Makita Cordless Sander 1002BA User Manual

INSTRUCTION MANUAL  
Curved Planer  
1002BA  
002539  
DOUBLE INSULATION  
IMPORTANT: Read Before Using.  
1
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9.  
If operating a power tool in a damp location is  
unavoidable, use a residual current device  
(RCD) protected supply. Use of an RCD reduces  
the risk of electric shock.  
accessories, or storing power tools. Such  
preventive safety measures reduce the risk of  
starting the power tool accidentally.  
21. Store idle power tools out of the reach of  
children and do not allow persons unfamiliar  
with the power tool or these instructions to  
operate the power tool. Power tools are  
dangerous in the hands of untrained users.  
22. Maintain power tools. Check for misalignment  
or binding of moving parts, breakage of parts  
and any other condition that may affect the  
power tool’s operation. If damaged, have the  
power tool repaired before use. Many accidents  
are caused by poorly maintained power tools.  
23. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges  
are less likely to bind and are easier to control.  
24. Use the power tool, accessories and tool bits  
etc. in accordance with these instructions,  
taking into account the working conditions  
and the work to be performed. Use of the power  
tool for operations different from those intended  
could result in a hazardous situation.  
10. Use of power supply via a RCD with a rated  
residual current of 30mA or less is always  
recommended.  
Personal safety  
11. Stay alert, watch what you are doing and use  
common sense when operating a power tool.  
Do not use a power tool while you are tired or  
under the influence of drugs, alcohol or  
medication.  
A
moment of inattention while  
operating power tools may result in serious  
personal injury.  
12. Use personal protective equipment. Always  
wear eye protection. Protective equipment such  
as dust mask, non-skid safety shoes, hard hat, or  
hearing protection used for appropriate conditions  
will reduce personal injuries.  
13. Prevent unintentional starting. Ensure the  
switch is in the off-position before connecting  
to power source and/or battery pack, picking  
up or carrying the tool. Carrying power tools with  
your finger on the switch or energising power tools  
that have the switch on invites accidents.  
14. Remove any adjusting key or wrench before  
turning the power tool on. A wrench or a key left  
attached to a rotating part of the power tool may  
result in personal injury.  
Service  
25. Have your power tool serviced by a qualified  
repair person using only identical replacement  
parts. This will ensure that the safety of the power  
tool is maintained.  
26. Follow instruction for lubricating and  
changing accessories.  
15. Do not overreach. Keep proper footing and  
balance at all times. This enables better control  
of the power tool in unexpected situations.  
16. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing, and gloves  
away from moving parts. Loose clothes,  
jewellery or long hair can be caught in moving  
parts.  
17. If devices are provided for the connection of  
dust extraction and collection facilities,  
ensure these are connected and properly used.  
Use of dust collection can reduce dust-related  
hazards.  
27. Keep handles dry, clean and free from oil and  
grease.  
GEB010-4  
PLANER SAFETY WARNINGS  
1.  
Wait for the cutter to stop before setting the  
tool down. An exposed cutter may engage the  
surface leading to possible loss of control and  
serious injury.  
2.  
Hold the power tool by insulated gripping  
surfaces only, because the cutter may contact  
its own cord. Cutting a "live" wire may make  
exposed metal parts of the power tool "live" and  
could give the operator an electric shock.  
Use clamps or another practical way to secure  
and support the workpiece to a stable platform.  
Holding the work by hand or against your body  
leaves it unstable and may lead to loss of control.  
Rags, cloth, cord, string and the like should  
never be left around the work area.  
Power tool use and care  
3.  
18. Do not force the power tool. Use the correct  
power tool for your application. The correct  
power tool will do the job better and safer at the  
rate for which it was designed.  
19. Do not use the power tool if the switch does  
not turn it on and off. Any power tool that cannot  
be controlled with the switch is dangerous and  
must be repaired.  
4.  
5.  
6.  
Avoid cutting nails. Inspect for and remove all  
nails from the workpiece before operation.  
Use only sharp blades. Handle the blades very  
carefully.  
20. Disconnect the plug from the power source  
and/or the battery pack from the power tool  
before making any adjustments, changing  
3
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7.  
Be sure the blade installation bolts are  
securely tightened before operation.  
Hold the tool firmly with both hands.  
Keep hands away from rotating parts.  
FUNCTIONAL DESCRIPTION  
8.  
9.  
CAUTION:  
10. Before using the tool on an actual workpiece,  
let it run for a while. Watch for vibration or  
wobbling that could indicate poor installation  
or a poorly balanced blade.  
11. Make sure the blade is not contacting the  
workpiece before the switch is turned on.  
12. Wait until the blade attains full speed before  
cutting.  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on  
the tool.  
Adjusting front base  
1. Wing bolt  
2. Front base  
3. Wing bolt  
1
13. Always switch off and wait for the blades to  
come to a complete stop before any adjusting.  
14. Never stick your finger into the chip chute.  
Chute may jam when cutting damp wood.  
Clean out chips with a stick.  
3
2
15. Do not leave the tool running. Operate the tool  
only when hand-held.  
002599  
The front base is factory-adjusted to allow concave cuts  
with a radios of 320 mm. For concave cuts with the tool's  
minimum radios of 300 mm loosen the wing bolt on either  
side and raise the front base as far as it will go. Then  
retighten the two wing bolts firmly to secure the front  
base.  
16. Always change both blades or covers on the  
drum, otherwise the resulting imbalance will  
cause vibration and shorten tool life.  
17. Use only Makita blades specified in this  
manual.  
18. Always use the correct dust mask/respirator  
for the material and application you are  
working with.  
Adjusting depth of cut  
1. Knob  
1
SAVE THESE INSTRUCTIONS.  
WARNING:  
DO NOT let comfort or familiarity with product  
(gained from repeated use) replace strict adherence  
to safety rules for the subject product.  
MISUSE or failure to follow the safety rules stated in  
this instruction manual may cause serious personal  
injury.  
002546  
Depth of cut may be adjusted by simply turning the knob  
on the front of the tool.  
Switch action  
1. Switch trigger  
2. Lock button /  
Lock-off button  
2
1
007063  
CAUTION:  
Before plugging in the tool, always check to see  
that the switch trigger actuates properly and returns  
to the "OFF" position when released.  
4
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For tool without lock button and lock-off button  
To start the tool, simply pull the switch trigger. Release  
the switch trigger to stop.  
For tool with lock button  
To start the tool, simply pull the switch trigger. Release  
the switch trigger to stop.  
1. Bolts  
2. Drum  
3. Planer blade  
4. Drum cover  
5. Adjusting plate  
1
2
3
4
5
For continuous operation, pull the switch trigger and then  
push in the lock button.  
To stop the tool from the locked position, pull the switch  
trigger fully, then release it.  
002555  
Place the blade on the gauge base so that the blade  
edge is perfectly flush with the inside edge of the gauge  
plate. Place the adjusting plate on the blade, then simply  
press in the heel of the adjusting plate flush with the back  
side of the gauge base and tighten two screws on the  
adjusting plate. Now slip the heel of the adjusting plate  
into the drum groove, then fit the drum cover on it.  
Tighten all the installation bolts evenly and alternately  
with the socket wrench.  
For tool with lock-off button  
To prevent the switch trigger from being accidentally  
pulled, a lock-off button is provided.  
To start the tool, depress the lock-off button and pull the  
switch trigger. Release the switch trigger to stop.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
1. Inside edge of  
gauge plate  
2. Blade edge  
3. Planer blade  
4. Adjusting plate  
5. Screws  
Removing or installing planer blades  
2
3
4
5
6
7
1
6. Heel  
7. Back side of  
gauge base  
8. Gauge plate  
9. Gauge base  
8
9
002556  
OPERATION  
002554  
Hold the tool firmly with both hands. Switch on and wait  
until the blades attain full speed. Then move the tool  
gently forward on the workpiece surface.  
The speed and depth of cut determine the kind of finish.  
The planer keeps cutting at a speed that will not result in  
jamming by chips. For rough cutting, the depth of cut can  
be increased, while for a good finish you should reduce  
the depth of cut and advance the tool more slowly.  
CAUTION:  
Tighten the blade installation bolts carefully when  
attaching the blades to the tool. A loose installation  
bolt can be dangerous. Always check to see they  
are tightened securely.  
Handle the blades very carefully. Use gloves or  
rags to protect your fingers or hands when  
removing or installing the blades.  
Use only the Makita wrench provided to remove or  
install the blades. Failure to do so may result in  
overtightening or insufficient tightening of the  
installation bolts. This could cause an injury.  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection  
or maintenance.  
To remove the blades on the drum, unscrew the four  
installation bolts with the socket wrench. The drum cover  
comes off together with the blades.  
To install the blades, first clean out all chips or foreign  
matter adhering to the drum or blades. Use blades of the  
Never use gasoline, benzine, thinner, alcohol or the  
like. Discoloration, deformation or cracks may  
result.  
same  
dimensions  
and  
weight,  
or  
drum  
Sharpening the planer blades  
oscillation/vibration will result, causing poor planing  
action and, eventually, tool breakdown.  
Always keep your blades sharp for the best performance  
possible. Use the sharpening holder to remove nicks and  
produce a fine edge.  
5
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1. Screwdriver  
2. Chip cover  
1. Sharpening  
holder  
2
1
1
002593  
002588  
Use a screwdriver to remove the brush holder caps. Take  
out the worn carbon brushes, insert the new ones and  
secure the brush holder caps.  
First, loosen the two wing nuts on the holder and insert  
the blades (A) and (B), so that they contact the sides (C)  
and (D). Then tighten the wing nuts.  
1. Brush holder cap  
1. Wing nut  
2. Blade (A)  
3. Blade (B)  
4. Side (D)  
5. Side (C)  
1
5
4
2
1
3
002594  
002589  
To maintain product SAFETY and RELIABILITY, repairs,  
any other maintenance or adjustment should be  
performed by Makita Authorized Service Centers, always  
using Makita replacement parts.  
Immerse the dressing stone in water for 2 or 3 minutes  
before sharpening. Hold the holder so that the both  
blades contact the dressing stone for simultaneous  
sharpening at the same angle.  
OPTIONAL ACCESSORIES  
CAUTION:  
These  
accessories  
or  
attachments  
are  
recommended for use with your Makita tool  
specified in this manual. The use of any other  
accessories or attachments might present a risk of  
injury to persons. Only use accessory or  
attachment for its stated purpose.  
002590  
If you need any assistance for more details regarding  
these accessories, ask your local Makita Service Center.  
Replacing carbon brushes  
High-speed steel Planer blade  
Tungsten-carbide Planer blade (For longer blade  
1. Limit mark  
life)  
Sharpening holder assembly  
Blade gauge  
Socket wrench  
1
NOTE:  
Some items in the list may be included in the tool  
001145  
package as standard accessories. They may differ  
from country to country.  
Remove and check the carbon brushes regularly.  
Replace when they wear down to the limit mark. Keep  
the carbon brushes clean and free to slip in the holders.  
Both carbon brushes should be replaced at the same  
time. Use only identical carbon brushes.  
Use a screwdriver to remove the chip cover.  
6
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7
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Makita Corporation  
Anjo, Aichi, Japan  
884054A3  
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