Makita Planer 2012NB User Manual

Planer  
MODEL 2012NB  
003706  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
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7. MAKE WORKSHOP KID PROOF with pad-  
locks, master switches, or by removing  
starter keys.  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owners manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury to  
persons.  
8. DONT FORCE TOOL. It will do the job bet-  
ter and safer at the rate for which it was  
designed.  
18. NEVER STAND ON TOOL. Serious injury  
could occur if the tool is tipped or if the  
cutting tool is unintentionally contacted.  
9. USE RIGHT TOOL. Dont force tool or  
attachment to do a job for which it was  
not designed.  
19. CHECK DAMAGED PARTS. Before further  
use of the tool, a guard or other part that  
is damaged should be carefully checked  
to determine that it will operate properly  
and perform its intended function - check  
for alignment of moving parts, binding of  
moving parts, breakage of parts, mount-  
ing, and any other conditions that may  
affect its operation. A guard or other part  
that is damaged should be properly  
repaired or replaced.  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Nonslip footwear  
is recommended. Wear protective hair  
covering to contain long hair.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation  
is dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT  
safety glasses.  
20. DIRECTION OF FEED. Feed work into a  
blade or cutter against the direction of  
rotation of the blade or cutter only.  
12. SECURE WORK. Use clamps or a vise to  
hold work when practical. Its safer than  
using your hand and it frees both hands  
to operate tool.  
21. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Dont leave  
tool until it comes to a complete stop.  
13. DONT OVERREACH. Keep proper footing  
22. REPLACEMENT PARTS. When servicing  
and balance at all times.  
use only identical replacement parts.  
14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and safest  
performance. Follow instructions for  
lubricating and changing accessories.  
23. POLARIZED PLUGS. To reduce the risk of  
electric shock, this equipment has  
a
polarized plug (one blade is wider than  
the other). This plug will fit in a polarized  
outlet only one way. If the plug does not  
fit fully in the outlet, reverse the plug. If it  
still does not fit, contact a qualified elec-  
trician to install the proper outlet. Do not  
change the plug in any way.  
15. DISCONNECT TOOLS before servicing;  
when changing accessories such as  
blades, bits, cutters, and the like.  
16. REDUCE THE RISK OF UNINTENTIONAL  
STARTING. Make sure switch is in off  
position before plugging in.  
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet,  
etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool.  
A power source with voltage greater than that specified for the tool can result in SERIOUS  
INJURY to the user - as well as damage to the tool. If in doubt, DO NOT PLUG IN THE  
TOOL. Using a power source with voltage less than the nameplate rating is harmful to the  
motor.  
3
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USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
ADDITIONAL SAFETY RULES  
USB077-1  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to planer safety rules. If  
you use this tool unsafely or incorrectly, you can suffer serious  
personal injury.  
1. Wear eye protection.  
8. Do not remove chips from the chip chute  
when the motor is running. Clean out  
chips after the blades come to a complete  
stop. Always use a stick etc. when clean-  
ing them out.  
2. Make sure that all covers are installed in  
place before operation.  
3. Handle the blades very carefully.  
4. Check the blades carefully for cracks or  
9. Do not leave the tool running.  
damage  
before  
operation.  
Replace  
10. Do not abuse cord. Never yank cord to  
disconnect it from receptacle. Keep cord  
away from heat, oil water and sharp  
edges.  
cracked or damaged blades immediately.  
5. Tighten the planer blade installation bolts  
securely.  
6. Remove nails and clean the workpiece  
before cutting. Nail, sand or foreign mat-  
ter can cause blade damage.  
7. Do not wear gloves during operation.  
4
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SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
5
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INSTALLATION  
003707  
Movement and transport of planer  
CAUTION:  
1
Watch your step when moving the tool.  
Fold the sub-tables. Grasp the carrying handles when mov-  
ing the tool.  
When transporting it by vehicle, secure with a rope or other  
substantial means to prevent tipping or movement.  
2
1. Carrying handle  
2. Sub-table  
003708  
Positioning the planer  
Locate the tool in a well lit and level place where you can  
maintain good footing and balance. Bolt/screw it to the work-  
bench or planer stand (optional accessory) using the bolt  
holes provided in the base.  
1
1. Bolt or screw  
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
003709  
Switch action  
CAUTION:  
Before plugging in the tool, always be sure that the tool  
is switched off. The pilot lamp lights up when the tool is  
plugged into the power source.  
1
2
To start the tool, insert the key and raise the switch lever. To  
stop it, lower the switch lever.  
3
1. Pilot lamp  
2. Key  
CAUTION:  
3. Switch lever  
When not using the tool, remove the key and store it in a  
secure place. This prevents unauthorized operation.  
6
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003710  
Dimensional adjustment  
Lower the main frame by turning the crank handle counter-  
clockwise until the indicator plate points to the scale gradua-  
tion indicating the desired finished dimension. One full turn of  
the crank handle moves the main frame 2 mm (3/32) up or  
down. The scale has inch graduations on its right side and  
metric graduations on its left side.  
1
2
3
4
1. Crank handle  
2. Scale  
3. Indicator plate  
4. Main frame  
Adjusting depth of cut  
The maximum depth of cut differs depending upon the width  
of workpiece being cut. Refer to the table. When you need to  
remove more than the amount specified in the table, set the  
depth of cut shallower than the amount and make two or  
more passes.  
003711  
Width of workpiece being cut  
Less than 150 mm (5-7/8)  
Maximum depth of cut  
3.0 mm (1/8)  
150 mm (5-7/8) - 240 mm (9-1/2)  
240 mm (9-1/2) - 304 mm (12)  
1.5 mm (1/16)  
1.0 mm (3/64)  
003712  
To adjust the depth of cut, proceed as follows.  
Insert the workpiece flat on the table top. Lower the main  
frame by turning the crank handle counterclockwise. The  
depth gauge will rise and the amount of gauge rise indicates  
the depth of cut.  
1
CAUTION:  
Always lower the main frame when aligning the indicator  
plate with the graduation indicating the desired finished  
dimension. If you raise the main frame into the desired  
finished dimension, additional play in the screw may  
result. This may cause an undesired finished dimension.  
1. Depth gauge  
Always place the workpiece flat on the table top when  
predetermining the depth of cut. Otherwise, the  
predetermined depth of cut will differ from actual depth  
of cut.  
7
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003713  
Depth adjusting gauge  
1
Use the depth adjusting gauge when you need to predeter-  
mine the depth of cut more accurately. To do so, proceed as  
follows.  
1. First, plane the workpiece at the predetermined depth of  
cut. Measure the thickness of the planed piece to know  
how much more stock you need to remove.  
2
3
1. Crank handle  
2. Groove  
2. Turn the depth adjusting gauge on the crank handle until  
the 0 graduation is aligned with the groove on the tool.  
3. Depth adjusting gauge  
3. Now turn the crank handle counterclockwise until the  
graduation for the desired depth of cut is aligned with the  
groove on the tool.  
4. When you need to remove more than the amount speci-  
fied in the table mentioned in the Adjusting depth of cut”  
section, set the depth of cut shallower than the amount  
and make two or more passes.  
003714  
Stopper  
Use the stopper when you need to plane many workpieces to  
the same thickness. To do so, proceed as follows.  
1
2
3
4
1. Turn the crank handle until the indicator plate points to  
the scale graduation indicating the desired finished  
dimension.  
2. Depress the stopper button and lower the stopper until it  
just contacts the table top.  
1. Stopper  
2. Stopper button  
3. Stopper knob  
4. Table top  
3. If you need fine adjustment of the stopper, turn the stop-  
per knob.  
CAUTION:  
When the stopper is not in use, always raise it to the  
topmost position. Never force the crank handle when the  
stopper is in contact with the table top. This may cause  
tool damage.  
8
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ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
Replacing planer blades  
CAUTION:  
Handle the blades very carefully when removing or  
installing the blades to prevent cuts or injury from the  
blades and to prevent damage to the blades. They are  
razor-sharp.  
Clean out all chips, dust, pitch or foreign matter adhering  
to the drum or blades before installing the blades.  
Use blades of the same dimensions and weight , or  
drum oscillation/vibration will result, causing poor cutting  
action and eventually, tool breakdown.  
Replace both blades at the same time.  
The disposable-type blade has a cutting edge on both  
sides. When one cutting edge becomes dull, you can  
use the other cutting edge. Always remove resin and dirt  
sticking to the reverse side of the blade before using the  
other cutting edge. This blade must not be re-  
sharpened. When both cutting edges become dull, the  
blade should be carefully thrown away.  
1. Removing blades  
003715  
Loosen the thumb screw which secures the chip cover and  
remove the chip cover. Remove the screws which secure the  
right side cover. Then remove the right side cover. Turn the  
pulley until the drum can be locked in the position whereby  
the blade installation bolts face upward.  
1
2
3
4
1. Lock plate  
2. Drum  
3. Thumb screw  
4. Pulley  
9
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003716  
Place the two magnetic holders on the set plate and push  
them in the direction of the arrow until the claw contact the  
blade. Remove the six blade installation bolts using the  
socket wrench. Grip the magnetic holders and raise them  
straight up to remove the set plate and the blade from the  
drum. Press the lock plate and turn the pulley 180° to lock  
the drum. Remove the other blade as described above.  
1
3
6
2
4
5
1. Blade installation bolts  
2. Set plate  
3. Magnetic holder  
4. Drum  
5. Blade  
6. Claw  
003717  
2. Installing blades  
CAUTION:  
1
Use only Makita socket wrench provided to tighten the  
blade installation bolts. The use of any other socket  
wrench may cause overtightening or insufficient  
tightening of the bolts, resulting in severe injury.  
2
1. Socket wrench  
2. Magnetic holders  
003718  
Provide a flat wood block approximately 300 mm (11-13/16)  
long and 100 mm (3-15/16) wide. Place the blade and the  
set plate on the wood block so that the blade locating lug of  
the set plate rests in the groove of the blade. Adjust the set  
plate so that both ends of the blade protrude approximately  
1 mm (3/64) beyond the end of the set plate. Place the two  
magnetic holders on the set plate and push them until the  
claw contacts the blade.  
3
1
2
1mm (3/64)  
1. Magnetic holder  
2. Set plate  
3. Blade  
10  
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003716  
Grip the magnetic holder and slip the heel of the set plate  
into the groove in the drum. Install the blade installation  
bolts.  
1
3
6
2
4
5
1. Blade installation bolts  
2. Set plate  
3. Magnetic holder  
4. Drum  
5. Blade  
6. Claw  
003717  
After tightening all the blade installation bolts lightly and  
evenly from the center to the outside, tighten them com-  
pletely following the same sequence. Remove the magnetic  
holders from the set plate.  
1
Install the other blade as described above. Rotate the drum  
slowly while pressing the lock plate to make sure there is  
nothing abnormal. Then install the chip cover and the side  
cover.  
2
1. Socket wrench  
2. Magnetic holders  
CAUTION:  
Do not tighten the blade installation bolts without the  
blade locating lug of the set plate correctly resting in the  
groove of the blade. This may cause damage to the  
blade and potential injury to the operator.  
Do not turn the tool on with the chip cover removed.  
003722  
Hood set (optional accessory)  
1
When you wish to maintain clean operations through easy  
dust collection, connect the vacuum cleaner to the planer  
using this hood.  
Attach the hood holder to the hood and secure with the  
screws.  
2
1. Hood  
2. Hood holder  
11  
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003723  
Loosen the thumb screws which secure the chip cover.  
Attach the hood to the planer and secure the chip cover and  
the hood together by tightening the thumb screws.  
1
2
3
1. Chip cover  
2. Thumb screw  
3. Hood  
Planer stand (optional accessory)  
003719  
Place the stays on a level location and assemble the legs  
inside. Secure with the cap square neck bolts, spring wash-  
ers and hex nuts, then attach the rubber caps to the ends of  
the legs.  
1
9
2
8
7
6
5
3
4
1. Rubber cap  
2. Stay (B)  
3. Stay (A)  
4. Leg  
5. Stay (A)  
6. Cap square neck bolt  
7. Spring washer  
8. Hex nut  
9. Leg  
003720  
Now set the planer on the top of the assembled stand and  
secure with the four hex bolts, flat washers and hex nuts.  
2
3
NOTE:  
Insert the hex bolts through the holes from the reverse  
side of the stand and secure them with the flat washers  
and hex nuts. If you insert the hex bolts from above the  
planer base, the hex bolts cannot be firmly secured.  
1
4
1. Hex bolt  
2. Hex nut  
3. Flat washer  
4. Hex bolt  
12  
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003721  
The planer stand should be bolted with the four bolts to the  
floor using the bolt holes provided in the legs.  
1
1. Bolt  
OPERATION  
003724  
CAUTION:  
Two or more pieces of narrow but similar thickness stock  
can be passed through the planer side by side.  
However, allow some spacing between the stock to  
permit the feed rollers to grip the thinnest piece of stock.  
Otherwise, a slightly thinner piece could be kicked back  
by the cutterhead.  
Place the workpiece flat on the table top.  
Determine the depth of cut as described before.  
Switch on the tool and wait until the blades attain full speed.  
The workpiece should not be in contact with the feed roller  
when you turn the tool on.  
Then insert the workpiece flush with the table top.  
When cutting a long or heavy workpiece, lift up its end  
slightly at the start and the end of the cut to avoid gouging or  
snipping at the extreme ends of the workpiece.  
003725  
The use of the tool top enables quick, effortless return of the  
workpiece to the infeed table side. This is especially conve-  
nient with two operators.  
CAUTION:  
The workpiece with the following dimensions cannot be  
fed into the tool because the interval between two feed  
rollers is 129 mm (5-1/16). Do not try to cut them.  
13  
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003726  
1
2
3
L
e
s
s
t
h
a
n
1
3
0
m
m
(
5-1  
                                                                                                                                              
                                                                                                                                                
/
8
)
l
o
n
g
Less than 130mm (5-1/8)  
More than 130mm (5-1/8)  
Having a groove more than 130mm (5-1/8) wide  
130mm (5-1/8)  
Having grooves at intervals of 130 mm (5-1/8) wide  
Stop the tool when the workpiece has stalled. Allowing  
the tool to run with a stalled workpiece causes rapid  
wearing of the feed rollers.  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
003727  
Adjusting height of sub-table  
1
2
The height of sub-table is factory-adjusted. If further adjust-  
ment is necessary, proceed as follows.  
3
Place a postcard on the table and also place a ruler on the  
postcard. Turn the adjusting screw with the hex wrench until  
the end of the sub-table contacts the ruler. Now the end of  
the sub-table is from 0.1 mm to 0.3 mm (0.004- 0.012)  
above the table surface.  
0.1mm - 0.3mm  
(0.004- 0.012)  
1. Post card  
2. Adjusting screw  
3. Ruler  
003728  
1
1. Hex wrench  
14  
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001145  
Replacing carbon brushes  
Remove and check the carbon brushes regularly. Replace  
when they wear down to the limit mark. Keep the carbon  
brushes clean and free to slip in the holders. Both carbon  
brushes should be replaced at the same time. Use only iden-  
tical carbon brushes.  
1
1. Limit mark  
003729  
Use a screwdriver to remove the brush holder caps. Take out  
the worn carbon brushes, insert the new ones and secure  
the brush holder caps.  
1
2
1. Brush holder cap  
2. Screwdriver  
Keeping planer blades sharp  
Dull blades can cause rough finish, an overload of the motor  
and dangerous kickback of the workpiece. Replace dull  
blades immediately.  
003730  
Lubrication  
1
2
Oil the chain (after removing the side cover R), the four col-  
umns and the screws for elevating the main frame. This peri-  
odic lubrication should be performed with machine oil.  
3
CAUTION:  
Oiling and all maintenance should be done with the tool  
turned off and unplugged.  
1. Column  
2. Screw  
3. Chain  
Cleaning  
Always brush off dirt, chips and foreign matter adhering to  
the roller surfaces, motor vents and drums.  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be performed by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
15  
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ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory or  
attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Planer blade  
Planer stand  
Magnetic holder  
Socket wrench  
Hex wrench  
Hood set  
16  
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First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
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MAIL THIS PORTION  
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)
2. Use of the product is intended for:  
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)
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5. Any comments:  
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2245 S. 108th St. West Allis, WI  
53227  
(414) 541-4776  
CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
19  
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WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation  
Anjo, Aichi, Japan  
Made in China  
Huangpu Jiang Road, Kunshan Economic & Technical Development Zone, Jiangsu P.R. China  
884278B063  
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