Locke Lawn Mower MP 3132 FP 3132 User Manual

Mulch Pro and Finish Pro

MP-3132 and FP-3132

Operators Manual

Locke Turf Inc.

307 Highway 52E, Opp, Alabama 36467, (334) 493-1300

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MP-3132 and FP-3132

TABLE OF CONTENTS

SECTION

Introduction

SECTION

Dealer Preparation Check List

Safety Alert Symbols

Safety Precautions

Operation

Transporting

IV. MAINTENANCE

Federal Laws and Regulations

I. INTRODUCTION & DESCRIPTION

Introduction

Description

II. PREPARATION FOR USE

Attaching To Tractor

Maintenance Check List

Lubrication

Spindle Belt Adjustment

Spindle Belt Replacement

Blade Replacement

Blade Spindle Service

Troubleshooting

III. OPERATING INSTRUCTIONS

General Safety

Safety Decals

Torque Specifications

Cutting Height Adjustment

Spindle Service Instructions 19

RETAIL CUSTOMER’S RESPONSIBILITY

UNDER THE LOCKE TURF WARRANTY

It is the Retail Customer and/or Operator’s responsibility to read the Operator’s Manual, to

operate, lubricate, maintain and store the product in accordance with all instructions and

safety procedures. Failure of the operator to read the Operator’s Manual is a misuse of this

equipment.

It is the Retail Customer and/or Operator’s responsibility to inspect the product and to have

any part(s) repaired or replaced when continued operation would cause damage or exces-

sive wear to other parts or cause a safety hazard.

It is the Retail Customer’s responsibility to deliver the product to the authorized Locke Turf

Dealer, from whom he purchased it, for service or replacement of defective parts that are

covered by warranty. Repairs to be submitted for warranty consideration must be made

with-in forty-five (45) days of failure.

It is the Retail Customer’s responsibility for any cost incurred by the Dealer for traveling to

or hauling of the product for the purpose of performing a warranty obligation or inspection.

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INTRODUCTION

More than merely devices created for mowing grass, the excellence of de-

sign, construction and operation of Locke power mowers is unparalleled.

Introduced in 1928, tested and proven, Locke power mowers may be con-

sidered, in terms of today’s technology, the ultimate response to the need

for the highest degree of quality lawn care. These magnificent green ma-

chines are legendary and known throughout the world for generation-

spanning durability and unequalled performance in the precision cutting of

grass.

Locke power mowers are heavy-duty, precision instruments. No ca-

pricious model year or cosmetic style changes are instituted, although im-

provements are continually incorporated into all models. The most recent

evidence this is in the introduction of the new “Commercial Series”. Design

and manufacturing innovations make this the mower for the next century.

Whatever model of Locke power mower you have purchased you have our

assurance that, with proper care, you are the owner of a machine which

will provide many years of dependable service.

To extract the fullest possible value from the performance of your

Locke power mower we urge you to read this manual very carefully.

Should you find any of the instructions unclear, please contact your Locke

dealer or call the Locke Factory Service Department.

Phone: 334-493-1300

Fax: 334-493-1400

Locke Mowers: The Finest Cut….For The Finest Lawns

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DEALER PREPARATION CHECK LIST

Tri-Deck Mulching and Finishing Mower

MP-3132 and FP-3132

BEFORE DELIVERING MACHINE- The following check list should be

completed. Use the Operator’s Man-

ual as a guide.

ꢀ

1. Assembly completed.

2. Gearboxes filled with oil.

3. All fittings lubricated.

4. All shields in place and in good condition.

5. All fasteners torqued to specifications given in Torque Chart.

6. All decals in place and readable. (See decal page.)

7. Overall condition good (i.e. paint, welds)

8. Operators manual has been delivered to owner and he has been instructed on the

safe and proper use of the mower.

Dealer’s Signature______________________________________________________

Purchaser’s Signature___________________________________________________

THIS CHECKLIST IS TO REMAIN IN OWNER’S MANUAL

It is the responsibility of the dealer to complete the procedures listed

above before delivery of this implement to the customer.

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Safety Alert Symbol

This Safety Alert Symbol means: “ATTENTION! BECOME

ALERT! YOUR SAFETY IS INVOLVED!”

This symbol is used to call attention to

safety precautions that should be followed

by the operator to avoid accidents. When

you see this symbol, carefully read the

message that follows and heed its advice.

Failure to comply with safety precautions

could result in death or serious bodily in-

jury.

Safety Signs Signal Words

The signal words DANGER, WARNING AND CAUTION are used on the equipment safety signs.

These words are intended to alert the viewer to the existence and the degree of hazard seriousness.

This signal word indicates a potentially hazardous situation, which, if

not avoided, will result in death or serious injury.

DANGER

This signal word indicates a potentially hazardous situation, which, if

not avoided, will result in death or serious injury.

It may also be used to alert against unsafe practices.

WARNING

This signal word indicates a potentially hazardous situation exist,

which, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

CAUTION

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IMPORTANT SAFETY PRECAUTIONS

This symbol is used to call attention to safety

precautions that should be followed by

the operator to avoid accidents. When you

see this symbol, carefully read the message

that follows and heed its advice. Failure to

comply with safety precautions could result

in death or serious bodily injury.

In addition to the design and configuration of equipment, hazard control and accident preven-

tion are dependent upon the awareness, concern, prudence and proper training of personnel in

the operation, transport, maintenance and storage of equipment. Lack of attention to safety

can result in accident, personal injury, reduction of efficiency and worst of all – loss of life.

Watch for safety hazards and correct deficiencies promptly. Use the following safety precau-

tions as a general guide to safe operations when using this machine. Additional safety precau-

tions are used throughout this manual for specific operation and maintenance procedures.

Read this manual and review the safety precautions often until you know the limitations.

Read the Operator’s Manual. Failure to read the Operator’s Manual is considered a misuse

of this equipment.

Become familiar with the entire machine’s controls and all the caution, warning and danger

decals affixed to the machine before attempting to start or operate.

Before starting or operating the machine, make a walking inspection and check for obvious

defects such as loose mounting bolts and damaged components. Correct any deficiency be

fore starting.

Do not allow children to operate the cutter. Do not allow adults to operate it without proper

instruction.

Do not carry passengers.

Keep the area of operation clear of all persons, particularly small children and pets. The

operator should cease mowing whenever anyone comes within the operating area.

Clear the work area of objects, which might be picked up and thrown.

Use a piece of cardboard or wood rather than hands to search for hydraulic leaks. Escaping

hydraulic oil under pressure can penetrate skin. If fluid is injected into the skin, it must be

surgically removed within a few hours by a doctor familiar with this form of injury or gangrene

may result.

10.

Do not operate without all guards and shields in place and in good condition.

Lower implement to ground, stop tractor engine, apply parking brake and allow blades to

completely stop before leaving the tractor.

11.

12.

Keep hands and feet away from blades.

This cutter is not to be operated along highways or in any area where people may be present

unless all sides of the unit are enclosed by permanent bans, safety chains or other factory

approved safety shields that are in good repair.

13.

14.

Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet,

hands and head when operating or repairing the equipment. Do not wear loose clothing or

jewelry that may catch on equipment moving parts.

When performing adjustments or maintenance on the cutter, first lower it to the ground or block

it securely at a workable height.

15.

16.

17.

Never stand between tractor and cutter while tractor is being backed to the cutter hitch.

Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering.

Use tractor flashing warning lights, day or night, when transporting cutter on road or high ways

unless prohibited by law.

18.

It is recommended that tractor be equipped with Rollover Protective System (ROPS) and seat

belt be used in all mowing operations.

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IMPORTANT FEDERAL LAWS AND REGULATIONS* CONCERNING

EMPLOYERS, EMPLOYEES AND OPERATIONS.

*(This section is intended to explain in broad terms the concept and effect of the following federal laws and regula-

tions. It is not intended as a legal interpretation of the laws and should not be considered as such.)

U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“…to assure so far as possible every working man and woman in the nation safe and healthful

working conditions and to preserve our human resources…”

DUTIES

Sec. 5 (a) Each employer-

(1) shall furnish to each of his employees employment and a place of employment which are free

from recognized hazard that are causing or are likely to cause death or serious physical harm

to his employees;

(2) shall comply with occupational safety and health standards promulgated under this Act.

a. Each employee shall comply with occupational safety and health standards and all

rules, regulations and orders issued pursuant to this Act which are applicable to his

own actions and conduct.

OSHA Regulations

Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the em-

ployer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is

or will be involved.” These will include (but are not limited to) instructions to:

Keep all guards in place when the machine is in operations:

Permit no riders on equipment;

Stop engine, disconnect the power source and wait for all machine movement to stop before servicing,

adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly

serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures

which are necessary to safely service or maintain the equipment.

Make sure everyone is clear of machinery before starting the engine, engaging power or operating the ma-

chine.

EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:

1. Securely fasten your seat belt if the tractor has a ROPS

5. Watch where you are going especially at

row ends, on roads and around trees.

2. Where possible avoid operating the tractor near

Ditches, embankments and holes.

6. Do not permit others to ride.

7. Operate the tractor smoothly – jerky

turns starts or stops

3. Reduce speed when turning, crossing slopes and

on rough, slick or muddy surfaces

8. Hitch only to the drawbar and hitch

points recommended by tractor

manufacturers

4. Stay off slopes too steep for safe operation

9. When tractor is stopped, set brake

securely and use park lock if available

Child Labor Under 16 Years Old

Some regulations specify that no one under the age of 16 (sixteen) may operate power machinery. It is your re-

sponsibility to know what these regulations are in you own area or situation. (Refer to U.S. Dept, of Labor, Employ-

ment Standard Administration, Wage & Home Divi-

sion, Child Labor Bulletin #102.)

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SECTION I

INTRODUCTION AND DESCRIPTION

1-1 INTRODUCTION

1-2 DESCRIPTION

We are pleased to have you as a Locke Turf

customer. Your MP-3132 or FP-3132 has been

carefully designed to give maximum service with

minimum down time. This manual is provided to give

you the necessary operating and maintenance

instructions for keeping your mower in top operating

condition. Please read this manual thoroughly.

Understand what each control is for and how to use it.

Observe all safety precautions decaled on the

machine and noted throughout the manual for safe

operation of the implement. If any assistance or

additional information is needed, contact your

authorized Locke Turf distributor.

The MP-3132, (figure 1-1), is designed for turf

maintenance applications where a high quality

of cut on turf grasses is required.

Three sets of counter- rotating blades (per

deck) continue to cut the grass clippings sev-

eral times before allowing the tiny pieces to

fall to the ground. This eliminates a build up

of grass residue on top of the turf. (the FP-

3132 is exactly like the MP-3132 minus the

mulching blades) The caster wheel arrange-

ment along with the flexible, floating deck at-

tachment, the standard front mounted rollers

and the under deck roller all work together to

give an even cut and minimize scalping.

NOTE

All references made to right, left, front, rear, top or

bottom is as viewed facing the direction of travel with

implement properly attached to tractor.

Technical Specifications

NOTE: The inside rear wheel on the wing

mower decks and both the front wheels on the

rear mower deck are rigidly mounted and are

not designed to caste.

Specification

MP and FP

Cutting Width

11’

78”

Transport Width

Cutting Height

Blade Tip Speed (FPM)

Required Tractor PTO HP

Wing Flex

Power from the tractor is transmitted through

a telescoping driveline to a gearbox arrange-

ment, which allows either wing unit to be

folded up to 30° while still operating. Power is

passed to the spindle housings by a B-

section, Kevlar reinforced belt. Drive train

protection is provided by belt slippage.

1/2" to 4”

15,000 FPM

45HP min.

30° up, 10° down

Cat. IV 80° CV (main)

Cat. III (wing)

Belts

Driveline Size

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SECTION II

PREPARATION FOR USE

Before operation, service all locations outlined in Section 4-2 “Lubrication” and remove transport lock

pins from mower decks as shown in Figure 3-4. Unpin inside wing tires and reposition into a trailing posi-

tion and re-pin in place. Break in the mower in a static condition at half throttle for 30 minutes. Inspect

all belts for proper tension; check gearboxes for proper oil levels and check to make sure blade spindles

are not overheating.

D. Adjust tongue and clevis angle as necessary

to keep mower frame level with ground when attached

to drawbar. (Figure 2-2)

Figure 2-2 Tongue/Clevis Adjustment

2-1 ATTACHING TO TRACTOR

IMPORTANT

(540 RPM ONLY)

The minimum required PTO horsepower is 40 HP for the

MP-3132 and FP-3132.

WARNING

NEVER STAND BETWEEN TRACTOR AND

MOWER WHILE TRACTOR IS BEING

BACKED TO HITCH.

A. Adjust tractor drawbar length to dimension

shown in Figure 2-1. Incorrect drawbar length will

change angle of driveline causing possible damage to

constant velocity joint. See tractor operator’s manual for

drawbar adjustment procedure.

It is important that the MP and FP are both oper-

ated in a level position. Leveling can be accom-

plished by adjusting the tractor draw bar height,

also by leveling the mower frame by use of the

adjustable jack stand.

Figure 2-1 Tractor Drawbar Adjustment

540 RPM PTO

1-3/8" 6 SPLINE

NOTE:

14 IN

Offset drawbar

must be turned

down as shown.

If after properly leveling the mower frame the

draw bar height is less than 8”, a standard pull pin

may be too long. To prevent turf damage in un-

even terrain, the standard pin should be replaced

with a 1” x 5” Grade 5 bolt with locknut securely

tightened.

If after turning the offset draw bar downward, there is

less than 7” ground clearance, it should be replaced with

a straight draw bar or the unit cannot be properly leveled.

IMPORTANT

E. Connect hydraulic hose to tractor remote

quick couplers. (See tractor dealer if furnished cou-

plers are not correct for your particular tractor.) Make

sure hydraulic line is not twisted or kinked.

PTO ADAPTERS SHOULD NOT BE USED WITH

ANY LOCKE TURF EQUIPMENT. FAILURE TO

FOLLOW THESE INSTRUCTIONS WILL CAUSE

DRIVELINE FAILURE AND POSSIBLE TRACTOR

DAMAGE.

WARNING

USE A PIECE OF CARDBOARD OR WOOD

RATHER THAN HANDS AND WEAR EYE PRO-

TECTION WHEN SEARCHING FOR HYDRAU-

LIC LEAKS. ESCAPING HYDRAULIC OIL UN-

DER PRESSURE CAN PENETRATE SKIN. IF

OIL IS REMOVED WITHING A FEW HOURS OR

GANGRENE MAY RESULT.

B. Attach jack stand to frame of cutter. Extend jack

stand to support weight of frame.

C. Connect clevis hitch to tractor drawbar using a 1

inch (25 mm) diameter approved pin with lynch pin re-

tainer or equivalent.

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F. Route control chain to convenient location

and fasten to tractor. Be sure excess slack is re-

moved from the chain to avoid entanglement with

tractor tires or other moving parts. Make sure

latch locking pins are in the stored positions so

that latches can be released by pulling the chain.

G. Attach driveline to tractor. Pull on each driveline

section to be sure that yoke locks into place.

H. Securely attach safety chain to tractor.

(Refer to Figures 3-3 and 3-4)

Figure 2-3

Control Chain

SECTION III

OPERATING INSTRUCTIONS

3-1 GENERAL

SAFETY

Only qualified people familiar with this operator’s

manual and tractor operator’s manual should oper-

ate this machine. Operator should wear hardhat,

safety glasses and safety shoes. The operator

should read, understand and practice all safety

messages shown on the caution, warning and

danger decals affixed to the mower to avoid seri-

ous injury or death. It is recommended that trac-

tors be equipped with Rollover Protective System

(ROPS) and a seat belt must be used. Before

beginning operation, clear work area of any ob-

jects that may be picked up and thrown, check for

ditches, stumps, holes or other obstacles that

could upset tractor or damage mower. Always

lower mower to ground and allow blades to come

to a complete stop, having set parking brake and

turn off the tractor’s engine before leaving the trac-

tor operator’s seat.

A. Raise the mower off ground enough to remove

caster.

WARNING

THE MOWER CAN FALL FROM HYDRAULIC

SYSTEM FAILURE. TO AVOID SERIOUS IN-

JURY OR DEATH, SECURELY SUPPORT

MOWER BEFORE WORKING UNDERNEATH.

B. Remove pin securing caster stem to caster arm.

Remove caster stem from caster arm.

C. Place amount of spacers on caster stem to give

desired cutting height. With no spacers on the bot-

tom, a 3/4" cutting height is given. (Figure 3-1)

D. Reinstall caster stem into caster arm. Place re-

maining spacers on caster stem above caster arm

and install pin to retain.

E. Repeat operation for all caster wheels. Make cer-

tain all wheels are adjusted to the same height.

NOTE: Before initial operation the MP-3132 and

FP-3132 should be connected to the tractor for a

30-minute “run in” cycle. During the “run in”

phase, the tractor should be operated at only half

throttle. The “run in” cycle is complete, ALL

belts should be inspected for proper tension and

if adjustments are necessary, refer to Mainte-

nance Section.

Figure 3-1

Caster Wheel

Spacers

3-2 CUTTING HEIGHT ADJUSTMENT

The mower should be operated at the highest po-

sition that will give desired cutting results. This will

help prevent blades from striking the ground, re-

ducing blade wear and unnecessary strain on the

machine. Cutting too much material may reduce

mulching action and leave visible clippings on the

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When mowing across slopes, yawing or skew-

ing may occur as the mower slips sideways,

which may cause streaking. In this case, mow-

ing up and down slopes should be done to

eliminate skewing.

3-3 OPERATION

A. Perform BEFORE EACH USE maintenance list

in paragraph 4-1.

B. Start tractor. Lower cutter decks until they are

supported by caster wheels and hydraulic cyl-

inders are fully extended to allow mechanical

float to operate. (Figure 3-2)

3-4 TRANSPORTING

IMPORTANT- Before folding for trans-

port, disengage the PTO and wait for

blades to stop. Pull the latch chain to

allow complete folding, then release the

chain to lock decks in the raised posi-

tion. These locks also serve the pur-

pose of limiting the upward flex of the

cutter decks during operation. FOLD-

ING THE DECKS WITH THE PTO’S EN-

GAGED WILL DESTROY THE DRIVE

LINES!

Figure 3-2 Make Sure Cylinders Are Fully Extended To

Allow Decks To Float

Wing Cylinder Lug

Spacing

Install pins into the transport lock positions.

(Figures 3-3 & 3-4) When implement is trans-

ported on road or highway, day or night, use

tractor flashing warning lights unless prohibited

by law. The slow moving vehicle (SMV) sign

must be visible from the rear by approaching

vehicles.

DANGER

STAY CLEAR OF ROTATING DRIVELINE.

DO NOT OPERATE WITHOUT DRIVELINE

SHIELDS IN PLACE AND IN GOOD CONDI-

TION. FAILURE TO HEED THESE WARN-

INGS MAY RESULT IN PERSONAL INJURY

OR DEATH.

Figure 3-3 Center Unit Transport Latch

DANGER

STAND CLEAR OF ROTATING CUTTER

BLADES UNTIL ALL MOTION HAS

STOPPED. TO AVOID ACCIDENTAL FALL

AND POSSIBLE INJURY FROM CUTTER,

IT IS RECOMMENDED THAT TRACTOR BE

EQUIPPED WITH ROLLOVER PROTEC-

TIVE SYSTEM AND THAT A SEAT BELT

BE USED FOR ALL OPERATIONS

NOTE: The mower deck transport locking

pins provided on the win g sections (Figure

3-4) MUST be removed BEFORE operation.

Failure to remove these locking pins will

result in front caster wheel damage, turf

damage and unacceptable mowing perform-

ance.

C. With tractor at idle speed, engage PTO drive.

Advance throttle to 540 PTO rpm.

D. Place tractor in low gear and begin cutting.

Tractor forward speed should be controlled by

gear selection, not engine speed. For maximum

cutting efficiency, forward speed should allow

mower to maintain a constant maximum blade

speed.

If tractor engine or cutter stalls, do not slip trac-

tor clutch to allow engine to retain speed, as this

will exert undue strain on the implement drive

train. When stalling occurs, disengage PTO

drive, move to a cut area, set tractor throttle to

idle, then re-engage PTO drive.

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TIPS ON MOWING WITH A MULCHER

The Locke Turf Mulch Pro is a turf maintenance mower with counter rotating blade sets de-

signed to do a superior job of mulching grass clippings. To obtain the maximum effective-

ness from your Mulch Pro the tips listed below should be followed:

Mow often – In general, mulching operations require more frequent mowing than

would conventional mowing procedures.

Watch your speed – Normal conditions will allow a speed of up to approximately 5

mph, but thick, heavy, damp conditions will require reduced ground speed.

Mow at 540 RPM to keep tip speed at its maximum.

Mow with a clean mower – Avoid grassy build-up under the deck.

Mow with sharp blades – A sharp blade cuts cleaner.

Wet grass will decrease distribution effectiveness and increase horsepower require-

ments. Leaves, on the other hand, may be more effectively mulched when they are

slightly damp.

Mow at higher cutting heights – Remove and mulch no more than 2” – 2-1/2” of

grass length with each mowing. (Experts recommend not cutting off more than 1/3

of the grass blade length at any given time.)

Mow twice, at different height settings, (high, then low), if grass is extra tall.

Remember that horsepower requirements will vary with the mowing conditions such

as type and height of turf grass, moisture content, whether the terrain is flat or hilly,

etc.

The ideal cutting height may be different from other types of mowing equipment you

have used. Initially you should adjust your MP at least 1/2" higher than other types

of equipment. Use a trial and error method to determine if the MP should be ad-

justed lower. Generally it is

best to begin high and work

you way lower.

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SECTION IV

MAINTENANCE

4-1 MAINTENANCE CHECK LIST

4-2 LUBRICATIONS

Perform scheduled maintenance as outlined below.

Lower implement to ground, turn off tractor and set

parking brake before doing maintenance inspections or

work. All bolts should be torqued as indicated in torque

chart unless otherwise indicated.

NOTE

The multi-purpose grease referenced in this section

is a NLGI Grade 2 type grease. Figure 4-2 shows the

necessary position for servicing wing drivelines.

BEFORE EACH USE

Drive line Universal Joints – Apply multi-

WARNING

purpose grease with grease gun.

Drive line Guard – Apply 2-3 shots of multi-

THE MOWER CAN FALL FROM HY-

DRAULIC SYSTEM FAILURE. TO

AVOID SERIOUS INJURY OR DEATH,

SECURELY SUPPORT MOWER BE-

FORE WORKING UNDERNEATH.

purpose grease with grease gun to plastic fitting.

Wheels – Apply multi-purpose grease with

grease gun.

Caster Pivot – Apply multi-purpose grease with

grease gun.

Constant Velocity (CV) Joint – Position CV

joint as straight as possible to be sure grease will

penetrate to ball joint. Lubricate the central body

with a minimum of 30 shots of grease every 8

hours. Lubricate telescoping members with 10

shots every 8 hours and every 40 hours pull the two

sections apart, apply thin coat of multi-purpose

grease to outside of inner (male) section and reas-

semble.

BEFORE EACH USE

1. Check tractor tire air pressure. Refer to tractor

operator’s manual. Mower transport tire pressure

should be 22 psi; deck tire pressure should be 50

psi.

2. Check blades and spindles to be sure that no

foreign objects such as wire or steel strapping bands

are wrapped around them.

3. Check blade bolts for tightness. Tighten bot-

tom blade bolts to 76 ft./lbs, top mulching blade

bolts to 45 ft./lbs.

4. Inspect blades for wear. Replace if necessary

per paragraph 4-5. Use only genuine Locke Turf re-

placement parts. If it is necessary to sharpen the

blades, remove the blades from the spindles before

sharpening. DO NOT sharpen blades while still at-

tached to mower.

20 HOURS

Deck Drivelines – Disconnect PTO driveline,

pull the two sections apart, apply thin coat of multi-

purpose grease to outside of inner (male) section. Re-

assemble sections and install. Pull each section to be

sure driveline and shields are securely connected.

Make certain PTO shielding is in good condition.

40 HOURS

5. Make certain all shields are in place and in

good condition. Repair or replace any missing or dam-

aged shields.

6. Inspect wheel(s) for wear, damage or foreign

objects. Repair or replace any missing or damaged

shields.

Gear boxes (5) – Add EW80W-90 gear oil, if

necessary, to bring oil level to check plug or dip stick

mark.

Wing Pivots – Apply 5 shots of multi-purpose

grease with grease gun.

Cylinder Rod Lugs – Apply 5 shots of multi-

7. Perform BEFORE EACH USE lubrication per

paragraph 4-2.

8. During operation, listen for abnormal sounds,

which might indicate loose parts, damaged bearings, or

other damage. Correct any deficiency before continuing

operation.

purpose grease with grease gun.

10. Deck Pivots – Apply 5 shots of multi-purpose

grease with grease gun.

END OF SEASON

11. Transport Wheel Bearings – Pack transport

wheel bearings with grease at end of each mowing sea-

son.

AFTER EACH USE

1. Clean all debris from machine especially un-

derside of deck, underneath belt shield and off safety

decals. Replace any missing or illegible decals.

2. Inspect cutter for worn or damaged compo-

nents. Repair or replace before next use. Any replace-

ment components installed during repair shall include

the components’ current safety decals specified by the

manufacturer to be affixed to the component.

3. Store cutter in a dry place.

40 HOURS

Check belt for proper tension. Refer to paragraph 4-3.

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1. Place both belts into their respective

grooves on the driving sheave.

2. Work the lower belt over the other

sheaves. After the lower belt is in place, com-

plete the installation of the upper belt. (Figure

4-3)

3. Connect the upper adjustment rod and the

upper idler assembly.

4. Tighten the compression springs on the

upper and lower drives to 2-7/8” long.

Tighten the jam nuts on the adjustment

rods.

4-3 SPINDLE BELT ADJUSTMENT

Belt tensions should be checked every 40 hours to get

maximum life from drive belts and best performance form

the cutter. Belt tension is adjusted by increasing or de-

creasing the length of the spring on the moveable idlers.

For proper belt tension on the mower, the spring

lengths should be set at 2-7/8”. To adjust the spring

length, loosen or tighten the 1/2" hex nuts on the spring

adjustment rod until the correct spring length is reached.

4-4 SPINDLE BELT REPLACEMENT

5. Replace all shields before operating ma-

chine.

Use only genuine Locke Turf replacements parts.

It is not necessary to replace both belts if only one is worn.

Figure 4-2 Spindle Belts (Lower Belt - Fig. 4-3)

A. Flip up black latches and remove right and left

side shields. To remove the outside shields on the wing

cutter decks, the wings must be in the folded position.

B. Relieve spring tension by loosening the two 1/2"

hex nuts on each spring adjustment rod. (Figure 4-2)

C. Remove old belts.

UPPER BELT DIAGRAM

Upper Idler

Assembly

Upper Adjustment

Rod & Spring

D. Install new belts as shown below. (Also refer to

the decal on underside of belt shield)

1.Belts must be installed at the same time. One

belt cannot be installed and tightened down before

the other.

2-7/8"

Driving Sheave

At Gearbox

2.Disconnect the upper adjustment rod from the upper

idler assembly. (Figure 4-2)

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Lower Adjustment

Rod & Spring

D. Remove the four 3/8” x 1” capscrews and

Belleville washers from the upper mulching assembly.

Remove mulching assembly. The blade bushing will

come off with the mulching assembly.

Remove the 3/8” –24 UNF x 7/8” Gr. 8 blade

bolt and nut for each blade. Inspect the blade nut

shoulder and the blade bolts for wear. Replace if nec-

essary.

2-7/8"

When installing new blades on the mulching

assembly, make sure that two blades are installed on

the top side of the assembly 180° from each other and

two on the bottom side of the assembly. The blades

must mount on the rotation “pads” for proper operation.

Assemble the (4) new blades to the blade holder using

the blade nuts, bolts and flatwashers. Tighten the

bolts to 45 ft./lbs.

Driving Sheave

At Gearbox

4-5 BLADE REPLACEMENT

G. Insert the blade bushing in the center of the

mulching assembly so that the bushing flange is on the

top side of the assembly. Slide the mulching assembly

and flanged bushing over the spindle shaft and secure

mulching assembly to the upper blade carrier using the

(4) 3/8” – 16 UNC x 3/4" Gr. 5 bolts and Belleville

washers. Torque all (4) mulching assembly attach-

ing bolts to 31 ft./lbs

CAUTION

WEAR HEAVY WORK GLOVES TO PROTECT

HANDS FROM SHARP EDGES. WHEN TURNING

BLADES, BE AWARE OF OPPOSITE BLADE AP-

PROACHING.

H. Install the blade washer over the spindle

shaft. Install the bottom blade and torque the 1/2" –

20 UNF Gr. 8 bolt to 76 ft./lbs. Note: The concave

side of the Belleville washer must be toward the

blades. Do not substitute with a flatwasher.

A complete spare set of blades comes with the cutter.

The lower blades are pinned on the frame and the up-

per blades are stored in the tool box. (Figure 4-4)

Always replace all (4) blades on an assembly to retain

balance. In addition to replacing blades when they

become worn and dull, they should also be replaced if

the uplift angle on the trailing side of the blade be-

comes worn off. As the angle wears down, the mulch-

ing action deteriorates.

Figure 4-5 Blade Arrangement

Raise the cutter using the tractor hydraulic

system and use transport locks before changing

blades.

B. Turn off tractor, set parking brake and remove

key.

C. Remove bolt and Belleville washer securing

bottom blade to spindle. Remove blade. Shaft

washer will come off with the blade. (Figure 4-5)

3/8” - 24 UNF x 7/8” Gr. 8 Blade Bolt & Blade Nut

Upper Blade Assembly

Figure 4-4 Spare Blades and Tool Box

Rotation Pad

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4-6 BLADE SPINDLE SERVICE

If shaft bearings or other parts require replacement, it is recommended that a Locke Turf dealer or other quali-

fied person service the blade spindle. If blade spindles must be disassembled, a special wrench kit must be

used to prevent damage to the assembly. This Wrench Kit (Part Number 50026073), including a sheave

wrench, carrier wrench and complete instructions, is available form Locke Turf. (Figure 4-6) Refer to “Blade

Spindle Service” at the rear of this manual.

Figure 4-6

Sheave Wrench

Carrier Wrench

4-7 TROUBLESHOOTING

Troubleshooting procedures are listed in Table 4-1 below. If the problem cannot be solved or replacement parts

are necessary, contact your authorized Locke Turf dealer. Please have ready your machine name, model num-

ber, serial number, purchase date and exact cause or description of the problem.

PROBLEM

Uneven Cut

PROBABLE CAUSE

Cutter not level side to side

or front to rear.

REMEDY

See SECTION III

Belt slipping.

Adjust belt per paragraph 4-3

Worn or bent blade(s).

Possible build-up of

material under cutter.

Replace blade(s).

Clean Cutter

Streaking or Windrowing

Cutter not level.

Worn blades.

See SECTION III

Replace blades.

Belt slipping.

Adjust belt per paragraph 4-

Noisy Cutter

Loose components.

Low oil in gearbox.

Check all bolts for tightness.

Check oil per paragraph 4-2.

Rapid Blade Wear

(cutting edge)

Blade contacting ground.

Adjust cutting height to

eliminate ground contact.

Rapid Blade Wear

Cutter Vibrating

Cutter not being

Operated at rated PTO

speed.

Set tractor throttle for proper

PTO speed.

Use lower gear

Cutter not being operated at

rated PTO speed.

Set tractor throttle for proper

PTO speed

Blade(s) bent.

Replace blades.

Remove object.

Foreign object wrapped

around spindle or blade.

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SAFETY DECALS

To promote safe operation, Locke Turf supplies safety decals on all products manu-

factured. Damage can occur to safety decals either through shipment, use or recon-

ditioning, so Locke Turf will, upon request, provide safety decals for any of our prod-

ucts in the field at no charge. Contact your authorized Locke Turf dealer for more

information.

9 4 8 7 8

WARNING

. S L I A T

R O F L A U N A M S

R E D H E R T F U

A T O R ' O P E R

O T R F E R E E . N I C H M A

S I H T R W O E O R L I S A E R

T O G N I T P M T E T A E R O F E B

E M S T S Y L I C A U D Y R H M O R F

D E G R P E U B S T M R I U A L L A

TO AVOID SERIOUS INJURY OR DEATH:

C A U T I O N

LOCK WINGS UP FOR TRANSPORT

INSTALL TRANSPORT LOCK PINS

READ OPERATOR'S MANUAL FOR

INSTRUCTION

83343

DANGER

KEEP AWAY - ROTATING BLADES

SERIOUS INJURY OR DEATH CAN RESULT FROM

THROWN OBJECTS OR BLADE CONTACT.

CAUTION

DO NOT STAND ON OR NEAR MACHINE WHEN IN OPERATION

DO NOT OPERATE WITH DEFLECTORS OR GUARDS REMOVED

ROPS (ROLLOVER PROTECTIVE SYSTEM) AND SEAT BELT EQUIPPED TRAC-

TOR IS RECOMMENDED FOR OPERATOR USE IN ALL MOWING OPERATIONS

ALL AIR MUST BE PURGED

FROM HYDRAULIC SYSTEM

BEFORE ATTEMPTING TO

RAISE OR LOWER THIS

MACHINE. REFER TO

82619

WARNING

OPERATOR'S MANUAL FOR

FURTHER DETAILS.

ROTATING DRIVE PARTS

BENEATH

94878

ENTANGLEMENT WITH ROTATING

DRIVE PARTS CAN CAUSE INJURY OR

DEATH

DO NOT OPERATE WITHOUT THIS

AND ALL OTHER SHIELDS IN PLACE

AND IN GOOD CONDITION

WARNING

94878

TO AVOID

SERIOUS INJURY OR DEATH,

WARNING

READ OPERATOR'S MANUAL BEFORE

OPERATING & FOLLOW ALL PRECAUTIONS.

(CONTACT DEALER FOR MANUALS)

50012615

KEEP CHIELDS AND GUARDS IN PLACE.

KEEP CLEAR OF DRIVES AND BELTS.

DANGER

LOWER IMPLEMENT, STOP ENGINE AND

REMOVE KEY BEFORE DISMOUNTING.

ROTARY CUTTERS MAY

DISCHARGE OBJECTS AT

HIGH SPEEDS, WHICH

COULD RESULT IN SERIOUS

INJURY TO BY-STANDERS

OR PASSERS-BY.

SECURELY SUPPORT MOWER & REMOVE

KEY BEFORE WORKING UNDERNEATH.

NO RIDERS. DO NOT OPERATE MOWER IN

VICINITY OF OTHER PERSONS.

KNOW HOW TO STOP TRACTOR AND

EQUIPMENT QUICKLY IN AN EMERGENCY.

DO NOT OPERATE CUTTER IN VICINITY OF

OTHER PERSONS.

CLEAR MOWING AREA OF DEBRIS

KEEP ENCLOSED SIDES, PERMANENT

BANDS, BELTING, HIGHWAY CHAINS OR

OTHER FACTORY APPROVED DISCHARGE

SHIELDS IN PLACE AND IN GOOD REPAIR.

KEEP AWAY!

ALLOW NO CHILDREN OR UNQUALIFIED

PERSONS TO OPERATE EQUIPMENT.

SHIELD MISSING FROM THIS AREA

TO AVOID SERIOUS INJURY OR DEATH

DO NOT OPERATE WITHOUT THIS AND

ALL OTHER SHIELDS IN PLACE AND IN

BE CAREFUL ON UNEVEN TERRAIN.

DECREASE SPEED WHEN TURNING.

82618

GOOD CONDITION

50012616

DO NOT OPERATE MOWER IN TRANSPORT POSITION.

82618

50012616

82617

WARNING

CAUTION

THIS IMPLEMENT IS DESIGNED TO OPERATE

AT 540 RPM MAXIMUM TRACTOR PTO SPEED.

TO AVOID SERIOUS INJURY OR DEATH,

DO NOT OPERATE MOWER WITHOUT DISCHARGE

SHIELD OR DEFLECTOR IN PLACE AND GOOD REPAIR.

83056

ALL DRIVE LINE SHIELDS MUST BE KEPT IN

PLACE.

60873

83056

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DECALS CONTINUED

WARNING

IMPLEMENT CAN FALL FROM HYDRAULIC

SYSTEM FAILURE. TO AVOID SERIOUS

INJURY OR DEATH,

BLOCK UP OR SECURELY SUPPORT IMPLEMENT BEFORE

WORKING UNDERNEATH.

PURGE ALL AIR FROM HYDRAULIC SYSTEM BEFORE

ATTEMPTING TO RAISE OR LOWER THIS IMPLEMENT.

DO NOT USE HAND OR SKIN TO CHECK FOR HYDRAULIC

LEAKS. USE CARDBOARD OR WOOD.

DO NOT USE HAND OR SKIN TO CHECK FOR HYDRAULIC

LEAKS. USE CARDBOARD OR WOOD.

HIGH PRESSURE OIL LEAKS CAN PENETRATE SKIN CAUSING

SERIOUS INJURY AND GANGRENE. CONSULT A PHYSICIAN

IMMEDIATELY.

LOWER THE IMPLEMENT AND RELEASE HYDRAULIC

PRESSURE BEFORE LOOSENING FITTINGS.

REFER TO OWNERS MANUAL FOR DETAILS.

82683

WARNING

TO AVOID

SERIOUS INJURY AND DEATH,

DO NOT OPERATE WITH WINGS RAISED.

LOCK WINGS UP FOR TRANSPORT.

STAND CLEAR IF LOWERING OR RAISING WINGS.

DECREASE SPEED WHEN TURNING, BE CAREFUL

ON SLOPES OR UNEVEN TERRAIN WITH WINGS

IN RAISED POSITION.

BE ALERT TO OVERHEAD OBSTRUCTIONS AND

ELECTRICAL WIRES WITH WINGS IN THE RAISED

POSITION.

83105

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TORQUE SPECIFICATIONS

Proper torque for American fasteners used on Locke Turf

equipment. Recommended Torque in Foot Pounds

WRENCH

SIZE (IN.) “A”

SAE

GRADE 2

SAE

GRADE 5

SAE

GRADE 8

BOLT DIAMETER

(IN.) “B” AND

AMERICAN

Bolt Head Markings

THREAD SIZE

1/4 –20 UNC

7/16

6 (7)

8 (11)

10 (13)

12 (16)

14 (18)

1/4 –28 UNF

5/16 – 18 UNC

5/16 – 24 UNF

3/8 – 16 UNC

3/8 – 24 UNF

7/16 – 14 UNC

7/16 – 20 UNF

1/2 – 13 UNC

1/2 – 20 UNF

9/16 – 12 UNC

9/16 – 18 UNF

5/8 – 11 UNC

5/8 – 18 UNF

3/4 – 10 UNC

3/4 –16 UNF

7/8 – 9 UNC

6 (8)

1/2

11 (15)

17 (23)

25 (33)

1/2

13 (17)

19 (26)

27 (37)

9/16

20 (27)

31 (42)

44 (60)

9/16

23 (31)

35 (47)

49 (66)

5/8

32 (43)

49 (66)

70 (95)

5/8

36 (49)

55 (75)

78 (106)

SAE Grade 2

(No Dashes)

3/4

49 (66)

76 (103)

106 (144)

120 (163)

153 (207)

172 (233)

212 (287)

240 (325)

376 (509)

420 (569)

606 (821)

668 (905)

909 (1232)

995 (1348)

1019 (1381)

1288 (1745)

1444 (1957)

1817 (2462)

2013 (2728)

2382 (3228)

2712 (1992)

3161 (4283)

3/4

55 (75)

85 (115)

7/8

70 (95)

109 (148)

122 (165)

150 (203)

170 (230)

266 (360)

297 (402)

430 (583)

474 (642)

644 (873)

705 (955)

721 (977)

795 (1077)

890 (1206)

1120 (1518)

1241 (1682)

1470 (1992)

1672 (2266)

1950 (2642)

7/8

79 (107)

97 (131)

110 (149)

144 (195)

192 (260)

166 (225)

184 (249)

250 (339)

274 (371)

280 (379)

354 (480)

397 (538)

500 (678)

553 (749)

655 (887)

746 (1011)

870 (1179)

15/16

1-1/8

1-5/16

1-1/2

1-11/16

1-7/8

2-1/16

2-1/4

SAE Grade 5

(3 Dashes)

7/8 – 14 UNF

1 –8 UNC

1 – 12 UNF

1 – 14 UNF

1-1/8 – 7 UNC

1-1/8 – 12 UNF

1-1/4 – 7 UNC

1-1/4 – 12 UNF

1-3/8 – 6 UNC

1-3/8 – 12 UNF

1-1/2 – 6 UNC

Wrench

Size "A"

SAE Grade 8

(6 Dashes)

2-1/4

1-1/2 – 12 UNF

979 (1327)

2194 (2973)

3557 (4820)

Proper torque for American fasteners used on Locke Turf equipment.

Recommended Torque in Foot Pounds (Newton Meters). *

METRIC

WRENCH

SIZE

BOLT

DIA.

ASTM

4.6

ASTM

8.8

ASTM

9.8

ASTM

10.9

(mm) “A”

(mm) “B”

1.8 (2.4)

3 (4)

5.1 (6.9)

8.7 (12)

21.1 (29)

42 (57)

6.5 (8.8)

11.1 (15)

27 (37)

7.3 (10)

14.5 (20)

25 (34)

40 (54)

62 (84)

122 (165)

Wrench

Size "A"

8.8

53 (72)

74 (100)

118 (160)

167 (226)

325 (440)

443 (600)

563 (763)

821 (1112)

1119 (1516)

73 (99)

93 (126)

116 (157)

181 (245)

148 (201)

230 (312)

449 (608)

611 (828)

778 (1054)

1138 (1542)

1547 (2096)

Numbers appearing on bolt heads

Indicate ASTM class.

*Use 75% of the specified torque value

for plated fasteners. Use 85% of the

specified torque values for lubricated

fasteners.

211 (286)

418 (566)

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LOCKE TURF

BLADE SPINDLE SERVICE

BLADE SPINDLE DISASSEMBLY

Figure 2

1. Using safety gloves, hold the lower blade and re-

move the 1/2" x 1-3/4” capscrew, Belleville washer,

blade and shaft washer.

Shaft Bushing

2. Remove the (4) 3/8” capscrews holding the upper

disc assembly to the blade carrier. Lift the disc as-

sembly and shaft bushing off the spindle shaft.

3. Support the spindle housing in a press with the

blade carrier turned up. Press the inner shaft top

bearing and upper sheave out. (Figure 3)

Shaft Washer

(4) 3/8 x 3/4”

Capscrews

4. Remove the 5/8” locknut from the inner shaft and

press the sheave off.

Lower Blade

Clockwise

5. Remove the woodruff key and top bearing.

Belleville

Washer

1/2 x 1-3/4”

Capscrew

CAUTION

USE SAFETY EYE PROTECTION

WHEN USING HAMMER AND

PUNCH TO PREVENT FLYING

PARTICLES FROM INJURING

EYES.

6. Using a blunt punch: unstake sheave from upper end of

outer shaft and unstake blade carrier from lower end of

outer shaft. (Use care so as not to damage the threads.)

(Figure 4)

Figure 4

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7. Using two 3/8” x 3/4" UNC threads Grade 8

capscrews, bolt the carrier wrench to the blade

carrier. (Wrench Kit 50026073) (Figure 5)

Figure 5

Blade Carrier

Wrench

3/8” x 3/4”

UNC Threads

Grade 8

8. Put the spindle in the upright position and place

the blade carrier wrench in a vise and secure it.

(Figure 5)

Vise

THE CARRIER WRENCH AND SHEAVE

WRENCH REFERRED TO IN THESE IN-

STRUCTIONS ARE CONTAINED IN

WRENCH KIT 50026073.

9. Place the sheave wrench on the sheave, align-

ing the two studs with the two holes in the

sheave. (Wrench Kit 5002073) THESE

THREADS ARE LEFT HANDED. TO LOOSEN,

TURN CLOCKWISE. Remove sheave. (Figure

Figure 6

Sheave

Wrench

10. Remove spindle from vise and place the hous-

ing in a press with the blade carrier turned down.

Press the outer shaft, lower bearing and blade

carrier out.

Vise

11. Place the outer shaft in a vise and remove the

blade carrier. THESE THREADS ARE LEFT

HANDED. TO LOOSEN, TURN CLOCK-

WISE. (Figure 7) You may have to heat shaft

to loosen; if so, remove inner bearing first.

Blade Carrier

Figure 7

12. Press the bearing off the shaft.

13. Using a punch on a flat surface, drive the top

outer bearing from the housing.

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BLADE SPINDLE ASSEMBLY

1. Press the outer bearing in the housing

until the bearing bottoms out. (Figure 8)

Figure 8

Top Outer

Bearing

Housing

2. Press the lower outer bearing on the

shaft until it bottom out. (Figure 9)

Figure 9

Shaft

Lower Outer

Bearing

3. Place the outer shaft and lower bear-

ing through the hub into the top outer

bearing. Press together until both

outer bearing races bottom out on

housing and shaft. (Figure 10)

Figure 10

4. Press the inner bearing into the top of

the outer shaft. (Figure 10)

5. Thread the blade carrier and the

sheave on the outer shaft. (Figure 11)

Figure 11

Sheave

6. Attach the blade carrier wrench to the

blade carrier (Figure 5). Put the spin-

dle in the upright position and place

the blade carrier wrench in a vise and

secure it.

Blade

Carrier

7. Use the sheave wrench (Figure 6).

Turn counterclockwise and tighten

sheave to 200 ft.lbs.

Figure 12

8. Remove spindle from vise. Place the

sheave wrench in the vise and secure

it. (Figure 12) Place the spindle

Sheave Wrench

sheave on the sheave wrench and

tighten the blade carrier to 200 ft.lbs.

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9. Remove the blade carrier wrench and restake the

blade carrier into the notch of the outer shaft.

(Figure 13)

Figure 13

CAUTION

USE SAFETY EYE PROTECTION

WHEN USING HAMMER AND PUNCH

TO PREVENT FLYING PARTICLES

FROM INJURING EYES.

Figure 14

Inner Shaft

10. Restake the drive sheave into the notch of the outer

shaft. (Figure 13)

Bottom Inner

Bearing

11. Press the bottom inner bearing on the lower

end of the inner shaft. (Figure 14)

Figure 15

12. Place the inner shaft and lower bearing

through the outer shaft and top inner bearing.

Press together until the top bearing has bot-

tomed out on the shaft and the bottom bearing

has bottomed out in the outer shaft. The top

and bottom bearings will be recessed in the

outer shaft. (Figure 15)

Figure 16

13. Install the Woodruff key, sheave, flatwasher

and nut onto the inner shaft. TORQUE NUT

TO 76 FT.LBS.

1/2” x 1-1/2”

Carriage Bolts

NOTE

Before installing upper blade assembly, install the

three 1/2" x 1-1/2” carriage bolts into the spin-

dle housing. (Figure 16)

14. Place the shaft bushing on the spindle shaft.

Using the (4) 3/8” x ¾” capscrews and Belle-

ville washer, bolt the blade assembly to the

blade carriers. TORQUE TO 32 FT.LBS.

15 Using safety gloves, install the shaft washer,

lower blade, Belleville washer and blade bolt

onto the inner shaft. TORQUE TO 76 FT.LBS.

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Locke Turf Inc.

307 Highway 52E, Opp, Alabama 36467, (334) 493-1300

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