Life Fitness Home Gym 807 User Manual

807 BODYSYSTEM  
WORKOUT CENTER  
WARNING:  
Read and follow all directions  
for each step to insure proper  
assembly of this product.  
USER’S GUIDE  
CLASS H  
1
Version: 807107  
PART # 7052601  
REV. B  
Revision: 07/09/01  
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IMPORTANT NOTES  
Please note:  
* Thank you for purchasing the ParaBody 807 Gym System. Please read these  
instructions thoroughly and keep them for future reference. This product must be assembled  
on a flat, level surface to assure its proper function.  
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT  
securely tighten any frame connections until the entire frame has been assembled, unless  
otherwise stated.  
Tools Required forAssembly  
* 3/4” wrench  
* 9/16” wrench  
* Ratchet with 3/4” and 9/16” sockets  
* Adjustable wrench  
* Tape measure  
Bolt Length Ruler  
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OFTHE HEAD OFTHE BOLT.  
BOLT LENGTH  
BOLT LENGTH RULER:  
1/2  
1/2  
1/2  
1/2  
1/2  
1/2  
0
1
2
3
3
4
5
6
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4’  
6’  
1’  
2’  
3’  
5’  
7’  
1’  
2’  
3’  
4’  
5’  
1 Square = 1’ X 1’  
4
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PARTS LIST  
KEY  
1
PART #  
7058908  
6407508  
6111002  
6406602  
6407802  
6407302  
6407202  
6024702  
6406401  
6406501  
6125101  
6194601  
6654521  
6654121  
3102909  
3102922  
3102904  
3102910  
3102501  
3102601  
3102802  
3102502  
6236701  
DESCRIPTION  
QTY  
1
UPRIGHT FRAME  
BENCH FRAME  
HEIGHT ADJUSTMENT BAR  
WOLFF SLEEVE  
BASE LEG  
2
3
4
5
6
7
8
9
1
1
1
1
2
1
1
4
2
2
6
1
1
4
1
2
1
10  
4
3
2
4
1
3
2
6
2
6
2
3
1
6
SADDLE  
LEG EXTENSION NECK  
LEG EXTENSION  
HINGE TAB  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
U-PIN  
ROLLER PAD SHAFT  
ROLLER PAD  
SEAT PAD  
BACK PAD  
3/8 X 1” BOLT  
3/8 X 2-3/4” BOLT  
3/8 X 3” BOLT  
1/2 X 3” BOLT  
3/8” WASHER  
3/8” LOCK WASHER  
3/8” LOCK NUT  
1/2” WASHER  
1-3/4” SQ. END CAP  
3102804 1/2” LOW HEIGHT LOCK NUT  
6412001  
6020601  
3105401  
3109602  
6145801  
3103101  
6416601  
3104301  
6405201  
3/8” SPRING PIN ASSEMBLY  
1/2” FLANGE BEARING  
3/4” STARLOCK COLLAR  
PAL NUT  
THUMBSCREW  
1-1/4 X 5” GRIP  
PARAGLIDE STRIP (8 ct.)  
3/4” SQ. RUBBER BUMPER  
2” SQ. END CAP  
5
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28  
4
25  
10  
31  
FIGURE 1  
STEP 1:  
• Attach eight PARAGLIDE STRIPS (31) to the WOLFF SLEEVE (4) (FOUR ON EACH END) as shown in FIGURE 1 using the  
following steps:  
• Thoroughly clean all surfaces where the PARAGLIDE STRIPS are to be attached.  
• Remove the PARAGLIDE STRIPS from the paper backing and firmly apply them to all shown surfaces.  
• Insert one U-PIN (10) through the BUSHING of the WOLFF SLEEVE (4) and attach one PAL NUT (28) to the end of the U-PIN  
(10) as shown in FIGURE 1.  
SECURELY assemble one 3/8” SPRING PIN ASSEMBLY (25) to the SPRING PIN HOUSING on the WOLFF SLEEVE (4) as  
shown in FIGURE 1. (!!! IMPORTANT !!! TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLY SECURELY)  
1/2  
1/2  
1/2  
1/2  
1/2  
1/2  
0
1
2
3
4
5
6
6
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4
2
28  
10  
5
TAB  
33  
FIGURE 2  
STEP 2:  
• Pull back the SPRING PIN on the WOLFF SLEEVE (4) and slide it over the end of the BENCH FRAME (2) as shown in  
FIGURE 2. Engage the SPRING PIN into one of the adjustment holes.  
• Insert two 2” SQ. END CAPS (33) into both ends of the BASE LEG (5) as shown in FIGURE 2.  
• Insert one U-PIN (10) through the BUSHING on the bottom of BENCH FRAME (2) and attach one PAL NUT (28) to the end of  
the U-PIN (10) as shown in FIGURE 2.  
• Insert the BASE LEG (5) into the front of the BENCH FRAME (2) as shown in FIGURE 2. (MAKE SURE THAT THE TAB  
ON THE BASE LEG IS UNDER THE BENCH FRAME)  
7
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25  
3/8 X 2-3/4” 16  
19  
1
21  
33  
21  
4
2
19  
3/8 X 3” 17  
29  
33  
FIGURE 3  
STEP 3:  
• Insert four 2” SQ. END CAPS (33) into the BASE TUBES of the UPRIGHT FRAME (1) as shown in FIGURE 3.  
SECURELY assemble the BENCH FRAME (2) to the UPRIGHT FRAME (1) using two 3/8 X 3” BOLTS (17), one 3/8 X 2-3/  
4” BOLT (16), six 3/8” WASHERS (19), and three 3/8” LOCK NUTS (21) as shown in FIGURE 3.  
SECURELY assemble two 3/8” SPRING PIN ASSEMBLIES (25) to the SPRING PIN HOUSING on the UPRIGHT FRAME (1)  
as shown in FIGURE 3. (NOTE: !!!IMPORTANT!!! Tighten the nut of the SPRING PIN ASSEMBLY SECURELY!)  
Secure the WOLFF SLEEVE (4) in place with one THUMBSCREW (29).  
1/2  
1/2  
1/2  
1/2  
1/2  
1/2  
0
1
2
3
4
5
6
8
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30  
6
31  
31  
29  
29  
1
FIGURE 4  
STEP 4:  
• Attach eight PARAGLIDE STRIPS (31) to both UPRIGHT TUBES on the UPRIGHT FRAME (1) (FOUR ON EACH END) as  
shown in FIGURE 4 using the following steps:  
• Thoroughly clean all surfaces where the PARAGLIDE STRIPS are to be attached.  
• Remove the PARAGLIDE STRIPS from the paper backing and firmly apply them to all shown surfaces.  
• Attach eight PARAGLIDE STRIPS (31) to each SADDLE (6) (FOUR ON EACH END) as shown in FIGURE 4.  
• Slide two 1-1/4 X 5” GRIPS (30) over the DIP HANDLES of both SADDLES (6). (IF A LUBRICANT IS REQUIRED, COAT  
THE INSIDE OF THE GRIP WITH RUBBING ALCOHOL.)  
• Pull back the SPRING PIN on the UPRIGHT TUBES, and insert the SADDLES (6) as shown in FIGURE 4.. Slide the SADDLE  
(6) down to the desired height and release the SPRING PIN into the hole.  
• Secure the SADDLES (6) in place with two THUMBSCREWS (29) as shown in FIGURE 4.  
• Attach two THUMBSCREWS (29) to the DIP TUBES on the UPRIGHT FRAME (1) as shown in FIGURE 4. When ready to  
perform the DIP EXERCISE, simply insert the SADDLES (6) into the DIP TUBES and tighten the two THUMBSCREWS  
9
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13  
9
4
19  
20  
3/8 X 1” 15  
FIGURE 5  
STEP 5:  
• To assemble the SEAT PAD (13) to the WOLFF SLEEVE (4), start by sliding two HINGE TABS (9) over the PIN of the  
WOLFF SLEEVE (ONE ON EACH SIDE) as shown in FIGURE 5, and SECURELY assemble each HINGE TAB (9) to the  
SEAT PAD (13) using two 3/8 X 1” BOLTS (15), two 3/8” LOCK WASHERS (20), and two 3/8” WASHERS (19). (MAKE  
SURE BOTH HINGE TABS ARE ALL THE WAY ON THE PIN)  
1/2  
1/2  
1/2  
1/2  
1/2  
1/2  
0
1
2
3
4
5
6
10  
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14  
9
19  
20  
4
3/8 X 1” 15  
FIGURE 6  
STEP 6:  
• To assemble the BACK PAD (14) to the WOLFF SLEEVE (4), slide the two remaining HINGE TABS (9) over the PIN of the  
WOLFF SLEEVE (ONE ON EACH SIDE) as shown in FIGURE 6, and SECURELY assemble each HINGE TAB (9) to the  
BACK PAD (14) using two 3/8 X 1” BOLTS (15), two 3/8” LOCK WASHERS (20), and two 3/8” WASHERS (19). (MAKE  
SURE BOTH HINGE TABS ARE ALL THE WAY ON THE PIN)  
11  
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23  
12  
7
27  
29  
2
FIGURE 7  
STEP 7:  
• Insert one 1-3/4” SQ. END CAP (23) into the top of the LEG EXTENSION NECK (7) as shown in FIGURE 7.  
• Slide two ROLLER PADS (12) over each end of the SHAFT of the LEG EXTENSION NECK (7), as shown in FIGURE 7, and  
secure in place using two 3/4” STARLOCK COLLARS (27).  
• Insert the LEG EXTENSION NECK (7) into the BENCH FRAME (2) and secure in place using on THUMBSCREW (29) as  
shown in FIGURE 7.  
1/2  
1/2  
1/2  
1/2  
1/2  
1/2  
0
1
2
3
4
5
6
12  
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27  
18 1/2 X 3”  
22  
12  
7
11  
26  
8
23  
LOW HEIGHT 24  
32  
FIGURE 8  
STEP 8:  
• Insert three 1-3/4” SQ. END CAPS (23) into the ends of the LEG EXTENSION (8) as shown in FIGURE 8.  
• Insert two 1/2” FLANGE BEARINGS (26) into the BUSHING on the LEG EXTENSION (8) as shown in FIGURE 8.  
• Assemble the LEG EXTENSION (8) to the LEG EXTENSION NECK (7) as shown in FIGURE 8, using one 1/2 X 3” BOLT  
(18), two 1/2” WASHERS (22), and one 1/2” LOW HEIGHT LOCK NUT (24). (TIGHTEN THE CONNECTION ENOUGH  
TO REMOVE THE PLAY, YET ALLOWING THE LEG EXTENSION TO ROTATE FREELY)  
• Assemble four ROLLER PADS (12) to the LEG EXTENSION (8) as shown in FIGURE 8, using two ROLLER PAD SHAFTS  
(11), and four 3/4” STARLOCK COLLARS (27).  
• Attach one 3/4” SQ. RUBBER BUMPER (32) to the LEG EXTENSION (8) approximately where shown in FIGURE 8.  
13  
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2
10  
5
FIGURE 9  
STEP 9:  
• When ready to perform LEG CURLS or LEG EXTENSION, pull up slowly on the front of the BENCH FRAME (2) and allow  
the U-PIN (10) to rest on top of the TAB of the BASE LEG (5). (NOTE: THE BENCH FRAME MUST BE ADJUSTED UP  
WHEN USING THE LEG EXTENSION TO ALLOW PROPER CLEARANCE FOR WEIGHT PLATES)  
1/2  
1/2  
1/2  
1/2  
1/2  
1/2  
0
1
2
3
4
5
6
14  
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3
1
FIGURE 10  
STEP 10:  
• Set the HEIGHT ADJUSTMENT BAR (3) across the UPRIGHT FRAME (1) as shown in FIGURE 10, for performing INCLINE,  
or MILITARY PRESSES. When performing DIPS, use the HEIGHT ADJUSTMENT BAR (3) to hold the BACK PAD forward  
as shown in the WORKOUT MANUAL.  
• Follow the WORKOUT MANUAL for the correct way to use this product.  
THIS CONCLUDES THE ASSEMBLY OF THE 807 BODYSYSTEM WORKOUT CENTER  
15  
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MAINTENANCE  
Please note:  
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy  
water. Touch-up paint can be purchased from your ParaBody customer service representative  
at (800) 328-9714.  
* Inspect equipment daily. Tighten all loose connections are replace worn parts immediately.  
Failure to do so may result in serious injury  
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT  
YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION.  
REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD AND  
MAIL BACK.  
MODEL #________________________  
SERIAL #_________________________  
DATE OF PURCHASE: _____________  
DEALERS NAME: _________________  
DEALERS PHONE #_______________  
Thank you for purchasing the ParaBody 807 Gym System.  
16  
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LIMITED WARRANTY  
ParaBody extends the following LIMITED WARRANTY to the original owner of the ParaBody products. The Warranty terms apply to IN HOME USE ONLY.  
1. LIMITED WARRANTY ON FRAMEAND WELDS. If the frame of the ParaBody product or a weld should crack or break, it will be repaired  
or replaced by ParaBody. Terms: Lifetime – for so long as the Customer owns the ParaBody product.  
2. LIMITED WARRANTY ON PARTS. If the following parts are defective in material or workmanship, ParaBody will supply replacement parts:  
all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad  
shafts, allen head bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin, plunger, spring  
and knob. Terms: Lifetime – for so long as the Customer owns the ParaBody product.  
3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in material or workmanship,  
ParaBody will repair or replace them, at its option. Terms: Three (3) years.  
4. CONDITIONSAND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person other than an authorized  
ParaBody Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond the control of  
ParaBody will void this Limited Warranty.  
5. REPLACEMENT AND REPAIR EXPENSES. ParaBody will provide only replacement parts or repair under this warranty. The Owner is  
responsible for all other costs. Such costs may include, but are not limited to: a. labor charges for service, removal, repair or reinstallation  
of the ParaBody product or any component part; b. shipping, delivery, handling and administrative charges for returning parts to ParaBody;  
and c. all necessary or incidental costs related to installation of the replacement parts.  
6. SHIPPING. If shipping by the Owners is deemed necessary (in sole discretion of ParaBody), parts should be shipped in their original carton  
or equivalent packaging, fully insured with shipping charges prepaid. ParaBody will not assume any responsibility for any loss or damage  
incurred in shipping.  
7. CLAIM PROCEDURES. If service on your ParaBody product is required during the warranty period, please contact our Customer Service  
Department at 1-800-328-9714 for instructions regarding returning or replacing parts. Please have available the following information: (i) the  
dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product (the serial number location is called out on the final assembly  
drawing included with your assembly instruction); (iv) a description of the nature of the problem.  
8. OWNER’S RIGHT. This Limited Warranty gives you specific legal rights. You may also have other rights, which vary depending on local law.  
9. LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by applicable law, shall have no greater  
duration than the warranty period set forth above. There are no warranties which extend beyond the description in this Limited Warranty.  
Because local laws do not allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.  
10. DISCLAIMER. No other express warranty has been made or will be made on behalf of ParaBody with respect to any ParaBody product or  
the operation, repair or replacement of any ParaBody product. ParaBody shall not be responsible for injury, loss of use of the ParaBody  
product, inconvenience, loss or damage to personal property, whether direct or indirect, and incidental or consequential damages, so the  
above limitation or exclusion may not apply to you.  
NOTES:  
17  
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LIFE FITNESS CONSUMER DIVISION  
14150 Sunfish Lake Blvd. Ramsey Minnesota, 55303 U.S.A.  
Tel: 763.323.4500 Fax: 763.323.4797  
800.328.9714 (Toll-free within the U.S. and Canada)  
INTERNATIONALOFFICES  
Life FitnessAtlantic BV  
Life Fitness (UK) Ltd.  
QueenAdelaide  
Ely, Cambs CB7 4UB  
United Kingdom  
Phone CSS: (01353) 665507  
Fax CSS: (01353) 666719  
Atlantic Headquarters  
Bijdorpplein 25-31  
2992 LB Barendrecht  
The Netherlands  
Phone: (180) 646 666  
Fax: (180) 646 703  
Life Fitness EUROPE GmbH  
Siemensstrasse 3  
Life Fitness Benelux N.V.  
Bijdorpplein 25-31  
85716 Unterschleissheim  
Germany  
2992 LB Barendrecht  
The Netherlands  
Phone: (089) 31 77 51-0  
Fax: (089) 31 77 51 99  
Phone: 31 (180) 64 66 69  
Fax: 31 (180) 64 66 99  
Life Fitness Japan  
8/F, Nippon Brunswick Building  
5-27-7 Sendagaya  
Shibuya-Ku, Tokyo 151-0051  
Japan  
Phone: 81 (3) 3359-4309  
Fax: 81 (3) 3359-4307  
Life Fitness Italia S.R.L.  
Via Elvas 92  
39042 Bressanone  
Italy  
Phone: 39 (472) 835-470  
Fax: 39 (472) 833-150  
Life Fitness Do Brazil  
Al. Rio Negro, 433-Predio 2-Sala 2  
3º andar (Confab)  
Aplhaville-Barueri-Sao Paulo  
CEP: 06454-904  
Life FitnessAsia Pacific Limited  
Room 2610, Miramar Tower  
132 Nathan Road, Tsimshatsui  
Kowloon, Hong Kong  
Phone: (852) 2891-6677  
Fax: (852) 2575-6001  
Brazil  
Phone: 55 (11)7295-2217  
Fax: 55 (11) 7295-2218  
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