

SPL100505-PF-BD

October 5, 2005

A MIDDLEBY COMPANY

Parts Manual

with Wiring Diagrams

for domestic and standard export ovens

Serial # Code

First 4 digits - order of production

Fifth digit - model specific

Starting Serial # 000160104 & after

Sixth and Seventh digit - month of production

Eighth and Ninth digit - year of production

Serial Tag Location

PS540G-Double-

Shown with “New

Style”FrontWindow

Assembly.

Table of Contents: Page 2

www.middleb y .com

email: techsupport@middleby.com

1-847-741-3300 fax 1-847-741-4406 (Parts Department)

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GAS INLET

ELECTRICALJUNCTIONBOX

RECOMMENDEDMINIMUMCLEARANCES:

Rear of Oven to Wall - 6″ (150mm)

Non-control End of Oven to Wall - 0″

Control End of Oven to Wall - 0″

MODEL PS540 SINGLE OVEN DIMENSIONS

GAS INLET

ELECTRICALJUNCTIONBOX

RECOMMENDEDMINIMUMCLEARANCES:

Rear of Oven to Wall - 6″ (150mm)

Non-control End of Oven to Wall - 0″

Control End of Oven to Wall - 0″

MODEL PS540 DOUBLE OVEN DIMENSIONS

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GAS INLET

ELECTRICALJUNCTIONBOX

RECOMMENDEDMINIMUMCLEARANCES:

Rear of Oven to Wall - 6″ (150mm)

Non-control End of Oven to Wall - 0″

Control End of Oven to Wall - 0″

MODEL PS540 TRIPLE OVEN DIMENSIONS

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PS540 SERIES OVEN SPECIFICATIONS

Conveyor Belt Width

Heating Zone Length

Baking Area Square Feet

32″ (813mm)

40-1/2″ (1028mm)

9 sq. ft. (0.84 sq. m.)

Overall Dimension

Standard Single Oven w/Legs

80″ (2032mm) L ×

61-5/16″ (1557mm) W ×

47-5/16″ (1202mm) H ×

Overall Dimension

Double Oven

80″ (2032mm) L ×

61-5/16″ (1557mm) W ×

60-15/16″ (1548mm) H x

Overall Dimension

Triple Oven

80″ (2032mm) L x

61-5/16″ (1557mm) W ×

77-1/2″ (1969mm) H ×

Weight of Single Oven

Shipping Weight

Shipping Cube

925 lb (419kg)

1,100 lb (498.3kg)

Approx. 132 ft³(3.74 m³)

Operating Range

110,000 BTU/hr

(116.0 mJ/h)

(27,720 kcal)

(32.2 kW/hr)

Maximum Operating Temperature

Warm-up Time

550°F (287°C)

10 min.

Gas Oven Inlet Line Size

Minimum Gas Meter Rating

3/4″ (19mm) ID for each oven

450 cu.ft./hr. (12.74m³h) for 1 to 2 ovens

Add 180 cu.ft./hr (5.1m³h) for each additional oven

Minimum Gas Pipe Size

Natural (must be dedicated line)

Propane (must be dedicated line)

2″ (51mm) ID for 1, 2, or 3 ovens

Gas Pressure

Natural

Propane

6″ to 12″ Water Column (13.8 to 29.9 mbar)

11.5″ to 12″ Water Column (28.7 to 29.9 mbar)

Gas Valve

0.75″ (19mm) ID full-flow, gas, shutoff valve installed in oven inlet gas line.

A separate connection and valve must be provided for each oven.

Recirculating Air Fan

Air Velocity

One fan at 2300 RPM

3000 fpm (1524 cm/sec) (Average)

Bake Time

3 min. 0 sec. Bake Time minimum

30 min. 0 sec. Bake Time maximum

SERIES PS540 ELECTRICAL SPECIFICATIONS

Main Blower &

Elements Voltage

Control Circuit

Voltage

Phase

Frequency

Amperage

Draw

Poles

Wires

208-240V

1 Ph

50/60 Hz

4.1 Amp

3 Pole

3 Wire

(2 hot, 1 grd)

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KEY PARTS

PS540-SERIES GAS OVEN KEY PARTS

ITEM

PARTNO.

ENGLISHDESCRIPTION

QUANTITY

58504

44687

47797

47799

45017

50265

58323

33812-3

41647

50275

50239

See RPM Kit

33983

36451

50610

50274

31651

Temperature Controller

Blower/Fan Motor

Conveyor Drive Motor, Standard Speed

Conveyor Drive Motor, High Speed

Kit, Brushes, Springs & Caps

Pickup, Sensor

1 or 2

Conveyor Speed Control

Thermocouple

Modulating Gas Valve

Burner & Motor Assembly

Ignition Control Module (kit)

Blower Belt, page 17

High Limit Control Module

Cooling Fan

Air Switch

Control Valve, Gas, 1/2"

Signal Amplifier

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PS540 OVEN INSTALLATION

REQUIRED KITS AND EQUIPMENT

TYPE

INSTALLATION

PS540

Gas Oven

Installation

Kit P/N

PS540 Single

Oven Option

Base w/15″ Legs,

Casters & Top

Kit P/N

PS540 Double

OvenOption

Base w/6″ Legs,

Casters & Top

Kit P/N

PS540 Triple

OvenOption

Base w/Casters

& Top

51100

Kit P/N

34832

34833

51139

PS540 Single Gas Oven

PS540 Double Gas Oven

PS540 Triple Gas Oven

PARTS LIST FOR SERIES PS540 GAS OVEN

INSTALLATION KIT

P/N 51100

(Two required for double oven)

(Three required for triple oven)

ITEM

NO.

QTY

PART NO.

22361-0001

55027

DESCRIPTION

FLEXIBLE GAS HOSE, 3/4″ X 48″

CONVEYOR END STOP

CONVEYOR LEFT REAR STOP

55028

50664

SERIES PS540 OWNER/OPERATOR MANUAL

PS540-Series Gas Oven Installation Parts

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Model PS540 Single Oven

Option Base with Legs and Top

PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15

P/N34832

″

LEGS & TOP

ITEM

NO.

QTY

PART NO.

54606

DESCRIPTION

COMPLETE BASE WELDMENT

37900-0024

22290-0009

22290-0010

220373

21416-0001

21422-0001

21256-0008

22450-0228

35900-0011

TOP PLATE, LEG WELDMENT, 15″ TALL

SWIVEL CASTER W/BRAKE FLAT PLATE

SWIVEL CASTER FLAT PLATE

3/8″-16 × 1″ HEX SCREW,SST

3/8″ FLAT WASHER, SS

3/8″ SPLIT LOCK WASHER, ZP

SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S

RESTRAINT CABLE ASSEMBLY

TOP COVER

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Model PS540 Double Oven

Option Base with Legs and Top

PARTS LIST FOR PS540 SERIES DOUBLE OVEN OPTION - BASE w/6 LEGS, CASTERS & TOP

″

P/N34833

ITEM

NO.

QTY

PART NO.

54606

37900-0102

22290-0009

22290-0010

220373

21416-0001

A11039

21256-0008

22450-0228

35900-0011

DESCRIPTION

COMPLETE BASE WELDMENT

TOP PLATE, LEG WELDMENT, 6″ TALL

SWIVEL CASTER W/BRAKE FLAT PLATE

SWIVEL CASTER FLAT PLATE

3/8″-16 × 1″ HEX SCREW,SST

3/8″ FLAT WASHER, SS

3/8″ SPLIT LOCK WASHER, ZP

SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S

RESTRAINT CABLE ASSEMBLY

TOP COVER

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Model PS540 Triple Oven

Option Base with Outriggers and Top

PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/CASTERS & TOP

P/N51139

ITEM

NO.

QTY

PART NO.

54606

45209

22290-0009

22290-0010

45206

DESCRIPTION

COMPLETE BASE WELDMENT

QUAD OUTRIGGER WELDMENT

SWIVEL CASTER, W/BRAKE FLAT PLATE

SWIVEL CASTER, FLAT PLATE

INSERT,QUAD ADJUSTMENT FOOT

SPACER,QUAD CASTER

45205

21256-0008

22450-0228

35900-0011

SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S

RESTRAINT CABLE ASSEMBLY

TOP COVER

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STANDARD FINGER CONFIGURATION

RT TO LT IS MIRROR IMAGE OF ABOVE FINGER CONFIGURATION

CONTROL T/C AVERAGING FROM ENTRANCE & EXIT SIDES

HERTZ

FAN RPM

KIT RPM

2050

2040

P/N 51077

P/N 51079

51020 PLATE, OUTER L67

50550 PLATE, INR/COL L6 ALUZ

42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL

51021 PLATE, OUTER L65

50550 PLATE, INR/COL L6 ALUZ

42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL

50551 PLATE, OUTER L6 GN

50553 PLATE, INR/COL L6 GN ALUZ

50227 ASSY, MANIFOLD L6GN PERF BAFFEL

35210-0536 PLATE, BLANK FULL ALUZ

50593 Rev. B

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Wiring Diagrams (electrical schematics)

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NOTES

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