50 SX 2008
SPARE PARTS MANUAL: CHASSIS
ART.NO.: 3CF6001H4EN
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50 SX 2008
FRONT FORK
HANDLEBAR, CONTROLS
EXHAUST SYSTEM
FRONT WHEEL
FRAME
SWINGARM, MONOSHOCK
3x
8x
5x
9x
6x
10x
14x
7x
MONOSHOCK DISASSEMBLED
TANK, SEAT, COVER
MASK, FENDERS
11x
DECAL
REAR WHEEL
HAND BRAKE CYLINDER
12x
13x
15x
1
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50 SX 2008
REAR BRAKE CONTROL
BRAKE CALIPER FRONT
BRAKE CALIPER REAR
ACCESSORIES KIT
16x
17x
18x
19x
x
x
x
x
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
SPORTMOTORCYCLE AG, Mattighofen only.
KTM-
x
2
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50 SX 2008
FRONT FORK
FIG PART NUMBER
DESCRIPTION
QTY
1
1
5
6
7
8
9
45101000644
7501498A
FORK CPL. SX SEN. MARZ. 2003
TOP FORK PLATE 50 LC SEN. 03
AH SCREW DIN0912-M 8X30
AH SCREW DIN0912-M 6X25
PLUG CAP
1
0912080303
0912060253
7504212AC
7528010
4
4
2
O-RING
2
11 7518076
12 75141169
12 75141214
13 7533297
14 7523264
15 7528230
16 7522166AA
17 7524157
PRE LOAD BUSH 25X2,5X100
SPRING 2N/MM
SPRING 2,5N/MM
2
2
x
DUST SEAL
STOP RING
2
2
OIL SEAL 32/42/6,5-9,5
WASHER D42X32,5X1,5
PISTON RING D32
2
2
1
ONLY FOR REBOUND DAMPING
PISTON ROD COMPRESSION SEN. 01
COMPRESSION DAMP.- RIGHT SIDE
PISTON ROD REBOUND SEN. 01
REBOUND DAMPING - LEFT SIDE
REBOUND SPRING
18 78031045
18 78031047
1
1
19 75141015
20 75031570A
21 75031570A/R
22 7522225
2
1
1
2
1
1
1
2
1
1
4
2
2
1
1
1
1
SLIDER L/S 50 LC
2002
SLIDER CPL. L/S 50LC 2002
WASHER 14X8X1,5
BOT.FORK PLATE CPL. SEN. 03
25 77051140
26 7708249/R
27 7708250/R
28 7512068
FORK TUBE R/S SENIOR
FORK TUBE L/S SENIOR
FOOT BUFFER
02
02
29 75031571A
31 75031571A/R
36 0025080306
37 0912100250
38 50301038000
39 45101039000
40 7547325
SLIDER R/S 50 LC
SLIDER CPL. R/S 50LC 2002
2002
HH COLLAR SCREW M8X30 TX40
AH SCREW DIN6912-M10X25,10.9,L
HANDLEBAR CLAMP D=22MM 2001
HANDLEBAR SUPPORT D=22MM 2001
STICKER LEFT SIDE MARZOCCHI
STICKER RIGHT SIDE MARZOCCHI
SELF LOCKING NUT DIN0985-M 5
40 7547331
41 0985050003
084510110 / C084510111
* NEW PART
X
AS REQUIRED
3
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50 SX 2008
FRONT FORK
FIG PART NUMBER
42 45001070000
43 0025050206
44 59030029000
45 46001043000
46 49001086000
47 0770021300
48 49001081000
49 46001086000
50 0770360030
99 7550013
DESCRIPTION
QTY
1
BRAKE CABLE CLAMP RSGU 9/12
HH COLLAR SCREW M5X20 TX30
HH NUT M20X1,5 WS=27 RIGHT
STEERING HEAD NUT M20X1,5
COVERING CAP
1
1
1
1
O-RING 40,94X2,62 NBR70
TAPERED ROLLER BEARING 32004X
PROTECTION RING 20,1X39X5
O-RING 36,00X3,00 NBR
FORKOIL EBH16 SAE 7.5
1
2
1
1
1
084510110 / C084510111
* NEW PART
X
AS REQUIRED
4
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50 SX 2008
HANDLEBAR, CONTROLS
FIG PART NUMBER
DESCRIPTION
QTY
1
1
2
4
5
8
9
45102001000
45002010050
45002010000
45002021000
45102091000
50311089200
HANDLEBAR 50 AC+LC
ADJUSTING SCREW
TWIST GRIP CPL. 50 SXR
GRIPP SET
2005
1
1
1
THROTTLE CABLE SEN.849/726 01
SHORT CIRCUIT BUTTON 02
1
1
10 45011089044
15 44011076100
15 44011076200
S.CIRCUIT BUTTON W. RIP CORD
CABLE TIE 100/2,5MM BLACK
CABLE TIE 200/3,6MM BLACK
x
x
x
084510211 / C084510212
* NEW PART
X
AS REQUIRED
5
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50 SX 2008
FRAME
FIG PART NUMBER
DESCRIPTION
QTY
1
1
4
5
6
4510300160030
54310086200
0025080606
FRAME PRO SENIOR "MC4R" bl. 07
10.9
SELF LOCKING NUT M8
1
HH COLLAR SCREW M8x60 TX40
HH COLLAR SCREW M8X65 TX40
METAMOLL FOR BATTERY BRACKET
LOCK WASHER 8MM
2
0025080656
1
12 58711054050
17 36003014000
18 50203053000
19 0025080306
21 74003021000
22 0625006087
23 51103053000
24 51103053051
30 0125100003
31 0094032253
32 54603041000
33 54803044000
35 5460304000090
36 5460314000090
37 4510304013390A
2
4
CHAIN ROLL D=30MM
HH COLLAR SCREW M8X30 TX40
BUSHING 8.2 X 12 X 6
1
2
1
GROOVED BALL BEAR. 608 2RS C3
CHAIN SLIDING PIECE BELOW '97
BUSHING 8,2X10X20
2
1
1
WASHER DIN0125-A10,5
PIN DIN0094-3,2X25 STEEL
FOOTREST SPRING L/S & R/S
2
2
2
BOLT FOR FOOT PED
FOOT REST L/S SILVER
FOOT REST R/S SILVER
03
2
1
'98
1
FOOTREST L.+R. CPL. MINI 03
1
084510313 / C084510313
* NEW PART
X
AS REQUIRED
6
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50 SX 2008
SWINGARM, MONOSHOCK
FIG PART NUMBER
DESCRIPTION
QTY
1
4
2
1
2
2
1
1
2
2
2
2
1
1
1
1
1
1
2
3
2
1
1
1
2
2
1* 03189D02
MONOSHOCK 50 SX
WASHER DIN0125-A10,5
08
3
4
5
6
7
8
0125100003
0982100003
45104030444
46004030070
0770160021
45103014144
SELF LOCK.NUT DIN0982-M10 HIGH
SWINGARM CPL. SEN 2004
SPACER BUSHING 20X26X30X9,7
O-RING 16,00X2,00 VITON
SWING ARM BOLT CPL.
2004
10 45104066000
11 0931100453
14 45010083000
15 45010083060
16 0985080003
17 0991060203
19 45004010090
20 55003139900
23 45004070000
24 45104170000
25 0025050126
26 0025050306
28 0985050003
31 54603097000
32 45104032000
33 0934120103
34 45113053000
35 54611076100
36 0025050126
CHAIN SLID. GUARD FRO. MINI 02
HH SCREW DIN0931-M10X45
CHAIN ADJUSTER
SUPPORTING BRACKET
SELF LOCKING NUT DIN0985-M 8
FLAT H.SCREW DIN7991-M6X20 8.8
HOOK WRENCH 50 SXR
BLIND RIVET THREAD M6 STE. 4MM
CHAIN GUIDE REAR
BRACKET FOR CHAIN GUARD 02
HH COLLAR SCREW M5x12 TX30
HH COLLAR SCREW M5X30 TX30
SELF LOCKING NUT DIN0985-M 5
NEEDLE BUSH HK 2016
BEARING SLEEVE
HEXAGON NUT DIN0934-M12X1
BRACKET FOR SPRING
RETAIN.CLAMP FOR BRAKE HOSE'96
HH COLLAR SCREW M5x12 TX30
084510491 / C084510411
* NEW PART
X
AS REQUIRED
7
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50 SX 2008
MONOSHOCK DISASSEMBLED
FIG PART NUMBER
DESCRIPTION
QTY
1
2
1
1
1
1
x
1
2
3
4
5
6
7
7
7
8
9
36120783S
R307
MONOSHOCK TOP PART L147 CPL.07
REPAIR KIT BEARINGS 50 SX 07
SCREW M5 C.K. RVS
36120785
36120782
36120015
36120418
93010175S
93010176S
93010177S
36120386
36120052
SEAL D5,21XD8,38X1,22
COUNTERNUT
ADJUSTING NUT
SPRING 35N/MM 35-130 130MM OR.
SPRING 30N/MM 30-130 130MM OR.
SPRING 40N/MM 40-130 130MM OR.
SPRING RET. H=3, D=14,5
* PISTON ROD NUT M10X1
SHIM D10XD22X2,5
x
x
1
1
1
1
1
1
1
1
1
1
1
1
10 36120604
11 36120040
12 36120071
13 14360065
14* 36120787S
15 40540015
16 36120780
17 36120427
18 36120776S1
90 50180342S1
PISTON RING 8X1X108,3
* PISTON 6+6XD5.5/3.5
REBOUND DISC H=4 D=28,5
ADAPTOR 36MM H26,6 CPL. 07
CIRCLIP 38X1,5
RESERVOIR CAP D=36 H=9,5
BUMP RUBBER WP65 L=20
MONOSH. BOTTOM PART L99 CPL.07
SHOCK ABSORBER FLUID 5 LT '03
084510430 / C084510430
* NEW PART
X
AS REQUIRED
8
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50 SX 2008
EXHAUST SYSTEM
FIG PART NUMBER
DESCRIPTION
QTY
1
1
2
4
5
8
45105007000
45105079200
50305016000
0770320030
45105079056
EXHAUST PIPE SX JUN/SEN 2001
EXHAUST 50 SX 2006
1
TEN.SPRING L=62MM EY.MOVEABLE
O-RING 32,00X3,00 VITON
2
1
ROCKWOOL PREFOMED 50 2002
110 GRAMM TOTAL WEIGHT
1
9
45105057000
EXHAUST RUBBER MINI 2002
RANGE CHANGE METAL NUT M6
SWINGELEMENT FOR EXHAUST PIPE
HH COLLAR SCREW M6X12 TX30
HH COLLAR SCREW M6X15 TX30
HH COLLAR SCREW M6X30 TX30
BUSHING 7,5X12X28X7,8 '96
EXHAUST BRACKET RUBBER BLACK
1
3
2
2
2
1
2
1
20 54603048100
21 50305012000
23 0025060126
24 0024060156
25 0025060306
26 54605069000
27 54605068000
084510511 / C084510511
* NEW PART
X
AS REQUIRED
9
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50 SX 2008
TANK, SEAT, COVER
FIG PART NUMBER
DESCRIPTION
QTY
1
1
x
1
2
3
4
5
6
7
8
9
4510701300030
49007008044
31007107001
45107011000
50307014000
58507003000
0017060203
FUEL TANK SX JUN/SEN "LC" 07
FILLER CAP CPL. SMALL
PVC-HOSE 6X9 MM PER METER
TANK SCREW MINI 50
TANK ROLLER 12X26X12
2001
'98
1
3
1
8
x
FUEL COCK CPL. SMALL RALLYE'96
EJOT PT SCREW K60X20 WS=6
FUEL HOSE VITON 6X1,5 PER/M
YDNAC-CLAMP FUEL HOSE (8MM)
HH COLLAR SCREW M6X12 TX30
O-RING 11X1,8 NBR 70
58307016001
45031005000
2
2
1
1
1
1
1
10 0025060126
15 55007006200
20 4510805000004
20 4510805100004
25 45007040051
26 45107040500
SPOILER LEFT SX JUN/SEN 2001
SPOILER RIGHT SX JUN/SEN 2001
QUICK RELEASE CPL. 50 SXR '97
SEAT 50 AC+LC
2005
084500710 / C084510710
* NEW PART
X
AS REQUIRED
10
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50 SX 2008
MASK, FENDERS
FIG PART NUMBER
DESCRIPTION
QTY
1
1
2
3
5
8
4510801300004
45106015000
45106012000
45108013050
45007040050
REAR PART 50 MINI ORANGE 2003
AIR FILTER 134X96X15MM 01
FILTER COVER JUN/SEN 2001
BUSH F.REAR P. SX JUN/SEN 2001
QUICK RELEASE LATCHPLATE
SHEET MET.SCR.DIN7981- 3,5X16
1
1
2
1
10 0981350163
11 59003001099
17 4510800700004
18 0025060106
19 4510801000004
20 0024060106
21 45106026000
28 54305058000
30 45108007050
32 45106010000
33 44011076305
35 0025060166
36 72210079000
2
METAMOLL 90X45X3MM
03
1
NUMBER PLATE SX JUN/SEN 2001
HH COLLAR SCREW M6X10 TX30
FENDER FRONT SX JUN/SEN 2001
HH COLLAR SCREW M6X10 TX30
CARBUR.CONNEC.BOOT SXR JUN. 02
HOSE CLAMP 30-45 SGT
1
1
1
5
1
1
BRACKET FOR NUMBER PLATE
SPLASH PROTECTOR JUNIOR 2002
CABLE TIE 300/4,8MM BLACK
HH COLLAR SCREW M6X16 TX30
BUCKET
1
1
2
4
2
084500811 / C084510810
* NEW PART
X
AS REQUIRED
11
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50 SX 2008
DECAL
FIG PART NUMBER
DESCRIPTION
QTY
1* 45108399100
DECAL SET CPL. 50 SX
08
1
084510830 / C084510830
* NEW PART
X
AS REQUIRED
12
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50 SX 2008
FRONT WHEEL
FIG PART NUMBER
DESCRIPTION
QTY
1
1
2
5
9
45109001544
45109010044
45109070100
45109072000
FRONT WHEEL CPL. 50 SX 2007
FRONT WHEEL HUB CPL. 2002
RIM FRONT 1,5X12" ALUMINIUM 07
SPOKE NIPPLE 3MM
1
1
28
2
22 0625062027
23 45109073100
36 45109060000
40 59009062013
42 45109071129
44 46010085000
47 0125120003
48 0934120103
BALL BEARING 6202 2RS1 C3
RIM BAND 12"
1
BRAKE DISC FRONT JUN/SEN 02
SPECIAL SCREW M6X13 WS=8 10.9
1
4
SPOKE 3X124X5MM-110°
AXLE 207MM M12X1
FLAT WASHER DIN0125-A13
02
28
1
2
HEXAGON NUT DIN0934-M12X1
2
084500912 / C084510911
* NEW PART
X
AS REQUIRED
13
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50 SX 2008
REAR WHEEL
FIG PART NUMBER
DESCRIPTION
QTY
1
6
7
8
9
45110070200
59009062013
45110010144
45109072000
RIM REAR 1,6X10" ALU 2007
SPECIAL SCREW M6X13 WS=8 10.9
5
REAR WHEEL HUB CPL.
SPOKE NIPPLE 3MM
SPOKE 3X110X12 13°
2004
1
28
28
1
11 45110071110
12 45110001744
13 45110081000
14 45110265104
2004
REAR WHEEL CPL. 1,60X10"ALU 07
AXLE REAR CPL.
CHAIN 1/2X3/16"
104 ROLLS
SEN."LC"
1
1
15 45110266000
19 0015070203
20 45110052000
21 45110051042
21 45110051043
21 45110051044
21 45110051045
21 45110051046
22 0625062027
23 45009073000
25 45110060000
33 45110013000
34 45110014000
55 45110090000
CONNECTING LINK 1/2X3/16" 90RS
HH COLLAR SCREW M 7X20 WS=11
SHIM
1
5
5
x
SPROCKET 42-T
SPROCKET 43-T
SPROCKET 44-T
SPROCKET 45-T
SPROCKET 46-T
2004
2004
2004
2004
2004
x
1
x
x
BALL BEARING 6202 2RS1 C3
RIM BAND 10" 22MM
2
1
1
1
1
1
BRAKE DISC REAR D=140MM 2004
DISTANCE SLEEVE R/S
DISTANCE SLEEVE L/S
RIM LOCK CPL.
2004
084511011 / C084511011
* NEW PART
X
AS REQUIRED
14
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50 SX 2008
HAND BRAKE CYLINDER
FIG PART NUMBER
DESCRIPTION
QTY
1
1
2
3
4
5
6
7
8
9
45113101044
45113002000
45113012000
306054
HAND BRAKE CYLIND.CPL.50 LC 02
HANDBRAKE LEVER CPL. R/S 02
BRAKE HOSE FR. SX JUN. LC 2002
BRAKE FLUID DOT 4.0
1
1
1
45113004000
0966030083
45113003000
45113009000
45113006000
PROT.CAP HAND BRAKE CYL. 50 LC
OVAL HEAD SCREW DIN0966-M 3X8
HAND BRAKE CYLINDER COVER 04
GASKET HAND BRAKE CYLINDER 04
SPECIAL-AH SCREW M 5X18
NUT M5 DIN 6334
1
2
1
1
1
10 45113013000
11 45113021000
12 45113007000
13 0912050103
14 45113008000
1
SPRING FOR HAND BRAKE LEVER 04
ADJUSTING SCREW M 3X16 04
AH SCREW DIN0912-M 5X10
REP.KIT PISTON FRONT 50 04
1
1
1
1
084501311 / C084511311
* NEW PART
X
AS REQUIRED
15
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50 SX 2008
REAR BRAKE CONTROL
FIG PART NUMBER
22 0025060206
23 56509064100
43 0934060003
46 54310086200
47 0991060203
48 58303063000
49 0797060003
50 45113050144
52 54603062000
55 54813055000
56 47013056000
60 46113060000
61 47013061000
62 47013062000
63 47013063000
65 46113325000
66 0912040103
70 45113170000
71 0770060019
80 306054
DESCRIPTION
QTY
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
HH COLLAR SCREW M6X20 TX30
SELF LOCKING NUT M6
HEXAGON NUT DIN0934-M 6
10.9
SELF LOCKING NUT M8
FLAT H.SCREW DIN7991-M6X20 8.8
10.9
BRAKE LEVER STOP
'93
TOOTH LOCK WASH. DIN6797-A 6,4
REAR BRAKELEVER CPL. 2004
RETURN SPRING FOR BRAKE LEVER
SWIVEL HEAD KA6
PRESSURE ROD 85 SX
REAR BRAKE CYL. 50+65
03
2003
04
REP. SET PISTON REAR D=11 2003
CYLINDER COVER REAR 85 SX 03
GASKET CYLINDER COVER REAR 03
HOLLOW SCREW M6
AH.SCREW DIN0912-M 4X10
BRAKE HOSE REAR 50 LC
O-RING 6,00X1,00
BRAKE FLUID DOT 4.0
04
084511330 / C084511331
* NEW PART
X
AS REQUIRED
16
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50 SX 2008
BRAKE CALIPER FRONT
FIG PART NUMBER
DESCRIPTION
QTY
1
2
3
4
5
6
8
9
45113025000
45113125000
0799025000
45113012100
0770080019
45113015000
45113030000
HOLLOW SCREW M6X34 50 LC 2002
AH SCREW+CIRCLIP LC 50 02
TAB WASHER DIN6799 RS2,5
BRAKE HOSE FR. SX SEN. LC 2002
O-RING 8,00X1,00 EPDM
1
1
1
2
BRAKE CALIPER CPL.FR. 50 LC 02
2002
1
BRAKE PAD SET 50 LC
REPAIR KIT BRAKEPISTON
1
14 45113019050
15 45113019000
16 0025080406
17 0025080256
18 0125080003
19 45113018000
20 0912050203
21 45113020000
50 45119050000
1
REP.KIT SEAL RING 50LC 2002
HH COLLAR SCREW M8X40 TX40
HH COLLAR SCREW M8X25 TX40
WASHER DIN0125-A 8,4
1
1
1
2
RETAINING SPRING 50 LC
AH SCREW DIN0912-M 5X20
1
1
BREATHER SCREW 50 2002
BLEEDER INJECTION-SET 50-65
1
x
084501363 / C084511364
* NEW PART
X
AS REQUIRED
17
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50 SX 2008
BRAKE CALIPER REAR
FIG PART NUMBER
18 45113018000
25 46113225000
26 0912050163
30 0025060166
31 0025060406
50 45119050000
70 45113170000
71 0770060019
72 0770080019
79 45113019100
80 45113080000
81 0770022020
82 45113225000
83 0799025000
90 45113030000
DESCRIPTION
QTY
1
RETAINING SPRING 50 LC
HOLLOW SCREW CPL.
1
AH SCREW DIN0912-M 5X16
HH COLLAR SCREW M6X16 TX30
HH COLLAR SCREW M6X40 TX30
BLEEDER INJECTION-SET 50-65
1
1
1
x
BRAKE HOSE REAR 50 LC
O-RING 6,00X1,00
04
1
2
O-RING 8,00X1,00 EPDM
REPAIR KIT BRAKEPISTON
1
1
BRAKE CALIPER REAR CPL.50LC 04
O-RING 22X2X2 EPDM
1
2
AH SCREW + CIRCLIP 50/65 04
TAB WASHER DIN6799 RS2,5
1
1
BRAKE PAD SET 50 LC
2002
1
084511390 / C084511390
* NEW PART
X
AS REQUIRED
18
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50 SX 2008
ACCESSORIES KIT
FIG PART NUMBER
DESCRIPTION
QTY
1
0
0
0
0
1
1
1
1
312305
312313
3210039
DOCUMENTS BAG
KTM BALLPOINT ORANGE
2006
1
CUSTOMER WELCOME LETTER
MAIN JET 70 DELLORTO
1
45131023070
3211221
322000
1
OWN.MAN. 50 SX MINI -ADV. 2008
SAFETY BROCHURES SPORTMINICYC.
SPM CHASSIS 50 SX 2008
1
1
3CF6001H4EN
3CM080256HEN
1
SPM ENGINE 50SX 2008
1
29 45029099000
30 60029070200
36 45129072000
TOOL SET 50 MINI, 60/65 SX
T-WRENCH WS=6/8/10 TX=45 B&F
SPARK PLUG WRENCH
1
1
1
084512010 / C084512012
* NEW PART
X
AS REQUIRED
19
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50 SX 2008
Download from Www.Somanuals.com. All Manuals Search And Download.
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A - 5 2 3 0 t
c r y o c t l e o A m p o r t K T M - S
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P a r o t n u e p r
K T M G r
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3 C F 6 0 0 1 H * 4 3 C F 6 0 0 1 H 4 E N *
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