Life Fitness Home Gym Deluxe User Manual

PARTS MANUAL  
rev. 02 Apr 2007  
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
TABLE OF CONTENTS  
MAIN ASSEMBLY..............................................................................................................................................2  
JUMP BOARD and PUSH THROUGH BAR ASSEMBLIES.........................................................................3  
TOWER ASSEMBLY..........................................................................................................................................4  
TOWER COMPONENTS ...................................................................................................................................5  
SWIVEL PULLEY ASSEMBLY........................................................................................................................6  
HEAD END ASSEMBLY COMPONENTS.......................................................................................................7  
HEAD END FRAME COMPONENTS..............................................................................................................8  
RAIL and FRONT LEG ASSEMBLIES............................................................................................................9  
RAIL ASSEMBLY 2..........................................................................................................................................10  
RAIL ASSEMBLY 3..........................................................................................................................................11  
GEAR CHANGE BAR ASSEMBLY................................................................................................................12  
HINGE RATCHET ASSEMBLY .....................................................................................................................13  
FOOT BAR .........................................................................................................................................................14  
CARRIAGE ASSEMBLY – TOP VIEW .........................................................................................................15  
CARRIAGE ASSEMBLY – BOTTOM VIEW................................................................................................16  
CARRIAGE STOPS – LEFT and RIGHT.......................................................................................................17  
PACKAGE CONTENTS ..................................................................................................................................18  
1
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
MAIN ASSEMBLY  
Head End  
Wooden Cap  
801-996  
Hex Head  
Stainless Steel(4)  
801-958  
LEFT  
SIDE  
HEAD  
END  
Head Assy  
End Cap  
801-210  
RIGHT  
SIDE  
FOOT  
END  
Foot End  
Wood Cap  
801-994  
End Cap  
Label  
801-995  
End Cap Plastic  
801-950  
End Cap Assy  
801-950  
Hex Head  
Stainless Steel(4)  
801-958  
2
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
JUMP BOARD AND PUSH THROUGH BAR ASSEMBLIES  
Jump Board  
Assembly  
800-500  
Hex Head  
Cap Screw (12)  
805-032  
Pad  
804-505  
Button Head  
Cap Screws (4)  
M8X20  
Jump Board  
Weldment  
Bracket (2)  
800-510  
804-503  
Flanged  
Bearing (2)  
804-513  
Push Through Bar  
Pole Set Weldment  
804-900  
3
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
TOWER ASSEMBLY  
Upper Cross  
Bar Assembly  
804-300  
Push Through  
Assembly Bar  
804-500  
Upper Left  
Pole Extrusion  
804-003  
Upper Right  
Tower Extrusion  
804-004  
Cap Screw(4)  
M6X20  
804-024  
Pulley  
Decal(2)  
884-001  
4
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
TOWER COMPONENTS  
Push Through  
Block Mount (2)  
804-007  
Quick Release  
Pin (2)  
804-510  
M6 Hex Nut (12)  
804-036  
Vertical Upper  
Block Coupler (2)  
804-005  
Lock Washer (12)  
804-035  
Eye Bolt (19)  
804-012  
Cap Screw (8)  
M6X16Long  
804-014  
Cap Screw (30)  
M6X35  
Vertical Lower  
Block Coupler (2)  
804-002  
Pole Set  
Cover (2)  
804-008  
804-021  
Pole Set  
Cover (2)  
804-008-1  
Spacer (2)  
804-056  
Rubber  
Bumper (2)  
804-055  
Cap Screw(2)  
M6X70  
804-022  
Pulley Plate  
Lock (2)  
804-006  
5
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
SWIVEL PULLEY ASSEMBLY  
Nylon Sleeve  
804-113  
Axle Screw-F  
804-118  
Axle Screw-M  
804-119  
Flat Washer(2) M8  
8.4 ID X 16 OD  
804-116  
Pulley Bracket Yoke  
804-112  
Plastic Washer(2)  
.375 ID X .56 OD  
804-117  
Pole Set Handle  
Back Slide Bearing 804-102  
804-103  
Spring  
804-115  
Pole Set  
Handle Block  
804-101  
White Teflon  
Washer  
804-114  
Swivel Handle  
804-109  
Locknut M6  
804-111  
Jam Nut M6  
804-120  
Quick Release  
Pull-Pin  
804-121  
Flat Head  
Set Screw(7)  
M3X6 Long  
804-106  
M6 X 50 LSHCS  
804-123  
6
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
HEAD END ASSEMBLY COMPONENTS  
Coupler Assy  
880-040  
Right Bar  
Cap Screws (4)  
880-041  
800-720  
Main Torsion  
Right Spring (2)  
800-732  
Spring  
Jam Nut (2)  
800-701  
Mandrel  
800-109  
Left Lock  
Handle Assy,  
880-020  
Lock Handle, LT  
800-705  
Set Screw (2)  
800-713  
Torsion Spring  
Bearing (2)  
800-023  
Folding Stop  
800-733  
Left Bar  
800-710  
Spring  
800-707  
Hex Head  
Cap Screw (2)  
M6X45  
800-709  
Decal, LT  
880-001  
Button Head  
Cap Screw (8)  
M6X35  
Left Torsion Spring  
800-731  
804-021  
Hex Head  
Cap Screw (7)  
M6X12  
802-020  
Folding Strap  
Spring Collar (3)  
800-001  
802-036  
Plate Clamp  
802-037  
Plate down  
802-038  
Screw  
Serial Number Tag  
802-400  
Shoulder Head  
Cap Screw (2)  
M6x20 Long  
800-105  
Collar Clamp  
800-104  
802-039  
Collar Clamp  
800-101  
7
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
HEAD END FRAME COMPONENTS  
Inside Left  
Cover  
802-010  
Outside Left  
Cover  
802-011  
Flat Head  
Cap Screw(2)  
M6X12  
Bearing  
802-027  
802-089  
Bushing Block  
Flat Head  
802-098  
Should Head  
Cap Screw(8)  
802-020  
Cap Screw(2)  
Bearing  
802-026  
M4X12  
802-024  
Bushing Plate  
802-099-1  
Locating  
Lock Block(2)  
802-115  
Hex Head  
Cap Screw(4)  
801-071  
Bearing Assy  
802-090  
Main Support  
Weldment  
802-100  
Shoulder Head  
Cap Screw(2)  
M8X20  
Hex Head  
Cap Screw(4)  
802-021  
802-023  
Hex Head  
Cap Screw(6)  
M6X8  
802-020  
Weldment  
802-300  
Inside Right  
Cover  
Caster(2)  
802-014  
802-006  
Outside Right  
Cover  
Hex Head  
Cap Screw(8)  
802-025  
Leveler(2)  
802-003  
802-005  
8
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
RAIL AND FRONT LEG ASSEMBLIES  
Leg Weldment  
(Foot End)  
803-300  
Shoulder Head  
Cap Screw (4)  
M6X25  
Hex Head  
Cap Screw (4)  
M4X20  
803-004  
803-005  
Left Wheel  
Bracket (2)  
803-002  
Right Wheel  
Bracket (2)  
803-001  
Mounting  
Plate  
803-006  
Cap Screw (2)  
M6X25  
803-007  
Wheel Foot  
Assembly (2)  
803-500  
Rubber Pad (2)  
803-003  
Folding Strap  
803-600  
Plate alignment hinge Head  
801-110  
Screw  
Plate alignment hinge Foot  
801-102  
Rail Head Left  
801-202  
Screw  
801-102  
801-300  
Rail foot Left  
801-400  
Rail Head Right  
801-100  
Plate alignment hinge Head  
801-110  
Screw  
801-102  
Plate alignment hinge Foot  
801-202  
Screw  
801-102  
Rail Foot Right  
801-200  
9
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
RAIL ASSEMBLY 2  
Plate  
801-010  
Screw  
802-022  
Stop  
801-028  
Washer  
801-029  
Lock nut  
801-031  
Right Finger Guard  
801-001  
Screw  
Pivot Frame  
801-600  
801-026  
Grear Change  
Assembly  
Instruction Decal  
802-030  
Left finger Guard  
801-002  
Block  
Screw  
801-041  
801-026  
Screw  
801-052  
10  
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
RAIL ASSEMBLY 3  
Gear Change Inst  
801-091  
Mat conversions Inst  
801-093  
Block  
800-088  
screw  
801-087  
Rail Warning Decal  
881-003  
Right Lockbar  
801-801  
Left Lockbar  
801-809  
Screws (6)  
801-810  
Screws(4)  
801-071  
Screw  
801-025  
11  
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
GEAR CHANGE BAR ASSEMBLY  
Left Channel  
Gear Assembly  
801-710  
Gear Channel, LT  
801-760  
Wear Strip  
801-753  
Right Channel  
Gear Assembly  
801-720  
Button Head  
Cap Screw(5)  
804-014  
Gear Channel, RT  
801-770  
Wear Strip  
801-753  
Forged  
Eyebolt(5) M6X1  
801-785  
Jam Nut(5) M6  
801-786  
Gear Bushing(2)  
801-751  
Bolt(2) M8X25Long  
801-752  
Button Head  
Cap Screw(12)  
M4X8 Long  
801-784  
Top Cover  
801-783  
Top Cover  
801-782  
12  
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
HINGE RATCHET ASSEMBLY 801-900  
PULL KNOB  
860-020  
Cover  
801-989  
Ratchet Left  
801-939-1  
Spring  
801-987  
Screw  
801-937  
Ratchet Housing Left  
801-830  
Spring  
801-988  
Cross Bar  
801-910  
Screw  
801-936  
Pull Rod  
801-970  
Screw  
801-936  
Spring  
801-988  
Ratchet housing Right  
801-820  
Ratchet Right  
801-919-1  
Screw  
801-937  
Cover  
801-990  
Washer  
805-055  
Spring  
801-987  
Cover Right  
801-951  
Screw  
802-008  
Screw  
901-952  
13  
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
FOOT BAR  
Padded Cross Tube  
807-430  
Bar side  
807-055  
Nylon Washer  
807-056  
Spacer  
807-071  
Footbar Cap  
807-063  
Locknut  
807-015  
Washer  
807-019  
H-Bar  
807-500  
Screw  
807-091  
Bar side  
807-055  
Side Pad  
Screw  
807-093  
807-058  
Screw  
807-060  
Lock  
807-057  
14  
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
CARRIAGE ASSEMBLY – TOP VIEW  
Carriage Mat  
805-300  
Shoulder  
Bracket(2)  
805-006  
Shoulder Pad(2)  
805-400  
Shoulder  
Post(2)  
805-008  
Base Board  
805-001  
Flat Head  
Carriage  
Top Board  
805-005  
Phillips Screw(10)  
M6X16Long  
805-017  
Head Rest  
Pad Assy  
805-100  
Pan Head  
Phillips Screw(28)  
805-019  
Side Wheel(4)  
805-031  
Rope Lock  
Cam(2)  
805-024  
T-Nut(4)  
805-037  
Flat Head  
Phillips Screw(4)  
Head Board  
Pad Assembly  
805-040  
Rubber Pad(2)  
805-044  
805-037  
Flat Head  
Phillips Screw(8)  
M6X20  
805-035  
Main Carriage  
Wheel(4)  
805-700  
Button Head  
Cap Screw(4)  
M8X70 Long  
805-004  
Button Head  
Cap Screw(4)  
M8X40  
805-035  
Side Wheel  
Spacer  
805-030  
Side Wheel  
Spacer  
805-030-1  
15  
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
CARRIAGE ASSEMBLY – BOTTOM VIEW  
Hex Head  
Cap Screw(10)  
M6X40  
Unthreaded  
Spacer(4)  
805-025  
805-036  
M8 Washer(10)  
803-504  
M8 Locknut(8)  
805-012  
M8 Washer(2)  
805-042  
M6 T-Nut(30)  
805-023  
Flat Head  
Phillips Screw(6)  
M5X25  
Carriage Weldment  
Frame 805-200  
Velcro Loop(2)  
805-043  
805-047  
Carriage Angle  
Spring Mount  
805-007  
Velcro Hook(2)  
803-008  
Flat Head  
Phillips Screw(2)  
M8X40  
805-034  
Hex Head  
Cap Screw(4)  
M6X20  
805-032  
Double Hook  
Spring 805-026-3  
Spring Strap Assembly  
840-050  
Screw  
805-019  
Double Hook  
Spring 805-026-2  
M6 Washer(8)  
805-055  
Hex Head Cap  
Screw((8) M6X20  
805-056  
Board Hinge  
805-002  
Double Hook  
Spring  
805-026-1  
Flat Head Phillips  
Screw(20)  
6X1-1/2 in Long  
805-011  
16  
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
CARRIAGE STOPS – LEFT AND RIGHT  
Left Horn  
805-801  
Rubber shock  
805-801  
Bar  
Rubber Spacer  
Cap  
Nut  
805-806  
Coupler  
805-804  
Bumpers  
805-805  
805-803 805-807  
805-802  
Right Horn  
805-910  
17  
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
PACKAGE CONTENTS  
Description  
Part Number  
Long/Short Box  
810-000  
Non-Slip Pad  
830-007  
Mat Set (2 mats)  
Riser Cap  
806-000  
804-300  
Screw - M6 x 35 mm  
Plastic Trim  
804-021  
804-041  
Neoprene Handle  
Double Loop  
830-200  
830-120  
18  
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Peak Pilates – Deluxe & Reformer Models  
Parts Manual  
PACKAGE CONTENTS  
Description  
Part Number  
Roll Down Bar  
830-300  
Short Box Foot Strap Assembly (with  
2 Safety Links)  
830-400  
Leg Spring Assembly (each with 2  
Double Ended Clips) (444 mm (21.4  
in) long)  
830-100  
830-800  
830-700  
Arm Spring Assembly (each with 2  
Double Ended Clips) (544 mm (17.5  
in) long)  
Push Through Bar Spring Assembly  
(with 1 Snap Clip, 1 Safety Link, and  
Cover)  
Safety Chain Assembly (with 2 Safety  
Links)  
830-600  
Foot Loop  
830-110  
830-500  
Rope Assembly (with Double Ended  
Clip)  
Jump Board  
800-500  
19  
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eak Pilates – Deluxe & Reformer Models  
Parts Manual  
20  
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