Series I Reach-Ins with Aluminum Interior
Service, Installation and Care Manual
Please read this manual completely before attempting to install or operate this equipment!
Notify carrier of damage! Inspect all components immediately. See page 3.
ATION
NFORM
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IMPOR
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BEFOR
READ
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RUCTI
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June 2010
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McCall
Contents
Serial Number Location
The serial number is on the identification plate that also
includes the model number. A typical identification plate
is shown below. On refrigeration and freezer unit the
identification plate is located inside the right most door near
the top front corner of the right interior wall. On heated units,
the identification plate is located in the shroud area on the
right side panel.
Serial Number.......................................................................3
Receiving And Inspecting The Equipment ............................3
Model Numbers ....................................................................4
Introduction ..........................................................................5
Specifications.................................................................... 6-7
Installation ........................................................................ 8-9
Electronic Temperature Control Operation..........................10
Heated Cabinet Operation ...................................................11
Maintenance.................................................................. 12-13
Wiring Diagrams........................................................... 14-20
Compressor Diagrams........................................................21
Replacement Parts........................................................ 22-24
Standard Labor Guidelines..................................................25
Standard One Year Warranty...............................................26
Additional Three Year Warranty ..........................................27
Always have the serial number of your unit available
when calling for parts or service. A complete list of
authorized McCall parts depots can be found at www.
mccallrefrigeration.com.
©2010 McCall. All rights reserved. Reproduction without written permission
is prohibited.
Covington, Tennessee
Model: MCCR1-S Serial #: 0801152000599
Elec.Req.: 115V 60Hz 1Ph Ampacity: 6.8
System 1
R404A
System 2
Refrigerant Type:
Refrigerant Amount: 12.5ozs.
Design Pressures:
High Side:
Low Side:
450
150
For Parts or Service Please Call:
1-800-733-8829
Receiving And Inspecting The Equipment
Even though most equipment is shipped crated, care should be 6. Also open the compressor compartment housing and
taken during unloading so the equipment is not damaged while
being moved into the building.
visually inspect the refrigeration package. Be sure lines are
secure and base is still intact.
7. Freight carriers can supply the necessary forms upon
request.
1. Visually inspect the exterior of the package an skid or
container. Any damage should be noted and reported to the 8. Retain all crating material until an inspection has been made
delivering carrier immediately.
or waived.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon Uncrating the Equipment
opening, there is concealed damage to the equipment notify
the carrier. Notification should be made verbally as well as
in written form.
First cut and remove the banding from around the crate. Remove
the front of the crate material, use of some tools will be required.
If the unit is on legs remove the top of the crate as well and lift
4. Request an inspection of the concealed equipment. the unit off the skid. If the unit is on casters it can be "rolled" off
This should be done within 10 days from receipt of the the skid.
equipment.
5. Check the lower portion of the unit to be sure legs or casters
are not bent.
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McCall Series I Reach-In Manual
Model Numbers
Series
Temp
Configuration
Section
Doors
MCC = McCall Reach-In
R=Refrigerator
F=Freezer
H=Heated
None=Reach-in
PT=Pass Thru
RL=Refrigerator Left
TR=Top Refrigerator
1=1 Section
2=2 Section
3=3 Section
S=Solid Full
SH=Solid Half
SLG=Sliding Glass Full
G=Hinged Glass Full
GH=Hinged Glass Half
D=Dual Temp
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Introduction
McCall reach-in models have an aluminum interior and exterior
withastainlesssteelfrontandshroud.Doorgasketsaremagnetic
and mount to the door, snapping in place and are removable
without tools. Keyed door lock is mounted in the door next to
the handle.
Dual Temperature Refrigeration/Freezer
Each compartment has its own separate refrigeration system.
Condensing units are located on top of the cabinet, outside the
food zone, behind the removable upper shroud. Evaporator coils
are located inside the cabinet mounted to the interior ceiling of
each compartment. Defrost is automatic. Condensate travels
down a tube in the cabinet sidewall to a receptacle mounted to
the exterior bottom of the cabinet where it evaporates with the
aid of an electric heater. Each compartment’s temperature is
individuallymonitoredandcontrolled.TwoexteriorThermometer,
Digitals monitor temperature. Refrigerator compartment
maintains temperature between 33°F and 41°F (1°C and 5°C).
Freezer compartment maintains temperature between -5°F and
+5°F (-21°C and -15°C). Refrigerant is metered using a highly
responsive thermostatic expansion valve.
Doors can be removed from the cabinet without the use of
tools. Each door has two edge mount, self-closing, cam lift
style hinges.
Refrigeration System
All components are mounted to the exterior cabinet ceiling,
outside the food zone and are assembled as one-piece and
can be removed as one-piece. Environmentally friendly R404A
refrigerant is used. The system has the capability of maintaining
between 27°F and 41°F (3°C and 5°C) in heavy use food service
operations. Refrigerant is metered using a highly responsive
thermostatic expansion valve. Systems are controlled using an
electronic temperature control. It provides improved pull down
times, reducing compressor cycling and longer compressor life
with lower energy consumption. Control system uses adaptive
defrost to assure evaporator coil is free of ice and operating at
optimum efficiency. Evaporator condensate is eliminated using
an energy efficient hot gas system.
Freezer Refrigeration System
All components are mounted to the exterior cabinet ceiling,
outside the food zone and are assembled as one-piece and
can be removed as one-piece. Environmentally friendly R404A
refrigerant is used. The system has the capability of maintaining
between-5°Fand0°F(-21°Cand-18°C)inheavyusefoodservice
operations. Refrigerant is metered using a highly responsive
thermostatic expansion valve. System is controlled using an
electronic temperature control, which provides improved pull
downtimes,reducingcompressorcyclingandlongercompressor
lifewithlowerenergyconsumption. Controlsystemusesadaptive
defrost to assure evaporator coil is free of ice and operating at
optimum efficiency. Evaporator condensate is eliminated using
an energy efficient hot gas system.
Heating System
Heating system cabinets are designed to maintain temperatures
between 120°F and 200°F (49°C and 93°C). Heating elements
are helical shaped, with tubular fins. A circulating fan provides
uniform airflow in the cabinet. The entire heating system is
mounted to the exterior of the cabinet ceiling, outside the food
zone. It is assembled as one piece and can be removed as one
piece. Anadjustableelectronicthermostatcontrolstemperature.
The system ON/OFF switch is located on the front exterior of
the cabinet.
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McCall Series I Reach-In Manual
Specifications
Reach-In Refrigerators - Hinged Doors - Standard Width & Depth
Storage
Shelf
No. Of
Shelves
R-404A
Charge Oz.
Shipping
Weight
NEMA
Plug
Energy
(KWH)
Model
Voltage
115
Amps
6.8
Capacity Capacity
H.P. BTU/HR
Ft3
Ft2
MCCR1-S,SH,G,GH
MCCR2-S,SH,G,GH
MCCR3-S,SH,G,GH
24.96
12.81
3
6
9
1/4
1/3
1/2
2092
3226
5465
12.5
19
418lbs/
190kg
5-15P
5-15P
5-20P
2.64
4.51
5.51
115
9.0
51.92
78.89
27.54
42.47
650lbs/
295kg
115
16.0
24
830lbs/
376kg
Reach-In Refrigerators - Sliding Glass Doors - Standard Width & Depth
Storage
Shelf
No. Of
Shelves
R-404A
Charge Oz.
Shipping
Weight
NEMA
Plug
Energy
(KWH)
Model
MCCR2-SLG
Voltage
Amps
Capacity Capacity
H.P. BTU/HR
1/3 3226
Ft3
Ft2
115
9.0
51.92
27.54
6
19
670lbs/
304kg
5-15P
N/A
Reach-In Refrigerator/Freezer Combinations - Dual Temps - Hinged Doors - Standard Width & Depth
Storage
Shelf
R-404A
Charge
Oz.
No. Of
Shelves
BTU/
HR
Shipping NEMA Energy
Model
Section
V
Amps Capacity Capacity
H.P.
Weight
Plug
(KWH)
Ft3
Ft2
MCCDTR1-SH
Refrigerator
Freezer
115
115
115
115
11.52
11.52
24.96
24.96
4.23
2
2
3
3
1/5
1/3
1/4
1/2
1543
1260
2092
1516
10
12
525lbs/
238kg
14.0
5-20P
N/A
4.23
MCCDRL2-S,SH,G,GH Refrigerator
Freezer
6.8
7.8
12.81
12.81
12.5
12.5
730lbs/
331kg
5-15P
5-15P
N/A
Reach-In Freezers - Hinged Doors - Standard Width & Depth
Storage
Capacity
Ft3
Shelf
Capacity
Ft2
R-404A
Charge
Oz.
No. Of
Shelves
Shipping
Weight
NEMA
Plug
Energy
(KWH)
Model
Voltage
115
Amps
7.8
H.P. BTU/HR
MCCF1-S,SH
MCCF1-G,GH
MCCF2-S,SH
MCCF2-G,GH
MCCF3-S,SH
MCCF3-G,GH
24.96
24.96
51.92
51.92
78.89
78.89
12.81
12.81
27.54
27.54
42.47
42.47
3
3
6
6
9
9
1/2
3/4
3/4
1
1516
1923
2648
4793
4793
5940
12.5
12.5
17
440lbs/
200kg
5-15P
7.63
115
11.5
12.0
10.0
10.0
11.4
440lbs/
200kg
5-15P
5-15P
N/A
11.29
15.16
19.95
16.26
29.07
115
710lbs/
322kg
115/
208-230
30
710lbs/
322kg
115/
208-230
1
30
960lbs/
435kg
N/A
115/
208-230
1
72
960lbs/
435kg
N/A
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Specifications, continued
Pass-Thru Refrigerators - Hinged Doors - Standard Width
Storage
Shelf
No. Of
Shelves
R-404A
Charge Oz.
Shipping
Weight
NEMA
Plug
Energy
(KWH)
Model
MCCRPT1-S,SH
MCCRPT1-G,GH
MCCRPT2-S,SH
MCCRPT2-G,GH
Voltage Amps
Capacity Capacity
H.P.
1/4
1/3
1/2
1/2
BTU/HR
2092
Ft3
Ft2
115
115
115
115
6.8
7.8
26.64
12.81
3
3
6
6
12.5
12.5
24
455lbs/
206kg
5-15P
5-15P
5-20P
5-20P
3.14
4.58
5.96
8.16
26.64
55.42
55.42
12.81
27.54
27.54
2488
455lbs/
206kg
16.0
16.0
5465
700lbs/
318kg
5465
24
700lbs/
318kg
Reach-In Hot Food Cabinets - Hinged Doors - Standard Width & Depth
Storage
Shelf
Shipping
Weight
NEMA
Plug
Energy
(KWH)
Model
MCCH1-S,G
Voltage
Amps
No. Of Shelves
Capacity Ft3
Capacity Ft2
120/208-240
9.0
24.96
51.92
78.89
12.81
27.54
42.47
3
6
9
418lbs/
190kg
N/A
N/A
N/A
N/A
N/A
N/A
MCCH2-S, G
MCCH3-S, G
120/208-240
120/208-240
16.0
17.8
650lbs/
295kg
830lbs/
376kg
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McCall Series I Reach-In Manual
Installation
Location
Cabinets represented in this manual are intended for indoor use
only. Be sure the location chosen has a floor strong enough to
support the total weight of the cabinet, 1000 pounds (450 kg)
per door section. Reinforce the floor if necessary to provide for
maximum loading. For the most efficient operation, be sure to
provide good air circulation inside and out. The location should
be selected so that the power cord can be connected without
any extensions.
Inside Unit
Take care not to block airflow to the fans or heating elements
and allow space along the front, back and sides.
Outside Unit
Besurethattheunithasaccesstoampleair;avoidhotcornersand
locations near stoves and ovens. Provide a minimum clearance
of 12” (30cm) above the unit that is open to the front.
Door Removal
The doors can be removed during installation if necessary.
Remove the door by opening the door to 90˚, lift it up and ease
it out of the hinge brackets
Figure 1. Leg or Caster Installation
Leg, Caster, Utility Base Installation
Some cabinets may weigh over 1000 pounds (450
kg). Use a lifting device capable of supporting the
unit when removing skid or installing legs, casters
WARNING
or utility base.
To install the legs, or casters refer to Figure 1. To install the
utility base, refer to Figure 2. Proceed as follows:
1. Remove unit from skid.
2. Raise unit to access leg/caster mounting holes on bottom
of unit.
Figure 2. Utility Base Installation
3. Attach the legs, casters or utility base to bottom of cabinet
using hex head bolts.
Leveling
Afterthecabinethasbeenplacedinthedesiredlocation,cabinets
with legs must be leveled. Level units from front to back and
from side to side. Leveling will insure proper door operation
and removal of condensate. Cabinets with casters must have
the caster brake set so the cabinet cannot move.
Stabilizing
It is very important that all legs are properly adjusted to keep
the cabinet level, evenly distribute the weight and to make sure
the unit will not rock, lean or be unstable.
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Installation, continued
Electrical Connection
Refer to the amperage data list in the
SPECIFICATIONS or the serial tag data and your
local code or the National Electrical Code to be
sure the unit is connected to the proper power
source. A protected circuit of the correct voltage and
amperage must be run for connection of the supply
cord or permanent connection to the unit. The power
must be turned off and disconnected whenever
performing maintenance or repair functions.
McCall
Permanently connected units must be connected
in accordance with NEC Article 422 Appliances,
C-Disconnecting means. It is the responsibility of
the end user to provide the disconnect means to
satisfy the authority having jurisdiction.
The power cords supplied with this equipment are three-pronged
plugs and must be connected to a three-pronged wall outlet for
proper grounding. Do not use an adapter to connect to a two-
pronged outlet. The three pronged-outlet provides a ground
connection which must be used to prevent a shock hazard.
Figure 3. Plug Configurations
Have the wall outlet checked by a qualified
electrician to be sure a proper ground is present
and that the outlet provides the correct voltage and
required amperage to match the rating plate.
Any power cord that is frayed or damaged should be replaced.
When disconnecting the unit from the power source, do not pull
on the wire. Firmly grip the plug and remove from outlet.
The plugs shown in Figure 3 are used on the various models.
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McCall Series I Reach-In Manual
Electronic Temperature Control Operation
The electronic temperature control constantly monitors box control will return to a normal cooling cycle, but the display
temperature as well as evaporator coil temperature to maintain will continue to read dEF until the evaporator returns to normal
consistent product temperatures. The control also sends cooling temperatures (up to 15 minutes).
temperature readings to the digital temperature display. The
control circuits continually self-check and if an error occurs,
Energy Saver Switch
the digital display will switch from temperature read-out to The energy saver switch is a rocker switch located next to the
error read-out, i.e. E1. Even when an error is displayed, the thermostat knob. The normal operating position for this switch
refrigeration and controls system should continue to function, is the OFF or “0” position. If excessive condensation is observed
however not at optimal performance. Whenever the display has on the door opening, flip the energy saver switch to the ON or “-”
an error read-out, McCall Service should be contacted.
position, (red portion of the rocker switch will be visible).
At initial start-up or anytime power is disconnected, then Freezer:
reconnected to the unit, the control will delay all operations for
Wheneverthefreezerispluggedin,andthecontrolhascompleted
a short time (up to 10 minutes.) While in this delay period, the
control initializes the control parameters and confirms that the
temperature sensors and circuits are operational. The digital
temperature display will not display temperature OR errors until
the self-check is complete and the control has switched on the
evaporator fan motor, compressor and condenser fan motor.
initializing including the initial defrost cycle, the evaporator
fans will run continuously (except during a defrost cycle) and
the digital temperature display will display box temperature in
degrees F. The temperature control will cycle the compressor
and condenser fan motor to maintain box temperature at the
control setting.
REGARDINGFREEZERS: Afterinitializing,thecontrol
will immediately enter a DEFROST mode and the
Freezer Automatic Defrost
displaywillreadDEF. Thecompressorandcondenser The control also monitors compressor total running time and
fanaswellastheevaporatorfanwillremainoffuntil will enter a defrost cycle after total compressor running time is
initializationdefrostiscomplete. Thisinitialdefrost greater than 4-hours since the last defrost cycle OR if evaporator
cyclemaytakeupto15minutestocomplete,atwhich coiltemperaturedropsbelow-34ºF(-37ºC)(indicatingexcessive
time the freezing cycle will begin. The display will frost on the coil.)
continue to read DEF for an additional 30 minutes
before displaying temperature.
Freezer Manual Defrost
If a manual defrost is desired, simply unplug the unit for several
seconds, then plug unit back in. This will cause the control to
re-initialize and then enter a defrost cycle.
The control is located in the control box in the top of the unit
behindthehingedlouveredfrontpanel. Refrigeratorsarefactory
set at mid-range to maintain about 38ºF (3ºC) box temperature.
Freezers are factory set at mid-range to maintain about 3ºF When the control enters the defrost mode, it switches off the
(-18ºC) box temperature. To adjust for colder temperatures, evaporator fan motor, compressor and condenser fan motor,
turn the knob clockwise. For warmer temperatures, turn the and switches on the defrost heater to warm the evaporator
knob counter-clockwise. Turn the knob fully counter-clockwise coil. Thereby melting all frost accumulated during the previous
to turn the refrigeration system off. Never turn the knob more refrigeration cycle. The digital temperature display will now read
than 1 dial number and always allow 8 hours for temperature dEF. The control will continue the defrost cycle for a MINIMUM
stabilization before making any additional adjustments.
of 8 minutes and a MAXIMUM of 30 minutes depending on the
amount of frost accumulated on the evaporator coil.
Refrigerator:
After the defrost cycle is complete, the control returns to a normal
refrigeration cycle, however the evaporator fan motor will not
switch on for 2 minutes AFTER the compressor and condenser
fan motor have begun operating. The digital temperature display
will continue to read dEF until the evaporator has returned to
normal freezing temperatures (up to 30 minutes).
Whenever the refrigerator is plugged in, and the control has
completed initializing, the evaporator fans will run continuously
and the optional digital temperature will display box temperature
in degrees F. The temperature control will cycle the compressor
and condenser fan motor to maintain box temperature at the
control setting.
Dual Temperature Refrigerator/Freezer Cabinets
Refrigerator Defrost
These units combine both a refrigerator compartment and a
freezer compartment in the same cabinet. Each compartment
has its own separate refrigeration unit.
Thetemperaturecontrolalsomonitorstheevaporatortemperature
and will turn off the compressor and condenser fan motor when
needed to allow accumulated frost on the evaporator to clear.
During this defrost cycle, the digital temperature display will
read dEF. After the defrost cycle is complete, the temperature
10
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Heated Cabinet Operation
TheHeatedunitshaveaPOWERON/OFFswitchlocatedbehindthe
flip up shroud at the front top of the unit for controlling power to
the unit and an electronic thermostat for setting the temperature.
A circulating fan provides uniform airflow in the cabinet.
The unit surface is very hot! Avoid direct contact
with skin; use appropriate protective apparel, such
as gloves.
Power Down
Power Up
1. Turn the unit off by setting the POWER ON/OFF switch to
the OFF position
1. Check that unit is properly connected to the power
source.
2. After use, allow unit to cool down.
2. Raise the shroud to access the controls.
3. Clean equipment as discussed in the MAINTENANCE section
of this manual.
3. Set the Main POWER ON/OFF switch, to the ON position.
4. Adjust the electronic thermostat to the desired tempera-
ture.
5. Allow unit to warm-up before use.
11
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McCall Series I Reach-In Manual
Maintenance
Door Gasket Maintenance
NEVER USE STEEL PADS, WIRE BRUSHES OR SCRAPERS!
Door gaskets require regular cleaning to prevent mold and
mildew build up and also to retain the elasticity of the gasket. Cleaning solutions need to be alkaline based or non-chloride
Gasket cleaning can be done with the use of warm soapy water. cleaners. Any cleaner containing chlorides will damage
Avoid full strength cleaning products on gaskets as this can the protective film of the stainless steel. Chlorides are also
cause them to become brittle and crack. Never use sharp tools commonly found in hard water, salts, and household and
or knives to scrape or clean the gasket. Gaskets can be easily industrial cleaners. If cleaners containing chlorides are used be
replaced and do not require the use of tools or an authorized sure to rinse repeatedly and dry thoroughly. Routine cleaning
service person. The gaskets are “Dart” style and can be pulled of stainless steel can be done with soap and water. Extreme
out of the groove in the door and new gaskets can be “pressed” stains or grease should be cleaned with a non-abrasive cleaner
back into place.
and plastic scrub pad. Always rub with the grain of the steel.
There are stainless steel cleaners available which can restore
and preserve the finish of the steels protective layer. Early signs
Drain Maintenance - Base
Each unit has a drain located inside the unit that removes of stainless steel breakdown are small pits and cracks. If this
the condensation from the evaporator coil and routes it to an has begun, clean thoroughly and start to apply stainless steel
external condensate evaporator pan. Each drain can become cleaners in attempt to restore the passivity of the steel.
loose or disconnected during normal use. If you notice water
accumulation on the inside of the unit be sure the drain tube
is connected to the evaporator drain pan. If water is collecting
underneath the unit make sure the end of the drain tube is in
the condensate evaporator in the machine compartment. The
leveling of the unit is important as the units are designed to
drain properly when level. Be sure all drain lines are free of
obstructions.
Never use an acid based cleaning solution! Many
food products have an acidic content, which can
deteriorate the finish. Be sure to clean the stainless
steel surfaces of ALL food products. Common items
include, tomatoes, peppers and other vegetables.
Cleaning the Condenser Coil
In order to maintain proper refrigeration performance, the
condenser fins must be cleaned of dust, dirt and grease
Caster Maintenance
Wipe casters with a damp cloth monthly to prevent corrosion. regularly. It is recommended that this be done at least every
three months. If conditions are such that the condenser is totally
The power switch must be turned to OFF and the blocked in three months, the frequency of cleaning should be
unit disconnected from the power source whenever increased. Clean the condenser with a vacuum cleaner or stiff
performing service, maintenance functions or brush. If extremely dirty, a commercially available condenser
cleaning the refrigerated area.
cleaner may be required.
Refrigerators and Freezers
Failure to maintain a clean condenser coil can initially cause high
The interior and exterior can be cleaned using soap and warm temperatures and excessive run times. Continuous operation
water. If this isn’t sufficient, try ammonia and water or a with a dirty or clogged condenser coil can result in compressor
nonabrasive liquid cleaner. When cleaning the exterior, always failure. Neglecting the condenser coil cleaning procedures will
rub with the “grain” of the stainless steel to avoid marring the void any warranties associated with the compressor and cost
finish. Do not use an abrasive cleaner because it will scratch the to replace the compressor.
stainless steel and can damage the breaker strips and gaskets.
Never use a high-pressure water wash for this
Stainless Steel Care and Cleaning
To prevent discoloration or rust on stainless steel several
important steps need to be taken. First, we need to understand
cleaningprocedureaswatercandamagetheelectrical
components located near or at the condenser coil.
thepropertiesofstainlesssteel.Stainlesssteelcontains70-80% Doors/Hinges
iron, which will rust. It also contains 12-30% chromium, which Over time and with heavy use doors the hinges may become
forms an invisible passive film over the steel’s surface, which loose. If this happens tighten the screws that mount the hinge
acts as a shield against corrosion. As long as the protective brackets to the frame of the unit. Loose or sagging doors can
layer is intact, the metal is still stainless. If the film is broken cause the hinges to pull out of the frame, which may damage
or contaminated, outside elements can begin to breakdown the both the doors and the hinges. In some cases this may require
steel and begin to form discoloration or rust. Proper cleaning of qualified service agents or maintenance personnel to perform
stainless steel requires soft cloths or plastic scouring pads.
repairs.
1ꢀ
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McCall
Maintenance, continued
Do not place hot pans on/against the grey ABS door
liner. Do not throw items into the storage area.
Failure to follow these recommendations could result
in damage to the interior of the cabinet or to the
blower coil. Overloading the storage area, restricting
the airflow, and continuous opening and closing of
the doors and drawers will hamper the units ability to
maintain operational temperature.
Preventing blower coil corrosion
To help prevent corrosion of the blower coil, store all acidic
items, such as pickles and tomatoes, in sealable containers.
Immediately wipe up all spills.
Continuous opening and closing of the doors will hamper the
unit’s ability to maintain optimum refrigeration temperature.
1ꢁ
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McCall Series I Reach-In Manual
Refrigerator Wiring Diagrams
MCCR1, MCCRPT1 - Solid Doors
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1ꢂ
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McCall
Refrigerator Wiring Diagrams
MCCR2 - Solid Doors
MCCR2, MCCR2-SL - Glass Doors
1ꢃ
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McCall Series I Reach-In Manual
Refrigerator Wiring Diagrams
MCCRPT2, MCCR3 - Solid Doors
MCCRPT2, MCCR3 - Glass Doors
1ꢄ
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McCall
Freezer Wiring Diagrams
MCCF1 - Solid Doors
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1ꢅ
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McCall Series I Reach-In Manual
Freezer Wiring Diagrams
MCCF2 - Solid Doors
MCCF2, MCCF3 - Glass Doors
1ꢆ
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McCall
Freezer Wiring Diagrams
MCCF3 - Solid Doors
Refrigerator/Freezer Combination Wiring Diagram
MCCDTR1 - Solid Doors
1ꢇ
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McCall Series I Reach-In Manual
Heated Models Wiring Diagram
MCCH1, MCCH2, MCCH3 - Solid & Glass Doors
ꢀ0
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McCall
Compressor Diagrams
Capacitor,
start
Relay & Overload
Valve, EXP
Compressor
Drier, filter
Motor, fan,
evaporator
Motor, fan,
condensor
Blade, fan
Guard, fan,
condenser
Coil, condenser
Coil, evaporator
Fan delay, defrost limit
Blade, fan, condenser
Guard, fan, condenser
Coil, condenser
Coil, evaporator
Valve, EXP
Motor, fan,
evaporator
Compressor
Relay & Overload
Blade, fan
Capacitor, start
Fan delay,
defrost limit
Heater, defrost
Switch
Control switch
Drier, filter
ꢀ1
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McCall Series I Reach-In Manual
Replacement Parts
MCCR1, MCCRPT1, MCCDRL2, - Solid Doors
MCCR1, MCCDRL2 - Glass Doors
MCCRPT1 - Glass Doors
Part Number
3516433
3517390
3516204A
2194788
3516427
3516437
3527000
2194782KT
3516322
2160019
2162716
2162715
3516438
2190154
3516570
3516429
Description
Part Number
3516432
3517390
3516204A
2194787
3516426
3516437
3526999
3516444
2194782KT
3516322
2160019
2162717
2162715
2190154
3516570
3516429
Description
Blade, Fan, 25
Blade, Fan, 25Deg, 8.75"
Blade, Fan, 5.56, CW, Lexan
Breaker, Vacuum
Blade, Fan, 5.56, CW, Lexan
Breaker, Vacuum
Capacitor, Start, 320MFD
Coil, Condenser, Large
Coil, Evap, Ref, 1DR
Capacitor, Start, 280MFD
Coil, Condenser, Small
Coil, Evap, Ref, 1DR
Comp, NF7.0,115V/60HZ
Control, Ref, Danfoss
Drier, Filter, (2)Inlet
Comp, NF5.5CLX, 115V,60HZ
Comp, Relay, Ovld, NF5.5CLX
Control, Ref, Danfoss
Drier, Filter, (2)Inlet
Guard, Fan, Wire
Motor, Fan, 16W, 115V,CW
Motor, Fan, Bay, 3/4ST
Relay, Comp, Ovld, NF7CLX
Switch, Rocker, 20A/125V
Thermometer, Digital
Valve, Therm EXP, W/O MOP
Guard, Fan, Wire
Motor, Fan, 9W, 115V, CW
Motor, Fan, Bay, 3/4ST
Switch, Rocker, 20A/125V
Thermometer, Digital
Valve, Therm EXP, W/O MOP
MCCR3, MCCRPT2 - Solid & Glass Doors
MCCR2 - Solid Doors
MCCR2, MCCR2-SL - Solid & Glass Doors
Part Number
3516433
3516204A
3516442
3517344
3517341
3527016
2194782KT
3517345
2160019
2162716
2190154
3516570
3516557
Description
Blade, Fan, 25
Part Number
3516433
3516204A
2194788
3517343
3517341
3527000
2194782KT
3516322
2160019
2162716
3516438
2190154
3516570
3516429
Description
Breaker, Vacuum
Blade, Fan, 25
Capacitor, Start, Run, Assy
Coil, Condenser, Lrg 2dr
Coil, Evap, Sml Ref, 2dr, Up
Comp, SC15MLX.2,115V/60HZ
Control, Ref, Danfoss
Drier, Filter, 3/8", Danfos
Guard, Fan, Wire
Breaker, Vacuum
Capacitor, Start, 320MFD
Coil, Condenser, Small
Coil, Evap, Sml Ref, 2dr, Up
Comp, NF7.0,115V/60HZ
Control, Ref, Danfoss
Drier, Filter, (2)Inlet
Motor, Fan, 16W, 115V,CW
Switch, Rocker, 20A/125V
Thermometer, Digital
Valve, Thermal, Expansion
Guard, Fan, Wire
Motor, Fan, 16W, 115V,CW
Relay, Comp, Ovld, NF7CLX
Switch, Rocker, 20A/125V
Thermometer, Digital
Valve, Therm EXP, W/O MOP
ꢀꢀ
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McCall
Replacement Parts, continued
MCCF1, MCCDRL2 - Solid Doors
MCCDRL2 - Glass Doors
MCCF2 - Solid Doors
Part Number
3516433
3516204A
3516442
3517340
3527002
2194783KT
3516322
2160019
2194970
2194953
2162716
2194959
3516570
3516557
Description
Part Number
3516432
3517390
3516204A
2194789
3516426
3516436
3527001
2194783KT
3516322
2160019
2194785
2194953
2162717
2162715
3516441
2194959
3516570
3516429
Description
Blade, Fan, 25
Blade, Fan, 25DEG, 8.75"
Blade, Fan, 5.56, CW, Lexan
Breaker, Vacuum
Breaker, Vacuum
Capacitor, Start, Run, Assy
Coil, Evap, Sml FRZ, 2dr, Up
Comp, SC18CLX.2
Capacitor, Start, 240MFD
Coil, Condenser, Small
Coil, Evap, Frz, 1DR
Control, Frz, Danfoss
Drier, Filter, (2)Inlet
Comp, SC12CLX.2, 115/60HZ
Control, Frz, Danfoss
Drier, Filter, (2)Inlet
Guard, Fan, Wire
Heater, Defrost, 600W, 115V
Limit, High Defrost
Guard, Fan, Wire
Motor, Fan, 16W, 115V, CW
Htr, Def, 400W, 115V, 1DR
Limit, High Defrost
Switch, Rocker, Snap-in
Thermometer, Digital
Motor, Fan, 9W, 115V, CW
Motor, Fan, Bay, 3/4ST
Relay, Comp, SC12CLX.2
Valve, Thermal, Expansion
MCCF3 - Solid Doors
MCCF2 - Glass Doors
Switch, Rocker, Snap-in
Thermometer, Digital
Part Number
3516433
3516204A
2194979
2194978
3517344
3517342
3527017
2194974
2194783KT
2160019
2194970
2194953
2162716
2194980
2194959
3516570
3516557
Description
Blade, Fan, 25
Valve, Therm Exp, W/O MOP
Breaker, Vacuum
MCCF1 - Glass Doors
Capacitor, Run, 45 MFD
Capacitor, Start, 145-175
Coil, Condenser, Lrg 2dr
Coil, Evap, Lrg Frz, 2dr
Comp, AWA2460ZXD, 208V/60H
Contactor, 2 Pole, 120V
Control, Frz, Danfoss
Guard, Fan, Wire
Part Number
3516433
3517390
3516204A
3516442
3516427
3516436
3527002
2194783KT
2160019
2194785
2194953
2162716
2162715
2194959
3516570
Description
Blade, Fan, 25
Blade, Fan, 5.56, CW, Lexan
Breaker, Vacuum
Capacitor, Start, Run, Assy
Coil, Condenser, Large
Coil, Evap, Frz, 1DR
Comp, SC18CLX.2
Heater, Defrost, 600W, 115V
Limit, High Defrost
Control, Frz, Danfoss
Guard, Fan, Wire
Motor, Fan, 16W, 115V, CW
Relay, Potential, Start
Htr, Def, 400W, 115V, 1DR
Limit, High Defrost
Switch, Rocker, Snap-in
Thermometer, Digital
Motor, Fan, 16W, 115V, CW
Motor, Fan, Bay, 3/4ST
Valve, Thermal, Expansion
Switch, Rocker, Snap-in
Thermometer, Digital
ꢀꢁ
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McCall Series I Reach-In Manual
Replacement Parts, continued
MCCF3 - Glass Doors
All Heated Models
Part Number
3517390
3516204A
3516305
3526917
2194991
3516043
3516227
2194046
2194671
2194672
2162691
3516223
2194751
2190154
3516570
2194260
3516280
3516041
Description
Part Number
2162516
2194377
2194645
2194618
2162517
2194370
2194409
3516570
000-C1A-0001
2194372
Description
Blade, Fan, 5.56, CW, Lexan
Breaker, Vacuum
Blower, Hi-Temp, Reach-In
Control Knob
Coil, Evap, R-404A
Heating, Elem, Fin, 900W
Relay, Timer, 120V, 1HP
Ring, Inlet, Hi-Temp
Cond Unit, DJAL-0150-CAV
Condensate Heater
Control, Temp, Frz
Sensor, Temp, Htd Cab
Switch, Rocker, 20A, 2HP
Thermometer, Digital
Thermostat, Hi-Limit
Thermostat, Htd Cabinet
Drier, Filter, 5 CU. IN.
Fan Delay/Defrost Limit
Heater, 115V, 400W, 2-PC
Heater, 115V, 500W, 10A, 2-
Motor, Fan, 115V,50/60
Regulator, Pressure, 5/8
Relay, SPST-NO, 120V, FRZ
Switch, Rocker, 20A/125V
Thermometer, Digital
Timer, Paragon Reach-in
Valve, EXP, R404A, FRZ, 1/2
Valve, Solenoid, 1/4ODF
Shelf Replacement Parts
Part Number
3978170
Description
Shelf, Chrome, Heated Model
3978279
Shelf, Epoxy, Refrigerator & Freezer
Hinge, 1-5/16" Offset with adjustable housing
Shelf Clip, SS
3234617KT
3234782
MCCDTR1 - Solid Doors
Part Number
3516172
3516239
3516220
3526969
3526968
2194782KT
2194536
2194046
3516173
3978197
2194659
2194670
2194679
2162691
5066440
3516570
2194532
RF000072
3516271
3516273
Description
Blade, Fan, 5.56, CCW
Coil, Evap, Dough, RT, Spec
Coil, Evap, Frz, RT, Spec
Cond Unit, 1/3HP, 404A, FRZ
Cond Unit, 1/5HP, 404A, REF
Control, REF, Danfoss
Control, Temp, In@40D/Out
Fan Delay/Defrost Limit
Guard, Plastic, Fan, 6
Guard, Wire, Evaporator
Heater, 115V-100W, 1A
Heater, 115V-305W, 3A
Heater, Drain, 120V-3.75W
Motor, Fan, 115V, 50/60
Switch, Rocker #SPDT-D8
Thermometer, Digital
Thermostat, FRZ
Timer, Defrost, Air-O
Valve, EXP, R404A, FRZ, 1/4
Valve, EXP, R404A, REF, 1/4
ꢀꢂ
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McCall
Standard Labor Guidelines To Repair Or Replace Parts On McCall Equipment
Advice and recommendations given by McCall Service Technicians do not constitute or guarantee any special coverage.
• A maximum of 1-hour is allowed to diagnose a defective component.
• A maximum of 1-hour is allowed for retrieval of parts not in stock.
• A maximum travel distance of 100 miles round trip and 2-hours will be reimbursed.
• Overtime, installation/start-up, normal control adjustments, general maintenance, glass breakage, freight damage, and/or
correcting and end-user installation error will not be reimbursed under warranty unless pre-approved with a Service Work
Authorization from McCall. You must submit the number with the service claim.
Labor Of 1-Hour Is Allowed To Replace:
• Thermostat
• Contactor/Relay
• Door Jamb Switch
• Solenoid Coil
• Hi-limit/Thermal Protector Switch
• Fan Delay/Defrost Termination Switch
• Compressor Start Components and Overload Protector
• Defrost Timer
• Evaporator/Condenser Fan Motor and Blade
• Circulating Fan Motor and Blade
• Microprocessor Control
• Transformer
• Door Hinges, Locks, and Gaskets
• Condensate Element
• Thermometer
Labor Of 2 Hours To Replace:
• Drawer Tracks/Cartridges
• Pressure Control
• Defrost Element
• Heating Element
• Locate/Repair Leak
• Solenoid Valve
Labor Of 3 Hours To Replace:
• EPR or CPR Valve
• Condenser or Evaporator Coil
• Expansion Valve
Labor Of 4 Hours To Replace:
• Compressor
This includes recovery of refrigerant and leak check.
$55.00 maximum reimbursement for refrigerant recovery (includes recovery machine, pump, torch, oil, flux, minor fittings,
solder, brazing rod, nitrogen, or similar fees.)
Refrigerants:
• R404A A maximum of $15.00/lb. or $1.00/oz. will be reimbursed.
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McCall Series I Reach-In Manual
Standard One Year Limited Warranty
(One year parts and labor, five year compressor)
McCall warrants to the Original Purchaser of the McCall product (herein
called the “Unit”) that such Unit, and all parts thereof, will be free from
defects in material and workmanship under normal use and service
for a period of one (1) year from the date of shipment of the Unit to the
Original Purchaser or, if the Original Purchaser returns the warranty
card completely filled out including the date of installation within
thirty (30) days of receipt of the Unit, one (1) year from the date of
installation. During this one year warranty period, McCall will repair
or replace any defective part or portion there of returned to McCall by
the Original Purchaser which McCall determines was defective due to
faulty material or workmanship. During this one year warranty period,
McCall will pay labor, crating and freight incurred in the removal of the
Unit or defective component and shipment to McCall. Reimbursement
is subject to the following limitations: A maximum of 1-hour is allowed to
diagnose a defective component; A maximum of 1-hour is allowed for
retrieval of parts not in stock; A maximum travel distance of 100 miles
round trip and 2-hours will be reimbursed. Overtime, installation/start-
up, normal control adjustments, general maintenance, glass breakage,
freight damage, and/or correcting an end-user installation error will not
be reimbursed under warranty unless pre-approved with a Service Work
Authorization from McCall. McCall will pay the return costs if the Unit
or part thereof was defective.
If shipment of a replacement part is requested prior to the arrival in
the McCall factory of the part claimed to be defective, the Original
Purchaser must accept delivery of the replacement part on a C.O.D.
basis, with credit being issued after the part has been received and
inspected at McCall’s plant and determined by McCall to be within
this warranty.
No claims can be made under this warranty for spoilage of any products
for any reason, including system failure.
The installation contractor shall be responsible for building access,
entrance and field conditions to insure sufficient clearance to allow any
hood(s), vent(s), or Unit(s) if necessary, to be brought into the building.
McCall will not be responsible for structural changes or damages
incurred during installation of the Unit or any exhaust system.
McCall shall not be liable in any manner for any default or delay in
performance hereunder caused by or resulting from any contingency
beyond McCall’s control, including, but not limited to, war, governmental
restrictions or restraints, strike, lockouts, injunctions, fire, flood, acts
of nature, short or reduced supply of raw materials, or discontinuance
of the parts by the original part manufacturer.
The Service Labor Contract, if applicable, the foregoing is
exclusive and in lieu of all other warranties, whether written or
oral, express or implied. This warranty supersedes and excludes
any prior oral or written representations or warranties. McCall
expressly disclaims any implied warranties of merchantability,
fitness for a particular purpose, or compliance with any law, treaty,
rule or regulation relating to the discharge of substances into
the environment. The sole and exclusive remedies of any person
relating to the Unit, and the full liability of McCall for any breach
of this warranty, will be as provided in this warranty.
The term “Original Purchaser” as used herein means that person, firm,
association, or corporation for whom the Unit was originally installed.
This warranty does not apply to any Unit or part thereof that has
been subjected to misuse, neglect, alteration, or accident, such as
accidental damage to the exterior finish, operated contrary to the
recommendations specified by McCall; or repaired or altered by anyone
other than McCall in any way so as to, in McCall’s sole judgment, affect
its quality or efficiency. This warranty does not apply to any Unit that
has been moved from the location where it was originally installed.
This warranty also does not cover the refrigerator drier or the light
bulbs used in the Unit. The warranty is subject to the user’s normal
maintenance and care responsibility as set forth in the Service and
Installation Manual, such as cleaning the condenser coil, and is
in lieu of all other obligations of McCall. McCall neither assumes,
nor authorizes any other person to assume for McCall, any other
liability in connection with McCall’s products.
Other than this McCall Standard One Year Limited Warranty, any
applicable McCall Additional Three Year Protection Plan or applicable
McCall Service Labor Contract, the Original Purchaser agrees and
acknowledges that no other warranties are offered or provided in
connection with or for the Unit or any other part thereof.
In no event will McCall be liable for special, incidental or consequential
damages, or for damages in the nature of penalties.
IF DURING THE WARRANTY PERIOD, CUSTOMER USES A PART
FOR THIS McCall EQUIPMENT OTHER THAN AN UNMODIFIED
NEW OR RECYCLED PART PURCHASED DIRECTLY FROM
McCall OR ANY OF ITS AUTHORIZED SERVICE CENTERS
AND/OR THE PART BEING USED IS MODIFIED FROM ITS
ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
FURTHER, McCall AND ITS AFFILIATES WILL NOT BE LIABLE
FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE
CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE
OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED
PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED
SERVICE CENTER. If the warranty becomes void, Customer may
purchase from McCall, if available, a Service Agreement or service
at the then current time and materials rate.
Removal or defacement of the original Serial Number or Model Number
from any Unit shall be deemed to release McCall from all obligations
hereunder or any other obligations, express or implied.
Parts furnished by suppliers to McCall are guaranteed by McCall
only to the extent of the original manufacturer’s express warranty to
McCall. Failure of the Original Purchaser to receive such manufacturers
warranty shall in no way create any warranty, expressed or implied, or
any other obligation or liability on McCall’s part in respect thereof.
IF THE CUSTOMER IS USING A PART THAT RESULTS IN A VOIDED
WARRANTY AND A McCall AUTHORIZED REPRESENTATIVE
TRAVELS TO THE INSTALLATION ADDRESS TO PERFORM
WARRANTY SERVICE, THE SERVICE REPRESENTATIVE WILL
ADVISE CUSTOMER THE WARRANTY IS VOID. SUCH SERVICE
CALLS WILL BE BILLED TO CUSTOMER AT THE AUTHORIZED
SERVICE CENTER’S THEN APPLICABLE TIME AND MATERIALS
RATES. CONSIDER: CUSTOMER MAY INITIATE A SERVICE
AGREEMENT WITHOUT PARTS COVERAGE.
For more information on McCall warranty’s log on and check out the
Under no condition does this warranty give the Original Purchaser the
right to replace the defective Unit with a complete Unit of the same
manufacturer or of another make. Unless authorized by McCall in
writing, this warranty does not permit the replacement of any part,
including the motor-compressor, to be made with the part of another
make or manufacturer.
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McCall
Additional Four Year Protection Plan
(for motor-compressor only)
General Conditions
In addition to the Standard One Year Warranty on the Motor-
Compressor contained in the above listed McCall product (the
“Unit”), McCall also agrees to repair, or exchange with similar
or interchangeable parts in design and capacity at McCall’s
option, the defective Motor-Compressor contained in the Unit
(the “Motor-Compressor), or any part thereof, for the Original
Purchaser only, at any time during the four (4) years following
the initial one (1) year period commencing on the date of
installation for the Original Purchaser. Failure of the Original
Purchaser to register the registration card containing the
Original Purchasers name, address, date of installation,
model number and serial number of the Unit containing
the Motor-Compressor within 30 days from the date of
installation shall void this warranty. This additional warranty
is only available if the Motor-Compressor is inoperative due
to defects in material or factory workmanship, as determined
by McCall in its sole judgment and discretion. The Original
Purchaser shall be responsible for returning the defective
Motor-Compressor to McCall prepaid, F.O.B. at the address
shown on the back cover of this manual.
McCall shall not be liable in any manner for any default or
delay in performance hereunder caused by or resulting from
any contingency beyond McCall’s control, including, but not
limited to, war, governmental restrictions or restraints, strike,
lockouts, injunctions, fire, flood, acts of nature, short or reduced
supply of raw materials, or discontinuance of any part or the
MotorCompressor by the unit manufacturer.
Replacement of a defective Motor-Compressor is limited to one
(1) Motor-Compressor by us during the four (4) four period.
McCall shall replace the Motor-Compressor at no charge.
This warranty does not give the Original Purchaser of the Motor-
Compressor the right to purchase a complete replacement
Motor-Compressor of the same make or of another make.
It further does not permit the replacement to be made with
a Motor-Compressor of another kind unless authorized by
McCall. In the event McCall authorizes the Original Purchaser
to purchase a replacement Motor-Compressor locally, only the
wholesale cost of the Motor-Compressor is refundable.
Expressly excluded from this warranty are damages resulting
from spoilage of goods.
The term “Original Purchaser” as used herein means that
person, firm, association, or corporation for whom the Unit was
originally installed.
Except as provided in any applicable Standard One Year
Limited Warranty or applicable Service Labor Contract, the
foregoing is exclusive and in lieu of all other warranties,
whether written or oral, express or implied. This Warranty
supersedes and excludes any prior oral or written
representations or warranties. McCall expressly disclaims
any implied warranties of merchantability, fitness for a
particular purpose or compliance with any law, treaty, rule
or regulation relating to the Motor-Compressor, and the
full liability of McCall for any breach of this warranty, will
be as provided in this warranty.
Other than any applicable McCall Standard One year Limited
Warranty, this McCall Additional Four Year Protection Plan
and any applicable McCall Service Labor Contract, the Original
Purchaser agrees and acknowledges that no other warranties
are offered or provided in connection with or for the Motor-
Compressor or any part thereof.
The term “Motor-Compressor” as used herein does not include
unit base, air or water cooled condenser, receiver, electrical
accessories such as relay, capacitors, refrigerant controls, or
condenser fan/motor assembly. This warranty does not cover
labor charges incidental to the replacement of parts. This
warranty further does not include any equipment to which
said condensing unit is connected, such as cooling coils,
temperature controls or refrigerant metering devices. This
warranty shall be void if the Motor-Compressor, in McCall’s sole
judgement, has been subjected to misuse, neglect, alteration or
accident, operated contrary to the recommendations specified
by the Unit manufacturer, repaired or altered by anyone other
than McCall in any way so as, in McCall’s sole judgment, to
affect its quality or efficiency or if the serial number has been
altered, defaced or removed. This Warranty does not apply to
a Motor-Compressor in any Unit that has been moved from
the location where it was originally installed. The addition of
methyl chloride to the condensing unit or refrigeration system
shall void this warranty.
In no event will McCall be liable for special, incidental or
consequential damages, or for damages in the nature of
penalties.
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Thank you for choosing McCall!
Help is a phone call away. Help our team of professional, courteous
customer service reps by having your model number and serial number
available at the time of your call (800) 733-8829.
Model: ____________________ S/N: ___________________
Installation Date: ____________
For a list of McCall’s authorized parts depots,
980 S. Isabella Rd., Mt. Pleasant, MI 48858, U.S.A. • (888) 732-2446 • Fax (800) 669-0619 • www.mccallrefrigeration.com
McCall reserves the right to make changes in design or specifications without prior notice. ©2010 McCall. All rights reserved. Printed in the U.S.A.
DMMCSERIESIREACHIN 06/10
9294297
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