ECHNICAL INFORMATION
PRODUCT
P 1/ 14
T
Models No.
Description
TD0101, TD0101F
L
Impact Driver
CONCEPT AND MAIN APPLICATIONS
Models TD0101 and TD0101F are cost-competitive
100N.m-class impact driver developed as the entry model
of Makita impact driver series.
H
W
Its main features are:
Compact design with an overall length of 184mm (7-1/4")
Lightweight at only 0.99kg (2.2lbs)
Dimensions: mm (")
TD0101, TD0101F
The only difference between TD0101 and TD0101F is:
TD0101: Without LED job light
TD0101F: With LED job light
Length (L)
Width (W)
Height (H)
184 (7-1/4)
67 (2-5/8)
192 (7-9/16)
Specification
Continuous Rating (W)
Voltage (V)
Cycle (Hz)
Max. Output (W)
Current (A)
Input
230
---
Output
90
90
110
120
220
230
240
2.2
1.7
1.1
1.0
1.0
50/60
50/60
50/60
50/60
50/60
140
140
140
140
140
230
230
230
90
90
90
Model
Specifications
TD0101/ TD0101F
No load speed: min-1 = rpm
0 - 3,600
Impacts per min.: min-1=ipm
Driving shank: mm (")
0 - 3,200
6.35 (1/4) Hex
Machine screw
M4 - M8 (5/32 - 5/16")
M5 - M14 (3/16 - 9/16")
M5 - M10 (3/16 - 3/8")
Standard bolt
Capacities
High tensile bolt
Coarse thread screw
22 - 90mm (7/8 - 3-1/2")
Max. fastening torque*: N.m [kgf.cm] (in.lbs)
Electric brake
100 [1,020] (885)
No
Yes
Variable speed control by trigger
Reverse switch
Yes
LED job light
No/ Yes
Protection against electric shock
Double insulation
Australia, New Zealand, Brazil, Chile: 2.0 (6.6)
Other countries: 2.5 (8.2)
Power supply cord: m (ft)
Net weight: kg (lbs)
0.99 (2.2)
0.99
Weight according EPTA-Procedure 01/2003: kg
*torque at 3 seconds after seating when fastening M12 high tensile bolt
Standard equipment
Phillips bit ......................... 1 pc
Note: The standard equipment for the tool shown above may differ by country.
Optional accessories
Phillips bits, Square bits, Socket bits, Drill chucks, Hex shank auger bits,
Bit piece, Adjustable locator
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P 2/ 14
Repair
CAUTION: Unplug the tool and remove the bit from the machine for safety before repair/
maintenance in accordance with the instruction manual!
[1] NECESSARY REPAIRING TOOLS
Code No.
Description
Use for
Disassembling Hammer case complete
1R041 Vise plate
1R045 Gear Extractor (large)
1R346 Center attachment for 1R045
Disassembling Hammer
1R223 Torque wrench shaft 20-90N.m
Disassembling Hammer case complete
1R224 Ratchet head 12.7 for 1R223
1R232 Pipe 30
Supporting jig when disassembling Bit sleeve
Magnetizing Screwdriver for removing Steel balls
1R288 Screwdriver magnetizer
1R291 Retaining ring S and R pliers Disassembling / Assembling Ring spring 10
134844-7 Socket 27-50
Disassembling Hammer case complete
[2] LUBRICATIONS
Apply Makita grease FA.No.2 to the following portions designated with the black triangle to protect parts
and product from unusual abrasion.
Item No.
13
Description
Portion to lubricate
Amount
a little
a Drum portion where Sleeve 12 contacts
b Small drum portion which is inserted into Spindle
whole portion
Anvil
Steel ball 3 (24 pcs.)
15
19
28
Steel ball 4.8 (2 pcs.)
Armature
whole portion
approx. 1g
Gear teeth for smooth engaging with Spur gear 17
Fig. 1
Sleeve 12
Hammer case complete
Nylon washer 20
a
13
Hammer
15
Compression
spring 21
Flat
washer 20
b
Spur gear 17
Spindle
19
28
Spur gear 17
Flat washer 12
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P 3/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Hammer Case Section
DISASSEMBLING
(1) Remove Hammer case section from the machine as illustrated in Figs. 2, 3.
Fig. 2
Bumper
Hammer
Remove bumper.
case cover
Bit sleeve
Groove of Hammer case for
accepting the hook of
Hammer case cover
hook
Hammer
case cover
Degrooving the hooks of Hammer case cover from the groove of Hammer
case complete, slide Hammer case cover toward Bit sleeve side.
Hammer case cover can be removed from Hammer case complete.
Fig. 3
Remove Carbon brush and then,
disassemble Housing set (R) by
unscrewig 3x16 Tapping screws.
Remove Motor and Hammer
section in a set from Housing
set (L).
Separate Hammer case section
from Motor section.
3x16 Tapping screw
(8pcs.)
Hammer case section
Hammer case
section
Motor
section
Motor section
Carbon
brush
Housing set (L)
Housing set (L)
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P 4/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Hammer Case Complete
DISASSEMBLING
(2) The removed Hammer case section is disassembled as illustrated in Fig. 4.
Fig. 4
Attach 134847-1 and 1R224 to 1R223,
and fit 134847-1 to the hex portion of
Hold the flat portion of Hammer
case complete in vise with 1R041.
Bearing box.
Then turn 1R223 clockwise.
Hammer case
complete
Hammer case complete can
be disassembled as illustrated
below.
1R223
1R224
flat portions
Hammer case
complete
Hammer
134847-1
Bearing box
Internal gear 43
Bearing box
1R041
Vise
Vise
ASSEMBLING
(1) Use 134847-1 as a supporting jig for Bearing box and assemble Hammer case complete as illustrated in Fig. 5.
Fig. 5
Set Bearing box to 134847-1 held with vise. Assemble Hammer section
Assemble Hammer case complete
to Bearing box while aligning the
hollows of Bearing box to the
projections of Internal gear 43.
Then turn Hammer case complete
counterclockwise by hand and
tighten as firm as possible.
And then insert the ring portion of Internal
gear 43 into Bearing box.
while engaging Spur gear 17
with Internal gear 43.
hollow (6 pcs.)
Internal
gear 43
ring portion
Hammer
section
Bearing box
projections (6pcs.)
Hammer case
complete
Spur gear 17
Bearing
box
Bearing
box
Internal
gear 43
134847-1
Internal gear 43
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P 5/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Hammer Case Complete
ASSEMBLING
(2) Set the assembled Hammer case complete in the same position as disassembling. And assemble as illustrated
in Fig 6.
Fig 6
Assemble Hammer case complete
by turning Bearing box counter clockwise.
The fastening torque is 25 - 30 N.m.
1R223
134847-1
1R224
Bearing box
Hammer case complete
134847-1
Hammer case complete
Bearing box
Vise
(3) Join Motor section with Hammer case complete. And assemble them to Housing set (L). Refer to Fig. 3.
(4) Assemble Brush holder and Carbon brush. And then, assemble Housing set (R). Refer to Fig. 3.
(5) Assemble Hammer case cover and Bumper as illustrated in Fig. 7.
Fig. 7
Hammer
case cover
Assemble Bumper while fitting
the hollows to the hooks of Hammer
case cover.
hollows for fitting
to hooks of Hammer
case cover
Groove of Hammer case for
accepting the hooks of
Hammer case cover
Bumper
hook
Hammer
case cover
Fit the hooks of Hammer case
cover to the groove of Hammer
case complete.
hook
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P 6/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Anvil and Bit holding Mechanism
DISASSEMBLING
(1) Remove Hammer case section as illustrated in Figs. 2 and 3.
(2) Remove Bearing box, Internal gear 43 and Hammer section from Hammer case complete as illustrated in Fig. 4.
Fig. 8 Fig. 9
Ring spring 10
Raise this side (opposite to the expanded side) with index finger.
Sleeve
Anvil
Ring spring 10
Hammer Case
Complete
1R232
Expand Ring spring 11
with 1R291.
Press the top of Sleeve
with thumb.
Use 1R232, for stabilizing Sleeve
in the position where Ring spring 11
can be easily removed.
Sleeve
Fig. 10
Flat washer 11
Compression
spring 13
Hammer case
complete
Bit sleeve
Anvil
Anvil
Nylon washer 20
Steel ball 3 (2psc.)
1R232
Anvil and Nylon washer 14 can be removed
from Hammer case complete.
Pay attention not to lose Steel ball 3.
Flat washer 11, Compression spring 13
and Sleeve are removed from Anvil.
Note: In case of repairing exclusively for Bit holding mechanism (Bit sleeve, Compression spring 13, Flat washer 11),
it is not necessary to disassemble Hammer case complete from the machine.
ASSEMBLING
Take the disassembling step in reverse.
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P 7/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Hammer Section
DISASSEMBLING
(1) Disassemble Hammer case section from the machine. (Figs. 2 and 3)
(2) Remove Hammer from Hammer case complete. (Fig. 4)
(3) Disassemble Hammer section as illustrated in Figs. 11 to 14.
Fig. 11
Fig. 12
Fig. R
Steel ball 4.8
(2pcs.)
Fig. F
Spindle
Top of
Cam groove
on Spindle
Hammer
Opening for
Steel ball
insertion
2. Hold Hammer section as illustrated in Fig. R,
and release it from the gear extractor.
< Caution >
1. Press down Hammer using 1R045
to align the opening for Steel ball
insertion with the top of cam grooving
on Spindle.
And then, remove Steel ball 4.8
from Spindle.
Do not hold gear extractor as illustrated in Fig. F
when releasing Hammer section from the Gear extractor.
Failure to follow this instruction could cause Steel balls
to get out of hammer.
Fig. 13
Fig. 14
Spindle section
Flat washer 12
Pin 3.5
Hammer
Steel ball 3
(24pcs.)
Flat washer 20
Washer 21
Compression
spring 21
Spur Gear 17
Spindle
Hammer
After removing Flat washer 24,
Steel balls 3.5 can be removed
from Hammer.
Hammer section can be disassembled as illustrated above.
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P 8/ 14
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Hammer Section (cont.)
Fig. 15
ASSEMBLING
Hammer
Take the disassembling step in reverse.
Note: Make sure that the place equivalent to one piece of
Steel ball 3 has to be in Hammer when all 24 pieces of
Steel ball 3 are set in place. Refer to Fig. 15.
the place equivalent
to one piece of Steel ball 3
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P 9/ 14
Circuit diagram
Fig. D-1
Color index of lead wires' sheath
Black
Blue
Orange
Red
Brown
Clear
Purple
White
TD0101
(220V to 240V)
Housing set
(110V to 127V)
Housing set
(right side)
Housing set
(left side)
Housing set
(right side)
(left side)
Brush holder
Brush holder
* Field
* Field
* Switch
* Switch
Black Lead wire
is used for some
countries
** Noise
suppressor
** Noise
suppressor
White Lead wire
is used for some
countries
Black Lead wire is used
for some countries
** Line filter
White Lead wire is used
for some countries
Power supply cord
Power supply cord
* The above illustrated Field and Switch
are viewed from Brush holder side.
* The above illustrated Field and Switch
are viewed from Brush holder side.
** Noise suppressor and Line filter are
not used for some countries.
** Noise suppressor and Line filter are
not used for some countries.
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P 10/ 14
Wiring diagram
Fig. D-2
TD0101
Wiring around Holder arm
Wiring of Lead wire (orange)
Guide Field lead wires (purple, orange)
inside the rib of Holder arm to avoid
pinching between Housing set (R) and
Holder arm.
of left Brush holder and
Field lead wire (white)
Housing set (L)
Guide field Lead wire (white)
between lead wire holder and ribs.
Field lead
wire (white)
Holder arm
rib of
Holder arm
Lead wire (orange)
of left Brush holder
Wiring of Field
lead wires
Fix Field lead wires (red, clear)
with lead wire holders on Switch.
rib
Guide Lead wire (orange)
of left brush holder by Ribs.
Switch
lead wire
holder on
Switch
** Noise
suppressor
Wiring of Noise suppressor’s
Lead wires
Rib
Rib
Rib
Wiring of Power supply
Guide the Lead wires of Noise suppressor
between Ribs.
cord’s Lead wires
Guide the Lead wires of
power supply cord between
Ribs.
* Lead wire (black)
* Lead wire (clear)
for High voltage
* Lead wire (white) for Low voltage
Rib
** Line filter
** Noise suppressor and Line filter are
not used for some countries.
Power supply cord
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P 11/ 14
Circuit diagram
Fig. D-3
Color index of lead wires' sheath
Black
Blue
Orange
Red
Brown
Clear
Purple
White
TD0101F
(Argentina, Chile etc. 220-240V area
where Noise suppression is required.)
(220-240V area except Argentina and Chile
etc. where Noise suppression is required.)
Housing set
(left side)
Housing set
(right side)
Housing set
(left side)
Housing set
(right side)
Brush holder
Brush holder
Brush holder
Brush holder
* Field
* Field
* Switch
* Switch
Terminal
block
Insulated
connector
LED
LED
Circuit
Circuit
Noise
suppressor
Noise
suppressor
Black lead wire is
used for some
countries
Black lead wire is
used for some
countries
White lead wire is used
for some countries
White lead wire is used
for some countries
Power supply cord
Power supply cord
* The above illustrated Field and Switch
are viewed from Brush holder side.
* The above illustrated Field and Switch
are viewed from Brush holder side.
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P 12/ 14
Wiring diagram
Fig. D-4
TD0101F
Argentine, Chile etc. 220-240V area
where Noise suppression is required
Wiring around Holder arm
Wiring of Lead wire (orange)
Guide Field lead wires (purple, orange)
inside the Rib of Holder arm to avoid
pinching between Housing set (R) and
Holder arm.
of left Brush holder and
Field lead wire (white)
Guide field Lead wire (white)
between Lead wire holder and Ribs.
Field lead
wire (white)
Holder arm
Rib of
Holder arm
Lead wire (orange)
of left Brush holder
Wiring of Field
Rib
lead wires
Fix Field lead wires (red, clear)
with Lead wire holders on Switch.
Guide Lead wire (orange)
of left brush holder by Ribs.
Lead wire
holder on
Switch
Wiring of Noise suppressor’s
Lead wires
Rib
Rib
Noise suppressor
Terminal block
Guide the Lead wires of Noise suppressor
between Ribs.
* Lead wire (black) to Switch
* Lead wire (black) to LED circuit
* Lead wire (clear) to Field
220-240V area except
Argentine, Chile etc.
LED Circuit
Rib
Noise suppressor is
not used for some
countries.
Wiring of Lead wire (brown
or black) of Power supply cord
Through the route between the following
ribs, guide the above lead wire to Switch.
* Ribs for setting Noise suppressor
* Ribs for setting Terminal block
Put Insulated connector
into the area which is
surrounded by Ribs.
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P 13/ 14
Circuit diagram
Fig. D-5
Color index of lead wires' sheath
Black
Blue
Orange
Red
Brown
Clear
Purple
White
TD0101F
110V for UK
110-127V area except UK110V
Housing set
(left side)
Housing set
(right side)
Housing set
(left side)
Housing set
(right side)
Brush holder
Brush holder
Brush holder
Brush holder
* Field
* Field
* Switch
* Switch
Terminal
block
Insulated
terminal
This Lead wire is
white for some
countries
black Lead wire is
used for some
areas.
LED
Circuit
LED
Circuit
Noise
suppressor
Noise
suppressor
This Lead wire is
black for some
countries
Line filter
** Line filter
White Lead wire is used
for some areas.
Power supply cord
Power supply cord
* The above illustrated Field and Switch
are viewed from Brush holder side.
* The above illustrated Field and Switch
are viewed from Brush holder side.
** Line filter is not used for some countries.
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P 14/ 14
Wiring diagram
Fig. D-6
TD0101F
110V for UK
Wiring around Holder arm
Wiring of Lead wire (orange)
Guide Field lead wires (purple, orange)
inside the rib of Holder arm to avoid
pinching between Housing set (R) and
Holder arm.
of left Brush holder and
Field lead wire (white)
Fix field Lead wire (white)
with Lead wire holder and Ribs.
Field lead
wire (white)
Holder arm
rib of
Holder arm
Lead wire (orange)
of left Brush holder
rib
Wiring of Field
lead wires
Fix Field lead wire (red) with
Lead wire holders on Switch.
Route Lead wire (orange)
of left brush holder by ribs.
Lead wire
holder on
Switch
Noise suppressor
Terminal block
Wiring of Noise suppressor’s
Lead wires
rib
Guide the Lead wires of Noise suppressor
between ribs.
* Lead wire (white) to Switch
* Lead wire (black) to LED circuit
110 - 127V area
rib
Except UK
Rib
Line filter
(if used)
Noise suppressor is not
used for some countries.
Wiring of Lead wire (brown or
black) of Power supply cord
Through the route between the following
ribs, guide the above lead wire to Switch.
* ribs for setting Noise suppressor
* ribs for setting Terminal block
Pass Lead wires of Power
supply cord through Line filter
if necessary.
Put Insulated connector
into the area which is
surrounded by Ribs.
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