Classic Cross-trainer CLSXH-0XXX-02
(international only)
Customer Support Services
PARTS MANUAL
rev 25 Nov 2009
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CLASSIC CROSS TRAINER
Miscellaneous
CLSXH-0XXX-02
S/N CLH093501308 - and up
Description
Part No.
OPERATION MANUAL (CD)
SERVICE MANUAL
0KCD-02003-0001
M051-00K62-A149
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
HARDWARE BAG
AK62-00152-0001
AK62-00210-0000
ACCESS PANEL ASSEMBLY
CONSISTS OF:
120” COAX CABLE
120” POWER EXTENSION CABLE
BRACKET
F-TYPE PANEL CONNECTOR
#8 PLASTIC GROMMET
AK32-00020-0002
AK32-00078-0001
0K62-01179-0001
0017-00021-2846
0017-00042-0754
PLUG IN OPTION 120/60
GK62-00002-0018
GK62-00002-0019
GK62-00002-0020
GK62-00002-0021
PLUG IN OPTION 240/50 UK
PLUG IN OPTION 240v AUS
PLUG IN OPTION 230/50 CONT
This treadmill has both Lifepulse sensors and telemetry for reading heart rate.
3
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
Console Support and Dead Shaft Covers
S/N CLH093501308 - and up
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0001
(Stealth Gray)
Console Support
Shroud
Right
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001
0K62-01023-0001
Console Support
Grommet
0017-00042-0754
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
2-Outside Front
Deadshaft Cover
0K62-01012-0000
2-Outside Rear
Deadshaft Cover
0K62-01013-0000
4
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CLASSIC CROSS TRAINER
Handlebars and Bullhorns
CLSXH-0XXX-02
S/N CLH093501308 - and up
Right Bullhorn Assembly
AK62-00360-0000
Left Bullhorn Assembly
AK62-00361-0000
HR Sensor Kit
GK20-00002-0005
HR Cable
AK47-00029-0000
( one per bullhorn)
Bullhorn Gasket
0K62-01199-0001
Right Handlebar
AK62-00086-0000
HR Sensor Kit
GK20-00002-0005
Medallion Bug
AK58-00245-0000
BugAdaptor
0K62-01034-0001
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0001
(one per handlebar)
5
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
Console and Related Components
S/N CLH093501308 - and up
Console Case Screws
0017-00101-1242
Console Case
with decal
AK62-00142-0000
Programmed PCB
A084-92219-A032
Lower Display Cable
AK63-00038-0000
Polar Cable
AK39-00063-0000
Battery Door
0K62-01026-0000
Upper and Lower
PCB mounting screws
0017-00101-1650
Polar PCB
with receiver
AK39-00064-0000
Lower PCB
B084-92222-B000
Overlay/Bezel/Switch
(see chart below)
Part Nos.
Language
Console
Overlay/Bezel/Switch
Eng + Met
Ger/Met
Spn/Met
Jap/Met
Frn/Met
Ital/Met
Dut/Met
Port/Met
Turk/Met
AK62-00329-0001
AK62-00329-0003
AK62-00329-0004
AK62-00329-0006
AK62-00329-0007
AK62-00329-0008
AK62-00329-0009
AK62-00329-0010
AK62-00329-0014
AK62-00191-0001
AK62-00191-0003
AK62-00191-0004
AK62-00191-0006
AK62-00191-0007
AK62-00191-0008
AK62-00191-0009
AK62-00191-0010
AK62-00191-0014
6
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CLASSIC CROSS TRAINER
Upper Frame Hardware
CLSXH-0XXX-02
S/N CLH093501308 - and up
Console Mounting Screws (4)
0017-00101-1796
Handlebar Mounting Screws
0017-00101-2040
(3 per side)
Console Support
Bullhorn Mounting Screws
Mounting Screws (6)
0017-00101-1791
Console Support
Shroud Mounting
Screws
0017-00101-2041
(2 per bullhorn)
0017-00101-1796
Bullhorn Cover
Screws
0017-00101-1854
Inside Deadshaft
Cover Screws
(2 per side)
0017-00101-1796
Outside Deadshaft
Cover Screws
(2 per side)
0017-00101-1796
Items Not Shown:
Accessory Tray
0K62-01022-0001 (Stealth Gray)
Mounting Screws (2)
0017-00101-1846
7
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
Rocker Arms and Pedal Levers
S/N CLH093501308 - and up
Rocker Arms
AK62-00062-0001
Shaft Collar w/screws
M0K61-01259-0000
Washer
0017-00104-0418
Retaining Ring
0017-00100-0178
LF Bug
MedallionAssy.
AK58-00245-0000
Right Pedal
Lever Assembly
AK62-00236-0000
Left Pedal Lever Assembly
AK62-00235-0000
8
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
Crank Cover and Lower Caps
S/N CLH093501308 - and up
Crank Cover
0K61-03100-0001
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K68-01129-0000
Front Frame Cap
0K62-01004-0002
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-1795
9
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
Lower Frame Shrouds and Hardware
S/N CLH093501308 - and up
Rear Shroud Assy.
AK62-00223-0000
Mounting Screws
(2 per side)
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting Screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01039-0000
Right Outside Rocker Cover
0K62-01037-0000
Inside Lever Joint Cover
(left or right)
0017-00101-1796
Right Link Cover w/decal
AK62-00390-0000
Left Link Cover w/decal
AK62-00391-0000
Mounting Screws
(6 per cover)
0K62-01035-0000
Mounting Screw
0017-00101-1836
0017-00101-1796
Leg Levelers
Ladder Frame Cover w/decal
Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
(3 per assy.)
AK62-00124-0000
AK62-00106-0001
Mounting Screws (4)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Shroud Panel
0K62-01002-0003
Mounting Screws
(2 per side)
0017-00101-1789
0017-00101-1795
Left Inside Rocker Cover
0K62-01040-0000
Left Outside Rocker Cover
0K62-01038-0000
Inside Lever Joint Cover (left or right)
0K62-01035-0000
Mounting Screw
0017-00101-1836
10
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
Pedal Lever Assembly Components
S/N CLH093501308 - and up
Right Inside
Pedal Cover
0K62-01015-0000
Left Inside
Pedal Cover
0K62-01016-0000
5 - Mounting screws
0017-00101-1796
Tie Rod Extension
Assembly
AK62-00234-0000
or
Link Hardware Kit
GK62-00002-0015
(see note below)
Link Sleeve Kit
GK62-00002-0022
Washer
0017-00104-0164
Nut
Left Pedal
0017-00103-0338
0K62-01005-0000
Right Pedal
0K62-01006-0000
Crank Extension
Mounting Bolt
0017-00101-1806
Hex Nut
0017-00103-0333
Pedal Mounting Hardware
4 - Screw - 0017-00101-1805
4 - Washer-0017-00104-0469
Roller w/bearing
AK62-00196-0001
Shaft Collar
M0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
M0K62-01191-0000
Roller Extrusion
AK62-00197-0000
4 - Screws
M0017-00101-1789
Anti-Lift Track
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
0K62-01208-0000
2 - Screws
E-Ring
0017-00101-1836
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
11
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
PCB, Battery, Reed Switch and Bracket
S/N CLH093501308 - and up
PCB, Reed Switch
Battery Bracket
0K62-01233-0000
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
Grommet (4)
0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797
Reed Switch
Mounting screws (2)
0017-00101-1794
6V Battery
0017-00003-0685
12
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CLASSIC CROSS TRAINER
Bearing-Insert Assembly
CLSXH-0XXX-02
S/N CLH093501308 - and up
Bearing Insert Assembly
AK62-00299-0000
Service Kit
GK62-00002-0044
kit contents:
Bearing Flanges (2)
0K62-01220-0000
Crankshaft (1)
Bearings (2)
Bearing Flanges (2 sets)
Nuts (4)
Washers (4)
Service Kit
GK62-000002-0045
kit contents:
Intermediate Shaft (1)
Bearings (2)
Bearing Flanges (2 sets)
Nuts (4)
Washers (4)
1” Bearing
0K62-01221-0000
13
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CLASSIC CROSS TRAINER
CLSXH-0XXX-02
Crank Arm Pulley Assembly
S/N CLH093501308 - and up
Crank arm weld
Assembly
MAK62-00205-0000
Poly-V Crank Pulley
0K61-02409-0000
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
Crankshaft Plate
M0K61-02302-0001
0017-00101-1860
nut - 0017-00103-0334
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Crankshaft Plate
Mounting screws (4)
0017-00101-1834
Magnet-Standoff
Assembly
AK62-00186-0000
14
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CLASSIC CROSS TRAINER
Drive Module
CLSXH-0XXX-02
S/N CLH093501308 - and up
Alternator-Flywheel
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crank Arm-Pulley
Assembly
See Page 14 for
breakdown
Crankshaft
M0K62-01222-0001
Right Crank Arm
Weld Assembly
MAK62-00204-0000
J10 Flexonic Belt
0K62-01135-0000
J8 Flexonic
Belt
0K62-01134-0000
Intermediate Shaft
M0K62-01223-0000
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-2015
Resistor Assembly
Includes Power
Control Cable
Bearing-Insert
Assembly (4)
See Page 13 for
breakdown
AK62-00260-0000
15
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CLASSIC CROSS TRAINER
Drive Module Hardware
CLSXH-0XXX-02
S/N CLH093501308 - and up
Alternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Crank Arm
Mounting bolt
0017-00101-1860
nut
Square
Machine Key (2)
M0K53-01122-0000
0017-00103-0334
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Alernator-flywheel
mounting bolt
and nut
Machine Key
0K53-01183-0000
bolt-0017-00101-1867
nut-0017-00103-0332
Set Screws
0017-00101-2015
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341
16
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CLASSIC CROSS TRAINER
Cables
CLSXH-0XXX-02
S/N CLH093501308 - and up
Power Control Cable
AK62-00092-0000
ORANGE
Power Control Board
B084-92218-D002
P2
POWER RES.
2 x .75 OHM
240W
12POS.MNL
RED/BLK
RED/BLK
RPM_ALT
VoltR
VoltR
RED/BLK
AC TAP
GREEN
Valt
GREEN
GREEN
VoltR
Volt
Volt
GND
FIELD
EXC
FIELD
RTN
BLK
BLK
BLK
3 POS. MINI FIT
GND
GND
GND
GND
GND
Vbat
RPM_REED
N.C.
COM
N.C.
P3
BLK/WHT
FIELD
MAGNET
REED SWITCH
YELLOW
User Arm HR Cables
AK61-00051-0001
P1
BLK/PURPLE
13POS.KK-156
Main Cable
AK62-00093-0000
6V
Lower Console Cable
RED
AK63-00038-0000
P1
P5
4POS. MINI FIT JR.
P4
24POS. MICROFIT
24POS. MICROFIT
WHITE
RED
S98
S108
S118
S128
S138
RT SIGNAL
GND
GND
S9
BLACK
BLACK
WHITE
BLUE
S10
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
S11
S12
LT SIGNAL
Lower
Console Board
S13
S14
S148
S158
LWR-CNSL
B084-92222-B000
S15
S15
D0
P9
RJ45
CSAFE
D08
Console HR
Cable
RED
D18
D28
D1
D2
D3
NC
NC
BLUE
YELLOW
D38
Upper Console Board
A084-92219-A016
RXD
GREEN
WHITE
BLACK
BROWN
D4
D5
D48
D58
D68
D78
TXD
Vcardio
AK61-00052-0002
Dual HR Cable
AK62-00375-0000
D6
D7
CTS
GND
Vsysc
ORANGE
D8
D9
D88
D98
GREY
RED
NC
GND
St4
I3
D108
D118
D128
D138
D10
D11
GND
IO
BLUE
P10
RJ45
NC
YELLOW
GREEN
WHITE
BLACK
RXD
TXD
St2
I3
D12
D13
CARDIO
TH.
St5
Vcardio
CTS
D14
D15
I1
St6
IO
D148
D158
St2
GND
St4
I2
Vsysc
I2
St6
I4
St3
I4
St1
DS
BERR
P11
10POS.
BACKGROUND
DEBUG
Vce
RED
I5
WHITE
I5
GND
BLACK
St3
I6
GND
St8
I6
St5
BKPT
HOR.
P7
GND
FREEZE
RESET
Dsi
3POS.
MINI FIT JR.
St1
POLAR RECEIVER
START
GND
START
GND
I1
Vcc
St6
GND
P1
Dsc
17POS.
LOWER KEYPAD
P12
19 POS.
Polar w/latch Conn.Cable
AK39-00063-0000
UPPER KEYPAD
PolarPCB w/header Cable
AK39-00064-0000
17
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