LG Electronics Washer WDM 101305F User Manual

WASHING MACHINE  
SERVICE MANUAL  
CAUTION  
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE  
CORRECTLY BEFORE OFFERING SERVICE.  
MODEL : WD(M)-65130F  
WD(M)-80130F  
WD(M)-10130(5)F  
WD(M)-10131F  
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1. SPECIFICATION  
ITEM  
WD(M)-65130F, WD(M)-80130F, WD(M)-10130(1, 5)F  
POWER SUPPLY  
220-240V~, 50Hz  
67kg  
PRODUCT WEIGHT  
WASHING  
190W  
ELECTRICITY  
SPIN (800rpm)  
CONSUMPTION  
450W  
DRAIN MOTOR  
32W  
WASH HEATER  
WASH  
2000W  
45rpm  
REVOLUTION  
SPEED  
SPIN  
WD(M)-65130F  
WD(M)-80130F  
400/500/650 rpm  
400/600/800 rpm  
400/800/1000 rpm  
WD(M)-10130(1, 5)F  
OPERATION WATER PRESSURE  
CONTROL TYPE  
0.3-10kgf/cm2 (30-1000kPa)  
Electronic  
7.0kg  
Synthetic (3.5kg), Delicate (3.0kg)  
Wool (2.0kg), Hand Wash(2.0kg), Quick 30(2.0kg)  
600mm(W) 600mm(D) 850mm(H)  
Cotton, Synthetic, Delicate, Wool, Hand Wash,  
Quick 30, Rinse+Spin, Pump  
Pre Wash, Time Save, Rinse+, Crease Care  
Bi-Metal type  
WASH CAPACITY  
DIMENSION  
WASH PROGRAM  
OPTION  
DOOR SWITCH TYPE  
WATER LEVEL  
9 steps (by sensor)  
SENSING OF THE LAUNDRY AMOUNT  
FUZZY LOGIC  
Adopted  
Adopted  
ERROR DIAGNOSIS  
POWER AUTO OFF  
CHILD LOCK  
7 items  
Adopted  
Adopted  
3
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2. FEATURES & TECHNICAL EXPLANATION  
2-1.FEATURES  
J umbo drum  
40%  
LG’s jumbo drum can wash about 40% more per load  
than conventional washing machine. A bigger drum  
improves the wash performance.  
Protection against wrinkles  
With the alternate rotation of the drum, wrinkling in the  
laundry is minimized.  
More economical by Fuzzy Logic System  
FUZZY Logic System detects the amount of load and  
water temperature, and then determines the optimum  
water level and washing time to minimize energy and  
water consumption.  
Child-Lock  
The Child-Lock system has been developed to  
prevent children from pressing any button  
(except Power button) to change the program during  
operation.  
Option  
Temp.  
Low noise speed control system  
By sensing the amount of load and balance,  
automatical distributes load evenly to minimize the  
spinning noise level.  
4
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2-2.DETERMINE WASHING TIME BY FUZZY LOGIC  
To get the best washing performance optimal time is determined by sensing of water temperature,  
selected washing temperature and laundry amount.  
water  
temperature  
washing time  
the best  
washing  
performance  
selected  
FUZZY  
LOGIC  
washing  
rinse time  
temperature  
spin rhythm, time  
laundry  
amount  
SENSING  
PROCESSING  
DETERMINATION  
EFFECT  
2-3.WATER LEVEL CONTROL  
This model adopts a pressure sensor which can sense the water level in the tub.  
When the water level reaches to the preset level the water supply is stopped, then the washing program proceeds.  
Spinning does not proceed until the water in the tub reduces a certain level.  
2-4.THE DOOR CAN NOT BE OPENED  
While program is operating.  
5
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3. PARTS IDENTIFICATION  
Power plug  
If the supply cord is damaged,  
it must be replaced by the  
manufacturer or its service agents  
or a similarly qualified person in  
order to avoid a hazard.  
Drawer  
(For detergent and  
fabric softener)  
R
inse+  
a
sh  
Pre  
W
95˚C  
60  
1000  
800  
Crease Free  
a
sh  
Hand  
W
T
ime Save  
40  
Wool  
400  
Q
uick 30  
30  
No Spin  
Delicate  
Rinse+Spin  
Cold  
Rinse Hold  
Control panel  
Synthetic  
Pump  
Cotton  
O
ption  
T
emp.  
Spin  
Drum  
Door  
Lower cover  
Adjustable feet  
Drain hose  
Lower cover cap  
Drain pump filter  
Drain plug  
ACCESSORIES  
Wrench  
6
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4. INSTALLATION  
Before servicing ask the customer what the trouble is.  
Check the adjustment (power supply is 220-240V, remove the transit bolts....)  
Check the troubles referring to the troubleshooting.  
Decide service steps referring to disassembly instructions.  
Then, service and repair.  
After servicing, operate the appliance to see whether it works O Kor NOT.  
STANDARD INSTALLATION  
The appliance should be installed as follows.  
REMOVE THE TRANSIT  
BOLTS  
INSTALL THE APPLIANCE  
ADJUST THE  
HORIZONTAL  
ON FLAT AND FIRM SURFACE  
Remove the transit bolts  
Turn the adjustable feet to  
(4EA: ) with supplied wrench.  
set the appliance horizontally.  
Keep the transit bolts and  
wrench for future use.  
Insert the 4 caps provided  
into the hole.  
Low  
High  
The appliance goes up by  
rotating the feet clockwise.  
The appliance comes down by  
rotating the feet counter-  
clockwise.  
1
7
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HOW TO CONNECT INLET HOSE  
Check that the rubber washer is inside of the  
valve connector.  
Connect the inlet hose firmly to prevent leak.  
CONNECT DRAIN HOSE  
Make sure that the hose is not twisted.  
Avoid submerging the end of the hose.  
The drain hose should be placed under 100cm from the floor.  
CONNECT POWER PLUG  
Avoid connecting several electric devices,  
It may be the cause of a fire.  
Connect the power plug to the wall outlet.  
8
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TEST OPERATION  
Preparation for  
washing.  
Press the power button.  
Press the START/PAUSE  
button.  
Connect the power plug to  
In case of cotton program.  
the outlet.  
Connect the inlet hose.  
Check the water heating.  
Check automatic reverse  
turn.  
Check the water supply.  
Check if the drum rotates  
clockwise and counterclockwise.  
Check if water is supplied  
through the detergent dispenser.  
Check drain and spin  
Power off and open the  
door  
Water removal  
Press the Start/Pause button  
after selecting Pump button by  
pressing Program button.  
Power off and then power on.  
Check if the door can be  
opened after 2 minutes.  
If SVC is needed during  
check, remove  
the remaining water by pulling  
out the hose cap.  
9
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5. OPERATION  
Wash program selector  
8 programs can be set depending on the type of the laundry.  
By pressing the button  
[Cotton Synthetic Delicate Wool Hand Wash Quick 30 Rinse+Spin Pump]  
can be selected.  
Power button  
Press the button to turn  
on and off.  
Start/ Pause button  
Spin  
Use the button to start or pause wash  
cycle.  
WD(M)-10130(1, 5)F  
No Spin Rinse Hold 400 800 ➔  
The power turn off automatically 4 minutes  
after the pause button is pressed.  
1000  
WD(M)-80130F  
No Spin Rinse Hold 400 600 ➔  
800  
WD(M)-65130F  
No Spin Rinse Hold 400 500 ➔  
650  
10  
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Option  
Pre Wash  
If the laundry is heavily soiled, Pre Washcourse is effective.  
Pre Wash is available in Cotton and Synthetic Program.  
Time Save  
By selecting the Time Save option, the wash time may be reduced, depending on the  
program selected.  
Option  
Rinse+ : If you wish to  
rinse more, the Rinse+  
option will remove any  
trace of detergents.  
1000  
800  
95˚C  
60  
Pre Wash  
Time Save  
Rinse+  
400  
40  
Crease Care  
Crease Care : If you want  
to prevent crease, select  
this function after  
No Spin  
30  
Rinse Hold  
Cold  
selecting spin speed.  
Option  
Temp.  
Spin  
Water temperature  
selector  
Child - lock  
N O T E  
Press the button to select  
water temperature.  
The water temperature  
If the Program lamps are blinked at the same time after the  
power off or the end of the washing, the child lock mode is set.  
Cancel the child lock mode by pressing the [Temp.] and the [Option]  
button simultaneously for 3 seconds.  
[40 C 60 C95 CCold  
30 C] can be selected in  
Cotton.  
95 C is selected for Cotton  
only.  
Child Lock system can be set and canceled by pressing both  
[Temp.] and [Option] button simultaneously for 3 seconds.  
Once Child Lock is set, all button are inoperable except  
power button.  
Child Lock system can be set anytime even during Power-off  
and operation.  
It is automatically cancelled when an operational error  
occurs.  
11  
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Wash program selector  
8 programs can be set depending on the type of the laundry.  
By pressing the button  
[Cotton Synthetic Delicate Wool Hand Wash Quick 30 Rinse+Spin Pump]  
can be selected.  
Power button  
Press the button to turn  
on and off.  
Start/ Pause button  
Spin  
Use the button to start or pause wash  
cycle.  
WD(M)-10130(1, 5)F  
No Spin Rinse Hold 400 800 ➔  
The power turn off automatically 4 minutes  
after the pause button is pressed.  
1000  
WD(M)-80130F  
No Spin Rinse Hold 400 600 ➔  
800  
WD(M)-65130F  
No Spin Rinse Hold 400 500 ➔  
650  
12  
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Option  
Pre Wash  
If the laundry is heavily soiled, Pre Washcourse is effective.  
Pre Wash is available in Cotton and Synthetic Program.  
Time Save  
By selecting the Time Save option, the wash time may be reduced, depending on the  
program selected.  
Option  
Rinse+ : If you wish to  
1000  
800  
95˚C  
60  
Pre Wash  
Time Save  
Rinse+  
rinse more, the Rinse+  
option will remove any  
trace of detergents.  
400  
40  
Crease Care  
No Spin  
30  
Crease Care : If you want  
to prevent crease, select  
this function after  
Rinse Hold  
Cold  
selecting spin speed.  
Option  
Temp.  
Spin  
Water temperature  
selector  
Child - lock  
N O T E  
Press the button to select  
water temperature.  
The water temperature  
If the Program lamps are blinked at the same time after the  
power off or the end of the washing, the child lock mode is set.  
Cancel the child lock mode by pressing the [Temp.] and the [Option]  
button simultaneously for 3 seconds.  
[40 C 60 C95 CCold  
30 C] can be selected in  
Cotton.  
95 C is selected for Cotton  
only.  
Child Lock system can be set and canceled by pressing both  
[Temp.] and [Option] button simultaneously for 3 seconds.  
Once Child Lock is set, all button are inoperable except  
power button.  
Child Lock system can be set anytime even during Power-off  
and operation.  
It is automatically cancelled when an operational error  
occurs.  
13  
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6. WIRING DIAGRAM / PROGRAM CHART  
* Water Supply : WÆS  
Rinse  
* Intermittent Spin : IÆS  
* Disentangle : DÆT  
A
U
Washing  
Main  
C
Spin  
Y
Pre  
Normal  
Rinse +  
E
N
D
T
O
O
F
C
Washing Staycooling  
1
2
3
4
Normal  
Working  
Time  
L
W
W
I
S
W
Æ
S
W
W
W
W
Æ
Æ
E
Æ
S
I
I
I
I
Æ
Æ
Æ
Æ
S
S
T
E
Æ
S
Æ
S
Æ
Æ
C
S
S
S
S
S
F
S
O
U
R
S
E
(Hour:Minute)  
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 20 20  
P
Time 120 MIN  
60 240 120  
MIN 120 60 60 60 240 120 360 60 240 120 360 60 240 120 360 60 240 120 360 60 480 120 20 20  
(SEC)  
58  
~
8
Cotton  
Synthetic  
Delicate  
Wool  
About 2:38  
About 1:23  
About 58  
About 58  
About 57  
About 30  
About 19  
95  
4
~
24  
4
18  
4
18  
24  
Handwash  
Quick 30  
Rinse  
+ Spin  
Pump  
About  
1
*
*
Basic Cycle  
Optional Cycle  
* Pre-Setting Time : Water Supply - 120 sec.  
Drain 60 sec.  
* ~ Time for varies as the temperature or  
* Basic time is minute in washing chart  
* The actual program time can be varied with the load amount,  
water temperature or ambient temperature  
-
the amount of laundry  
Pre Wash : If the laundry is heavily soiled, Pre Washcourse is effective.  
Pre Wash is available in Cotton and Synthetic.  
Time Save : This option can be used to reduce the time of a wash program.  
To use this option press the Time Save button once before the wash program is started.  
This option is not available with Quick 30 program.  
Rinse+ : Used to additional rinse, which may assist in removing traces of detergent residue.  
+
By selecting Rinse function, the rinse time and the rinse water are increased.  
Crease Care : If you want to prevent crease, select this button with spin speed.  
14  
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7. TROUBLESHOOTING  
7-1. BEFORE PERFORMING SERVICE  
Be careful of electric shock or disconnecting the parts while troubleshooting.  
Voltage of each terminal in 220-240V~ and DC while applying an electric current.  
7-2. QC TEST MODE.  
Pressing Temp, and Option button simultaneously.  
Power supply ON with pressing upper two button.  
on  
Press the START/PAUSE button as follows.  
Temp.  
~Press the START/PAUSE button more 4 times until stop spinning₩  
Pressing number of  
Checking Point  
START/PAUSEbutton  
None  
All lamps turn on  
1 time  
Clockwise spin (right)  
2 times  
3 times  
4 times  
Low speed spin  
High speed spin  
Inlet valve for pre-wash operation  
Inlet valve for main-wash operation  
Hot inlet valve in case of hot water fill  
Inlet valve for main-wash operation  
Counterclockwise spin (left)  
A Heater is in operation for 3 sec.  
Draining pump operation  
Auto off operation  
5 times  
6 times  
7 times  
8 times  
9 times  
10 times  
15  
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7-3.ERROR DISPLAY.  
If you press the Start/Pause button when an error in displayed, any error except S/W ERROR will disappear  
and the machine will change into pause status.  
In case of SENSOR PRESSURE S/W ERROR  
HEATING ERROR  
DOOR OPEN ERROR if the  
error is not resolved within 20 sec. In the case of other errors, if the error is not resolved within 4 min. power  
will be turned off automatically and the error code will be blinked. But in case of OVER FLOW ERROR ,  
power will not be turned off.  
ERROR  
SYMPTOM  
1
2
WATER INLET  
ERROR  
Water has not reached to the pre-set level within 4 min. since  
inlet valve operated, or water has not reached to the normal  
level within 25 min.  
Rinse+  
Crease Care  
1000  
800  
IMBALANCE  
ERROR  
The appliance is tilted.  
400  
Laundry is gathered to one side.  
Non distributable things are put into the drum.  
No Spin  
Rinse Hold  
Pre Wash  
Time Save  
3
4
DRAIN ERROR  
Water has not drained enough within 5 min.  
OVERFLOW  
ERROR  
Water is automatically being pumped out because too much  
water is in the tub.  
Pre Wash  
Time Save  
Rinse+  
Crease Care  
Pre Wash  
Time Save  
95˚C  
60  
5
6
7
SENSOR PRESSURE  
The sensor pressure switch is out of order.  
40  
30  
S/W ERROR  
Cold  
Pre Wash  
Rinse+  
95˚C  
DOOR OPEN  
ERROR  
The Start/Pause button is pressed with the door open.  
The door switch is out of order.  
60  
40  
30  
Crease Care  
Time Save  
Cold  
95˚C  
60  
HEATING  
ERROR  
The thermistor is out of order.  
40  
30  
Cold  
16  
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8. ERROR DIAGNOSIS AND CHECK LIST  
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION  
SYMPTOM  
GUIDE FOR SERVICE CALL  
NO POWER  
Is the power plug connected firmly to  
220-240V~ outlet?  
YES  
Power failure? or Breaker opened?  
Is the outlet controlled by a switch.  
NO  
Visit to check  
Water inlet trouble  
Rinse+  
Is Crease Care displayed?  
Rinse+  
YES  
Crease Care  
Is the tap opened?  
YES  
Is the tap frozen?  
NO  
Is the water supply shut-off?  
NO  
Clean the filter of  
inlet valve  
Is filter in the inlet valve clogged with foreign  
material?  
YES  
NO  
Visit to check  
17  
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SYMPTOM  
GUIDE FOR SERVICE CALL  
DOOR OPEN ERROR  
Did you press the Start/Pause button when  
the door is open?  
Close the door  
YES  
Refer to  
7-3 ERROR DISPLAY  
NO  
Visit to check  
Check if the door switch is O.K  
Drain Trouble  
Pre Wash  
Is  
displayed?  
Time Save  
Pre Wash  
Time Save  
YES  
Is the debris filter clogged with foreign  
material such as pins, coins, etc.?  
Clean up  
the filter.  
YES  
NO  
Is the drain hose frozen with water, kinked, or  
crushed?  
NO  
Visit to check  
18  
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SYMPTOM  
GUIDE FOR SERVICE CALL  
Is low-sudsing detergent for the durm  
Suds overflow from the  
appliance.  
washing machine used?  
(In this condition, wash and  
spin do not operate  
normally)  
YES  
LOW SUDSING  
DETERGENT  
Is the proper amount of detergent used  
as recommended?  
YES  
Recommend to reduce the amount  
of detergent.  
This appliance has the automatic suds sensing function which  
operates under much suds condition for good rinse and  
preventing overflow.  
When much suds are sensed, the suds removing fuction such as  
drain, water input, and pause will operate without rotating the  
drum.  
No effect of softener  
Is softener put in the correct compartment of  
Compartment for  
drawer?  
softener  
YES  
Is the drawer closed during wash?  
YES  
Is the softener cap clogged?  
YES  
Explain how to use softener  
Clean the compartment for softener  
95˚C  
60  
Pre Wash  
Time Save  
Rinse+  
40  
Crease Care  
30  
Visit to check  
Cold  
Pre Wash  
Time Save  
Rinse+  
Crease Care  
95˚C  
60  
40  
30  
Cold  
19  
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8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING  
CAUTION  
1. Be careful of electric shock or disconnecting the parts while troubleshooting.  
2. First of all, check the connection of each part terminal with wiring diagram.  
3. If you replace the PWB assembly (Main), put in the connectors correctly.  
NO POWER  
When measuring the voltage of the outlet,  
Check the fuse?  
NO  
is the voltage AC 220-240V?  
YES  
1
When measuring the voltage of White(3pin)  
connector of the PWB assy, is the voltage  
AC 220-240V?  
Check the harness  
Assembly.  
NO  
YES  
PWB ASSEMBLY  
Replace PWB assembly.  
ALL BUTTONS ARE INOPERABLE EXCEPT POWER BUTTON  
Cancle the  
Child-Lock by  
pressing [Temp.] and  
[Option]  
simultaneously for 3  
seconds.  
Does the Child-Lock is set?  
YES  
YES  
NO  
First, unplug the power cord and plug again.  
Check the buttons are operable.  
Normal  
NO  
Visit to check  
20  
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NO WATER SUPPLY  
Is the water supply shut-off?  
NO  
Is the tap opened?  
NO  
Open the tap.  
Clean the filter.  
YES  
Is the inlet valve filter clogged with impurity?  
YES  
NO  
option (HOT)  
Is resistance of the inlet valve connector  
NO  
NO  
Replace the inlet valve.  
Replace PWB assembly  
between the 2 to 8  
k
?
YES  
Check the voltage between each terminals of inlet  
Valve is 220 - 240V~.  
(Refer to 7-2 TEST MODE)  
DETERGENT DOES NOT FLOW IN  
Refer to solution  
NO INLET  
option (HOT)  
Is water supplied?  
NO  
NO  
YES  
Are replaceptacles correctly connected to the  
terminals of inlet valve?  
Check the wiring on the  
dispenser.  
Wiring diagram  
YES  
Put the detergent in the  
correct position  
Is detergent put in the correct compartment of  
the drawer?  
max  
PRE+MAIN  
NO  
MAIN WASH  
YES  
: Detergent  
MAIN  
WASH  
PRE -  
WASH  
YES  
Is the detergent caked or hardened?  
Clean the drawer.  
SOFTENER  
21  
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SOFTENER DOES NOT FLOW IN  
option (HOT)  
Refer to  
Is water supplied?  
NO  
NO  
NO WATER SUPPLY  
YES  
Are receptacles correctly connected to the terminals  
of inlet valve?  
Check the wiring on the  
dispenser.  
Wiring diagram  
YES  
Put it in the correct  
compartment.  
Is softener put in the correct compartment of  
max  
NO  
drawer?  
YES  
Clean the cap and  
drawer.  
Is the softener cap clogged?  
YES  
ABNORMAL SOUND  
Is the pulley bolt loosened?  
Fix the bolt tightly.  
YES  
NO  
Replace the V-belt  
(4400FR3116A)  
Is the belt worn?  
YES  
YES  
NO  
Is there friction noise from the motor?  
Replace the motor.  
22  
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HEATING WITHOUT WATER  
Are there any problem at air chamber, the hose  
or pressure sensor?  
Clean the air chamber  
and hose.  
Replace the sensor.  
(pressure)  
YES  
NO  
Replace the PWB assembly.  
PWB ASSEMBLY  
DRAIN MALFUNCTIONING  
Is the drain hose twisted or frozen?  
Repair drain hose  
YES  
YES  
NO  
Is the impeller of the drain pump clogged?  
Remove foreign material.  
NO  
Is the connector disconnected, disassembled?  
Reconnect or repair the  
connector  
YES  
YES  
NO  
Is the coil of drain pump cut-off?  
(resistance of coil is 90~160 )  
Replace the pump  
assembly  
NO  
2
1
When checking voltage between connectors  
( , )on spinning, is the voltage 220 - 240V~  
as the figure?  
Replace the PWB  
NO  
PWB ASSEMBLY  
23  
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WASH HEATER TROUBLE  
When checking the voltage between two  
receptacles of the PWB assembly during  
washing.  
Replace the PWB  
assembly.  
NO  
YES  
NO  
Is the voltage AC 220-240V?  
AC 220-240V  
YES  
After power off, is the resistance between yellow  
wire and red wire of  
connector 10 to 30 ?  
Normal.  
NO  
Replace the heater  
assembly.  
After power off, is the resistance of heater  
10 to 30 ?  
HEATING CONTINUOUSLY ABOVE  
THE SETTING WATER TEMPERATURE  
When disconnect the connector (1) on the  
PWB assembly is the resistance of the  
Natural connectors  
(Blue / White) between 2.5  
(105 ~0 )?  
( White),  
Replace the thermistor  
(6322FR2046B)  
k
to 180k  
NO  
(1)  
4
1
YES  
When checking thermistor on the tub,  
Push the thermistor  
tightly to the rubber.  
YES  
is the thermistor loosened above 2mm from  
the rubber?  
24  
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SPIN TROUBLE  
Check the sensor (Pressure) or hose (Sensor).  
If the problem is on the sensor or the hose,  
replace the sensor or the hose.  
YES  
Press Power button with both Temp. and Option  
buttons pressed after power off. Press Start/Pause  
button 2 times. Does the drum rotate at low spin  
speed?  
Normal.  
YES  
YES  
n  
Temp.  
NO  
Is it disconnected or badly contacted?  
Red : 3pin ( ), Natural : 4pin ( ), White : 2pin( ),  
2
3
4
1
Natural : 3pin(  
)
Reconnect or repair it.  
NO  
Check the motor connector, Is the resistance between  
the terminal in figure the same as below?  
Resistance between terminals  
Replace the motor  
assembly.  
(4681FR1194A) or  
(4681FR1194B)  
NO  
~
~
: 0.5~1.0  
: 1.5~2.5  
1
Be sure to unplug the machine before measuring.  
5
10  
MOTOR TERMINAL  
1 2 3 4 5 6 7 8 9 10  
YES  
Replace the PWB assembly.  
25  
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9. DISASSEMBLY INSTRUCTIONS  
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.  
CONTROL PANEL  
Unscrew 2 screws on the back of the top plate.  
PLATE ASSEMBLY (TOP)  
Pull the top plate backward and upward as shown.  
Disconnect the PWB Assembly connector from Main  
lead wire Assembly.  
Hook  
Pull out the drawer and unscrew 2 screws.  
Push upper hooks down on the top and pull the control  
panel.  
PANEL ASSEMBLY  
(CONTROL)  
Disconnect the PWB assembly from the control panel  
by pushing 4 hooks down.  
PWB ASSEMBLY  
26  
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DISPENSER ASSEMBLY  
Disassemble the top plate assembly.  
Pull out the drawer to arrow direction.  
Unscrew 2 screws.  
DRAWER  
The hose clamps and the hose are disassembled.  
The ventilation bellows and the water inlet bellows are  
disassembled on the tub.  
Option  
DISPENSOR ASSEMBLY  
27  
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INLET VALVE  
3
Disconnect the wiring receptacle.  
Unscrew 2 screws from the back.  
When reconnecting the connector  
2
1
VALVE #1 (MAIN)  
VALVE #2 (PRE)  
Whited/Black-Black  
Black - Gray  
VALVE #3 (HOT)  
Blue/White - Black  
LOWER COVER  
Open the lower cover plate by using coin and pull out  
the lower cover in the arrow direction after a screw is  
unscrewed.  
DOOR  
Open the door completely.  
Remove the two screws from the hinge.  
When removing the door assembly, it is necessary to  
hold the bracket that is inner of the cabinet cover.  
28  
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GASKET ASSEMBLY  
Take apart the cabinet gasket clamp.  
Unscrew 2 screws from the cabinet cover.  
Open the lower cover cap and unscrew 1 screw inside.  
Take apart the lower cover.  
Unscrew all the screws on the upper and lower sides of  
the cabinet cover.  
Take apart the tub gasket clamp.  
Make sure that the drain hole of the gasket is put  
beneath when reassembling the gasket.  
Refer to the arrow mark on the tub cover.  
29  
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PULLEY, MOTOR, DAMPER  
Remove the back cover.  
Take off the belt turning the pulley.  
Unscrew the bolt to pull out the pulley.  
(PULLEY)  
Unscrew 2 screws from the bracket.  
Push the motor in the arrow direction for  
disassembling.  
When reassembling the motor, make sure that motor  
mounting bushings are not taken off from the bracket.  
1
2
3
(MOTOR)  
Pull out the hinge, pressing its snap.  
Do not use the pulled out hinge again. It may be taken  
off during operation.  
Damper  
Hinge,  
Damper  
(DAMPER)  
Clean the drain pump filter  
3
2
1
3
2
Take out any foreign material  
Open the lower cover cap ( ) by  
using a finger Turn the drain plug (  
to pull out the hose.  
Unplug the drain plug ( ), then the  
water flows out,  
)
from the pump filter (  
). After  
At this time use a vessel  
to prevent water flowing on the  
floor. If the water does not flow any  
more,turn the pump filter ( ) open  
to the left.  
cleaning, turn the pump filter(  
clockwise and insert the  
)
drain plug (  
)to the original  
place. close the lower cover cap.  
30  
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PUMP  
Remove pump outlet hose.  
Remove tub pump bellows.  
Remove cap (Remaining Hose.)  
Disconnect the wiring.  
Pump Outlet Hose  
Screw  
Unscrew 2 screws.  
Remove the pump.  
Cap  
(Remaining Hose)  
Tub Pump Bellows  
HEATER  
Loosen the M6 heater nut to pull out the heater.  
CAUTION  
When mounting the heater, be sure to insert the heater  
into the heater clip on the bottom of the tub.  
THERMISTOR  
Pull it out by holding the thermistor bracket.  
If it is pulled by the wire, it may be broken.  
When mounting the thermistor again, make sure that it  
is got back tight to the bushing.  
31  
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SWITCH ASSEMBLY, DOOR LOCK  
Take apart the cabinet cover clamp and release  
the gasket.  
Unscrew 2 screws holding the door lock.  
Disconnect the door lock from the wiring connector.  
WHEN FOREIGN MATERIAL IS STUCK BETWEEN DRUM AND TUB  
Remove the heater.  
Remove the foreign material (wire, coin and others) by  
inserting a long bar through the hole.  
32  
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10. EXPLODED VIEW  
10-1.THE EXPLODED VIEW OF CABINET ASSEMBLY  
A480  
A485  
33  
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10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY  
F430  
A450  
34  
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10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY  
35  
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Mar. 2002 PRINTED IN KOREA  
P/No.:3828ER3013A  
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