Installation
Instructions
Combined fridge-freezer for
integrated use, door-on-door
HC 1011/1060 HC 1001/1050
020707 7084000 - 01
Download from Www.Somanuals.com. All Manuals Search And Download.
Changing the door hinges
u
u
u
Examine the unit and packaging for shipping damage.
Contact the carrier immediately if you suspect there is
any damage.
3.2 Reversing the door
Note the type (model, number), index, appliance/serial
number, date of purchase and where purchased on the
spaces provided in see Appliance Information.
Remove anything attached to the rear or side walls of
appliance that would prevent proper installation or
impede proper ventilation.
If the appliance is set up in humid areas, condensation may
build on the outside of the appliance.
u
Always ensure proper ventilation.
3 Changing the door hinges
Make sure you have the following tools on hand:
q
q
Hex wrench 13
Cordless screwdriver Torx 15, 20, 25, 30
Push the appliance 2/3 of the way into the recess.
Disconnect the power plug.
Open the doors.
Fig. 2
Lift off covers Fig. 2 (5,6,7,8) using a slot screwdriver.
Just loosen top and bottom screws Fig. 2 (9) on the body
of the appliance.
3.1 To detach the soft stop
mechanism*
u
u
HC1011, HC1060
u
u
Push doors outwards and unhook.
Swap screws Fig. 2 (9) to the opposite side and screw
them in a little.
CAUTION
Risk of injury if soft stop contracts!
u
Detach with care.
CAUTION
Risk of injury if hinges fold!
u
Leave hinges open.
u
Undo screws Fig. 2 (10) and change over the hinges
diagonally.
The screws Fig. 2 (10) are self-tapping: use a cordless
screwdriver.
u
u
Tighten the hinges.
Fig. 1
Close off the now unused fastening holes with the
u
u
Unscrew retainer Fig. 1 (1).
plugs Fig. 2 (11) supplied.
Unscrew ball stud Fig. 1 (3) together with the soft stop
u
Hang doors on the pre-fitted screws Fig. 2 (9) and tighten
mechanism Fig. 1 (2) from the door and set to one side.
screws.
3.3 Re-attaching the soft stop
mechanism*
HC1011, HC1060
Fig. 3
u
Screw on retainer Fig. 3 (1).
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Kitchen Cabinet Construction
u
Screw in ball stud Fig. 3 (3) together with the soft stop - The top ventilation space can be either directly over the
mechanism Fig. 3 (2) in the fastening hole.
Re-attach all covers Fig. 2 (5,6,7,8).
appliance Fig. 4 (2) or next to the ceiling over a cabinet
Fig. 4 (3), or through a vent installed in a soffit Fig. 4 (4).
u
4 Kitchen Cabinet Construction
This is a fully integrated appliance which means that it is
fully enclosed by a kitchen cabinet. This type of cabinet
must be carefully constructed using the proper dimensions
and it must provide proper ventilation to ensure proper
appliance operation.
Make a separate kitchen cabinet
for each appliance for Side-by-
Side installations.
Consider having a professional install the appliance in your
kitchen cabinet.
4.1 Kitchen Cabinet Airflow
Fig. 5
- There must be a clear ventilation space (without any
obstructions) of at least 1-1/2 in. (38 mm) at the back of
the kitchen cabinet.
u
Observe the above ventilation dimensions.
Ventilation through the cabinet base at the bottom can be
achieved by installing the provided ventilation grille
Fig. 6 (3) or via a ventilation opening of at least 31 in2
(200 cm2). When using the provided ventilation grille
Fig. 6 (3), please proceed as follows:
Fig. 4
- There must be a ventilation space at least 31 in2
(200 cm2) at the airflow inlet Fig. 4 (1) and at the airflow
outlet Fig. 4 (2).
4
Download from Www.Somanuals.com. All Manuals Search And Download.
Kitchen Cabinet Construction
u
u
u
Insert ventilation grille Fig. 6 (3) into the cabinet base cut-
out Fig. 6 (1).
From the back side, slide the snap-fits Fig. 6 (2) into the
grille until the hooks make contact with the cabinet base.
Completely mount cabinet base (with ventilation grille
and snap-fits) to kitchen cabinet.
4.2 Designing the Kitchen Cabinet
Install the appliance in stable kitchen cabinets only.
Fig. 6
In the cabinet base, cut out a ventilation opening that is
17-23/32 in. (450 mm) in width and 2-7/32 in. (56 mm) in
height.
u
Fig. 6
1
Power cord
3
4
Electrical outlet
Fish line for power cord
2
Level
A
21-7/32 in. (539 mm)
21-15/16 in. (557 mm)
B
D
F
G
J
69-21/32 in. (1769.5 mm)
C
E
69-3/4 in. - 70-3/8 in. (1772 mm) - (1788 mm)
21-21/32 in. (550 mm)
24 in. (609.6 mm) (American Style Cabinet)
23-5/8 in. (600 mm) (European Style Cabinet)
27-3/8 in. (695 mm)
1-1/2 in. (38 mm)
H
K
24-3/4 in. (629 mm)
max. 3/4 in. (19 mm)
L
9-21/32 in. (245 mm)
u
u
Construct the kitchen cabinet using the dimensions
shown in Fig. 6.
Align the kitchen cabinet with a level Fig. 6 (2) and a
square. If necessary, shim underneath the cabinet to
make it level.
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Kitchen Cabinet Construction
w
The floor and side walls must be at right angles to each You need two doors for the kitchen cabinet, one on top for
other.
the refrigerator compartment, and one on the bottom for the
freezer compartment.
The joint between the upper and the lower kitchen cabinet
door must align with the joint between the upper and lower
appliance door.
In general, the doors have these characteristics:
The doors should be at least 5/8 in. (16 mm) and max.
3/4 in. (19 mm) thick to allow the connecting rails to be
fastened to them.
-
Follow distance L to the wall to allow the drawers to be
pulled out properly.
With both doors closed, there should be a minimum of
1/8 in. (3 mm) between the upper and lower doors.
Also, there should be an 1/8 in. (3 mm) clearance
between the upper door and the cabinet door above it (if
any).
-
-
u
Follow the dimensions provided in Fig. 6.
4.3 Designing the Kitchen Cabinet
Doors
The width of the cabinet doors depends on the kitchen
style and size of the gaps between the door panels of the
cabinetry. Generally, a 1/8 in. (3 mm) vertical gap
between the cabinet doors is recommended.
The top edge of the upper door Fig. 7 (1) and lower door
Fig. 7 (2) should be even with the doors of adjoining
cabinet(s), if any.
-
-
The position of the joint between the kitchen cabinet
doors must be level with the position of the joint
Fig. 7 (2) between the appliance doors.
-
Adjust the door alignment before installing the appliance.
It is impossible to adjust the door with the appliance
installed.
-
u
Check the installation dimensions according to Fig. 6.
Fig. 7
6
Download from Www.Somanuals.com. All Manuals Search And Download.
Kitchen Cabinet Construction
Fig. 7
1
Unit door fridge compartement
3
4
Fridge compartement door
Freezer compartement door
2
Unit door freezer
compartement
The freezer door height is 24-24/32 in. (629 mm).
Of course, the final door height depends on the gap position
u
To cover the lower part of the appliance: increase the of the cabinets that stand to the left and right of the
height of the panel to 27-3/32 in. (695 mm).
appliance cabinet.
The thickness of the floor board is usually 3/4 in. (19 mm). If there is other furniture standing close to the appliance
u
Tocoverthefacesideofthe floorboardFig. 7(a):increase cabinet this furniture typically has a gap between two
the height of the panel to 27-3/8 in. + 3/4 in. = 28-1/8 in. drawers or two doors. Depending on your kitchen, these
( 695 mm + 19 mm = 714 mm ).
gaps are approximately 1/8 in. (3 mm) wide.
u
In this case, increase the height of the panel to
Without door panels on the unit, there is a gap of 19/32 in.
(15 mm) betwenn the freezer Fig. 7 (4) and the refrigerator
door Fig. 7 (3). After the installation of the cabinet doors, the
27-3/8 in. + 3/4 in. + 19/32 in. - 1/8 in. = 28-19/32 in.
( 695 mm + 19 mm + 15 mm - 3 mm = 726 mm ).
gap between the two doors Fig. 7 (1,2) will only be around The height of the refrigerator door panel is:
1/8 in. (3 mm) and must be in the hatched area.
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Water supply
u
The total opening of the cabinet (i.e. 70-3/8 in. - Do not damage or bend the
(1788 mm)) plus the thickness of the top as well as the
floor board (usually 3/4 in. (19 mm)) minus the height of
the freezer door panel (xxx in. (xxx mm)) as calculated
above and subtract the width of the gap (approximately
1/8 in. (3 mm)): 70-3/8 in. + 3/4 in. + 3/4 in. - xxx in. -
1/8 in. = 71-25/32 in. - xxx in. ( 1788 mm + 19 mm +
19 mm - xxx mm - 3 mm = 1823 mm – xxx mm )
water supply pipe during
installation.
u
Connect the straight portion of the supplied stainless
steel hose to the solenoid valve.
The solenoid valve is located on the back of the appliance
at the bottom. It has a Metric R¾ male connection.
u
Connect the bent portion of the stainless steel hose to
the shut-off valve.
u
Open the shut-off valve of the water supply
5 Water supply*
pipe and check the entire water system to
ensure there are no leaks.
Before initial operation:
WARNING
u
Have a competent fitter bleed the water supply
Electrical Shock Hazard!
pipe.
u
Do not make the water connection while the appliance is
connected to an electrical outlet.
u
Disconnect the water supply before connecting the water
6 Installation
lines for the IceMaker.
All installation components are supplied with the appliance.
u
The connection to the water supply may only be made by
a trained and licensed plumber.
WARNING
Poisoning Hazard!
u
The water quality must comply with the drinking water
regulations for the geographical area where the
appliance is located.
u
The IceMaker is designed exclusively to make ice cubes
in quantities needed by a household and must only be
operated with water appropriate for this purpose.
- The water pressure must be
between 21.76 psi (1.5 bar) and
87.02 psi (6 bar). (0,15 MPa -
0,6 MPa)
- Water must be supplied to the
appliance by means of a cold-
water pipe that can withstand
the operating pressure and
conforms
to
hygiene
regulations.
Use the supplied steel hose
(59-1/16 '' (1.5 m), metric
thread) to connect to the water
supply. A 118-1/8 '' (3 m) hose
is available from Customer
Service. This hose must be
installed by a qualified fitter.
The connecting piece of the
hose contains a filter with a
gasket seal.
Fig. 8
Make sure you have the following tools on hand:
q
Cordless Torx 15. 20. 25 screwdrivers
q
Hexagonal wrench 13
The floor and side walls of the unit must be at right angles
to one another. Level the unit using a spirit level and set
square. If necessary, level up by placing something
underneath.
The appliance can also be built into a normal kitchen
cabinet. In this case, detach the fittings on the unit door and
the recess. They are no longer needed, as the unit door is
fitted to the appliance door.
- A shut-off valve must be
provided between the hose line
and the domestic water supply
to turn off the water supply, if
necessary.
- All devices and fixtures used to
supply water must comply with
the regulations in force in the
respective country.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
Note
6.1 Assembling the appliance
u
Before assembling the unit door, make sure that the
permitted weight for the unit doors is not exceeded.
Otherwise damage to the hinges and malfunctions
arising from this cannot be ruled out.
u
Maximum weight of unit door
Fridge
compartment door
30.5 lbs (14 kg)
Freezer
26.5 lbs (12 kg)
compartment door
Fig. 9
u
u
Remove the power supply cable from the back of the
appliance. Also remove the cable holder, otherwise
there will be vibration noise!
Position the power supply
cable using a piece of string so
that the appliance can easily
be connected to the electricity
supply after it has been
installed.
Fig. 10
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
u
u
For appliances with a fixed water supply for the
To shorten the trim Fig. 16 (22) at the
bottom, if necessary: Position the cover
Fig. 9 (54) on the bottom mounting
bracket Fig. 15 (50) and shorten the trim
Fig. 16 (22) so that it is flush with the upper
edge of the cover.
IceMaker:*
u
Connect the IceMaker as indicated the section entitled
Water Supply.*
u
Fit the locking clip
Fig. 11 (62).*
Remove the cover Fig. 9 (54) again.
To slide the appliance in and align it:
u
Slide the appliance in until it comes into contact with the
covers Fig. 15 (53) on the side wall of the unit. Fig. 15
With 5/8 '' (16 mm) thick unit
walls = 22-3/8 '' (568 mm) wide
recess:
Fig. 11 *
u
Allow the spacers on the side
All appliances:
wall of the unit to butt up against
u
u
u
Push the appliance 3/4 of the way into the recess.
Fig. 17
the appliance.
Remove the covers Fig. 9 (5,6,7).
With 3/4 '' (19 mm) thick unit
walls = 22-1/8 '' (562 mm) wide
recess:
Screw Fig. 12 (61) the
equalizer trim Fig. 12 (20)to
the appliance through the
oblong holes on top.
u
u
Align the front edges of the
hinges flush with the side wall
of the unit.
Fig. 18
Fig. 12
For units (5/8 '' (16 mm) and 3/4 '' (19 mm)) with door
stop components (knobs, sealing lips, etc.):
Allow for the additional distance (depth of door stop
components). Allow the hinges and the covers
Fig. 15 (53) to protrude by the additional distance.
u
Fasten all mounting
brackets Fig. 13 (34) with
hex
head
screws
Fig. 13 (35) to the pre-
bored holes in the
appliance door.
All appliances:
u
Adjust the adjustable feet Fig. 9 (25) with the supplied
open-ended wrench Fig. 9 (26) to align the appliance
vertically.
w
The appliance is now correctly positioned in depth. The
Fig. 13
Fig. 14
gap between the front edge of the side wall of the unit
and the body of the appliance is 1-21/32 '' (42 mm) all the
way around. (Allow for door stop components, such as
knobs and sealing lips.)
With 5/8 '' (16 mm) thick unit
walls = 22-3/8 '' (568 mm) wide
recess:
u
u
u
Clip a spacer Fig. 14 (23) onto
the upper hinges and
a
Note
spacer Fig. 9 (24) onto the lower
hinges.
Malfunction due to incorrect assembly!
If the spacing is not correct, the door may not close. This
can cause icing up, the formation of condensate, and
malfunctions.
Attach the top and bottom
covers Fig. 15 (53) to the
mounting
brackets
u
A continuous space of 1-21/32 '' (42 mm) must be
Fig. 15 (50).
maintained. (Allow for door stop components, such as
knobs and sealing lips.)
Fasten the mounting
brackets Fig. 15 (50) at the
top
with
screws
To secure the appliance in the recess:
Fig. 15 (55) and at the
u
Screw
chipboard
bottom
with
screws
screws Fig. 19 (28) on
both doors at the top
and at the bottom
through the hinge
plates.
Fig. 9 (51) such that the
bracket can still be moved
slightly to the left and to the
Fig. 15
Fig. 16
right.
u
Remove the protective film from the
trim Fig. 16 (22).Attach the trim
Fig. 16 (22) on the handle side and flush
with the front to the projecting edge of the
cover Fig. 15 (53) and glue to the sidewall
of the appliance.
Fig. 19
On the handle side at the top:
10
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
u
u
u
u
Slightly loosen the
screws Fig. 20 (55).
Unscrew
the
crosspiece
Secure
the
top
Fig. 23 (31) by
mounting
bracket
undoing
the
Fig. 20 (50) to the unit
locknutsFig. 23 (32).
wall with
chipboard
Fig. 20 (29).
a
ø4x19
screw
Hang
the
crosspiece
Fig. 23 (31) on the
inside of the unit
door using the
Fig. 20
u
Break off the protruding
end of the cover
Fig. 20 (53).
fitting
aids
Fig. 23
u
u
Tighten the screws Fig. 20 (55) .
Fig. 23 (30).
Place the cover Fig. 20 (53) in position.
For a 23-5/8 '' (600 mm) wide recess:
To center the crosspiece Fig. 23 (31): Mark a short center
line on the unit door and place the tip of the arrow on the
crosspiece over it.
u
w
u
On the handle side at the bottom:
u
Slightly
loosen
the
screws Fig. 21 (51).
Distances to the outer edges are the same to the right
and to the left.
u
Secure
the
bottom
bracket
mounting
For a 24 '' (609.6 mm) wide recess:
To align the crosspiece Fig. 23 (31): Mark a short center
line on the unit door and place the tip of the arrow on the
crosspiece over it. Now shift the crosspiece
Fig. 23 (31)3/16 in. (5.5 mm) towards the hinge side.
For chipboard doors:
Fig. 21 (50) to the unit wall
with a ø4x19 chipboard
screw Fig. 21 (29) .
u
Break off the protruding
end
of
the
cover
screws
cover
Fig. 21 (53).
Tighten
u
Fasten the crosspiece Fig. 23 (31) with at least 6 screws
Fig. 23 (41).
u
u
the
Fig. 21 (51) .
Fig. 21
For frame and panel doors:
Place
the
u
u
Fasten the crosspiece Fig. 23 (31) with 4 screws
Fig. 23 (41) at the edge.
Fig. 21 (54) into position on
the bottom mounting
bracket Fig. 21 (50).
Lift up the fitting aids Fig. 23 (30), turn them around, and
insert them into the adjacent openings.
u
u
Slide the equalizer trim Fig. 12 (20) toward the handle side
as far as it will go.
Close the appliance door.
6.2 Fitting the unit doors
Fig. 24
Attach the unit door on the adjusting bolts Fig. 24 (33) and
loosely screw the locknuts Fig. 24 (32) onto the adjusting
bolts.
u
u
u
Close the door.
Checkthegapbetweenthedoorandthesurroundingunit
doors.
Fig. 22
u
u
w
u
To laterally align the unit door: Move the unit door in the
X direction.
The fitting aids Fig. 22 (30) are required for both doors.
You must therefore fit the unit doors one after the
other.
To align the unit door in height and in lateral inclination:
Adjust the adjusting bolts Fig. 24 (33) with a screwdriver.
The unit door is flush and in alignment with the
surrounding unit fronts.
u
Verify the 5/16 '' (8 mm) presetting. (Distance between
appliance door and lower edge of crosspiece)
u
Raise the fitting aids Fig. 22 (30) to the unit door height.
Tighten the locknuts Fig. 24 (32).
Bottom stop edge ▲ of fitting aid = top edge of unit door
to be fitted.
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
u
u
Ensure that both metal
Position the upper
covers Fig. 28 (38) and
snap into place.
edges
symbol //:
u
are
flush,
Drill pilot holes in the
door of the unit (you
Place the side covers
Fig. 28 (39) in position,
slide to the limit and
then press until they
snap audibly into place.
could
make
a
preliminary hole with a
bradawl).
u
Attach
the
covers
Fig. 25
Fig. 28 (40) to the side
and then draw them
u
Fasten the appliance door to the unit door with screws
Fig. 25 (41) through the mounting brackets Fig. 25 (34).
forward
with
a
screwdriver, so that
they snap properly into
place.
Fig. 28
Fig. 26
For a 24 '' (609.6 mm) wide recess:
u
To align the unit door in depth Z: Undo the screws
Fig. 26 (36) at the top and the hex head screws
Fig. 26 (35) at the bottom using the ring wrench
Fig. 26 (37) supplied, then move the door.
Do not allow the knobs and sealing lips
to come into contact with the door -
important for function!
u
u
Position the covers Fig. 9 (6,7,60) and snap into place.
For a 23-5/8 '' (600 mm) wide recess:
Position the covers Fig. 9 (5,6,7) and snap into place.
For appliances without a stop mechanism, adjust the
u
u
opening resilience:
The opening resilience of the
door can be adjusted if
necessary using the Allen
wrench supplied:*
Setanairgapof3/32''(2mm)between
the door of the unit and the body of the
unit.
u
For more spring force: Turn
clockwise.*
u
For less spring force (factory
For large unit doors:
setting):
Turn
u
u
Fit a 3rd pair of mounting brackets
Fig. 26 (34).
counterclockwise.*
u
Attach the remaining covers to
the hinges.*
Use the holes pre-drilled in the handle
area of the appliance door for this
purpose.
*
Check the following points to ensure that the appliance has
been installed correctly. Incorrect installation can cause
icing up, the formation of condensate, and malfunctions:
u
u
Check the fit of
thedoorandre-
adjust,
if
w
necessary.
Tighten
screws.
The door must close properly.
w
all
The door of the unit must not touch the body of the unit.
w
The seal at the top edge on the handle side must fit tightly.
To verify this, darken the room, place a flashlight inside
the appliance near the top, and close the door. If you see
light shining through, check the assembly.
Fig. 27
u
Tighten the locknuts Fig. 27 (32) with the ring wrench
Fig. 27 (37) while bracing the adjusting bolts
Fig. 27 (33)with a screwdriver.
12
Download from Www.Somanuals.com. All Manuals Search And Download.
Connecting the appliance
7 Connecting the appliance
WARNING
Electrical shock hazard!
u
Start-up should only take place once the appliance has
been installed according to these instructions.
u
u
u
Electrically ground appliance.
Do not ground to a gas pipe.
Check with a qualified electrician if you are not sure the
appliance is properly grounded.
u
u
u
Do not have a fuse in the neutral or grounding circuit.
Do not use an extension cord or a multiple socket.
Do not use a power cord that is frayed or damaged.
WARNING
Electrical shock hazard!
This appliance is equipped with a three-prong (grounding)
polarized plug for your protection against possible shock
hazards. Electrical Grounding Required.
u
u
Do not remove the round grounding prong from the plug.
Do not use a two-prong grounding adapter.
Wait 30 minutes up to 1 hour after installation before you
plug in the appliance. This allows the refrigerant and
system lubrication to reach equilibrium.
-
-
Make sure incoming voltage is the same as the appliance
rating. A 110-120 Volt, 60 Hz, 15 Amp electrical supply
(20 Amp for side-by-side installations) circuit that is
controlled by a circuit breaker or fuse is required.
We recommend using a dedicated circuit for this
appliance to prevent electrical overload.
-
-
Follow all Federal, State and local electrical, fire and
building codes and ordinances when installing the
receptacle and / or the appliance.
In some communities, a wall switch is required to turn
power to the appliance ON and OFF.
-
-
To reduce the risk of fire, electric shock, or personal
injury, installation work and electrical wiring must be
done by a qualified electrician in accordance with all
applicable codes and standards, including fire-rated
construction.
You are advised to clean the appliance before switching
it on the first time (see Cleaning).
-
-
The top of the electric outlet must be located within
82-5/8 in. (2100 mm) from the top of the base in the
cabinet.
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Connecting the appliance
14
Download from Www.Somanuals.com. All Manuals Search And Download.
|