MGE UPS Systems Switch STS 200A User Manual

w w w. m g e u p s . c o m  
Standard Features  
Epsilon 200A System  
Epsilon 400A/600A  
System  
Epsilon STSTM  
200A and 400A/600A  
Static Transfer Switch  
Installation and User Manual  
86-504004-00 B03  
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Installation and User Manual  
Epsilon STSTM  
200A and 400A/600A  
Static Transfer Switch  
Installation and User manual  
Revision History  
Epsilon STS 200A and 400A/600A STS, Installation and User Manual 86-12345-00 B02  
Revision:  
A00  
B00  
B01  
B02  
B03  
Initial Release  
ECN: 002866  
ECN:#003777  
ECN:#004471  
ECN:#004991  
06/2002  
09/2002  
03/2004  
07/2005  
10/2006  
Copyright © 2005 MGE UPS SYSTEMS, INC.  
All rights reserved. Printed in U.S.A.  
MGE UPS SYSTEMS, INC.  
1660 Scenic Avenue  
Costa Mesa, CA 92626  
(714) 557-1636  
Technical Support:  
1-800-523-0142 (during business hours)  
Customer Care Center:  
1-800-438-7373 (Hours: 24/7)  
86-504004-00 B03  
Chaptername  
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TM  
Epilson STS  
IMPORTANT SAFETY INSTRUCTIONS  
TM  
SAVE THESE INSTRUCTIONS – This manual contains important instructions for the Epsilon STS that must be  
followed during operation of the equipment.  
WARNING  
ATTENTION  
WARNUNG!  
Opening enclosures expose hazardous voltages. Always refer service to  
qualified personnel only.  
L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous  
toujours que le service ne soit fait que par des personnes qualifiees.  
Das öffnen der Gehäuse legen gefährliche Spannungen bloss. Service  
sollte immer nur von qualifizierten Personal durchgeführt werden.  
WARNING  
ATTENTION  
WARNUNG!  
As standards, specifications, and designs are subject to change, please  
ask for confirmation of the information given in this publication.  
Comme les normes, spécifications et produits peuvent changer, veuillez  
demander confirmation des informations contenues dans cette publication.  
Normen, Spezifizierungen und Pläne unterliegen Anderungen. Bitte verlan-  
gen Sie eine Bestätigung über alle Informationen, die in dieser Ausgabe  
gemacht wurden.  
NOTE  
This equipment has been tested and found to comply with the limits for a  
Class A digital device, pursuant to part 15 of the FCC rules. These limits  
are designed to provide reasonable protection against harmful interference  
when the equipment is operated in a commercial environment.  
This equipment generates, uses, and can radiate radio frequency energy  
and, if not installed and used in accordance with the instruction manual,  
may cause harmful interference to radio communications. Operation of  
this equipment in a residential area is likely to cause harmful interference  
in which case the user will be required to correct the interference at user's  
own expense.  
Certification Standards  
IEEE 587-1980/ANSI C62.41 for Cat. B3, 1980 Standards for Surge Withstand Ability  
FCC rules and regulations of Part 15, Subpart J, Class A , EN50081-2 (use shielded cables)  
UL listed under 1008, Standards for Transfer Switch Equipment.  
NEMA PE 1 (National Electrical Manufacturers Association) - Uninterruptible Power Systems  
NEMA 250 (National Electrical Manufacturers Association)  
– Enclosures for Electrical Equipment (1000 Volts Maximum)  
NFPA 70 – National Electrical Code  
ISO 9001 Quality Assurance, NEC, ANSI, NEMA, NFPA, IEEE.  
Occupational Safety & Health Administration (OSHA)  
ii  
Important Safety Information and Standards  
86-504004-00 B03  
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Installation and User Manual  
WARNING  
To reduce the risk of fire or electric shock, install in a temperature and  
humidity controlled indoor area free of conductive contaminant’s.  
This equipment is intended only for installations in a RESTRICTED  
ACCESS LOCATION.  
ATTENTION Pour réduire le riske d'inccendie ou d'électrocution, installer dans une  
enciente intérieure contrôlée en température et humidité et sans  
contaminant’s conducteurs.  
Ce matériel est destiné seulement pour des installations dans un  
EMPLACEMENT RESTREINT d'accès.  
WARNUNG! Um die Gefahr von Feuer und elektrischem Schock zu reduzieren, muss  
das Gerät in einem temperatur - und feuchtigkeitskontrollierten Raum, frei  
von leitungsfähigen Verunreinigungen, installiert werden. Dieses Gerät ist  
nur für die Installation an einem Ort mit eingeschränkter Zugangserlaubnis  
vorgesehen.  
Diese Ausrüstung ist nur für Anlagen in einem EINGESCHRäNKTEN  
ZUGRIFF STANDORT bestimmti.  
WARNING  
HIGH LEAKAGE CURRENT. Earth connection essential before  
connecting supply.  
ATTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable  
avant le raccordement au reseau.  
WARNUNG! Hoher Ableitstrom Vor Inbetriebnahme Schutzleiterverbindung  
herstellen.  
How to use this manual and Symbol Usage  
This manual is designed for ease of use and easy location of information.  
This manual uses four icon symbols with text to convey important information and tips.  
WARNING  
CAUTION  
Indicates information provided to protect the user and service personnel against safety  
hazards and/or possible equipment damage.  
Indicates information provided to protect the user and service personnel against possible  
equipment damage.  
IMPORTANT  
NOTE  
Indicates information provided as an operating instruction, or as an operating tip.  
Indicates information provided as an operating tip or an equipment feature.  
86-504004-00 B03  
How To Use This Manual and Symbol Usage  
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TM  
Epilson STS  
CAUTION: Record All Serial Numbers!  
TM  
RECORD ALL SERIAL NUMBERS FOR THE Epilson STS AND COMPONENTS.  
THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE.  
KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL  
NUMBERS IF SERVICE IS REQUIRED!  
UPS SERIAL NUMBER: _______________________________________________________  
MODULE SERIAL NUMBER: ____________________________________________________  
BATTERY SERIAL NUMBER: ___________________________________________________  
ADDITIONAL MODULES SERIAL NUMBERS:  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
____________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
______________________________  
iv  
CAUTION: Record All Serial Numbers  
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Contents  
section  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i  
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .ii  
Certification Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii  
How to use this manual and Symbol Usage . . . . . . . . . . . . . . . . . . . .iii  
CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . . .iv  
Quick Start  
section  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
First steps by an on-site qualified Technical Engineer . . . . . . . . . . . . .QS —1  
Required Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS —1  
Step 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS —2  
Step 2 Connection of Utility Power Inputs . . . . . . . . . . . . . . . . . . . . .QS —4  
Connect Input Power from Two Sources  
. . . . . . . . . . . . . . . .QS —4  
Step 3 Connection of the Load Outputs . . . . . . . . . . . . . . . . . . . . . .QS —4  
Step 4 Call MGE UPS Systems for Field Engineer Service . . . . . .QS —5  
Step 5 Arrival of MGE Field Engineer . . . . . . . . . . . . . . . . . . . . . . . .QS —5  
Optional Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS —6  
Section 1 Introduction  
section  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
1.0  
1.1  
1.2  
1.3  
1.4  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1  
Reference Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1  
Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1  
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2  
Epsilon STSTM System Characteristics . . . . . . . . . . . . . . . . . . .1 — 3  
1.4.1 PMM2 Plus and PMM2 Ultra . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4  
System Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5  
Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7  
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8  
1.7.1 Electrical Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . .1 — 8  
1.7.2 Electrical Cable Access and Connections . . . . . . . . . . . . . . . . . .1 — 9  
1.7.3 Connecting Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 9  
1.7.4 Accessing Electrical Connections . . . . . . . . . . . . . . . . . . . . . . .1 — 10  
1.5  
1.6  
1.7  
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TM  
Epilson STS  
Section 2 Setup and Installation  
section  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
2.0  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1  
First steps by an on-site qualified Technical Engineer . . . . . . . .2 — 1  
Final steps by MGE Field Service Engineer . . . . . . . . . . . . . . . .2 — 1  
Required Equipment and Tools . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1  
Cabinet Placement and Environment . . . . . . . . . . . . . . . . . . . . .2 — 2  
Clearances and FootPrint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 2  
2.2.1 Conduit Plate Location (bottom entry) . . . . . . . . . . . . . . . . . . . . .2 — 3  
Source #1 AC Input Connections . . . . . . . . . . . . . . . . . . . . . . . .2 — 3  
2.3.1. Source #2 AC Input Connections . . . . . . . . . . . . . . . . . . . . . . . .2 — 3  
2.3.2 AC Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 3  
2.3.3 Remote Emergency Power Off (REPO) Cable Connections . . .2 — 4  
2.3.4 Remote Source Loss Test Cable Connections . . . . . . . . . . . . . .2 — 4  
2.3.5 Connection of the Relay Communication Card . . . . . . . . . . . . . .2 — 5  
2.3.6 Characteristics of the Output Contacts . . . . . . . . . . . . . . . . . . . .2 — 6  
2.3.7 Characteristics of the Input Contacts . . . . . . . . . . . . . . . . . . . . .2 — 6  
2.3.8 Removing the Communications Card Cover . . . . . . . . . . . . . . . .2 — 7  
2.3.9 Replacing the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 7  
Setting Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 8  
Setting the Output Relay Contacts and Inputs Switching States 2 — 9  
2.5.1 Connection of the JBUS Communication Card . . . . . . . . . . . . .2 — 10  
Check Points Before and After Start Up . . . . . . . . . . . . . . . . . .2 — 10  
2.6.1 Pre-Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . .2 — 10  
2.6.2 Post-Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . .2 — 10  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
Section 3 Operation  
section  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
3.0  
3.1  
3.2  
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —1  
Preparation for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —1  
Pre-Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . .3 —1  
3.2.1 Normal Start Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —2  
3.2.2 Post Start Up Safety Check List . . . . . . . . . . . . . . . . . . . . . . . . . .3 —3  
3.2.3 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —3  
Transfer Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —4  
3.3.1 Automatic Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —4  
3.3.2 Manual Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —4  
3.3.3 Automatic Retransfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —4  
3.3.4 Transfer Authorization/Prohibition . . . . . . . . . . . . . . . . . . . . . . . . .3 —5  
Maintenance Bypass/Molded Case Switches/Live System Test .3 —5  
3.4.1 Switch Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5  
3.4.2 Electrical Bypass Switch Interlock . . . . . . . . . . . . . . . . . . . . . . . .3 —5  
3.4.3 Electric Input-Bypass Switch Interlock . . . . . . . . . . . . . . . . . . . . .3 —5  
3.4.4 Mechanical Key Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —5  
3.4.5 Live System Test (Except with 4-Interlock System) . . . . . . . . . . .3 —6  
3.3  
3.4  
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Installation and User Manual  
Section 3  
Operation (continued)  
section  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
3.4.6 EPO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —6  
3.5  
Preferred Source Selection (Symmetrical Operation) . . . . . . . . .3 —6  
Sensing and Transfer Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —6  
Overload Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —6  
Shorted SCR Protection (including Backfeed Protection) . . . . . .3 —6  
Open SCR Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —7  
Source Cross-Connection Protection . . . . . . . . . . . . . . . . . . . . . .3 —7  
Bypass Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —7  
Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —9  
Front Display Interface Panel . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10  
Operator Interface Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —14  
Epsilon STS™ Customization . . . . . . . . . . . . . . . . . . . . . . . . . .3 —15  
3.6  
3.7  
3.8  
3.9  
3.10  
3.11  
3.12  
3.13  
3.14  
3.15  
Glossary  
Reorder Form  
MGE Warranty & Proprietary Rights for Three Phase Products  
MGE Standard Three Phase Warranty  
Proprietary Rights Statement  
Warranty and Product Registration  
User Information  
Product information  
Warranty Extension (Warranty+)  
Customer Care Center - Single Phase Products  
Technical Support and Product Services  
Who to Contact  
Scheduling Field Service Engineer Support  
Return Policy for Repair of ThreePhase Products (RGA)  
86-504004-00 B03  
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TM  
Epilson STS  
Figures  
figure  
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
QS-1  
QS-2  
QS-3  
QS-4  
QS-5a  
QS-5b  
Positioning of 200A Epsilon STS™. . . . . . . . . . . . . . . . . . . . . .QS —2  
Positioning of 400/600A Epsilon STS™ . . . . . . . . . . . . . . . . . .QS —3  
200A STS Input/Output Power Connections. . . . . . . . . . . . . . .QS —4  
400/600A STS Input/Output Power Connections. . . . . . . . . . . .QS —5  
200A STS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS —6  
400/600A STS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .QS —6  
1-1a: Epsilon STS™ - 200A Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2  
1-1b: Epsilon STS™ - 400/600A Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2  
1-2: PMM2 and PMM2 Ultra Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4  
1-3: Operator Input Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6  
1-4: Single Line Diagram, Epsilon STSTM with Options. . . . . . . . . . . . . . . . .1 — 7  
1-5: 200A STS Power and Control Wire Connections. . . . . . . . . . . . . . . . .1 — 10  
1-6: 400/600 STS Power and Control Wire Connections. . . . . . . . . . . . . . .1 — 11  
2-1: 200STS and 400/600A STS Cabinet Clearances. . . . . . . . . . . . . . . . . .2 — 2  
2-2: 200A /400/600A STS Cabinet Footprint and Top View. . . . . . . . . . . . . .2 — 3  
2-3: Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4  
2-4: Output Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 6  
2-5: Removing the Communications Card Cover. . . . . . . . . . . . . . . . . . . . . .2 — 7  
2-6: Removing the Communications Card Cover. . . . . . . . . . . . . . . . . . . . . .2 — 7  
2-7: SA2 and Dip switch location on communication card. . . . . . . . . . . . . . .2 — 8  
2-8: JBUS Communication Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 10  
3-1: Front Display Interface Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —10  
3-2: LCD Normal Operation Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —11  
3-3: Manual Operation Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —12  
3-4: LED Mimic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —13  
3-5: LCD Display Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —14  
3-6: Customization Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —15  
Tables  
table description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page  
1-1: Input/Output Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 10  
1-2: Input/Output Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 11  
2-1: Heat Rejection Data and Rated Current. . . . . . . . . . . . . . . . . . . . . . . . .2 — 2  
2-2: Relay Contacts (communications card) . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5  
3-1: Customization Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 —15  
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On-Site Quick Start  
CAUTION  
Scheduling of the MGE Field Service Engineers typically should be  
done 7 to 10 days before they are required on-site. If the startup of  
the UPS is critical to maintaining your schedule, please call the  
MGE toll free telephone number at 1-800-438-7373 for assistance.  
Final installation and start-up should be completed by a qualified MGE Field Service Engineer.  
This On-site Quick Start will guide qualified engineers through unpacking and positioning the unit, the equipment,  
tools, and steps required to perform power input/output connections to prepare the unit for MGE Field Service  
Engineers to perform on-site final installation and startup.  
To insure a successful installation, each of these (4) steps should be followed in their correct sequence.  
Note that any unauthorized installation may cause damage to the UPS(s) and void the MGE warranty.  
First steps by an on-site qualified Technical Engineer  
Step 1.  
Step 2.  
Step 3.  
Step 4.  
Unpack and position the unit  
Connect the main (utility) power  
Connect the output to the power distribution panel  
The MGE Field Service Engineer finalizes installation and the startup process.  
Optional :  
Procedure for temporary power prior to the final startup.  
Required Equipment and Tools  
The following equipment and tools are recommended for on-site installation:  
Digital volt meter (DVM)  
1/8 inch slotted screwdriver  
Pallet jack/forklift  
Conduit installation tools  
Nut driver set  
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Epilson STS  
Step 1 Unpacking  
TM  
Once the Epsilon STS UPS System has been inspected and received from the shipping courier, the unit should  
be moved with the use of a fork lift or pallet jack to a position as close to the final installation location as possible.  
Prior to any installation, the following items should be observed upon receipt of the Epsilon STSTM 10-30 kVA UPS.  
1. Inspect shipment for any damage prior to receipt. Damage claims should be filed directly with the courier.  
Replacements for damaged components should be ordered through MGE Customer Support Services at 1-800-  
438-7373.  
2. Remove wrapping and foam corners to verify that the equipment nameplate (located on the inside door of the  
cabinet) details a system that corresponds with the equipment ordered. See Figure QS-1.  
3. The casters on the unit will allow it to be positioned into the final installation location. At this point, the  
leveling legs can be adjusted to provide a level and stable footing for the Epsilon STS™ system.  
Figure QS-1 Positioning of 200A Epsilon STS™.  
LEVELING  
CASTERS  
JACKS  
OPTIONAL SEISMIC  
BRACKETS  
SECURED USING 3/8 BOLT  
QS —2  
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Figure QS-2 Positioning of 400/600A Epsilon STS™  
LEVELING  
JACKS  
CASTERS  
OPTIONAL SEISMIC  
BRACKETS  
SECURED USING 3/8 BOLT  
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Epilson STS  
Step 2 Connection of Utility Power Inputs  
Connect Input Power from Two Sources  
The Epsilon STS™ systems provides for either top or bottom cable entry. Connections are to be made with 75°C  
copper wire cables and using the lugs supplied with the STS unit. Refer to section 2.0 Installation and/or the system  
installation drawing(s) for more details (such as cable size and number of conductors).  
NOTE:  
Three phase input power supplied as a Wye must have a  
separate, solidly grounded neutral that will be connected to the STS  
neutral busbar. If neutral is not supplied or not required for the load,  
connect only three phases and ground.  
It is recommended to use isolation transformers so that the neutral of  
both AC sources can be grounded to the same potential.  
Step 3 Connection of the Load Outputs  
The Epsilon STS™ system provides for either top or bottom cable entry. Connections are to be made with 75°C  
copper wire cables and using the lugs supplied with the STS unit. Refer to section 2.0 Installation and/or the system  
installation drawing(s) for more details (such as cable size and number of conductors).  
NOTE:  
Input and output cables inside the STS cabinet must be braced at 12”  
intervals as shown in Figures QS-3 and QS-4.  
For Control Wiring connections refer to section 2.0 Installation.  
Figure QS-3 200A STS Input/Output Power Connections.  
CONTROL WIRES  
THREADED THROUGH  
PANDUIT/WIRE-WAYS  
TOP ENTRY  
CONDUIT PLATE  
CONTROL WIRE  
PANDUIT/WIRE-WAYS  
TB1  
TERMINAL  
CONTROL  
WIRES  
COMMUNICATION  
CARDS  
BRACE AT  
12" INTERVALS  
BOTTOM ENTRY  
CONDUIT PLATE  
QS —4  
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Figure QS-4 400/600A STS Input/Output Power Connections.  
TOP ENTRY  
CONDUIT PLATE  
CONTROL WIRE  
PANDUIT/WIRE-WAYS  
COMMUNICATION  
CARDS  
CONTROL WIRES  
THREADED THROUGH  
UNIT  
TB1  
TERMINAL  
CONTROL WIRE  
PANDUIT/WIRE-WAYS  
BRACE AT  
12" INTERVALS  
CONTROL WIRES  
BOTTOM ENTRY  
CONDUIT PAN  
Step 4 Arrival of MGE Field Engineer  
The MGE Field Engineer will finalize the initial Epsilon STS™ start-up. To insure a successful installation and  
reliable STS service, the MGE Field Engineer will verify all of the installation connections, fusing, and then will  
examine the extensive set of Epsilon STS™ personalization parameters to insure that the operation of the STS  
exactly matches your installation requirements.  
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Epilson STS  
Optional Steps  
Should you require AC power on site prior to the arrival of the MGE Field Engineer, the following procedure will  
provide the AC power in the bypass mode. Should you have any questions about this procedure, do not hesitate  
to contact MGE Customer Support.  
A. Ensure that all switches, CB1-5 in the STS are open (off).  
B. Apply input power to the source S1 input of the STS by closing the upstream circuit breaker for source S1. The  
STS controls will power up and issues alarm(s). Silence the alarm buzzer by pressing the “Alarm Silence”  
pushbutton on the front display panel.  
C. Lock CB5 (S2 bypass switch) and remove the lock key (for 4-interlock system, also lock CB2 and remove key).  
Using key(s), unlock and close CB4 (S1 bypass switch).  
D. At this point, power will be available for site usage until the STS is properly commissioned.  
E. Upon arrival of the MGE Field Service Engineer, the main power must be disconnected so that a safe and  
proper commissioning of the unit may be accomplished.  
WARNING  
Do not, under any circumstance, close CB1, CB2, CB3A and  
CB3B (if installed) until the unit has been commissioned by an  
MGE Field Engineer.  
Figure QS-5a 200A STS  
Figure QS-5b 400/600A STS  
STS MONITOR  
STS MONITOR  
CB1  
CB4  
CB1 CB4 CB3A  
KEY INTERLOCKS  
(2 - STANDARD  
4 - OPTIONAL)  
CB2 CB5 CB3B  
CB2  
CB5  
KEY INTERLOCKS  
(2 - STANDARD  
4 - OPTIONAL)  
CB3A  
CB3B  
QS —6  
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Introduction  
1.0  
Scope  
TM  
Introduction is a general description of system characteristics of Epsilon STS , its intended use and applicable  
electrical, mechanical and environmental specifications.  
1.1  
1.2  
Reference Manuals  
160304-00 C00 JBUS/RS232, Installation and User manual.  
Section Descriptions  
Quick Start  
This Quick Start will guide qualified engineers through unpacking and positioning the unit, the equipment, tools, and  
steps required to perform power input/output connections to prepare the unit for MGE Field Service Engineers to  
perform on-site final installation and startup.  
1
Introduction  
TM,  
Introduction is a general description of system characteristics of Epsilon STS  
electrical, mechanical and environmental specifications.  
its intended use and applicable  
2
Setup and Installation  
Setup and Installation guides the User through tools and equipment required for making hardwire connections.  
Included are power cable connections with wire diagrams for configuring the product to specifications, and  
obtaining MGE field service assistance for final installation and startup.  
3
Operation  
TM  
Operation describes Epsilon STS system characteristics of indicators and controls, startup and shutdown proce-  
TM  
dures, safety checklists, modes and specifications and theory of operating the Epsilon STS system.  
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Epilson STS  
1.3  
General Description  
The Epsilon STS™ system is available in two different cabinet sizes. Dimensions for the cabinets are:  
200A cabinet: 72”H x 24”W x 30”D  
400A/600A cabinet: 72”H x 38”W x 30”D  
Both cabinets are designed to provide for top and/or bottom entry of input and output power feeds.  
The Epsilon STS™ system can be purchased to accept 208 VAC, 220 VAC, 240 VAC, 440 VAC, 480 VAC, 575 VAC  
or 600 VAC utility feed.  
Figure 1-1a: Epsilon STS™ - 200A Cabinet.  
Figure 1-1b: Epsilon STS™ - 400/600A Cabinet.  
Physical Characteristics  
Enclosure Type  
NEMA 1, Free-standing, modular configured with hinged dead front construction  
protecting high voltage areas.  
Enclosure Dimensions Depth: 30” (System will pass through standard 36” wide door).  
Height: 72”.  
Width: 24” for 200A STS; 38” for 400A and 600A STS.  
Accessibility  
Front access for operation and maintenance. Front or side access for customer power  
connection points.  
Power Connections/  
Busbars  
All power connections and terminations to be solid copper braced rated for  
100KAIC.(400/600A models may be a combination of copper busbars and cables).  
Cable Entry  
Mounting  
Top and Bottom.  
360° Casters and Leveling Jacks with 1” minimum adjustment.  
1 — 2  
Introduction  
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TM  
1.4  
Epsilon STS System Characteristics  
The Epsilon digital Static Transfer Switch (STS) is a solid state, three-phase, break-before-make, dual position  
switch designed to connect a critical three-phase load to one of two separate, independent, synchronized sources  
of three-phase power. The STS consists of six pairs of SCR's connected in an AC switch configuration. Each 3-  
phase input is fed through a molded case automatic switch which provides short circuit protection by means of a  
magnetic trip only. The switch then feeds three pairs of “hockey-puck” SCR's, each pair consisting of two SCR's in  
an anti-parallel arrangement. The SCR outputs for each corresponding phase from both inputs are then connected  
and fed through an output isolation molded case switch to the output terminals. These SCR's are rated to carry the  
full 100% load (continuous rated) while operated as stipulated herein and at the maximum ambient temperature  
specified. The source to which the load is normally connected to is designated as the “Preferred” source, and the  
other redundant, standby source is the “Alternate” source. Selection of which input source is preferred is user selec-  
table from the operator control panel, by control contact inputs, or through the communications port(s).  
In normal operation, the load is connected to the preferred source as long as all phases of the preferred source are  
within the acceptable limits. Upon failure of the preferred source (more degraded than the alternate source), the  
load will be transferred to the alternate source until such time as the preferred source returns to within acceptable  
limits. The switching action itself is practically instantaneous and the time involved in the operation is mainly the  
sensing time required to determine that a transfer is necessary, normally a small fraction of a cycle.  
The STS is controlled by a number of system operating variables which define the operation and performance of  
the system. Many of these variables may be adjusted for site-specific criteria.  
The determination to transfer from one source to the other involves the evaluation of Source Qualities and System  
Operating parameters:  
Source Quality  
Concerns the evaluation of a sources ability to support the critical load by evaluating  
the voltage, phase, current and frequency of a source on a real time basis.  
System Operating  
Parameters control transfers between the two sources, given the state of both  
sources and the load together with the specified site-specific operating criteria.  
During a transfer (or re-transfer), the SCR's of the loaded source are turned off and the SCR's of the previously  
unloaded source are turned on in such a way as to prevent any cross-current between sources, even if the sources  
have large phase displacement. Normally, transfer between sources with large phase difference is not allowed.  
The molded case switches with magnetic trips will provide short circuit protection only – overcurrent protection must be  
provided by upstream and/or downstream devices.  
Triple-redundant control power supplies, independent gate drive circuits for each sources SCR switch and other  
design features provide the optimal level of reliability and immunity to single point failures. The Epsilon STS™ is  
also built to withstand up to 100KA of available short circuit current.  
A Bypassing scheme is provided. This can be used to manually bypass the AC load directly to either of the two  
power sources and isolate the static switching for servicing.  
The Epsilon STS™ is available in three current ratings – 200A, 400A and 600A (208-600V range). The 200A model  
is natural convection cooled. The 400A and 600A models use forced air cooling by fans (with one redundant fan).  
The STS is designed for installation in a room where humidity and temperature can be controlled. The recom-  
mended and maximum environmental parameters are listed in Appendix B, of this document.  
The Epsilon STS™ is listed for safety by Underwriters Laboratories, Inc. (UL) under UL Standard 1008.  
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Epilson STS  
2
2
1.4.1 PMM Plus and PMM Ultra  
2
2
In the PMM Plus configuration, the input of the PMM cabinet is supplied by the output of the STS. The dual input  
distribution system accepts two independent AC input sources feeding to the STS. If the preferred input source  
power is not available, the STS will transfer to the alternate input source, avoiding interruption to the critical load.  
The output power is conditioned and stepped down to distribution voltage via an isolation transformer, feeding  
panelboards or main frame circuit beakers.  
2
In the PMM Ultra configuration, an isolation transformer feeds each STS input source upstream of the STS. The  
2
2
transformer secondary output of the PMM -1 (left cabinet) supplies the Source-1 input and PMM -2 (right cabinet)  
supplies Source-2 input of the STS cabinet. If the preferred source input power is not available, the STS will transfer  
to the alternate input source, avoiding interruption to the critical load. The output of the STS connects to the output  
2
2
busbars of the PMM -1 and PMM -2 cabinets, feeding panelboards or main frame  
2
2
Figure 1-2: PMM and PMM Ultra Cabinets.  
1 — 4  
Introduction  
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1.5  
System Major Components  
Source #1 CB1  
Input isolation molded case switch with magnetic trip for isolating SCR static switch  
#1 and associated components from source S1.  
Source #2 CB2  
Input isolation molded case switch with magnetic trip for isolating SCR static switch  
#2 and associated components from source S2.  
Output CB3A  
Output isolation molded case switch with magnetic trip for isolating both static switch  
sections from the load.  
Output CB3B  
Optional, redundant output isolation molded case switch with magnetic trip (paral-  
leled with CB3A) for isolating both static switch sections from the load.  
Source #1 Bypass CB4  
Source #2 Bypass CB5  
Keyed Interlocks  
Maintenance bypass molded case switch with magnetic trip for bypassing the static  
switch section and connecting the load directly to source S1.  
Maintenance bypass molded case switch with magnetic trip for bypassing the static  
switch section and connecting the load directly to source S2.  
Provided on the two bypass switches to prevent closure of both at the same time.  
An optional interlocking scheme is available for additional keyed interlocks on the  
source isolation switches to ensure that, prior to bypassing to a particular source,  
the STS transfers the load to that source if the load is not already being powered by  
that source. On closure of a bypass switch, the control logic will also shunt trip  
opposite bypass and input isolation switches if necessary to prevent cross-connec-  
tion of the two sources.  
SCR Static Switch Assy.  
Control Electronics  
Three heatsink assemblies containing six pairs of “hockey-puck” SCR's. Switch #1  
and #2 (each having 3 pairs of SCR's) automatically switch the load to either source  
S1 or S2.  
The microprocessor-based core control uses FPGA’s for input and output signal  
processing and control sequencing to optimize sensing time.  
Front Display Panel  
The LCD screen, pushbuttons and LED mimic diagram make up the display.  
Independent gate drive and acquisition circuits for each sources SCR switch.  
Gate Drive & Acq. PCA  
Backfeed Protection Assy  
A separate redundant circuit for each source provides backfeed protection to ensure  
that there is no cross-connection between the two sources in the event of a shorted  
SCR on the inactive source with the upstream circuit breaker open.  
TVSS Assemblies  
Optional Transient Voltage Surge Suppressor on each source input.  
Triple-Redundant  
Control Power Supplies  
Three, independent DC control power supply assemblies (fed from each of the two  
sources and the STS output) provide redundant DC control power.  
CB Control Assembly  
A separate circuit supplies DC control power (fed directly from the output terminals)  
for shunt-tripping the power switches CB1-5 and for supplying EPO power even in  
maintenance bypass mode.  
Output Snubber Assembly Provides preload under no-load conditions.  
Communications Card Cage Relay card providing programmable contacts (6 outputs/2 inputs) and JBUS card for  
RS232 or RS485 connections. Two slots available for options.  
Customer Terminal Block  
Terminals for connection of remote Emergency Power Off (EPO) and Source Loss  
Test switch.  
Fans (400/600A Models only) Ventilation fans provide forced-air cooling in the 400/600A models. 200A models are  
convection cooled.  
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Epilson STS  
Front Display Panel  
Comprised of a 4.7” x 3.6” LCD with associated “soft” keys for monitoring status,  
alarms, changing certain settings and performing certain operations; an LED “mimic”  
diagram display for indicating switch status and power flow; and manual control  
pushbuttons for manual transfer functions.  
Hard Keys  
Manual, dedicated keys (pushbuttons) that have a single function.  
Input Power  
The Epsilon STS™ is normally connected to two separate, independent sources,  
Source S1 and Source S2. Power from each source can be provided by the  
electrical utility company, a generator or a UPS.  
SCR Switch  
Soft Keys  
A set of three pairs of SCR's that function as a three-phase, AC switch for each  
source.  
Programmable keys (pushbuttons) associated with the LCD, that can be used for  
several different functions depending on the displayed screen  
Static Transfer Switch (STS) All components within the Epsilon STS™ cabinet that function as a system to  
transfer the critical load between two independent sources of power using solid-  
state SCR switches or bypass to either source using manual bypass switches  
2
2
2
PMM Plus  
A configuration with the Epsilon STS™ and PMM cabinet. The input of the PMM  
2
cabinet is supplied by the output of the STS. Refer to the PMM manual 86-505004-  
00 for more details.  
2
2
2
PMM Ultra  
A configuration with the Epsilon STS™ and PMM cabinet. PMM isolation trans-  
formers feed each STS input source upstream of the STS. The transformer  
2
secondary output of the PMM -1 (left cabinet) supplies the Source-1 input and  
2
PMM -2 (right cabinet) supplies Source-2 input of the STS cabinet. The output of  
2
2
the STS connects to the output busbars of the PMM -1 and PMM -2 cabinets,  
2
feeding panelboards or main frame circuit beakers. Refer to the PMM manual 86-  
505004-00 for more details.  
Figure 1-3: Operator Input Display.  
HELP KEY  
NORMAL OPERATION  
A
2A  
B
0 KW  
1A  
1 KVA  
C
3A  
!
"SOFT" FUNCTION  
KEYS  
PF 0.0  
Preferred  
LCD GRAPHIC  
DISPLAY  
volt  
UPS 1  
UPS 2  
A-B 503 V  
B-C 501 V  
C-A 507 V  
A-B 504 V  
B-C 503 V  
C-A 508 V  
Synchro  
60.0 HZ  
60.0 HZ  
= 0º  
MAIN MENU KEY  
ALARM SILENCE KEY  
LAMP TEST KEY  
RETURN TO  
PREFERRED  
SOURCE  
LED STATUS &  
MIMIC DIAGRAM  
MANUAL OPERATIONS  
KEY  
LIMITS  
MANUAL CONTROL  
KEYED SWITCH  
1 — 6  
Introduction  
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1.6  
Single Line Diagram  
During normal operation, CB1, 2, 3A and 3B (if installed) are closed and the load receives power from the  
designated preferred source through either SW1 or SW2 SCR switch. In the event of a preferred source failure, the  
STS will transfer the load to the alternate source in a fraction of a cycle. If bypassed by closing either CB4 or CB5  
bypass switch, CB1, 2, 3A and 3B (if installed) are opened, isolating the static switch section for maintenance.  
TM  
Figure 1-4: Single Line Diagram, Epsilon STS with Options.  
CB4  
SOURCE  
S1  
INPUT  
CB1  
SW1  
A
A
B
C
B
C
OUTPUT  
SOURCE  
#1  
FUSE  
CB3A  
TVSS 1  
(OPTION)  
A
B
C
A
B
C
AC-DC PS 1  
AC-DC PS 2  
AC-DC PS 3  
N
G
TO  
CRITICAL  
LOAD  
CONTROLS  
SW2  
CB3B  
N
G
SOURCE  
S2  
INPUT  
FUSE  
(OPTION)  
CB2  
TVSS 2  
(OPTION)  
A
B
C
A
B
C
CB CONTROL  
EPO PS  
SOURCE  
#2  
EPO  
SHUNT TRIPS  
BYPASS LEDs  
CB5  
N
G
N
G
COMMUNICATIONS  
TB1  
OPTION OPTION  
RELAY  
CARD  
JBUS/MODBUS  
CARD  
STS CABINET  
1
2
3
4
CARD  
CARD  
(SEE SECT. 2.5.3) (SEE SECT. 2.5.4)  
SOURCE LOSS TEST  
(SEE SECTION 2.5.2.2)  
EPO  
(SEE SECTION 2.5.2.1)  
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TM  
Epilson STS  
1.7  
System Specifications  
Recommended environment  
20° to 25°C (68° to 77°F); 50% relative humidity; computer room or other  
temperature and humidity-controlled environment.  
Operating temperature  
Storage  
10° to 40°C (50° to 104°F).  
-10° to 60°C (-14° to 140°F).  
Humidity  
up to 95% non-condensing (operating).  
Altitude  
sea level to 8,500 feet without derating.  
65 dBA typical at rated load as measured 5 feet from the front of the STS module.  
Acoustic noise  
1.7.1 Electrical Electrical Characteristics  
Nominal Input Voltage  
208, 220, 240, 440, 480, 575, 600 VAC 15%, three(3) phase, 3 or 4-wire plus  
ground.  
Nominal Output  
Voltage  
208, 220, 240, 440, 480, 575,600 VAC 15%, three(3) phase, 3 or 4-wire plus  
ground to correspond with input voltage. .  
Maximum Continuous  
Current  
200, 400, 600 Amps.  
250, 400, 600 Amps.  
50/60 Hz 5 Hz.  
Molded Case Switch  
Rating  
Input/Output  
Frequency  
Load Power Factor  
Unity to 0.60 lagging or  
leading.  
Non-Linear Loads  
Capability  
100% of its rating up to  
maximum crest factor of 3.5.  
Overload Rating  
150% for 15 minutes;  
1000% for three(3) cycles.  
Source Voltage  
Distortion  
Up to 10% THD with notching  
and ringing transients.  
Output Voltage  
Distortion  
Less than 1% added.  
Voltage Transient  
Withstand  
Up to 6 KV (6000 volt spike) per IEEE C62.41 for Cat. B3. Meets EN 50082-1  
(with optional TVSS installed). Such transient levels shall not effect the  
operation of the STS. The STS may transfer on over-voltage conditions.  
Short Circuit Withstand  
Up to 100KA.  
Unlimited.  
Harmonic Current  
(Feedback from the  
Load)  
Emission Limits  
Meets FCC Part 15 Class A, EN 50081-2.  
1 — 8  
Introduction  
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Installation and User Manual  
1.72  
Electrical Cable Access and Connections  
Electrical connections and other cabinet interconnection will vary depending upon the configuration and options  
selected with your Epsilon STS™ system. Refer to the installation drawings supplied with your equipment.  
CAUTION:  
Before making any electrical connections, verify that all circuit beakers  
are in the "off" position. Customer-supplied upstream protective devices  
and distribution circuits should be OFF.  
2
Risk of Electric Shock. For Plus and Ultra configurations, the PMM  
equipment receives power from more than one source. Disconnect all  
sources to this equipment before servicing.  
1.7.3 Connecting Power Cables  
To access the connection terminal busbars, open the front door of the Epsilon STS™. Remove the screws securing  
the swing-out control panel (upper panel in the 200A STS) and open it. Remove the safety panel located in the  
upper left hand section of the unit.  
a) Connect the 3-phase, ground and neutral (if used) conductors of input AC  
Source #1 to the Source #1 busbars.  
b) Connect the 3-phase, ground and neutral (if used) conductors of input AC  
Source #2 to the Source #2 busbars.  
c) Connect the 3-phase, ground and neutral (if used) conductors supplying the load to the Output busbars.  
d) Securely brace all cables at 12” intervals with cable ties.  
e) Replace and secure all panels and covers back in place.rated voltage and tolerances  
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Epilson STS  
1.7.4 Accessing Electrical Connections  
CAUTION:  
Only an authorized electrical professional should access electrical con-  
nections. A severe shock hazard exists.  
The ONLY user serviceable items in the Epsilon STS™ unit are:  
A. The input power connections  
B. The load connection  
C. Any wire connections to the customer control terminal block.  
D. The communication card options  
The access method for connections made to the communication cards is clearly seen when the front door to the  
Epsilon STS™ unit is opened. Figure 1-5 and 1-6 show the panduit wire-ways used to thread wire through the  
conduit plates (top or bottom entry). However, access to the input and load power connections is made through  
the removal of the safety panel located in the upper left of the Epsilon STS™ front (with the door open). This safety  
panel is removed by first removing the screws securing the panel. It can then be removed by lifting the safety panel  
away from the unit.  
Figure 1-5: 200A STS Power and Control Wire Connections.  
CONTROL WIRES  
THREADED THROUGH  
PANDUIT/WIRE-WAYS  
TOP ENTRY  
CONDUIT PLATE  
CONTROL WIRE  
PANDUIT/WIRE-WAYS  
TB1  
TERMINAL  
CONTROL  
WIRES  
COMMUNICATION  
CARDS  
BRACE AT  
12" INTERVALS  
BOTTOM ENTRY  
CONDUIT PLATE  
Table 1-1: Input/Output Power Connections.  
# OF CABLES PER  
MINIMUM  
CABLE LUG  
(SUPPLIED)  
CONDUIT  
HOLE  
DIA. (QTY.)  
CABLE SIZE  
(75°C, CU)  
PHASE  
N
GND  
1
2
1
# 4/0 AWG  
# 4/0, 3/8” STUD  
2-1/2” (3)  
(T&B L973 OR EQUIV.)  
1 — 10  
Introduction  
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Figure 1-6: 400/600 STS Power and Control Wire Connections.  
TOP ENTRY  
CONDUIT PLATE  
CONTROL WIRE  
PANDUIT/WIRE-WAYS  
COMMUNICATION  
CARDS  
CONTROL WIRES  
THREADED THROUGH  
UNIT.  
TB1  
TERMINAL  
CONTROL WIRE  
PANDUIT/WIRE-WAYS  
BRACE AT  
12" INTERVALS  
CONTROL WIRES  
BOTTOM ENTRY  
CONDUIT PAN  
Table 1-2: Input/Output Power Connections.  
STS  
# OF CABLES PER  
MINIMUM  
CABLE SIZE  
(75°C, CU)  
CABLE LUG  
(SUPPLIED)  
CONDUIT  
HOLE  
DIA. (QTY.)  
RATING PHASE  
(AMPS)  
N
GND  
400  
600  
2
3
4
5
1
1
# 250 MCM  
# 250 MCM  
# 250 MCM, 3/8” STUD  
(T&B M973 OR EQUIV.)  
# 250 MCM, 3/8” STUD  
(T&B M973 OR EQUIV.)  
4” (3)  
4-1/2” (3)  
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Setup and Installation  
2.0  
Scope  
Setup and Installation guides the User through tools and equipment required for making hardwire connections.  
Included are power cable connections with wire diagrams for configuring the product to specifications, and  
obtaining MGE field service assistance for final installation and startup.  
Final installation and start-up should be completed and performed by a qualified MGE Field Service  
Engineer.  
CAUTION  
Scheduling of the MGE Field Service Engineers typically should be  
done 7 to 10 days before they are required on-site. If the startup of  
the UPS is critical to maintaining your schedule, please call the  
MGE toll free telephone number at 1-800-438-7373 for assistance.  
To insure a successful installation, each of these (5) steps should be followed in their correct sequence.  
Note that any unauthorized installation may cause damage to the UPS(s) and void the MGE warranty.  
First steps by an on-site qualified Technical Engineer  
Step 1.  
Step 2.  
Step 3.  
Step 4.  
Optional:  
Unpack and position the unit  
Connect the main (utility) power  
Connect the output to the power distribution panel  
The MGE Field Service Engineer finalizes installation and the startup process.  
Procedure for temporary power prior to the final startup.  
Required Equipment and Tools  
The following equipment and tools are recommended for on-site installation:  
Digital volt meter (DVM)  
1/8 inch slotted screwdriver  
Pallet jack/forklift  
Conduit installation tools  
Nut driver set  
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2.1  
Cabinet Placement and Environment  
The complete STS system may consist of more than one cabinet depending on whether the STS is a stand-alone  
unit or it is used in conjunction with input isolation or output distribution cabinets such as the Power Management  
2
2
Module (PMM ) cabinets. Cabinets must be arranged in the required positions to ensure proper connections.  
2
When facing the Epsilon STS™ from the front, the standard arrangement provides for any PMM Plus auxiliary  
2
cabinets to be located on the right hand side. The PMM Ultra has cabinets located on both sides of the STS. The  
2
interconnect cables and side barrier(s) are supplied with the PMM cabinet. The interconnect brackets are  
supplied with the Epsilon STS™.  
The Epsilon STS™ is intended for use in an environment where control of temperature and humidity is provided.  
The maximum operating and recommended environmental parameters are listed in Appendix B.  
The Epsilon STS™ cabinets generate heat and exhaust air through the top portion of its enclosures. Air intake is  
through the lower front or bottom of the cabinet. All other auxiliary cabinets are convection cooled. To assist you  
in planning for your HVAC needs, heat rejection data is provided in Table 2.1 for a worst case scenario (i.e.,  
maximum rated power output).  
Table 2-1: Heat Rejection Data and Rated Current.  
Data  
STS Module  
Rate  
BTU/Hr  
200A  
5,600  
400A  
600A  
11,400  
16,700  
2.2  
Clearances and FootPrint  
As can be seen in the following illustration, the footprint for each cabinet is nominally 30" deep. Additionally,  
adequate space must be included in the front of each cabinet (approx. 36") to allow the door of the cabinet to be  
opened for service and maintenance procedures.  
Figure 2-1: 200STS and 400/600A STS Cabinet Clearances.  
CEILING  
CEILING  
12" MIN.  
RECOMMENDED FOR  
AIR EXHAUST  
12" MIN.  
RECOMMENDED FOR  
AIR EXHAUST  
AIR INLET  
(DO NOT BLOCK)  
AIR INLET  
(DO NOT BLOCK)  
AIR INTAKE  
FILTER WINDOW  
(DO NOT BLOCK)  
FLOOR  
FLOOR  
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2.2.1 Conduit Plate Location (bottom entry)  
Cable entry through the bottom is the standard preferred design for the Epsilon STS™ cabinet. Please see the  
following figure for the location of the bottom entry conduit plate.  
Figure 2-2: 200A /400/600A STS Cabinet Footprint and Top View.  
200A STS  
REMOVABLE  
CONDUIT PAN  
10.0 X 7.0 OPENING  
REMOVABLE  
CONDUIT PLATE  
8.3 X 8.3 OPENING  
CASTERS  
(4 PLACES)  
LEVELING JACKS  
(4 PLACES)  
FOOTPRINT  
TOP VIEW  
400/600A STS  
LEVELING JACKS  
CASTERS  
REMOVABLE  
REMOVABLE  
CONDUIT PAN  
CONDUIT PLATE  
12.4 X 16.5 OPENING  
20.6 X 7.3 OPENING  
FOOTPRINT  
TOP VIEW  
2.3  
Source #1 AC Input Connections  
The connections to be made are the three phases, neutral (if used) and ground cables of input AC Source #1 to the  
STS. The main 3-phase cables of input Source #1 are terminated at the Source #1 input busbars. Neutral (if  
supplied) and Ground cables are terminated at the Neutral (N) and Ground (GND) busbars respectively. All cables  
from Source #1 should be run in a single conduit separately from all other cables (power supply or computer-system  
interconnection cables). They should not pass near interference-emitting equipment or sensitive loads. Complete  
wiring instructions for your installation are provided on the installation drawings supplied with the equipment. See  
Figure 1-5 and 1-6, refer to table 1-1 and 1-2 for details.  
2.3.1. Source #2 AC Input Connections  
The connections to be made are the three phases, neutral (if used) and ground cables of input AC Source #2 to the  
STS. The main 3-phase cables of input Source #2 are terminated at the Source #2 input busbars. Neutral (if  
supplied) and Ground cables are terminated at the Neutral (N) and Ground (GND) busbars respectively. All cables  
from Source #2 should be run in a single conduit separately from all other cables (power supply or computer-system  
interconnection cables). They should not pass near interference-emitting equipment or sensitive loads. Complete  
wiring instructions for your installation are provided on the installation drawings supplied with the equipment. See  
Figure 1-5 and 1-6, refer to table 1-1 and 1-2 for details.  
2.3.2 AC Output Connections  
The connections to be made are the three phases, neutral(if used) and ground cables from the load to the STS.  
The main 3-phase cables from the load are terminated at the Output busbars. Neutral(if supplied) and Ground  
cables are terminated at the Neutral(N) and Ground(GND) busbars respectively. All cables from the load should be  
run in a single conduit separately from all other cables(power supply or computer-system interconnection cables).  
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They should not pass near interference-emitting equipment or sensitive loads. Complete wiring instructions for your  
installation are provided on the installation drawings supplied with the equipment.  
2.3.3 Remote Emergency Power Off (REPO) Cable Connections  
Control connections are available for “Remote Emergency Power Off” (REPO) through a customer-supplied  
normally open dry contact or pushbutton.  
a) Connect the emergency power off N.O. contact or pushbutton to terminals 1 and 2 of the customer terminal  
block TB1. Run control wires in the wireway provided in the front portion of the STS cabinet. See Figures 1-5  
and 1-6, they show the panduit wire-ways used to thread wire through the conduit plates ( top or bottom entry).  
b) If two or more STS’s are connected in parallel to a single REPO contact or pushbutton, ensure that each side  
of the contact or pushbutton is connected to the same terminal on all the STS’s.  
2.3.4 Remote Source Loss Test Cable Connections  
Control connections are available for “Remote Source Loss Test” through a customer-supplied normally open dry  
contact or pushbutton.  
a) Connect the source loss test N.O. contact or pushbutton to terminals 3 and 4 of the customer terminal block  
TB1. Run control wires in the wireway provided in the front portion of the STS cabinet. See Figures 1-5 and  
1-6, they show the panduit wire-ways used to thread wire through the conduit plates ( top or bottom entry).  
b) If two or more STS’s are connected in parallel to a single Source Loss Test contact or pushbutton, ensure that  
each side of the contact or pushbutton is connected to the same terminal on all the STS’s.  
Figure 2-3: Control Connections  
TB1  
REMOTE EPO  
N.O. CONTACT  
OR PUSHBUTTON  
2
1
3
4
REMOTE  
SOURCE LOSS TEST  
N.O. CONTACT  
OR PUSHBUTTON  
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2.3.5 Connection of the Relay Communication Card  
The relay communications card contains six programmable dry contact outputs and two programmable dry contact  
inputs, and is standard on the Epsilon STS™. The inputs and outputs are factory programmed according to  
functions listed in Table 2-2.  
Table 2-2: Relay Contacts (communications card)  
Inputs  
Factory Setting  
Options (available on both contacts)  
- Reset Memorized Faults.  
- Select Source S1as Preferred.  
- Select Source S2 as Preferred.  
- Enable Automatic Retransfer.  
- Disable Automatic Retransfer.  
- Enable Transfers.  
1.A  
1.B  
- Select Source S1 as Preferred.  
- Select Source S2 as Preferred.  
- Disable Transfers.  
Note: 1. Power sources connected to card must be equipped with protection devices with a maximum breaking capacity of 2A.  
2. Connections must be form “C” Dry Contacts.  
Outputs  
Factory Setting  
Options (available on all contacts)  
- Power supplied to Load.  
- Summary Alarm (source or STS fault).  
- STS Fault.  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
- Power supplied to Load.  
- Summary Alarm  
(source or STS fault).  
- STS Fault.  
- Source S1 Out-of-Tolerance.  
- Source S2 Out-of-Tolerance.  
- Sources Out-of-Phase.  
- Source S1 Active.  
- Source S2 Active.  
- Source S1 is Preferred Source.  
- Automatic Transfer Disabled.  
- Overload Condition.  
- Overload Condition.  
- Source S1  
Out-of-Tolerance.  
- Source S2  
Out-of-Tolerance.  
The indications 1.X become 2.X for a second optional card of the same type.  
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2.3.6 Characteristics of the Output Contacts  
Relay type  
Max. voltage  
Max. current  
Cable  
Normally Open.  
250VAC, 30VDC.  
2A.  
4 x 18 AWG, cover plate hole diameter 0.26 inch 0.01 inch  
Figure 2-4: Output Contacts.  
6
5
4
3
2
1
B A  
2.3.7 Characteristics of the Input Contacts  
Switched voltage  
Consumption  
Cable  
5 VDC.  
10 mA.  
4 x 22 AWG, hole diameter 0.2 inch 0.02 inch  
Output alarms are always activated on the conditions stated unless requested by the customer to operate on other  
conditions.  
Input contacts are designed for remote STS operation. Use extreme caution when using these contacts so as not to  
endanger persons or compromise the STS load.  
CAUTION:  
Isolate and lock-out all power sources for this card before  
making connections. Never connect ELSV (governed by UL1778)  
and non-ELSV circuits to the different outputs of the same card.  
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2.3.8 Removing the Communications Card Cover  
a) Remove the cover “3” secured by the screws “1”.  
b) Run the communications cables through the cable entry holes “4”.  
c) Connect the conductors to the input “6” and output “5” terminal blocks (see connection example in diagram  
below).  
Figure 2-5: Removing the Communications Card Cover.  
1
2
3
5
2
6
5
4
3
2
1
4
5
4
B
A
6
6
5
4
3
2
1
B
A
6
3
7
2.3.9 Replacing the Cover  
d) Put the cover back in place and secure it with the screws “1”.  
e) Tighten the screws “7” to clamp the cables.  
f) Indicate the locations of the power sources on the labels.  
g) Insert the card in its slot.  
h) Secure the card with two screws “2”.  
Figure 2-6: Replacing the Communications Card Cover.  
1
2
2
7
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2.4  
Setting Operation Mode  
Set DIP switch SA1 for one of the following configuration modes:  
First Card  
Second Card (optional)  
Standard Mode (default)  
Standard Mode (default)  
All switches OFF  
SA1 switch 1 ON  
SA1  
SA1  
8
8
1
1
ON  
OFF  
ON  
OFF  
First Card  
Programmable Mode  
Second Card (optional)  
Programmable Mode  
SA1 switch 3 ON  
SA1 switches 1 & 3 ON  
SA1  
SA1  
8
8
1
1
ON  
OFF  
ON  
OFF  
Figure 2-7: SA2 and Dip switch location on communication card.  
SA1  
SA2  
SA1 DIP Switch  
SA2 DIP Switch  
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2.5  
Setting the Output Relay Contacts and Input Switching States  
Set DIP switch SA2 for one of the following configuration modes:  
N.O. Setting (default)  
All switches OFF  
SA1  
8
NOTE:  
1
By default, all the relay contacts are  
ON  
OFF  
Normally Open (NO) (see section 1.4):  
Contact open = relay not controlled.  
Contact closed = relay controlled.  
N.C. Setting  
By default, the inputs are activated when the  
external contact is closed (NO):  
All switches ON  
SA2  
External contact open = input not activated.  
External contact closed = input activated.  
8
N.C.  
N.O.  
1
ON  
OFF  
It is possible to individually set each relay and input to N.O. or N.C. mode by setting each switch on SA2 individu-  
ally. The parameters for relays 1 to 6 are set using SA2 DIP switches 1 to 6 respectively. The parameters for inputs  
A and B are set using SA2 DIP switches 7 and 8 respectively.  
When the SA2 DIP switch is set to OFF, the relay/input is set to N.O.  
When the SA2 DIP switch is set to ON, the relay/input is set to N.C.  
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2.5.1 Connection of the JBUS Communication Card  
The JBUS communications card provides two DB-9 ports (RS232 and RS485 communications). Only one commu-  
nication port may be used at a time.  
For information on using the communication card, see the JBUS communication card manual.  
Figure 2-8: JBUS Communication Card.  
5
4
3
2
1
9
8
7
6
RS232:  
Pin 2: Rxd (or Txd)  
Pin 3: Txd (or Rxd)  
Pin 5: Com (shield)  
RS485:  
JBUS  
MODBUS  
Pin 4: Rx-  
Pin 5: Tx-  
Pin 8: Rx+  
Pin 9: Tx+  
2.6  
Check Points Before and After Start Up  
Before starting the Epsilon STS™, be certain that you fully understand the operation of the indicators, controls, and  
operational sequences. MGE UPS SYSTEMS,INC. offers professional start up services in most countries. It is  
suggested that before applying power to your Epsilon STS™, your contract with MGE for a professional start up with  
an MGE Field Engineer.  
2.6.1 Pre-Start Up Safety Check List  
All power and control wires have been properly connected and securely tightened.  
The upstream and downstream protective devices are not tripped, and have been sized properly for the  
STS and load requirements.  
The input voltage is the same as indicated on the STS nameplate, located inside the door of the Epsilon  
STS™ module.  
The air filters located inside the STS module door (400/600A units only) are properly installed and free of  
dust, dirt, and debris. Make certain that no objects block the air intake underneath and around the front  
bottom of the STS module and the air exhaust on the top of the STS module is free of obstructions.  
All switches in the STS, CB1-5, are in the OFF (open) position.  
All panels and covers are replaced and secured back in place.  
2.6.2 Post-Start Up Safety Check List  
After initial start-up of the system, normal operation should be tested. At the minimum, the following tests should  
be performed as applicable to your installation.  
Emergency power off (EPO) test.  
Remote emergency power off (REPO) test (if applicable).  
STS start up on preferred source.  
Transfer test on preferred source loss.  
Maintenance bypass procedure.  
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Operation  
3.0  
3.1  
Scope  
TM  
Operation describes Epsilon STS system characteristics of indicators and controls, startup and shutdown proce-  
dures, safety checklists, modes and specifications and theory of operating the Epsilon STS system.  
TM  
Preparation for Operation  
Several items must be considered when preparing the Epsilon STS™ system for operation.  
Configuration  
The STS cabinet and any auxiliary cabinets (such as PMM cabinets containing power  
distribution panels, transformers, etc.) must be arranged in the required configuration  
to insure that the interconnection cables are located in the correct adjacent cabinets.  
Location  
The cabinets must be situated in a location that provides for proper air flow and heat  
rejection.  
Environment  
The room in which the Epsilon STS™ system is located must maintain environmental  
conditions within recommended tolerances.  
Electrical Connections  
All electrical connections must utilize the top or bottom conduit entries provided. See  
section 2 for details for connections.  
The following sections discuss in more detail these items.  
3.2  
Pre-Start Up Safety Check List  
Ensure all power and control wires have been properly connected and securely tightened. Recheck phase  
rotation for both sources and proper grounding of the equipment.  
Check to see that the upstream and downstream protective devices are not tripped, and have been sized  
properly for the STS and load requirements.  
Check that the input voltage is the same as indicated on the STS nameplate, located inside the door of the  
Epsilon STS™ module.  
Verify that the air filters located inside the STS module door (400/600A units only) are properly installed and  
free of dust, dirt, and debris. Make certain that nothing is blocking the air intake underneath and around the  
front bottom of the STS module and that the air exhaust on the top of the STS module is free of all obstructions.  
Verify that all switches, CB1-5 in the STS are in the “off” (open) position.  
All panels and covers are replaced and secured back in place.  
Check to see that the cabinet is resting on its the lifting leveler and not on the 4 casters.  
Check that the load-circuit beakers (where applicable) are in the "OFF" position.  
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3.2.1 Normal Start Up Procedure  
With all of the initial safety check points verified, the Epsilon STS™ system can now be powered. The following  
procedure should be used after the Epsilon STS™ system has been commissioned (typically by an MGE Field  
Service Engineer).  
1. Ensure that all switches, CB1, 2, 3A, 3B(if installed), 4 and 5 in the STS are OFF (open).  
2. Energize both input sources and check for correct voltage, phase rotation and source synchronization. The  
STS controls will be powered up and the display LCD should turn on. The LED indicators and mimic diagram  
should also be functioning. The display and buzzer may indicate an alarm since the source isolation switches,  
CB1 and CB2 are open.  
3. If external load circuit breaker(s) are not installed between the STS output and the load, check that the load is  
ready for power application.  
4. Check that Source #1 is the preferred source (factory default setting) – as indicated on the LCD display and the  
“Preferred Source S1” LED located in the mimic diagram.  
5. Close the Source #1 bypass switch, CB4, which connects the output to Source #1, bypassing the static switch  
section. Output is now energized by Source #1. The bypass switches are interlocked – see note.  
NOTE  
CB4 and CB5 bypass switches are key-interlocked.  
The standard 2-interlock system, lock the opposite bypass  
switch and remove the key (for the optional 4-interlock system,  
it is also necessary to open the opposite source isolation  
switch (CB1 or CB2), lock it, remove the key). Using the  
removed key(s), unlock and close the selected bypass switch.  
6. Apply power to the load by closing the load-circuit beakers (if installed), including PMM power distribution circuit  
beakers (where applicable).  
7. Close the Source #1 (preferred) isolation switch, CB1. The STS will turn on the preferred source SCR Switch  
1. Verify on the LED mimic diagram on the front display panel. Also check the operating status on the LCD screen.  
8. Close the Source #2 (alternate) isolation switch, CB2. Verify on the LED mimic diagram on the front display  
panel. Also check the operating status on the LCD screen – no alarms should be displayed.  
9. Static switch operation may now be checked by opening the preferred source isolation switch, CB1. The STS  
will transfer to the alternate source. Verify on the LED mimic diagram on the front display panel. Also check  
the operating status on the LCD screen.  
10. Re-close the preferred source isolation switch, CB1. After the preset retransfer time delay, the STS will retransfer  
back to the preferred Source #1.  
11. Close the STS output isolation switch(es), CB3A (and CB3B if installed). Source #1 power is now supplied  
through the static switch to the output of the STS.  
12. Open (and lock) the Source #1 bypass switch, CB4. The load is now supplied through the static switch. Verify  
on the LED mimic diagram on the front display panel. Also check the operating status on the LCD screen.  
13. The STS is now in the normal operating mode:  
CB1, CB2, CB3A and CB3B(if installed) - CLOSED.  
CB4 AND CB5 - OPEN  
LCD screen - Normal Operation  
LED Mimic diagram - “Source S1 Available”, “Source S2 Available”, “CB1”, “CB2”, “Switch 1”, “CB3”, “Load”  
and “In Sync” LED's on.  
3 —2  
Operation  
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3.2.2 Post Start Up Safety Check List  
After initial start up of the system, normal operation of the STS should be verified. At the minimum, the following should  
be checked as applicable to your installation:  
Remote emergency power off (REPO) operation (all switches in the STS should trip off). After this test, reset  
all switches in the OFF position and repeat the start up procedure.  
Maintenance bypass procedure.  
Proper readings on the LCD display for Voltages, Current, Frequency and Power.  
Operation of the Manual Control pushbuttons (“hard keys”) on the front panel.  
CAUTION  
EXPOSURE TO HAZARDOUS VOLTAGES.  
Dangerous voltage levels are still present inside the  
STS cabinet. When bypassed/isolated, control power  
supply circuits are still live and power is  
provided for indicator lights and emergency power off  
circuits. Disconnect all sources of power before  
servicing. Refer servicing to qualified service  
personnel.  
3.2.3 Shutdown Procedure  
To isolate and shutdown the static switch section of the STS:  
1. Check that the desired bypass source is available and that the LCD and mimic diagram display indicate that the  
static switch is on the desired bypass source.  
2. Follow the Bypass Procedure to bypass the static switch and connect the load through the bypass switch to the  
desired bypass source. Isolation switches CB1, CB2, CB3A and CB3B (if installed) will be in the OFF (or  
Tripped) position.  
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3.3  
Transfer Operations  
3.3.1 Automatic Transfers  
Automatic transfer of the load from one source to the other is accomplished by turning off the active source SCR's  
and turning on the inactive source SCR's in a sequence and timing that allows a combined sense and on transfer  
time of less than one quarter cycle (4.17ms). Automatic transfer is initiated under any of the following conditions,  
provided transfer is authorized and the “inactive” source is not more degraded than the “active” source:  
a) Under-voltage on any phase of the active source.  
b) Over-voltage on any phase of the active source.  
c) Under-frequency of the active source.  
d) Over-frequency of the active source.  
e) Open SCR on the active source (transfer to inactive source, then shunt trip the active C.B. and inhibit  
retransfer until repair is made and the system is reset).  
f) Shorted SCR on the inactive source (transfer to shorted inactive source, then shunt trip the previously active  
C.B. to prevent retransfer. Inhibit transfers and retransfers until repair is made and the system is reset).  
g) SCR Over-temperature on the active source (if there are no current overload faults, transfer to inactive source  
and inhibit re-transfer until repair is made and the system is reset. If inactive source subsequently fails, transfer  
back to the active side if it is within acceptable limits, including over-temperature limits).  
h) SCR Gate Drive power supply failure on the active source (transfer to inactive source and inhibit re-transfer  
until repair is made and the system is reset).  
i) TVSS failure on the active source (if optional TVSS is installed).  
3.3.2 Manual Transfers  
The STS can be operated as a manual switch when the Manual Control keyed switch on the front panel is in the  
ON position, enabling the manual control pushbuttons and some setpoint changes, for the following manual opera-  
tions:  
a) Manual Change Preferred Source Pushbutton – Selects other source as Preferred, causing a transfer (without  
break) to the selected source if it is available and within acceptable limits and is not the active source. If the  
two sources are outside the preset in sync phase window, a transfer (with break) can be made by pressing the  
manual Override Limits pushbutton simultaneously.  
b) Manual Return to Preferred Source Pushbutton - If auto-retransfer is disabled, pressing this pushbutton will  
initiate a retransfer back to the preferred source, overriding owner selected auto retransfer time delay.  
To prevent normal automatic transfers, the operator can use the Change Preferred Source pushbutton to transfer  
to the desired source, and then shut down the feeder to the other inactive source.  
3.3.3 Automatic Retransfers  
Automatic retransfer of the load from the alternate source back to the preferred is accomplished by turning off the  
active alternate source SCR's and turning on the inactive preferred source SCR's in a sequence and timing that  
allows a combined sense and transfer time of less than one quarter cycle (4.17ms). Providing the inactive preferred  
source is not more degraded than the active alternate source, retransfer will occur under the following conditions:  
a) If retransfer is not prohibited, retransfer will occur after an owner selected time delay after the preferred source  
becomes available and within acceptable limits.  
b) If retransfer is prohibited, retransfer can be manually initiated by pressing the manual Return to Preferred  
Source Pushbutton (Pre-conditions: Manual Control switch in ON position; inactive preferred source is  
available and within acceptable limits). Transfer is temporarily authorized for a preset time.  
3 —4  
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3.3.4 Transfer Authorization/Prohibition  
Transfer is prohibited under the following conditions:  
a) Transfer Prohibit Input from the operator control panel, control contact input, or communications port.  
b) Peak Current Overload.  
c) External Power Fault (peak current overload caused by undervoltage) - Memorized.  
d) Overtemperature (active or inactive switch) - Memorized. Reset fault from alarm menu. If the fault persists, call  
MGE Customer Service.  
e) Shorted SCR (active or inactive switch) – Memorized. Reset fault from alarm menu. If the fault persists, call  
MGE Customer Service.  
f) Open SCR (active switch) – Memorized. Reset fault from alarm menu. If the fault persists, call MGE Customer  
Service.  
g) Reverse Power.  
h) Inactive source Out-of-Tolerance.  
i) Inactive source Power Supply Fault.  
j) Phase Rotation Fault.  
k) Inactive source input isolation switch open.  
3.4  
Maintenance Bypass/Molded Case Switches/Live System Test  
3.4.1 Switch Arrangement  
A manually operated maintenance bypass switching arrangement is included to permit complete isolation of the  
static switch SCR assemblies for servicing without disrupting power to the critical loads. The maintenance bypass  
consists of :  
a) STS input isolation switch. One for each static switch SCR assembly (two total - CB1, CB2).  
b) STS output isolation switch. One for both static switch SCR assemblies (one total - CB3A). A second redundant  
output isolation switch (CB3B) is available as an option.  
c) Maintenance bypass switch. One for each static switch SCR assembly (two total – CB4, CB5).  
All STS switches are automatic with magnetic trip only with plug-in bases for ease of removal for replacement, calibra-  
tion or testing, without interruption of power to the critical load. All switches are equipped with shunt trips and  
auxiliary contacts. Continuously activated shunt trips will not allow closing of the switch (not even as much as a  
contact to contact touch).  
3.4.2 Electrical Bypass Switch Interlock  
If either maintenance bypass switch is closed, the opposite maintenance bypass switch will be electrically shunt  
tripped.  
3.4.3 Electric Input-Bypass Switch Interlock  
If the output switch and either maintenance bypass switch is closed, the opposite input isolation switch will be  
electrically shunt tripped.  
3.4.4 Mechanical Key Interlocks  
Mechanical Kirk key interlocks are provided on the two maintenance bypass switches (CB4 and CB5) to prevent an  
operator from closing both bypass switches at the same time. A single key allows closure of one switch at a time.  
Additional key interlocks on the two STS input isolation switches (CB1, CB2) to ensure that the STS is on the source  
that the operator intends to bypass to, are available as an option.  
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3.4.5 Live System Test (Except with 4-Interlock System)  
While in maintenance bypass, and with the STS output isolation switch off, the STS can be tested with both sources  
connected to the STS through the input isolation switches (using the SCR's to make actual transfers).  
3.4.6 EPO  
In the event of an Emergency Power Off (EPO) condition, all switches are shunt tripped.  
3.5  
3.6  
Preferred Source Selection (Symmetrical Operation)  
At the operators option and without any degradation of performances or loss of protective features, the unit may be  
operated with either source designated as the preferred source and the current alternate source can be switched  
to be the preferred source (using LCD screen, the manual hard key, comm. port or remote input contact).  
Sensing and Transfer Times  
Voltage and/or current sensing using fast digital conversion techniques are employed for both sources to meet a  
maximum 2 milliseconds sensing time requirement (to sense a deviation of power quality outside of user parame-  
ters).  
Total sense and transfer time is 1/4 cycle (4.17 milliseconds) maximum.  
3.7  
Overload Operation  
On sensing a Peak Current Overload (Crest factor setting: 3.5 maximum.), automatic transfers will be inhibited and  
the load will stay on the “active” source until the overload condition is cleared.  
On sensing Peak Current Overload condition, a check is made for an under-voltage condition indicating that the  
under-voltage condition caused the overload. Automatic transfer is inhibited and the load will stay on the active  
source until the overload condition is cleared and the system is reset (this fault condition is memorized).  
An Overload alarm will be given if the load current exceeds the RMS current overload setting for more than 30  
seconds. This overload condition will not cause an automatic transfer.  
3.8  
Shorted SCR Protection (including Backfeed Protection)  
The STS design includes sensing circuits to detect a shorted SCR and in addition to the following actions, will initiate  
audible and visual alarms:  
a) In the event of a shorted SCR in the active source powering the load, the unit will alarm, and stay on the active  
source. Then the SCR isolation switch on the inactive source will be shunt tripped to prevent transferring to the  
inactive source. Automatic transfer and retransfer will be inhibited until repair is made and the system is reset.  
b) In the event of a shorted SCR in the non-conducting SCR in the inactive source that is not powering the load at the  
time, the unit will alarm. The STS will immediately transfer the load to the inactive source to eliminate cross-connect  
current between the shorted sources. The SCR isolation switch in the previously active source will be shunt tripped  
to prevent retransfer. Automatic transfer and retransfer will be inhibited until repair is made and the system is reset.  
A separate redundant backfeed protection circuit is provided.  
3 —6  
Operation  
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3.9  
Open SCR Protection  
The STS design includes sensing circuits to detect an open SCR and in addition to the following actions, will initiate  
audible and visual alarms:  
In the event of an open SCR in the active source powering the load, the unit will alarm and immediately transfer to  
the inactive source. Then the SCR isolation switch on the previously active source will be shunt tripped. Automatic  
retransfer will be inhibited under such conditions until repair is made and the system is reset.  
3.10  
3.11  
Source Cross-Connection Protection  
The STS transfer logic will check that the two input sources, of any combinations, are never connected in a fashion  
to allow current flow from one source to the other without first passing through the load. The logic circuitry has  
protective sensing circuits that prohibit this conduction. Transfers and retransfers between sources will be break-  
before-make to prevent any cross-conduction, even in out-of-phase conditions.  
Bypass Procedure  
Bypass Load to Source #1  
1. The Source #1 SCR Switch #1 must be indicated closed on the display panel. If not, transfer the load to Source  
#1 by turning the Manual Control key switch on the front display panel to the “ON” position and pressing the  
Change Preferred Source Pushbutton. The STS should transfer to Source #1.  
2. Open Source #2 isolation switch, CB2. (For 4-interlock system, lock and remove the key).  
3. Lock Source #2 bypass switch, CB5, and remove the key.  
4. Using the key(s), unlock and close Source #1 bypass switch, CB4. CB1, CB3A and CB3B (if installed) will shunt  
trip, isolating the static switch section.  
Return to Normal Operation (load on Source #1)  
1. Close Source #1 isolation switch, CB1.  
2. Wait for indication on the display panel that Source #1 SCR Switch #1 is closed.  
3. Close Output isolation switch(es), CB3A and CB3B (if installed).  
4. Open Source #1 bypass switch, CB4, and lock.  
5. Close Source #2 isolation switch, CB2. (For 4-interlock system, remove key from CB4 lock to unlock CB2, and  
close CB2).  
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Bypass Load to Source #2  
1. The Source #2 SCR Switch #2 must be indicated closed on the display panel. If not, transfer the load to Source  
#2 by turning the Manual Control key switch on the front display panel to the “ON” position and pressing the  
Change Preferred Source Pushbutton. The STS should transfer to Source #2.  
2. Open Source #1 isolation switch, CB1. (For 4-interlock system, lock and remove the key).  
3. Lock Source #1 bypass switch, CB4, and remove the key.  
4. Using the key(s), unlock and close Source #2 bypass switch, CB5. CB2, CB3A and CB3B (if installed) will shunt  
trip, isolating the static switch section.  
Return to Normal Operation (load on Source #2)  
1. Close Source #2 isolation switch, CB2.  
2. Wait for indication on the display panel that Source #2 SCR Switch #2 is closed.  
3. Close Output isolation switch(es), CB3A and CB3B (if installed).  
4. Open Source #2 bypass switch, CB5, and lock.  
5. Close Source #1 isolation switch, CB1. (For 4-interlock system, remove key from CB5 lock to unlock CB1, and  
close CB1).  
Test Mode (Except with 4-Interlock System)  
1. Bypass the load to Source #1 or #2 (see above procedures).  
2. Close both source isolation switches, CB1 and CB2.  
3. The static switch may now be tested without disturbing the load.  
CAUTION:  
EXPOSURE TO HAZARDOUS VOLTAGES.  
Dangerous voltage levels are still present inside the  
STS cabinet. When bypassed/isolated, control power  
supply circuits are still live and power is provided for  
indicator lights and emergency power off circuits.  
Disconnect all sources of power before servicing.  
Refer servicing to qualified service personnel.  
3 —8  
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3.12  
Front Panel  
The Epsilon STS™ system is simple to operate and yet provides a wealth of continuous monitoring and diagnostic  
features to insure the proper operation of the unit.  
Operators gain access to information in the Epsilon STS™ system through the operator interface. This display  
panel and keyboard is conveniently located on the front of the STS cabinet. (See Figure 3-1, page 3-10).  
Operator Interface - The Epsilon STS™ Operator Interface provides an easy to use method to access and control  
the Epsilon STS™ features. Through the use of four (4) "soft" keys and four (4) dedicated purpose keys, the  
operators can quickly move through the available displays, and control the performance of the unit.  
The operation of the Epsilon STS™ is designed to require minimal operator interaction, and yet it provides, as can  
be seen in the previous sections, a multitude of displays and menus to provide information about and capabilities  
to control the system.  
The final appendix sections of this manual are included to provide general and technical information concerning the  
Epsilon STS™ product line as well as terminology that will prove useful in discussions about STS and other power  
systems in general.  
MGE UPS Systems is pleased that you have selected our product to protect the AC power in your facility or instal-  
lation. Should you have any questions about this manual or the Epsilon STS™ product, please do not hesitate to  
contact MGE Customer Support at 1 800 523-0142.  
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3.13  
Front Display Interface Panel  
Figure 3-1: Front Display Interface Panel.  
HELP  
NORMAL OPERATION  
?
A
2A  
B
1A  
1 KVA  
C
3A  
0 KW  
!
PF 0.0  
Preferred  
volt  
UPS 1  
UPS 2  
A-B 503 V  
B-C 501 V  
C-A 507 V  
A-B 504 V  
B-C 503 V  
C-A 508 V  
Synchro  
60.0 HZ  
60.0 HZ  
= 0º  
MAIN  
MENU  
SOURCE S1  
AVAILABLE  
SOURCE S2  
AVAILABLE  
S1  
S2  
PREFERED SOURCE  
ALARM  
SILENCE  
IN SYNC  
LAMP  
TEST  
CB1  
CB2  
ALARM  
RETURN TO  
PREFERRED  
SOURCE  
SWITCH 1 SWITCH 2  
CHANGE  
PREFERRED  
SOURCE  
OVERRIDE  
LIMITS  
CB4  
CB3  
CB5  
ON  
OFF  
LOAD  
MANUAL CONTROL  
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Figure 3-2: LCD Normal Operation Screen  
Visual/Audible Alarms  
-access separate screen to view alarms.  
Load Meters  
-Current (ØA, B, C)  
-KVA  
-KW  
-Power Factor (PF)  
NORMAL OPERATION  
B 200A C 200A  
133 KW 166 KVA  
A 200A  
Preferred Source  
Indication  
0.8 PF  
Preferred  
Synchro  
Source S2 Name  
(field programmable)  
Source S1  
Source S2  
V1 480V  
V2 480V  
V3 480V  
V1 480V  
V2 480V  
V3 480V  
Source S2 Meters  
-Voltage (Ø's A-B, B-C, C-A)  
-Frequency (Hz)  
60.0 HZ  
60.0 HZ  
= 0°  
Current Flow Indication  
for Source S2  
Phase Difference  
Meter  
Source S1 Name  
(field programmable)  
Source S1 Meters  
-Voltage (Ø's A-B, B-C, C-A)  
Current Flow Indication  
for Source S1  
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Figure 3-3: Manual Operation Pushbuttons.  
Alarm Silence pushbutton  
Lamp Test pushbutton  
- always active  
- silences audible alarm horn  
- turns on all LEDs on the front panel  
- sounds the audible alarm horn  
ALARM  
SILENCE  
Return to Preferred Source pushbutton  
- temporarily enables auto-retransfer when  
retransfer function is switched off (re-transfer  
disabled) and initiates a retransfer back to the  
preferred source, overriding the owner selected  
auto retransfer time delay. Auto-retransfer will  
again be disabled after the re-transfer is  
completed.  
LAMP  
TEST  
RETURN TO  
PREFERRED  
SOURCE  
- requires MANUAL CONTROL switch to be  
in the ON position.  
CHANGE  
PREFERRED  
SOURCE  
Change Preferred Source pushbutton  
- selects other source as preferred, causing  
a transfer to the selected source if it is not  
the active source.  
OVERRIDE  
LIMITS  
- requires MANUAL CONTROL switch to be  
in the ON position.  
ON  
OFF  
Override Limits pushbutton  
- enables manual transfers in out-of-phase conditions  
when depressed simultaneously with the CHANGE  
PREFERRED SOURCE pushbutton.  
- requires MANUAL CONTROL switch to be in  
the ON position.  
MANUAL  
CONTROL  
Manual Control keyed switch- The "Return to Preferred Source", "Change  
Preferred Source" and "Override Limits"  
manual control pushbuttons are active  
(enabled) in the "ON" position,  
and inactive (disabled) in the "OFF"  
position.  
3 —12  
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Figure 3-4: LED Mimic Diagram.  
SOURCE #1  
SOURCE #2  
SELECTED AS  
PREFERRED-  
YELLOW LED  
SELECTED AS  
PREFERRED-  
YELLOW LED  
SOURCE #1  
SOURCE #2  
SOURCE 1  
AVAILABLE  
SOURCE 2  
AVAILABLE  
AVAILABLE  
AVAILABLE  
GREEN LED-LIT  
WHEN SOURCE #1  
POWER IS APPLIED  
TO SOURCE S1 INPUT  
GREEN LED-LIT  
WHEN SOURCE #2  
POWER IS APPLIED  
TO SOURCE S2 INPUT  
S1  
S2  
PREFERRED  
SOURCE  
IN SYNC  
SOURCE #1  
IN SYNC-  
INPUT C.B.  
GREEN LED  
GREEN LED-LIT  
WHEN CLOSED  
CB1  
CB2  
ALARM  
SOURCE #2  
INPUT C.B.  
GREEN LED-LIT  
WHEN CLOSED  
SUMMARY  
ALARM-RED LED  
SWITCH 1 SWITCH 2  
STATIC SWITCH #1  
GREEN LED-LIT  
WHEN SCR1 ON  
STATIC SWITCH #2  
GREEN LED-LIT  
WHEN SCR2 ON  
CB4  
CB3  
CB5  
SOURCE #1  
SOURCE #2  
BYPASS C.B.  
GREEN LED-LIT  
WHEN CLOSED  
BYPASS C.B.  
GREEN LED-LIT  
WHEN CLOSED  
LOAD  
OUTPUT POWER  
TO LOAD  
GREEN LED-LIT  
WHEN OUTPUT  
POWER IS ON  
STS OUTPUT  
ISOLATION C.B.  
(CB3A AND/OR CB3B)  
GREEN LED-LIT  
WHEN CLOSED  
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3.14  
Operator Interface Screens  
The screen displays contained on the Epsilon STS™ Operator Interface provide an easy to use method to access  
and control the STS features. A screen saver feature will blank out the LCD screen after the Epsilon STS™ has  
been in continuous operation for a while.  
Figure 3-5: LCD Display Screens.  
Initial screen  
Main screen  
NORMAL OPERATION  
MAIN MENU  
A
2A  
B
1A  
C
3A  
Transfer  
Alarms  
0 KW  
1 KVA  
PF 0.0  
0
1
0
1
0
1
0
1
0
1
0
1
UPS 1  
preferred  
synchro  
Status  
UPS 2  
E
S
C
A-B 503V  
B-C 501V  
C-A 507V  
60.0 Hz  
A-B 504V  
B-C 503V  
C-A 508V  
60.0 Hz  
Measurements  
Setup  
VOLT  
Maintenance  
= 0°  
Transfer  
Status  
Setup  
Alarms  
MANUAL TRANSFERT  
ALARMS  
Transfer without break  
Transfer with break  
Measurements  
STATUS  
CURRENT MEASUREMENTS  
VOLTAGE MEASUREMENTS  
FREQUENCY MEASUREMENTS  
EVENT LOG  
STATISTICS  
POWER MEASUREMENTS  
LOAD MEASUREMENTS  
SETUP  
LANGUAGE  
ADJUST DATE AND TIME  
CONTRAST  
Maintenance  
MAINTENANCE  
DISPLAY TEST  
UNIT ON BYPASS  
BUZZER VOLUME  
SOURCE NAMES  
NEW PASSWORD  
PERSONALIZATION  
DRY CONTACT SETTINGS  
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3.15  
Epsilon STS™ Customization  
Certain parameters can be customized as follows:  
1. Press the <Menu> button.  
2. Select <Setup>, then <Customization> using the function buttons marked  
or  
.
3. Confirm by pressing the function button marked ꢀ  
4. Enter the password (default factory password is “0 0 0”. Select Setup, then Password to change the  
password).  
Figure 3-6: Customization Screen.  
Customization active  
Nominal Voltage  
480V  
10%  
10%  
60 Hz  
5%  
Overvoltage threshold  
Undervoltage threshold  
Nominal frequency  
Over-frequency threshold  
E
S
C
Under-frequency threshold 5%  
Phase error tolerance S1/S2 15°  
Retransfer  
YES  
Table 3-1: Customization Settings.  
Parameter  
Factory setting  
Customization  
Nominal Voltage (both sources)  
Overvoltage threshold  
As specified by customer  
208,220,240,440,480,575,600V  
+5% to +20% (1% steps)  
-5% to –20% (1% steps)  
50 or 60 Hz  
+10%  
Undervoltage threshold  
-10%  
Nominal Frequency (both sources)  
Over-frequency threshold  
60 Hz  
+5%  
+1 to +10% (0.5% steps)  
-1 to -10% (0.5% steps)  
1° to 45° (1° steps)  
Manual (NO)  
Under-frequency threshold  
Phase error tolerance (between sources)  
-5%  
15°  
Retransfer  
Automatic (YES)  
(return to preferred source after transfer)  
For additional customization of your Epsilon STS  
(e.g. to change the retransfer time delay from the factory setting  
of 10 seconds), we recommend that you contact our MGE Customer Support (reference page QS-8)  
.
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3 —16  
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MGE Warranty & Proprietary Rights Statement for Three Phase Products  
(Applicable within the United States, Canada and Mexico)  
MGE Standard Three Phase Warranty  
MGE UPS SYSTEMS, INC. (“MGE”) warrants three phase products it manufactures to be free from defects in materials  
and workmanship for a period of three hundred sixty five (365) days counting from the date of purchase by or for the first  
end user (“Purchaser”), or, if applicable, the date of MGE’s completion of initial startup of the subject product, provided  
however said warranty shall not exceed eighteen (18) months from the date of delivery of the subject product to  
Purchaser (the “Warranty Period”). MGE’s liability hereunder is limited to replacing or repairing at MGE’s factory or on  
the job site, at MGE’s option, any part or parts that are defective and reported to MGE during the Warranty Period. MGE  
shall have the sole right to determine if the parts are to be repaired at the job site or whether they are to be returned to  
the factory for repair or replacement. All items returned to MGE for repair or replacement must be sent freight prepaid to  
its factory. Purchaser must obtain MGE’s Return Goods Authorization (“RGA”) prior to returning items. The conditions  
stated herein must be met for MGE’s warranty to be valid. MGE will not be liable for any damage done by unauthorized  
repair work, unauthorized replacement parts, from any misapplication of the subject product, for damage due to accident,  
abuse, or act of God (such as earthquake, flood, inclement weather, rain or fire), or relating to Purchaser’s failure to follow  
proper environmental conditions for the product.  
In no event shall MGE be liable for loss, damage, or expense directly or indirectly arising from the use of or any defects  
in the subject product, or from any other cause, except as expressly stated in this warranty. EXCEPT AS EXPRESSLY  
STATED IN THIS WARRANTY, MGE UPS SYSTEMS, INC. MAKES NO WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE OR  
NON-INFRINGEMENT. MGE is not liable for and Purchaser waives any right of action it has or may have against MGE  
for any consequential or special damages arising out of any breach of warranty, and for any damages Purchaser may  
claim for damage to any property or injury or death to any person arising out of its purchase or the use, operation or  
maintenance of the subject product. The warranty stated herein includes parts and labor; however, MGE will not be liable  
for any labor subcontracted or performed by Purchaser for preparation of the warranted item for return to MGE’s factory  
or for preparation work for field repair or replacement, and MGE will not be responsible to pay any invoice therefore.  
This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a writing  
signed by an authorized officer of MGE UPS SYSTEMS, INC. This warranty shall extend to the Purchaser but to no one  
else. Accessories supplied by MGE, but manufactured by others, carry any warranty the manufacturers have made to  
MGE, and which can be passed on to Purchaser.  
MGE UPS SYSTEMS, INC. makes no warranty with respect to whether the products sold hereunder infringe any patent,  
U.S. or foreign, and Purchaser represents that any specially ordered products do not infringe any patent. Purchaser  
agrees to indemnify and hold MGE UPS SYSTEMS, INC. harmless from any liability by virtue of any patent claims where  
Purchaser has ordered a product conforming to Purchaser’s specifications, or conforming to Purchaser’s specific design.  
Purchaser has not relied and shall not rely on any oral representation regarding any products sold hereunder and any  
oral representation shall not bind MGE UPS SYSTEMS, INC. and shall not be part of any warranty.  
There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS,  
INC. be responsible for consequential damages or for any other damages except as expressly stated herein.  
Proprietary Rights Statement  
The information in this manual is the property of MGE UPS SYSTEMS, INC., and represents a proprietary article in  
which MGE UPS SYSTEMS, INC. retains any and all intellectual property rights, including exclusive rights of use  
and/or manufacture and/or sale. Possession of this information does not convey any permission to reproduce, print,  
manufacture or have made the article or articles shown herein. Such permission may be granted only by specific  
written authorization signed by an authorized officer of MGE UPS SYSTEMS, INC.  
IBM, PC-AT, ES/9000, and AS/400 are trademarks of International Business Machines Corporation. MGE and MGE  
UPS SYSTEMS are trademarks of MGE UPS SYSTEMS, INC. Other trademarks that may be used herein are owned  
by their respective companies and are referred to in an editorial fashion only.  
For Three Phase Warranty outside of the United States, Canada and Mexico, refer to Three Phase International  
Warranty.  
January 2005 Rev C00  
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Warranty and Product Registration  
Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality  
requirements. We are pleased to have you join our increasing family of users.  
In order to maximize the value you receive from this product, and to ensure that you are kept informed of  
product or software updates, we recommend that you take a few minutes to register your new purchase.  
You may register online at the URL noted below. Should you not have Internet access, you may mail or fax  
this form back (attn: Warranty Registration) as indicated at the bottom of the page.  
Please be prepared with the following information to register and validate your UPS warranty, keep  
informed on software and product updates, and register your extension "Warranty+" if purchased with the  
UPS.  
User Information  
Last name  
First name  
Company name  
Address  
Zip code  
City  
State/Province  
Country  
Tel  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
________________________________________  
Fax *  
Email*  
Product information  
Model  
Serial Number  
________________________________________  
________________________________________  
Date of purchase ________________________________________  
Warranty Extension (Warranty+)  
I have purchased a warranty extension (Warranty+)  
Reference: _____________________ Contract Number: _________________  
Thank you from all of us at MGE.  
MGE UPS SYSTEMS, Inc., 1660 Scenic Avenue, Costa Mesa, CA 92626, USA  
Tel: 714-557-1636  
Fax: 714-557-9788  
41-000154-53 Rev B00 9/2003  
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MGE Customer Care Center - Three Phase Products  
Technical Support and Product Services  
Technical questions? If you encounter a problem while following the instructions in this manual, or have  
?
questions about the operation, repair, or servicing of your equipment, please direct calls to MGE UPS  
To insure that your questions are correctly answered, please obtain the part number, assembly number, and serial  
number of the unit and include them in any discussions or correspondence.  
Part Number:  
_____________________________________________________________________  
Assembly Number: _____________________________________________________________________  
Serial number:  
_____________________________________________________________________  
Who To Contact  
Technical Support:  
1-800-523-0142 (during business hours)  
Customer Care Center:  
1-800-438-7373 (Hours: 24/7)  
Customer FAQ  
or International calls:  
1-714-557-1636  
Commitment: MGE UPS SYSTEMS, INC. is committed to providing easy to access factory trained experts that will  
provide responses to any questions that you might have.  
Scheduling Field Service Engineer Support  
Scheduling of the MGE Field Service Engineers typically should be done 7 to 10 days before they are  
required on-site. If the startup of the UPS is critical to maintaining your schedule, please call the MGE  
toll free telephone number at 1-800-438-7373, to insure a safe installation and startup that will maintain  
the MGE warranty and insure smooth performance  
Return Policy for Repair of Three Phase Products (RGA)  
Should you require factory service for your equipment, contact MGE Customer Care Center and obtain a Return Goods  
Authorization (RGA) prior to shipping your unit. Never ship equipment to MGE without first obtaining an RGA number.  
Date:  
______________________________________________________  
RGA Number: ______________________________________________________  
Contact Name: ______________________________________________________  
Rev A00 5/2005  
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Product Name  
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W—4  
86-504004-00 B02  
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Glossary  
Term used  
Definition / Meaning  
@
/
At.  
And/or.  
+/-  
Plus or Minus.  
Equal to or less than.  
Number.  
#
°C  
Degree Celsius.  
°F  
Degree Fahrenheit.  
Ø
Phase angle.  
Ω
Ohm; unit of resistance.  
Trade Mark.  
®
2nd  
Second.  
AC or ac  
Ambient Temp.  
Ambient noise  
ANSI  
Alternating current, also implies root-mean-square (rms).  
Temperature of surrounding air.  
Acoustical noise of surrounding environment.  
American National Standard Institute.  
American Wire Gauge.  
AWG  
Breaker  
BTU or Btu  
Electrical circuit interrupter.  
British thermal unit. Defined as the amount of heat required to raise the tempera-  
ture of one pound of water by 1°F.  
BYPASS  
See “Static Transfer switch”.  
BYPASS mode  
See “off-line mode”.  
Carrier  
C
The company or individual responsible for delivering goods from one location to another.  
Common.  
CB  
Circuit breaker.  
cm  
Centimeter.  
dB  
Decibels.  
DC  
Direct current.  
Conduit  
A flexible or rigid tube enclosing electrical conductors.  
C.S.S.  
Customer Support Service.  
86-504004-00 B03  
Glossary  
G — 1  
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TM  
Epilson STS  
Current rating  
dBA  
The maximum current that a conductor or equipment can carry reliably without damage.  
Decibel Adjusted.  
dBrnC  
Decibel above reference noise.  
DC or dc  
Direct current, or voltage.  
Digital Meter  
Earth ground  
Electrician  
The LCD display on the front panel of inverter system.  
A ground circuit that has contact with the earth.  
Refers to an installation electrician qualified to install heavy-duty electrical components in  
accordance with local codes and regulations. Not necessarily qualified to maintain or repair  
electrical or electronic equipment.  
FET  
Field effect transistor.  
Frequency.  
Freq.  
Frequency slew rate  
The change in frequency per unit of time. Given in term of Hz per second (Hz/sec.).  
Ground (safety).  
GND  
Hz  
Hertz, frequency measurement unit, 1Hz is one cycle per second.  
See “on-line” mode.  
Inverter mode  
I
Current.  
IEC  
International Electrotechnical Commission.  
IEEE  
Institute of Electrical and Electronic Engineers.  
The input circuit from the building power panel to the equipment.  
An electrical circuit that generates an AC voltage source from a DC voltage source.  
Input branch circuit  
Inverter  
IGBT  
kVA  
Insulated gate bipolar transistors  
KiloVolt-Ampere; is equal to 1000 Volt-Ampere.  
L
Line.  
LCD  
Liquid-Crystal Display unit.  
Light Emitting Diode.  
Main AC input source.  
Bypass AC input source.  
Milliampere.  
LED  
Mains or Mains 1  
Mains 2  
mA  
MAX.  
Maximum.  
MCM  
Thousand circular mil; standard wire sizes for multiple stranded conductors over 4/0 AWG in  
diameter. M is from Roman numerical system indicating 1000.  
Module  
N
Refers to individual power inverter module.  
Neutral.  
NC  
Normally close.  
NO  
Normally open.  
NEC  
National Electrical Code.  
G — 2  
Glossary  
86-504004-00 B03  
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Installation and User Manual  
NFPA  
National Fire Protection Association.  
Part number.  
NO. or No.  
On-line mode  
Off-line mode  
Inverter output power is the primary energy source to load.  
Inverter output is off, and the load connected at the inverter output receives power  
from utility line via a static transfer switch or maintenance bypass relay.  
OSHA  
Occupational Safety and Health Agency.  
PCA  
PCB  
PWM  
SCR  
Printed circuit assembly.  
Printed circuit board.  
Pulse Width Modulation.  
Silicon controlled rectifier.  
Shipping damage  
SPDT  
Any damage done to an article while it is in transit.  
Single Pole Double Throw.  
Static Transfer  
An solid state switching mechanism electronically controlled to pass AC power direct-  
ly from the utility to an output load.  
Technician  
Refers to an electronic technician qualified to maintain and repair electronic equip-  
ment. Not necessarily qualified to install electrical wiring.  
Test connector  
DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer  
Support Service technician to access programmable and diagnostic features of the  
system.  
V
Volts  
VA  
VA  
Volt amperes  
Volt-amps, unit for apparent power measurement, equal V x I.  
VAC or Vac  
VDC or Vdc  
Voltage of AC type.  
Voltage of DC type.  
ve  
Battery voltage.  
By way of.  
Via  
86-504004-00 B03  
Glossary  
G — 3  
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TM  
Epilson STS  
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G — 4  
86-504004-00 B03  
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Reorder Form  
1660 Scenic Avenue  
Costa Mesa, CA 92626  
Use this form to report any errors, omissions, or other problems you have experienced, or to order additional  
hardcopies of this document. A free copy of this document may be downloaded from the proprietary MGE Rep Web site.  
Please contact your MGE UPS SYSTEMS, INC. Representative for assistance.  
NAME _____________________________________________________________________________________  
COMPANY ___________________________________________________________________________________  
STREET ADDRESS ____________________________________________________________________________  
CITY ________________________________________ STATE __________________ ZIP ___________________  
I would like to order______ (quantity @ $75.00 each) additional copies of the:  
TM  
EPSILON STS  
Installation and User Manual  
86-504004-00 B02  
I would like to report the following problems with this document:  
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w w w. m g e u p s . c o m  
Contact MGE  
United States  
MGE UPS SYSTEMS  
1660 Scenic Ave.  
Costa Mesa, CA 92626  
Tel: (714) 557-1636  
(800) 523-0142  
Fax: (714) 557-9788  
www: mgeups.com  
Canada  
MGE UPS SYSTEMS  
#9, 2789 Thamesgate Drive  
Mississauga, ON L4T 4E8  
Tel: (905) 672-0990  
(877) 672-0990  
Fax: (905) 672-7667  
www: mgeups.com  
Latin America and  
Other International  
MGE UPS SYSTEMS  
1660 Scenic Ave.  
Costa Mesa, CA 92626  
Tel: (714) 513-7831  
(800) 523-0142 ext. 7831  
Fax: (714) 434-0199  
www: mgeups.com  
1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636  
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