OWNER’S MANUAL
Item Number:
155001
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BEFORE YOU BEGIN
Remove contents from box. Remove the foam separators that protect the components from damage during
shipping. Inspect the contents of the box for scratches in the paint, dents or kinked cables that may have
occurred during shipping. Because the Pocket Rocket was 95 percent assembled and packed at the factory,
there should not be any problems, even if the box has a few scars or dents.
WARNING:
Do not use your Pocket Rocket
for the first time until you have
charged the battery for at least
12 hours. Failure to do so may
damage your vehicle and void
your warranty.
Estimated Assembly and Set-Up Time
Razor recommends assembly by an adult with experience in bicycle mechanics.
Allow up to 30 minutes for assembly, not including initial charge time.
Allow up to 12 hours for initial charge (see page 3 for charging information).
DO NOT USE NON-RAZOR
PRODUCTS WITH YOUR RAZOR
POCKET ROCKET. The Pocket
Rocket has been built to certain
Razor design specifications. The
original equipment supplied at
the time of sale was selected
on the basis of its compatibility
with the frame, fork and all
other parts. Certain aftermarket
products may or may not be
compatible.
Charger Port
Speed Control
Chain
Front Fork
Charger
Circuit Breaker
Brake Lever
Charger
Port
Charger
Plug
Brake Lever
Adjuster
Circuit
Breaker
Tire
Wheel
Back Brake
Adjuster
On/Off
Switch
Required Tools
Some tools may be supplied; however, we recommend the use of mechanic’s grade tools. Use the supplied
tools only as a last resort.
4mm and 5mm
hexagonal key wrenches
(included)
Bicycle-style tire pump for
Schrader valve tires, with
pressure gauge
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
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ASSEMBLY AND SET-UP
Charging the Battery
Your electric motorbike may not have a fully charged battery; therefore it is a good idea to charge the
battery prior to use.
WARNING:
Always disconnect your electric
motorbike from the charger before
cleaning with liquid.
• Initial charge time: 12 hours
• Recharge time: up to 8 hours,
depending on the level of depletion
• Run time: up to 40 minutes
• Average battery life: 250 charge/discharge cycles
Note: If your charger does not
look like the one illustrated,
your unit has been supplied
with an alternative charger.
The specifications and charging
procedure would not change.
Charger
Port
The charger has a small window
with one LED or two LEDs to
indicate the charge status. Refer
to the illustration on the charger
unit for the actual “charging” and
“charged” status indications for
your model charger.
Charger
Plug
Plug the charger port into the
Plug the charger plug into a
port on the electric motorbike.
The charger works with the
power switch in either the on or
off position.
wall outlet.
Chargers have built-in over-charge
protection to prevent battery from
being over-charged.
Be sure to properly align the
groove on the charger input
plug with the corresponding
socket on the case; otherwise,
no charging action will occur.
WARNING:
Using a 5mm hex key
1Swing the handlebars
outward as shown. You may
have to loosen the clamps
to allow the bar to pivot on
the fork.
Failure to properly tighten both
sides may cause the handlebars
to dislodge while riding and
may cause you to lose control
and fall. When correctly
wrench, tighten both the left
and right side handlebar clamps
by turning the screws clock-
wise. When properly tightened,
the handlebars cannot be
tightened, the handlebars will
not rotate out of alignment
under normal circumstances.
twisted out of alignment.
Attaching the Fairing
1Remove two rubber protectors
from fairing mount. Remove two
button head screws with rubber
washers from both sides of fairing
mount.
2 Position the fairing and
align holes with holes in fairing
mount. Attach fairing to
mounting points and secure
with screws.
3 If you have trouble aligning
holes, put one screw in place
loosely and maneuver opposite
side into position. Tighten all
screws.
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ASSEMBLY AND SET-UP
Inflating the Tires
WARNING:
Tires are inflated when shipped, but they invariably lose some pressure between the point of
manufacturing and your purchase.
Do not use the Pocket Rocket
for the first time until you
have inflated the tires to the
correct PSI. Failure to do so may
damage your vehicle and void
your warranty.
supplies found at gasoline
stations are designed to inflate
high-volume automobile tires.
air supply to inflate your tires,
first make sure the pressure
gauge is working, then use very
short bursts to inflate to the
correct PSI. If you inadvertently
over-inflate the tire, release the
excess pressure immediately.
Using a bicycle-style tire
pump equipped for a Schrader-
type valve, inflate the front
tire to the PSI indicated on the
sidewall of the tire.
Remove valve extender/
To inflate the rear tire align
the access hole in the drive
sprocket with the tire valve.
Thread the adapter completely
onto the valve and attach the
pump and inflate to the psi
indicated on the tire sidewall.
adapter from right handgrip.
Te
To use the brake, squeeze the lever to increase the pressure on the brake. The brake lever is fitted
with a cable adjuster to compensate for cable stretch and/or to fine-tune the lever movement to brake
engagement. If brake is not engaging properly, follow instructions for adjusting the brake outlined below.
REPAIR AND MAINTENANCE
WARNING:
The brake is capable of
causing the electric motorbike
to skid the tire throwing an
unsuspecting rider. Practice
in an open area free from
obstacles until you are familiar
skidding to a stop as this can
cause you to lose control or
damage the rear tire.
Check the Razor web site for any updates on the latest repair and maintenance procedures.
Turn power switch off before conducting any maintenance procedures.
q Adjusting the Brake
To adjust the play, thread
the brake lever adjuster in or
out 1/4 to 1/2 turn until the
desired brake adjustment is
attained. Most adjustments are
complete at this step. If brake
still needs further adjustment,
proceed to step 2.
If the brake lever adjuster is
threaded outward and the brake
still has too much slack, use the
back brake adjuster at the rear
brake for additional adjustment.
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REPAIR AND MAINTENANCE
q Chain and Rear Tire Replacement
Tools required: 10mm wrench, two (2) 8mm wrenches and two (2) 17mm wrenches
2 With a 10mm wrench,
loosen the brake cable anchor
and disconnect the cable.
Loosen screws and remove
chain guard.
3 With two 8mm wrenches,
loosen brake housing anchor
and disconnect. Keep the spacer
and washers together.
4 Loosen and remove both axle
adjuster nuts.
5 With two 17mm wrenches,
loosen the axle. Push the wheel
forward to loosen the chain
and remove from rear and front
sprocket.
Note: Your hands will get
greasy doing this.
7Install the new chain or
wheel by slipping the chain
around the axle. Slide the axle
into the slots on the frame.
Maneuver the chain onto the
rear sprocket and front sprocket
6
arrangement of the hardware
sequence.
8 Slide rear frame cap on axle
adjuster bolt.
Tighten the brake housing
anchor securely. Re-attach
the chain guard. Test ride and
check. Readjust as needed.
Install the brake spring
and thread the cable wire into
the cable anchor. Thread the
cable to its original position and
tighten securely.
9 Start screwing on both nuts
alternating 1/8 to 1/4 turn at a time
until chain is properly tensioned.
10 To hook up the brake hous-
ing anchor, align the cable guide
adjuster and install the spacer
and bolt. Do not tighten until
final step.
5
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REPAIR AND MAINTENANCE
Chain and Sprocket
WARNING:
The chain will typically have a “loose spot” and “tight spot” corresponding with a particular sprocket
rotational position. This is normal and common to all chain-driven vehicles due to run-out tolerances of the
freewheel and sprocket. The chain should be adjusted to the ideal tension with chain in the tightest spot.
To avoid a pinch or injury, keep
fingers away from moving
sprockets and chain.
Proper chain alignment must be maintained. The wheel must not be skewed. If the chain is noisy or rough
running, check the lubrication, tension and alignment of the sprockets, in that order.
q Battery Care and Disposal
Do not store the battery in temperatures above 75° F or below -10° F.
CONTAINS SEALED LEAD ACID BATTERY. BATTERY MUST BE RECYCLED.
WARNING:
Disposal: Your Razor product uses sealed lead-acid batteries which must be recycled or disposed of in
an environmentally sound manner. Do not dispose of a lead-acid battery in a fire. The battery may explode
or leak. Do not dispose of a lead-acid battery in your regular household trash. The incineration, land filling
or mixing of sealed lead-acid batteries with household trash is prohibited by law in most areas. Return
exhausted batteries to a federal or state approved lead-acid battery recycler or a local seller of automotive
batteries. If you live in Florida or Minnesota, it is prohibited by law to throw away lead-acid batteries in the
municipal waste stream.
If a battery leak develops, avoid
contact with the leaking acid
and place the damaged battery
in a plastic bag. Refer to the
disposal instructions at left. If
acid comes into contact with
skin or eyes, flush with cool
water for at least 15 minutes
and contact a physician.
q Charger
The transformer/charger supplied with the bike should be regularly examined for damage to the cord, plug,
enclosure and other parts, and, in the event of such damage, the Pocket Rocket must not be charged until it
has been repaired or replaced.
Use ONLY with the recommended charger.
q Replacement Parts
The most frequently requested replacement parts (wheels, tires, tubes, batteries and chargers) are
contact an authorized Razor repair center.
q Repair Centers
For a list of authorized Razor repair centers:
• Send an e-mail to [email protected] or call 866-467-2967 for the center nearest you.
6
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TROUBLESHOOTING GUIDE
Problem
Possible Cause
Solution
Vehicle does not run
Undercharged battery
Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the first time and up to 8
hours after each subsequent use.
Check all connectors. Make sure the charger connector is tightly
plugged into the charging port, and that the charger is plugged into
Make sure power flow to the wall outlet is on.
Charger is not working
You may check to see if your charger is working by using a volt meter or
asking your local Razor authorized service center to test your charger
for you.
Tripped circuit breaker
Check all wires and connectors to make sure they are tight.
Wait a few seconds and push the breaker to reset the circuit.
Vehicle was running but
suddenly stopped
An excessive overload, such as too heavy a rider or too steep a hill,
could cause the motor to overheat. Replace the fuse with a new one
of equal amperage. Correct the conditions that caused the fuse to burn
out and avoid repeatedly burning out fuse.
Motor or electrical switch damage
Contact your local Razor authorized service center for diagnosis and
repair.
Short run time (less than Undercharged battery
30 minutes per charge)
Charge the battery. A new battery should have been charged for at
least 12 hours before using the vehicle for the first time and up to 8
hours after each subsequent use.
Check all wires and connectors. Make sure the battery connector is
tightly plugged into the charger connector, and that the charger is
plugged into the wall.
Make sure power flow to the wall outlet is on.
Battery is old and will not accept full
charge
Even with proper care, a rechargeable battery does not last forever.
Average battery life is 1 to 2 years depending on vehicle use and
conditions. Replace only with a Razor replacement battery.
Brake is not adjusted properly
Refer to brake adjustment instructions on page 4 of this manual.
Use only on solid, flat clean and dry surfaces such as pavement or
level ground.
Vehicle runs sluggishly
Driving conditions are too stressful
The tires are inflated when shipped, but they invariably will lose some
pressure between the point of manufacturing and your purchase. Refer
to instructions on page 4 of this manual to properly inflate tires.
Tires are not properly inflated
Vehicle is overloaded
Make sure you do not overload the vehicle by allowing more than
one rider at one time, exceeding the maximum weight limit, going up
too steep a hill or towing objects behind the vehicle. If the vehicle is
overheated, the temperature circuit protector will slow motor down
and if the condition continues, will shut off power to the motor. Correct
the driving conditions that caused the overheating, wait 5-10 minutes
and then resume riding. Avoid repeatedly overheating the unit.
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TROUBLESHOOTING GUIDE
Problem
Possible Cause
Solution
Check all wires around the motors and all connectors to make sure
they are tight.
Sometimes the vehicle
doesn’t run, but other
Loose wires or connectors
Contact your local Razor authorized service center for diagnosis and
repair.
Motor or electrical switch damage
Normal response to charger use
No action required. This is normal for some chargers and is no cause
for concern. If your charger does not get warm during use, it does not
mean that it is not working properly.
Charger gets warm
during use
Refer to instructions on page 4 of this manual to properly adjust
brake.
Vehicle does not stop
Brake is not adjusted properly
Chain is too dry
when applying the brake
Apply a lubricant such as 3 in 1TM or Tri-FlowTM to the chain.
Vehicle makes loud
noises or grinding
sounds
Need Help? www.razor.com
866-467-2967
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POCKET ROCKET PARTS
Keep your Pocket Rocket running for years with genuine Razor parts. Visit our web site or e-mail us for more information on spare part
availability. (Specifications subject to change without notice.)
1. 1 ea Top crown
27. 1 ea Chain, Pocket Rocket length
28. 3 ea Nut, nylock self locking
29. 3 ea Washer, flat 10mm
2. 1 ea Bolt, steering, 10mm x 135mm
3. 2 ea Bearing for steering, 6200 (spacers required, not shown)
30. 1 ea Sprocket
5. 2 ea Cap screw, hexagonal head 5mm x 25mm
6. 1 ea Speed control, twist grip
7. 1 ea Grip, half-length w/concealed valve extender
8. 1 ea Brake lever, w/cut off switch
9. 1 ea Grip
31. 1 ea Freewheel mechanism (attachment screws and nuts not
shown)
32. 1 ea Spacer, chain-side 42mm
33. 1 ea Wheel-half, rear chain-side
34. 1 ea Wheel half, rear brake side
35. 2 ea Bearing, 6001
10. 1 ea Fork
11. 1 ea Axle, front wheel
36. 1 ea Spacer, rear center 56mm
37. 1 ea Spacer, rear wheel-brake 34mm
38. 1 ea Snap-ring retainer
39. 1 ea Brake drum
40. 1 ea Brake anchor plate, actuator and braking band assembly
41. 1 ea Axle, rear
12. 2 ea Tire 3.00-4 (10 x 3.5 inch)
13. 2 ea Inner tube, schrader valve
14. 1 ea Wheel half, front, screw-side
15. 1 ea Wheel half, front, threaded-side
16. 1 ea Spacer, front wheel center
17. 2 ea Bearing, 6000
42. 2 ea Axle adjuster
18. 2 ea Spacer, front wheel outside
19. 2 ea Washer, flat
20. 2 ea Nut, nylock self locking front axle
21. 6 ea Cap screw, hexagonal head 5mm x 15mm
23. 1 ea Wiring assembly (not shown)
25. 1 ea Motor
43. 2 ea Stop plate, axle adjuster
44. 2 ea Nut, nylock self-locking 6mm
45. 1 ea Screw, 5mm brake anchor plate-to-frame
46. 1ea Washer, flat 5mm
47. 1 ea Nut, nylock self-locking 5mm
48. 2 ea Battery, 12v 8 AH
49. 1 ea Strap for battery hold-down (not shown)
50. 1ea Electronic control module
51. 2 ea Screw, 5mm for control module hold-down
26. 4 ea motor mounting screws (not shown)
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POCKET ROCKET PARTS
10
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SB 1918 (CALIFORNIA) DECLARATION
THE USE OF THIS SCOOTER/ELECTRIC VEHICLE. TO DETERMINE IF COVERAGE IS
PROVIDED, YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT.
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SAFETY REMINDERS
PRE-RIDE CHECKLIST
Loose Parts
Tire Inflation
There should not be any unusual rattles or sounds from
loose parts or broken components. If you are not sure, ask
an experienced mechanic to check.
Periodically inspect the tires for excess wear and replace as
required, and regularly check the tire pressure and re-inflate
as necessary. If you get a flat tire, the inner tube can be
patched or a new tube can be purchased from Razor or an
authorized repair center.
Brake
Check the brake for proper function. When you squeeze the
lever, the brake should provide positive braking action.
Safety Gear
Always wear proper protective equipment, such as an
approved safety helmet, elbow pads and kneepads. Always
wear shoes, never drive barefooted or in sandals, and keep
shoelaces tied and out of the way of the wheels, motor and
drive system.
Frame, Fork and Handlebars
Check for cracks or broken connections. Although broken
frames are rare, it is possible for an aggressive driver to
frame. Get in the habit of inspecting yours regularly.
DO NOT RETURN TO STORE
Do not use this vehicle for the first time until you
have inflated the tires to the correct PSI and
charged the battery for at least 12 hours.
Failure to follow these instructions may damage
your vehicle and void your warranty.
WARRANTY
Razor Limited Warranty
Original Razor packaging is designed to ensure product protection.
Save original packaging in case of warranty related shipping.
The manufacturer warranties this product to be free of manufacturing
defects for a period of 90 days from date of purchase. This Limited
Warranty does not cover normal wear and tear, tires, tubes or
cables, or any damage, failure or loss caused by improper assembly,
maintenance, or storage or use of the Razor Pocket Rocket.
For your records, save your original sales receipt with this manual and
write the serial number below.
This Limited Warranty will be void if the product is ever:
• used in a manner other than for recreation;
• modified in any way;
Item Number:
155001
• rented.
The manufacturer is not liable for incidental or consequential loss or
damage due directly or indirectly to the use of this product.
Razor does not offer an extended warranty. If you have purchased an
extended warranty, it must be honored by the store at which it was
purchased.
Need Help? Visit our web site for updates and a list of authorized service centers at www.razor.com or call toll-free
at 866-467-2967 Monday - Friday 8:00 AM - 5:00 PM Pacific Time.
Printed in China for:
Razor USA LLC
PO Box 3610
Cerritos, CA 90703
© Copyright 2005 Razor USA. All rights reserved.
110705
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