Life Fitness Fitness Equipment CLSL ALLXX 01 User Manual
IntegrityꢀCLSLꢀSummitꢀTrainer  
CLSL-ALLXX-01  
PartsꢀManual  
13.09.11  
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Wiring  
27  
2
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Miscellaneous  
Miscellaneous Part Numbers  
Description  
Part Number  
Operation Manual  
English  
M051-00K68-A035 - PDF available on-line  
German  
M051-00K68-A036 - PDF available on-line  
M051-00K68-A037 - PDF available on-line  
M051-00K68-A038 - PDF available on-line  
M051-00K68-A039 - PDF available on-line  
M051-00K68-A040 - PDF available on-line  
M051-00K68-A032 - PDF available on-line  
M051-00K68-A033 - PDF available on-line  
French  
Spanish  
Italian  
Dutch  
Russian  
Japanese  
Service Manual  
Assembly Instructions (Multi-Language)  
Arctic Silver Touch-up Paint:  
Spray Can  
M051-00K68-B034 - PDF available on-line  
0017-00008-0204  
0017-00008-0205  
0017-00008-0206  
.5 oz Bottle with Applicator  
.33 oz Pen  
Shadow Gray Touch-up Paint (for Rocker Arms)  
.6 oz Bottle with Applicator  
.6 oz Pen  
0017-00008-0210  
0017-00008-0211  
AK68-00198-0001  
Hardware Bag  
Serial Number Table  
Item Number  
Alpha Code  
(Prefix)  
Starting Serial Number  
Ending Serial Number  
CLSL-ALLXX-01  
CLSL-ALLCX-01  
LSL  
LSL  
100000  
100000  
3
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Console Assembly (CN)  
Exploded View  
Parts List  
Item  
Alpha Code  
LSL  
Part Number  
Description  
CN-001  
CLEDL-ENGEX-01N  
CLEDL-ENGMX-01N  
CLEDL-GERMX-01N  
CLEDL-FRNMX-01N  
CLEDL-SPNMX-01N  
CLEDL-ITLMX-01N  
CLEDL-DUTMX-01N  
CLEDL-RUSMX-01N  
A084-92367-0000  
0017-00101-1650  
AK69-00157-0000  
AK86-00070-0000  
AK86-00079-0002  
AK86-00071-0000  
AK86-00072-0000  
AK86-00073-0000  
AK86-00074-0000  
Console Assembly English/English  
Console Assembly English/Metric  
"
LSL  
"
LSL  
Console Assembly German/Metric  
Console Assembly French/Metric  
"
LSL  
"
LSL  
Console Assembly Spanish/Metric  
Console Assembly Italian/Metric  
"
LSL  
"
LSL  
Console Assembly Dutch/Metric  
"
LSL  
Console Assembly Russian/Metric  
Programmed Console Board  
CN-002  
LSL  
CN-003  
LSL  
PCB Mounting Screws  
CN-004  
LSL  
Heart Rate Cable  
CN-005  
LSL  
Overlay Bezel/Switch/iPod Holder Assembly Eng/Eng  
Overlay Bezel/Switch/iPod Holder Assembly Eng/Met  
Overlay Bezel/Switch/iPod Holder Assembly Ger/Met  
Overlay Bezel/Switch/iPod Holder Assembly Fr/Met  
Overlay Bezel/Switch/iPod Holder Assembly Sp/Met  
Overlay Bezel/Switch/iPod Holder Assembly Ital/Met  
"
"
"
"
"
LSL  
LSL  
LSL  
LSL  
LSL  
4
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"
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
LSL  
AK86-00075-0000  
AK86-00076-0000  
0K86-01004-0200  
0K86-01003-0200  
AK86-00003-0000  
0017-00101-1811  
3223501  
Overlay Bezel/Switch/iPod Holder Assembly Dut/Met  
Overlay Bezel/Switch/iPod Holder Assembly Rus/Met  
Panel Access iPod  
"
CN-006  
CN-007  
CN-008  
CN-009  
CN-010  
CN-011  
CN-012  
CN-013  
CN-014  
CN-015  
CN-016  
CN-017  
CN-018  
CN-019  
CN-020  
iPod Holder  
iPod Cable to PCB  
6-32 x 10 PHL PAN Mounting Screw (2)  
iPod Holder Screws (4)  
Headphone Jack  
AK86-0025-0201  
0017-00101-1811  
0K39-1044-0001  
AK86-0001-0200  
118E-0001-0244  
B084-92368-0000  
0017-00101-1650  
0017-00101-1242  
0K62-01026-0202  
AK86-0024-0201  
0K62-1175-0001  
6-32 x 10 PHL PAN Mounting Screw (1)  
Double-sided Tape  
iPod Cable  
PCB: Polar Coded Receiver  
Lower Display  
PCB Mounting Screws (5)  
Console Case Screws (6)  
Battery Door  
Console Case Assembly  
Decal  
Not  
Shown  
5
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Heart Rate (HR)  
Exploded View  
Part Numbers  
Item  
Alpha Code  
Part Number  
Description  
HR-001 LSL  
HR-002 LSL  
HR-003 LSL  
0017-00101-1462  
AK60-00079-0203  
AK60-00080-0203  
Electrode Screw (2)  
Top Electrode  
Bottom Electrode  
6
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Base Electronics (BE)  
Resistor and 6V Battery  
Exploded View  
Parts List  
Item  
Alpha Code  
LSL  
Part Number  
Description  
BE-001  
BE-002*  
BE-003*  
BE-004*  
BE-005  
BE-006  
AK68-00108-0000  
0017-00101-1797  
See Note 1  
Resistor Assembly - includes parts in asterisk (*)  
Resistor Assembly Mounting Screw (2)  
Resistor Bracket  
LSL  
LSL  
LSL  
100E-00002-0091  
0017-00101-1797  
0017-00003-0685  
Resistor (2)  
LSL  
Battery Mounting Screw (2)  
6v Battery  
LSL  
Note 1: Available only with complete assembly (Item BE-001)  
7
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Power Control Board/Access Panel Assembly  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
BE-011 LSL  
BE-012 LSL  
BE-013 LSL  
BE-014 LSL  
BE-015 LSL  
BE-016 LSL  
BE-017 LSL  
BE-018 LSL  
BE-019 LSL  
BE-020 LSL  
AK68-00107-0002  
0K68-01031-0000  
0017-00042-0821  
B084-92218-0000  
0017-00101-1838  
0017-00021-2846  
AK32-00078-0001  
AK47-00063-0002  
AK32-00020-0002  
0017-00101-1838  
Power Control Board/Access Panel Assembly  
Access Panel Bracket  
Plastic Grommet (4)  
Alternator Control Board  
PCB Mounting Screw (4)  
CONN FTYPE PNL F01S RD GP F  
CBL-ASSY: PWR EXT; 120" S/C-C  
CBL-ASSY: DC POWER; 12" S/C-C  
B
CBL-ASSY: COAX; 120 IN.  
Bracket Mounting Screw  
S/C-B  
8
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Drive System (DS)  
Crossover Pulley Assembly  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
Nut  
DS-001 LSL  
DS-002 LSL  
DS-003 LSL  
DS-004 LSL  
0017-00103-0332  
AK68-00104-0000  
0017-00104-0044  
0017-00101-1911  
Crossover Pulley  
Washer  
Mounting Bolt  
9
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Flexonic Belts and Tensioner Bracket  
Exploded View  
Parts List  
Item  
Alpha Code  
LSL  
Part Number  
Description  
DS-011  
DS-012  
DS-013  
DS-014  
DS-015  
DS-016  
DS-017  
DS-018  
DS-019  
0K62-01134-0000  
0017-00101-1797  
AK68-00159-0000  
0017-00101-1905  
0017-00104-0469  
0017-00101-1906  
0017-00104-0479  
0017-00103-0333  
AK68-00130-0000  
Flexonic Belt  
LSL  
Reed Switch Mounting Screw (2)  
Reed Switch  
LSL  
LSL  
Tensioner Screw  
Washer  
LSL  
LSL  
Bracket Screw (3)  
Bracket Washer (3)  
Tensioner Nut  
LSL  
LSL  
LSL  
Tensioner Bracket  
10  
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Clutch Shaft and Sprockets  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
DS-021 LSL  
DS-022 LSL  
DS-023 LSL  
DS-024 LSL  
DS-025 LSL  
DS-026 LSL  
DS-027 LSL  
DS-028 LSL  
DS-029 LSL  
DS-030 LSL  
DS-031 LSL  
0K53-01183-0000  
0017-00101-2015  
0K35-01186-0007  
0K47-01104-0000  
AK68-00102-0001  
0K47-01024-0000  
0K47-01105-0000  
0017-00100-0107  
AK68-00157-0000  
0017-00103-0332  
0017-00101-1909  
Hex Key  
Setscrew (2)  
Poly-V Pulley  
Thrust Washer (6)  
Users Right Clutch Sprocket  
Clutch Shaft  
Hardened Washer (5)  
Retaining Ring (3)  
Bearing House  
Nut (3)  
Bearing House Mounting Screw (3)  
11  
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Clutch Pulley and Shaft Assemblies  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
AK68-00105-0000  
see Note 1  
Description  
DS-041 LSL  
DS-042* LSL  
DS-043* LSL  
DS-044* LSL  
DS-045* LSL  
DS-046* LSL  
DS-047 LSL  
DS-048* LSL  
DS-049 LSL  
DS-050 LSL  
DS-051 LSL  
DS-052 LSL  
DS-053 LSL  
DS-054 LSL  
Clutch Pulley and Shaft Assembly - includes item in asterisk (*)  
Bearing Retainer Mounting Screw (2)  
Bearing Retainer  
Intermediate Shaft  
Bearing (2)  
see Note 1  
see Note 1  
see Note 1  
see Note 1  
Retaining Ring  
0017-00103-0332  
see Note 1  
Nut (3)  
Bearing Housing  
Bearing Housing Mounting Screw (3)  
Pulley with Magnet  
Screw  
0017-00101-1909  
AK68-00212-0000  
0017-00101-1836  
0017-00104-0465  
0K53-01183-0000  
0017-00101-2015  
Washer  
Hex Key  
Setscrew (2)  
Note 1: These parts are included with the Clutch Pulley and Shaft Assembly (Item DS-041) and are not available  
separately.  
12  
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Timing Belts and Springs  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
DS-061 LSL  
DS-062 LSL  
DS-063 LSL  
DS-064 LSL  
0017-00101-1904  
0017-00104-0469  
0K35-01105-0000  
0K35-01142-0000  
Mounting Screw (2 per Belt Terminator)  
Washer (2 per Belt Terminator)  
Belt Terminator (4)  
Bracket (4)  
13  
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DS-065 LSL  
DS-066 LSL  
DS-067 LSL  
DS-068 LSL  
DS-069 LSL  
DS-070 LSL  
DS-071 LSL  
DS-072 LSL  
DS-073 LSL  
0K68-01081-0000  
0K68-01051-0000  
0017-00104-0465  
0017-00101-1902  
0017-00103-0332  
AK68-00104-0000  
0017-00101-1911  
AK68-00211-0000  
AK68-00210-0000  
Lower Spring (2)  
Upper Spring (2)  
Washer (1 per Spring)  
Mounting Screw (1 per Spring)  
Nut  
Crossover Pulley  
Pulley Mounting Screw  
Lower Timing Belt  
Upper Timing Belt  
Alternator  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
DS-081 LSL  
DS-082 LSL  
DS-083* LSL  
DS-084 LSL  
DS-085* LSL  
DS-086 LSL  
DS-087* LSL  
DS-088* LSL  
DS-089 LSL  
AK68-00213-0001  
0017-00103-0332  
0017-00009-0841  
0017-00101-1867  
see Note 1  
Alternator with Flywheel Assembly - includes Items in asterisk (*)  
Nut  
Alternator  
Bolt  
Flywheel  
see Note 1  
Nut  
see Note 1  
Washer  
0017-00101-0986  
0017-00009-0895  
Bolt  
Alternator Brush Kit (not shown)  
Note 1 - not available individually; included in Alternator with Flywheel Assembly (Item DS-081).  
14  
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Frame System (FS)  
Console Support Assembly  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
FS-001 LSL  
FS-002 LSL  
FS-003 LSL  
FS-004 LSL  
FS-005 LSL  
FS-006 LSL  
FS-007 LSL  
FS-008 LSL  
FS-009 LSL  
0017-00101-1791  
0K62-01023-0402  
0017-00101-1796  
0017-0042-0754  
0K62-010300202  
0017-00101-1744  
0K62-01022-0202  
AK62-00123-0001  
0017-00101-1846  
Console Support Mounting Screw (6)  
Console Support Cover  
Console Support Cover Screw (2)  
Grommet (2)  
Console Support Cap  
Console Mounting Screw (4)  
Accessory Tray  
Console Support Assembly  
Mounting Screw (2)  
15  
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User Arms and Hardware  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
FS-061 LSL  
FS-062 LSL  
FS-063 LSL  
FS-064 LSL  
0017-00101-1791  
AK68-00143-0004  
AK68-00143-0003  
0K62-01138-0201  
User Arm Mounting Screw (3 per Arm)  
Left User Arm with Grip  
Right User Arm with Grip  
Grip  
16  
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Deadshft and Bullhorn Covers  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
FS-011 LSL  
FS-012 LSL  
FS-013 LSL  
FS-014 LSL  
FS-015 LSL  
FS-016 LSL  
FS-017 LSL  
FS-018 LSL  
FS-019 LSL  
0K62-01012-0201  
0K62-01009-0201  
0K62-01011-0201  
0017-00101-1796  
0K62-01013-0201  
0K62-01008-0202  
0017-00101-1854  
0K62-01007-0202  
0K62-01010-0201  
Outside Deadshaft Cover - A (2)  
Inside Deadshaft Cover - front (2)  
Inside Deadshaft Cover - left rear  
Deadshaft Cover Screw (2 per cover)  
Outside Deadshaft Cover - B (2)  
Bullhorn Cover - left  
Bullhorn Cover Screw (1 per cover)  
Bullhorn Cover - right  
Inside Deadshaft Cover - right rear  
17  
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Mono-Column, Hand Rail and Vertical Uprights  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
FS-021 LSL  
FS-022 LSL  
FS-023 LSL  
FS-024 LSL  
FS-025 LSL  
FS-026 LSL  
FS-027 LSL  
FS-028 LSL  
0017-00104-0469  
0017-00101-1881  
GK68-00002-0002  
0017-00101-1805  
AK68-00206-0001  
0017-00101-1760  
0K68-01032-0000  
0017-00101-1635  
Washer (3)  
Mono-Column Mounting Bolt (3)  
Mono-Column with Inserts  
Upper Handrail Mounting Screw (4)  
Handrail Assembly  
Lower Handrail Mounting Screw (4)  
Vertical Upright Tube (2)  
Upright Tube Mounting Screw (2)  
18  
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Shrouds, Boot  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
FS-031 LSL  
FS-032 LSL  
FS-033 LSL  
FS-034 LSL  
0017-00101-1796  
0K68-01061-0201  
AK68-00176-0003  
AK68-00176-0002  
Shroud Mounting Screw (8 per Shroud)  
Mono-Column Boot  
Left Shroud Assembly  
Right Shroud Assembly  
19  
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Access Panel, Wheels and Leg Levelers  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
FS-041 LSL  
FS-042 LSL  
FS-043 LSL  
FS-044 LSL  
FS-045 LSL  
0017-00042-1066  
0017-00042-0674  
0K68-01045-0000  
0K68-01047-0000  
0K68-01129-0201  
Push-on Cap (2) (see Note 1)  
Wheel (2)  
Wheel Shaft  
Leg Leveler (5)  
End Cap (2)  
Note 1: It is recommended that a push-on cap be ordered whenever replacing one or both wheels.  
20  
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Stepping System (SS)  
Rear Step Assembly  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
SS-001 LSL  
SS-002* LSL  
SS-003* LSL  
SS-004 LSL  
SS-005* LSL  
AK68-00136-0001  
0K68-01020-0201  
see Note 1  
Rear Step Assembly - includes Items in asterisk (*)  
Rear Step  
Rear Step Mounting Bracket  
Step Assembly Mounting Screw (3)  
Bracket to Step Mounting Screw (5)  
0017-00101-1903  
0017-00101-1759  
Note 1: Included with the Rear Step Assembly (Item SS-001) and not available separately.  
21  
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Pedal Track Cover and Step Assembly  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
SS-011 LSL  
SS-012 LSL  
SS-013 LSL  
SS-014 LSL  
SS-015 LSL  
SS-016 LSL  
SS-017 LSL  
SS-018 LSL  
SS-019 LSL  
SS-020 LSL  
SS-021 LSL  
SS-022 LSL  
SS-023 LSL  
SS-024 LSL  
0017-00101-1903  
0017-00101-1902  
0017-00101-1881  
0K68-01087-0000  
AK68-00166-0000  
AK68-00167-0000  
AK68-00165-0000  
0K68-01106-0000  
0017-00101-1903  
0K68-01105-0000  
0K68-01088-0000  
0017-00101-1905  
0017-00104-0469  
0K68-01003-0000  
Upper Mounting Bracket Screw (2)  
Center Cover Assembly Mounting Screw (2)  
Track Cover Mounting Screw (4)  
Upper Mounting Bracket for Pedal Track Covers  
Right Pedal Track Cover  
Center Cover Assembly (2)  
Left Pedal Track Cover  
1.250 in. Trimlok (2)  
Lower Mounting Bracket Screw (2)  
2.00 in. Trimlok (2)  
Lower Mounting Bracket for Pedal Track Covers  
Track Mounting Bolt (2 per Track)  
Washer (2 per Track)  
Track (2)  
22  
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Pedals,Truck and Roller Assembly  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
SS-031 LSL  
SS-032* LSL  
SS-033* LSL  
SS-034* LSL  
SS-035 LSL  
SS-036 LSL  
SS-037 LSL  
SS-038 LSL  
SS-039 LSL  
SS-040 LSL  
SS-041 LSL  
SS-042 LSL  
AK47-00071-0000  
0017-00103-0324  
0017-00101-1730  
see Note 1  
Mono Roller and Shaft Assembly (3) - includes Items in asterisk (*)  
Nut (1 per roller)  
Mounting Screw (1 per roller)  
Mono Roller and Shaft  
0K53-01027-0205  
AK68-00129-0000  
AK68-00127-0000  
0017-00101-1912  
0017-00101-1903  
AK68-00113-0000  
0017-00101-1906  
AK68-00217-0000  
Pedal (left or right)  
Right Pedal Adaptor  
Left Pedal Adaptor  
Pedal Mounting Screw (4)  
Pedal Adaptor Mounting Screw (6)  
Pedal and Interface Assembly  
Mounting Screw (4)  
Mini Mono and Shaft Assembly (4) - includes Items in asterisk (**)  
23  
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SS-043** LSL  
SS-044** LSL  
SS-045** LSL  
SS-046 LSL  
0017-00101-1908  
see Note 2  
Mounting Screw (1 per roller)  
Mini Mono and Shaft  
0017-00103-0333  
AK68-00110-0000  
Nut (1 per roller)  
Truck and Roller Assembly  
Note 1 - not available individually; included in Mono Roller and Shaft Assembly (Item SS-031).  
Note 2 - not available individually; included in Mini Mono and Shaft Assembly (Item SS-046).  
Lower Track Cover and Hardware  
Exploded View  
Parts List  
Item  
Alpha Code  
Part Number  
Description  
SS-051 LSL  
SS-052* LSL  
SS-053* LSL  
SS-054* LSL  
SS-055* LSL  
AK68-00220-0000  
0017-00101-1906  
0017-00104-0479  
0017-00104-0485  
see Note 1  
Lower Track Cover Assembly - includes Items in asterisk (*)  
Mounting Screw (3)  
Flat Washer  
Washer, Nylon (3)  
Lower Track Cover  
Note 1 - not available individually; included in Lower Track Cover Assembly (Item SS-051).  
24  
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Linkage System (LS)  
Rocker Arm and Control Link Assembly  
Exploded View  
Parts List  
Note 1 - All parts and assemblies listed below are applicable to the right or left Rocker Arm and Control Link assemblies  
except where indicated otherwise.  
Item  
Alpha Code  
Part Number  
Description  
LS-001 LSL  
LS-002 LSL  
AK68-00125-0002  
AK68-00147-0001  
Rocker Arm Assembly  
Control Link Assembly  
25  
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LS-003 LSL  
LS-004 LSL  
LS-005 LSL  
LS-006 LSL  
LS-007 LSL  
LS-008* LSL  
LS-009 LSL  
LS-010 LSL  
LS-011 LSL  
LS-012 LSL  
LS-013* LSL  
LS-014* LSL  
LS-015* LSL  
LS-016* LSL  
LS-017 LSL  
LS-018 LSL  
LS-019 LSL  
LS-020 LSL  
0017-00104-0479  
0017-00101-1881  
0K61-01283-0002  
0017-00100-0178  
0017-00104-0418  
0017-00042-0754  
0K47-01104-0000  
0K47-01105-0000  
0017-00100-0107  
GK68-00002-0004  
see Note 1  
Washer  
Control Link Mounting Screw  
Cap  
Retaining Ring  
Washer  
Grommet (1)  
Washer (2)  
Washer (2)  
Retaining Ring (2)  
Outer Cover Kit - includes Items in asterisk (*)  
Cover  
0017-00101-1796  
see Note 1  
Screw (2)  
Seal  
see Note 1  
VMI Nut, Type-U  
AK68-00154-0204  
AK68-00154-0203  
0017-00101-1846  
AK68-00207-0001  
Left Clevis Cover Assembly  
Right Clevis Cover Assembly  
Bracket to Rocker Mounting Screw (2)  
Inner Link Cover Assembly with Bracket  
26  
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Wiring  
Cable Chart  
Item  
Alpha Code  
Part Number  
Description  
CBL-001 LSL  
CBL-002 LSL  
CBL-003 LSL  
CBL-004 LSL  
CBL-005 LSL  
CBL-006 LSL  
CBL-007 LSL  
CBL-008 LSL  
CBL-009 LSL  
CBL-010 LSL  
118E-00001-0140  
118E-00001-0266  
AK32-00020-0002  
AK32-00078-0001  
AK32-00124-0002  
AK47-00028-0000  
AK47-00029-0000  
AK47-00063-0002  
AK62-00093-0001  
AK68-00156-0000  
AK69-00157-0000  
AK86-00001-0200  
AK86-00002-0000  
AK86-00003-0000  
Switch:Reed; SPST  
FFC 16 Pin 1.25mm, 7 in.  
Cbl-Assy: Coax, 120 in.  
Cbl-Assy: Pwr Ext, 120 in.  
Cbl-Assy: Headphone Jack, 3.5mm  
Cbl-Assy: Lifepulse/Console  
Cbl-Assy: Lifepulse  
Cbl-Assy: DC Power  
Cbl-Assy: Console, LED, Main, 90 in.  
Cbl-Assy: Alternator, Resistors  
Cbl-Assy: Polar  
CBL-011  
LSL  
CBL-012 LSL  
CBL-013 LSL  
CBL-014 LSL  
Cbl-Assy: iPod, non-Tread  
Cbl-Assy: TV Control, non-Tread  
Cbl-Assy: Console iPod, non-Tread  
To find the part number for a cable, identify the cable item number in the wiring diagrams on the following pages. Then  
locate that number in the table above and match it with the corresponding part number.  
27  
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Wiring Diagrams  
Control PCB  
28  
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Console PCB  
29  
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LCD TV and HR Handles  
30  
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