660 RALLYE FAC.REP. 2007
SPARE PARTS MANUAL: ENGINE
ART.NO.: 3CM088249GEN
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660 RALLYE FAC.REP. 2007
SPECIAL TOOLS
ENGINE CASE
CYLINDER
CRANKSHAFT, PISTON
3x
8x
4x
9x
6x
11x
15x
7x
12x
17x
BALANCER SHAFT
CARBURETOR
CLUTCH
TRANSMISSION I - MAIN SHAFT
TRANSMISSION II - COUNTERSHAFT
SHIFTING MECHANISM
COOLING SYSTEM
WATER PUMP
13x
14x
1
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660 RALLYE FAC.REP. 2007
TIMING VALVE
VALVE DRIVE
CYLINDER HEAD
LUBRICATING SYSTEM
18x
23x
x
19x
24x
20x
25x
22x
26x
OIL FILTER
ENGINE EXHAUST
IGNITION SYSTEM
ELECTRIC STARTER
All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical
specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local
conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing
certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,
descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.
© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of
SPORTMOTORCYCLE AG, Mattighofen only.
KTM-
2
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660 RALLYE FAC.REP. 2007
SPECIAL TOOLS
FIG PART NUMBER
DESCRIPTION
QTY
1
2
3
56012001044
58329003000
58012005025
UNIVERSAL MOUNTING RACK CPL.
CLUTCH HOLDER D=160MM LC4'94
MOUNTING SLEEVE D=25MM
FOR CRANKSHAFT SEAL L/S
MAGNETO EXTRACTOR
1
1
1
4
5
6
58429009000
58429031000
58529015102
1
1
1
PROTECTOR CAP F.CRANKSHAFT M16
PISTON RING COMPRESSOR D=102MM
660 LC4
7
59029021044
EXTRACTOR PRIM. GEAR CPL.
FOR INNER CLUTCH HUB
VALVE INSTALLATION KIT
1
8
9
58012019000
6276470
1
1
1
x
PUSH INSERT
VALVE SPRING LEVER
10 59029019000
11 6899785
LOCTITE 243 BLUE 6CCM
LOCTITE 648 GREEN 24ML
BUSHING EXTRACTOR
12 58429059000
15 15112017000
16 15112018000
16 15112018100
17 58429012000
18 309098
x
1
1
1
1
1
1
1
1
1
1
1
1
INTERN.BEAR.PULLER 12-16 MM
INTERN.BEAR.PULLER 18-23 MM
HOLDING WRENCH FOR WHEEL
SILICON GASKET THREE-BOND
MOUNTING TOOL F.BEARING NJ 306
MOUNTING TOOL F.BEARING NJ 207
LOCATING SCREW M8 L=23
HOLDING SPANNER FOR SPROCKET
RIVETTING TOOL FOR CLUTCH
MOUNT.SLEEVE F. SH.S.RING WAPU
LIMIT PLUG GAUGE F.VALVE GUIDE
D=7,05 MM
19 58429037040
19 58429037043
20 58030080000
22 51012012000
23 54629027000
25 58529005000
26 58029026007
30 59030022000
31 31007107001
32 0934080003
39 58329039000
41 59029041000
48 58429048000
BLEEDER FLANGE M8 WS=10 '99
PVC-HOSE 6X9 MM PER METER
HEXAGON NUT DIN0934-M 8
WRENCH SCREW FILTER
1
x
1
1
1
1
FEEL. GAUGE SET 10,12,15,20,25
INJEKTION FOR FRONT PIPE '99
DEAERATE FOR FRONT PIPE
05585290 / C065852900
* NEW PART
X
AS REQUIRED
3
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660 RALLYE FAC.REP. 2007
ENGINE CASE
FIG PART NUMBER
DESCRIPTION
QTY
1
5853000054430
ENGINE CASE CPL.W.TRAN.BEAR.04
BLACK
1
3
4
5
6
7
9
58530088000
0770020020
50130027000
51030026100
58530010000
58033097000
PLUG VISUAL CHECK TRANSMISSION
O-RING 20X2 VITON
DOWEL 19 X15,1X12
1
1
1
1
2
1
1
4
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
DOWEL 17 X 13 X 12
CRANK SHAFT BUSH RALLYE 2001
NEEDLE BEARING HK 2216
SHIFT MECHANISM SUPPORT LC4'94
DOWEL 9,8 X 7 X 10
10 58330011000
11 49030090000
15 56530017000
16 0991060166
18 58530080000
19 0603082121
20 58530039200
21 0985050103
22 0472200010
23 0412174012
24 0625618050
26 58030010100
27 58430095100
28 58440091000
29 5853002600030
30 5853000100030
31 58530025000
32 0770165024
33 58030020100
34 0770191015
35 60030064090
38 54403135000
39 44011076305
40 58530060000
41 54613038150
42 58530047000
44 58030021000
45 58038017100
RETAINING PLATE
FL.HEAD SCR.DIN7991-M6X16 10.9
LOCATING SCREW
SEAL RING CU DIN7603- 8X12X1
ENGI.CASE GASKET SIL C-4400
OVAL HEAD SCR. DIN7985-M 5X10
LOCKRING DIN 472 20X1MM
CYLIND.ROLL.NJ 203 ECP/C3 2001
BALL BEARING 61805 C3
%HOSE CONNECTOR M20X1,5 SPLICE
INSPECT.GLASS GW 20-7 MINERAL
STOP DISK 33 X 58 X 1,5
CLUTCH COVER OUTS.CPL.BLACK 04
CLUTCH COVER BLACK
CLUTCH COVER GASKET
O-RING 165X2,4
2003
2001
2001
PLUG CPL. M24X3
O-RING 19,00X3,00 NBR
OIL JET 90 M6X0,75 WS8 03
PLASTIC CAP SFL10
CABLE TIE 300/4,8MM BLACK
SPROCKET COVER RALLYE 2001
BUSHING 6,5X8X11
CHAIN DAMPERSHEET 16/17T RAL.
OILDRAIN PLUG W.MAG. M 12X1,5
CU-SEAL RING DIN7603-22X27X2
065853000 / C065853000
* NEW PART
X
AS REQUIRED
4
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660 RALLYE FAC.REP. 2007
ENGINE CASE
FIG PART NUMBER
46 58038019100
47 58038022000
48 0908120153
50 58538023000
51 58038028000
52 58033090000
53 0760223270
55 58530399100
60 0015060253
61 0015060303
62 0015060353
63 0015060403
66 0015060553
68 0015060653
DESCRIPTION
QTY
OIL DRAIN PLUG M22X1,5
CU-SEAL RING DIN7603-12X18X1,5
PLUG DIN0908-M12X1,5
1
4
2
OIL PRES.SPRING 5 BAR RED 2001
VALVE PISTON D=10MM
1
1
NEEDLE BEARING RNA 4903
SHAFT SEAL RING 22X32X7 BSL
1
1
GASKET SET 660 RALLYE
03
1
HH COLLAR SCREW M 6X25 WS=8
HH COLLAR SCREW M 6X30 WS=8
HH COLLAR SCREW M 6X35 WS=8
HH COLLAR SCREW M 6X40 WS=8
HH COLLAR SCREW M 6X55 WS=8
HH COLLAR SCREW M 6X65 WS=8
12
7
2
2
4
1
065853000 / C065853000
* NEW PART
X
AS REQUIRED
5
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660 RALLYE FAC.REP. 2007
CYLINDER
FIG PART NUMBER
DESCRIPTION
QTY
1
5853000530030
CYLINDER 102MM 660 RAL. BLA.04
BLACK
1
2
3
4
5
6
58530035000
58530043000
0331100003
0402040980
58530014000
CYL. BASE GASKET 0,33MM 2001
STUD M10X75
1
4
4
2
2
COLLAR NUT DIN6923-M10 WS=15
NEEDLE ROL.DIN5402 NRB 4X9,8
DOWEL 10,2X12,5X10
2001
04585304 / C065853001
* NEW PART
X
AS REQUIRED
6
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660 RALLYE FAC.REP. 2007
CRANKSHAFT, PISTON
FIG PART NUMBER
DESCRIPTION
QTY
1
58530018300
CRANKSHAFT CPL. RALLYE 2002
HUB 80MM
1
2
58530015144
CONNECT. ROD REPAIR SET LC4 05
640/660 CCM L=141,5MM
SHIM WASHER 36X48X0,10
SHIM WASHER 36X48X0,15
SHIM WASHER 36X48X0,30
WOODRUFF KEY DIN6888-3X5X13
WOODRUFF KEY 5X6,5 HARDED
CYL.ROLLER BEAR. NJ 207 ECP C3
SHAFT SEAL RING 30X40X7 BSL
STEEL WASHER 16 X 30 X 3
HEX NUT M16x1,25 L/S
1
4
4
4
5
6
9
56530081000
56530081100
56530081300
0888030050
6946005
x
x
x
1
2
2
1
1
1
1
1
1
1
1
1
1
2
56530123000
10 0760304071
15 58330095000
16 58430028000
21 58030019000
22 0936200155
23 0760122270
30 58530007300 I
30 58530007300 II
40 58530031144
44 58330833000
45 58430074000
LOCKING RING VSK 20
HEXAGON NUT DIN0936-M20X1,5
SHAFT SEAL RING 12 X 22 X 7 B
PISTON I CPL. D=102MM 03
PISTON II CPL. D=102MM 03
PISTONRING SET ELKO 660 RALLYE
PISTON PIN 22 X 13 X 60
CIRCLIP 22 X 1,6
05585302 / C065853002
* NEW PART
X
AS REQUIRED
7
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660 RALLYE FAC.REP. 2007
BALANCER SHAFT
FIG PART NUMBER
DESCRIPTION
QTY
1
4
6
58530057144
0412174012
0988172410
BALANCER SHAFT CPL.WAPU RAL.03
CYLIND.ROLL.NJ 203 ECP/C3 2001
SHIM WASHER DIN988-17X24X0,1
1
2
2
03585304 / C065853004
* NEW PART
X
AS REQUIRED
8
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660 RALLYE FAC.REP. 2007
CARBURETOR
FIG PART NUMBER
DESCRIPTION
QTY
1
5
58531001000
57331027044
CARBURETOR 4100A BSKJ RALLYE06
CARBURETOR COVER WITH GASKET
BRACKET PLATE FOR THR. CABLE
SCREW M 5 X 8
1
1
1
2
1
1
1
1
1
4
1
1
x
10 57331080000
11 57331055000
12 57331046000
14 57331046050
16 57331035051
18 58331029014
19 57331035000
20 59031035050
21 57331035153
22 59031035052
23 57331034100
23 57331034200
23 57331034300
23 57331034400
23 57331034500
24 59031029000
25 57331032000
26 59031121000
27 54531623172
27 54531623175
27 54531623178
27 54531623180
27 54531623182
27 54531623185
28 54531607042
28 54531607045
28 54531607048
29 59031051085
30 57331007100
31 57331037200
32 59031017100
35 57331085000
39 57331009000
40 57331008000
THROTTLE SHAFT CPL.
COIL SPRING THROTTLE SHAFT
LINK ARM THROTTLE VALVE CPL.
SLIDE STOP L=34,5MM
THROTTLE VALVE CPL.
BUSHING THROTTLE VALVE
03
GASKET PLATE THROTTLE VALVE 04
GASKET WASHER THROTTLE VALVE
JET NEEDLE KEIHIN OBEKP
JET NEEDLE KEIHIN OBEKQ
JET NEEDLE KEIHIN OBEKR
JET NEEDLE KEIHIN OBEKS
JET NEEDLE KEIHIN OBEKT
BAR CLIP
x
1
x
x
1
1
1
x
NEEDLE SET SCREW CPL.
NEEDLE JET FCR-MX
MAIN JET 172 KEIHIN
MAIN JET 175 KEIHIN
MAIN JET 178 KEIHIN
MAIN JET 180 KEIHIN
MAIN JET 182 KEIHIN
MAIN JET 185 KEIHIN
IDLE JET 42 KEIHIN
1
x
x
x
x
x
IDLE JET 45 KEIHIN
IDLE JET 48 KEIHIN
STARTER JET 85
x
1
1
1
1
1
1
1
1
IDLE AIR JET 100 KEIHIN
MAIN AIR JET 200 KEIHIN
ADJUST SCREW CPL. FCR-MX
BUFFER PLATE
FLOAT CPL.
ARM PIN FLOAT
065853100 / C065853100
* NEW PART
X
AS REQUIRED
9
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660 RALLYE FAC.REP. 2007
CARBURETOR
FIG PART NUMBER
42 57331020000
46 57331155000
47 57331060000
49 57331011000
52 57331090000
53 59031059000
56 57331098000
60 0965050103
61 54531699000
64 57331062000
65 57331056000
66 57331059000
67 57331159000
68 57331038000
69 57331087000
70 57331084000
72 57331061000
83 59031013044
85 59031040200
87 59031040010
89 0912050123
90 57331025000
91 58302095251
92 50208020000
93 58502095200
94 0015060403
95 58502096000
96 57331077100
99 57331099000
DESCRIPTION
QTY
NEEDLE VALVE CPL.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
DRAIN SCREW FLOAT CHAMBER
COVER ACCELERATOR PUMP
FLOAT CHAMBER CPL. SET
AIR CUT VALVE
COIL SPRING
2002
BREATH.HOSE FCR-MX KEIHIN CPL.
FLAT HEAD SCREW DIN0965-M 5X10
PLUG M 18X1
INTERMEDIATE LEVER CPL.
LINK LEVER
SPRING LINK LEVER
SPRING INTERMEDIATE LEVER
CARBURETOR COVER
WASHER LINK LEVER
E-CLIP
ROD ACCELERATOR PUMP
HOSE CONNECTOR CPL.
INTAKE FUNNEL FCR/FCR-MX 02
O-RING FOR INTAKE FUNNEL
AH SCREW DIN0912-M 5X12
STOP SCREW CPL. FCR-MX
SLEEVE FOR CHOKE CABLE
SPACER BUSHING 7X10X7,5
CHOKE CABLE RALLYE
2001
HH COLLAR SCREW M 6X40 WS=8
CONNECTION CHOKE-CABLE 2001
TPS-SENSOR FCRMX 320MM 03-04
GASKET SET FCR-MX KEIHIN
065853100 / C065853100
* NEW PART
X
AS REQUIRED
10
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660 RALLYE FAC.REP. 2007
CLUTCH
FIG PART NUMBER
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
58532001144
58532001100
58332026000
58532000131
58532000079
58332028000
58332112000
58332011300
OUTER CLUT. HUB CPL. RALLYE 01
OUTER CLUTCH HUB MILLED 2001
1
1
8
1
1
1
9
10
1
1
1
1
6
6
6
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
DAMPING ELEMENT
PRIMARY GEAR WHEEL 31-T 2001
CLUTCH WHEEL 79-T 2001
BRACKET 57 x 132 x 1,5 '94
'94
STEEL DISK 1,5 MM LC4'94
LINING DISK 2,7MM FCC 02
10 58532002100
11 58332018000
12 0936181505
13 58332003300
14 58332080000
15 58132081000
16 0015060203
25 58332017000
26 58332032000
27 58332007000
28 57532013000
29 0625060016
30 0094020163
31 50332070000
32 56532095000
61 58532061044
62 50332062000
65 58632065000
66 0401070003
68 42013226000
69 58532066000
70 0912060303
71 0984060163
INNER CLUTCH HUB RALLYE 2004
LOCK WASHER '94
HEXAGON NUT DIN0936-M18X1,5 R.
PRESSURE CAP LC4/LC4-E 04
CLUTCH SPRING 2,8 X 37
SPRING RETAINER 6,2 X 20 X 3,2
HH COLLAR SCREW M 6X20 WS=8
PUSH ROD 224 MM
PRESSURE BOLT
RIVET 6 X 23 X 11,2
LC4'94
LC4'94
SUPPORTWASHER 22,2X35X3 HARDE.
GROOV.BALL BEAR. 6001.2RSR C3
PIN DIN0094-2,0X16
INNER RING WITH COLLAR
NEEDLE BEARING K26X30X22ZW.KSE
CYLINDER D=25MM CPL. RALLYE 01
HOLLOW SCREW CPL. M 10X1 '98
CLUTCH RELEASE GASKET
BALL DIN5401-7
CU-SEAL RING DIN7603-10X16X1
PISTON WITH O-RING D=25MM 2001
AH SCREW DIN0912-M 6X30
AH SCREW DIN6912-M 6X16
WITH LOW HEAD
72 0912060253
75 50329050000
AH SCREW DIN0912-M 6X25
VENT INJEKTION HYDR. CLUTCH
1
1
05585320 / C075853200
* NEW PART
X
AS REQUIRED
11
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660 RALLYE FAC.REP. 2007
TRANSMISSION I - MAIN SHAFT
FIG PART NUMBER
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
58333002000
56533010300
58333004002
58333006004
58333008008
58533021000
56533016300
52033096000
56533015000
MAIN SHAFT 15T '94
1
1
1
1
1
2
2
2
1
1
1
1
SOLID GEAR 2.G 15-T (2G3)
IDLER GEAR 3.G 18-T "02"
SLIDING GEAR 4.G 20-T "04"
IDLER GEAR 5.G 22-T "08"
NEEDLE BEAR. K22X26X13 DIVIDED
STOP DISK 22,7 X 32 X 1,5
LOCK RING DIN0471-25X1,64SD
STOP DISK 20,2 X 35 X 1
10 56533093000
11 58533025000
13 0015060123
NEEDLE BEARING RNA 4902 KSE
CYL.ROLL BEARING BC1-0076A
HH COLLAR SCREW M 6X12 WS=8
03583330 / C065853300
* NEW PART
X
AS REQUIRED
12
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660 RALLYE FAC.REP. 2007
TRANSMISSION II - COUNTERSHAFT
FIG PART NUMBER
DESCRIPTION
QTY
1
2
3
4
5
6
7
8
9
57533005000
58333113010
58333007003
58533009012
58333011009
58533010000
56533016300
52033096000
58533022000
IDLER GEAR 1ST GEAR 33T(1M4)93
IDLER GEAR 2.G 24-T "10"
SLIDING GEAR 3.G 21-T "03"
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
x
IDLER GEAR 4.G 19-T
SLIDING GEAR 5.G 18-T "09"
04
COUNTERSHAFT 15-T
04
STOP DISK 22,7 X 32 X 1,5
LOCK RING DIN0471-25X1,64SD
BUSHING BOX
04
10 56533018300
12 0412303914
13 58533021000
14 56533098000
16 49030023000
17 58033017000
18 0760324771
19 0770250021
20 58033029014
20 58033029015
20 58033029016
21 0770220010
22 59033034044
STOP DISK 22,2 X 35 X 1,5
CYL.ROLL BEARING NJ204ECP/C3
NEEDLE BEAR. K22X26X13 DIVIDED
NEEDLE BEARING K22X26X13H
CYL.ROLL BEARING NJ205
SPACER BUSHING
SHAFT SEAL RING 32X47X7 BSL
O-RING 25,00X2,00 SILICONE
ENGINE SPROCKET 14 T
ENGINE SPROCKET 15 T
ENGINE SPROCKET 16 T
x
1
1
1
O-RING 22,00X1,00 NBR 70
SCREW+SPRING WASHER
05585331 / C065853301
* NEW PART
X
AS REQUIRED
13
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660 RALLYE FAC.REP. 2007
SHIFTING MECHANISM
FIG PART NUMBER
DESCRIPTION
SHIFT SHAFT WELDED
QTY
1
2
3
4
5
6
7
8
9
58534005044
56534013100
58034010000
58034014000
58334020000
0770125020
58033027000
58534006000
54632090000
2001
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
TENSIONING SPRING 0,8MM
STEEL WASHER 14 X 28 X 2
RETURN SPRING
SPRING SLEEVE
O-RING 12,50X2,00 NBR 70
V-SEAL RING V-14-A
SPACER SHAFT
SEAL RING DH/GR 12X16X3
2001
10 58034002300
11 58034004000
12 58034001300
13 58034003000
14 0015060653
15 58334024044
16 58034023500
17 58334017000
18 50334018100
20 58334012100
21 0625006087
22 0625618050
23 58434015044
24 0912060404
26 51006097000
28 58534031144
31 50232050000
32 0912060203
33 50233041000
56 54634032100
57 54634031050
58 54634131000
SHIFT FORK 1ST/4TH+2ND GEAR'98
SHIFT RAIL 1ST/4TH + 2ND GEAR
SHIFT FORK 3RD/5TH GEAR '98
SHIFT RAIL 3RD/5TH GEAR
HH COLLAR SCREW M 6X65 WS=8
LOCKING LEVER CPL.
SPRING
SPRING SLEEVE
'94
SHIFTING ROLLER 6X8X5,2
SHIFT ROLLER ALU
'98
GROOVED BALL BEAR. 608 2RS C3
BALL BEARING 61805 C3
SHIFT LOCATING DRUM CPL. '98
AH SCREW DIN0912-M 6X40 A2
WASHER 6,2X22X1,ST30,W.GALV.
SHIFT LEVER CPL.
WASHER 6,2X18X2
05
AH SCREW DIN0912-M 6X20
PAIR OF WASHERS M 6 NORDLOCK
SHIFTING LEVER SPRING 250
BOLT 6X25 FOR SHIFT LEVER
STEP PLATE FOR SHIFT LEVER 250
05585340 / C065853400
* NEW PART
X
AS REQUIRED
14
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660 RALLYE FAC.REP. 2007
COOLING SYSTEM
FIG PART NUMBER
DESCRIPTION
RADIATOR L/S RALLYE
RADIATOR CAP SMALL 20,3 PSI
RADIATOR R/S RALLYE 2001
QTY
1
2
3
4
4
7
8
9
58535007000
58035016000
58535008000
58503007000
58503008000
0991060163
0085060160
0985060003
2001
1
1
1
1
1
4
4
2
4
2
12
x
RADIATOR PROTECTOR CPL. L/S 01
RADIATOR PROTECTOR CPL. R/S 01
FLAT HEAD SCR. DIN7991-M 6X16
PLASTIC-SCREW M6X16 MM
SELF LOCK. NUT DIN0985-M 6
HEXAGON NUT DIN0934-M 6
HOSE CLAMP GEMI 10-16
10 0934060003
11 58335099000
12 10001020000
13 54435024001
14 58031005000
15 55007016001
16 44011076200
18 50235033300
19 58011039100
20 41001052000
21 0021060003
23 0015060123
24 0015060163
25 0015060203
27 43205062100
29 58107011000
30 58035045000
31 0603142015
35 58535013044
36 0770320020
37 54635017000
38 0016040183
40 58535041044
40 58535141044
41 0014060103
44 44106018000
48 58535020008
49 58535020007
HOSE CLAMP GEMI 16-27
HOSE ID 7,5 PER METER
CLAMP YDNAC 10128 12MM
PVC-HOSE 7X10 PER METER
CABLE TIE 200/3,6MM BLACK
SNAP-NUT HOLDER M6 KP142
BUSHING 6,5X11,2X10
2
x
x
10
6
6
4
2
2
2
2
2
1
1
1
1
1
3
1
1
4
2
1
1
RUBBER SLEEVE D=12MM
WASHER DIN9021-A 6,4
HH COLLAR SCREW M 6X12 WS=8
HH COLLAR SCREW M 6X16 WS=8
HH COLLAR SCREW M 6X20 WS=8
RUBBER GROMMET 20X15-M6X10 (1)
FOAM RUBBER STRIP
THERMOSWITCH 80-85 DG '94
ALU SEALRING DIN7603-14X20X1,5
THERMO.CASE CPL.55 DEGREES 05
O-RING 32,00X2,00
THERMOSTAT 55 DEGREES '94
SCREW FOR PLASTIC D=4X18
FAN CPL. WITH HOUSING L/S 05
FAN CPL. WITH HOUSING R/S 05
HH COLLAR SCREW M 6X10 WS=8
PLASTIC CAP
ALU TUBE 18X22 RADIA.D./WAPU
PREFORMED H.90°CURVE TUBE/WAPU
05585350 / C065853500
* NEW PART
X
AS REQUIRED
15
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660 RALLYE FAC.REP. 2007
COOLING SYSTEM
FIG PART NUMBER
50 58535020005
51 58535020004
52 58535020006
53 58535020002
54 58035024001
60 58535050000
61 0797050003
62 0015050123
DESCRIPTION
QTY
PREFORMED H. 18X25/21X28 50MM
PREFORMED HOSE 30°CURVE 18X25
PREFORMED H.18X25/50 RAD.D-ALU
PREFORMED H. 90°CURVE 18X26 01
RADIATOR HOSE 12 X 3 MM
1
2
1
1
x
RADIATOR BUSHING
2001
2
2
2
TOOTH LOCK WASH. DIN6797-J 5,3
HH COLLAR SCREW M 5X12 WS=8
05585350 / C065853500
* NEW PART
X
AS REQUIRED
16
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660 RALLYE FAC.REP. 2007
WATER PUMP
FIG PART NUMBER
DESCRIPTION
QTY
3
4
6
7
8
9
0402031780
0760123070
58535055100
0471100011
0472030012
58535057000
NEEDLE ROL.DIN5402 NRB 3X17,8
SHAFT SEAL RING 12X30X7 2001
1
2
1
1
1
1
1
1
2
1
1
1
1
1
2
WATER PUMP WHEEL
CIRCLIP DIN0471-10X1
CIRCLIP DIN0472-30X1,2
04
WASHER 10X16X1 A2 (NIRO) 04
WATER PUMP COVER GASKET 2001
WATER PUMP COVER CPL. SP 04
HH COLLAR SCREW M 6X20 WS=8
HH COLLAR SCREW M 6X35 WS=8
HH COLLAR SCREW M 6X60 WS=8
HH COLLAR SCREW M 6X10 WS=8
CU-SEAL RING 6 X 10 X 2
12 58535053000
13 58535052144
15 0015060203
16 0015060353
17 0015060603
18 0015060103
19 58036065100
20 58535020001
21 10001020000
PREFORMED H. 18X25 WAPU-CYL.01
HOSE CLAMP GEMI 16-27
05585351 / C065853501
* NEW PART
X
AS REQUIRED
17
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660 RALLYE FAC.REP. 2007
TIMING VALVE
FIG PART NUMBER
DESCRIPTION
QTY
2
3
4
5
6
7
8
9
58036014000
58336011001
58036013000
58036001000
58036009000
0137060003
0912060253
58536002044
TIMING GEAR 17-T
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
CAMSHAFT GEAR 34-T "01" '94
TIMING CHAIN C107C / 100 LINKS
TIMING CHAIN GUIDE
CHAIN GUIDE SCREW
SPRING WASHER DIN0137-B 6
AH SCREW DIN0912-M 6X25
CHAIN TENSIONER RALLYE
FLAT HEAD SCR. M 8X12
AH SCREW DIN0912-M 6X20 SS
CU-SEAL RING 12 X 16 X 2
SECURING GUIDE
10 0923080120
11 0912060208
13 58038022100
15 58336018000
20 58336112000
21 58036012000
22 58036096000
23 0625060040
24 58536010044
25 58036097000
26 36003014200
30 58036003144
31 58036005100
32 58036004100
33 58036006100
35 58036007100
36 58036007050
37 0402031780
38 58536003050
39 58038022000
40 58036008100
43 0417200120
44 58336015000
45 58336016052
DRIVING SCREW M10X25
STEEL WASHER 10 X 28 X 3
CIRCLIP SB 42
GROOVED BALL BEARING TMB004
CAMSHAFT RALLYE CPL. 2001
NEEDLE BEARING BK 2012
LOCKING WASHER 10MM
AUTOM.TENSIONER CPL. '88
TENSIONER GASKET 1,5 MM
PRESSURE BOLT
PRESSURE SPRING 0,9MM
RATCHETING PAWL
PRES.SPRING F.RATCHETING PAWL
NEEDLE ROL.DIN5402 NRB 3X17,8
FLANGEPL. F. AUTOM. TENSIONER
CU-SEAL RING DIN7603-12X18X1,5
PLUG M12X1,5
CIRCLIP WS20
STEPPED RING
SPRING FOR AUTO-DECOMPR. '95
05585361 / C065853601
* NEW PART
X
AS REQUIRED
18
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660 RALLYE FAC.REP. 2007
VALVE DRIVE
FIG PART NUMBER
DESCRIPTION
QTY
1
2
3
4
6
7
8
58036030000
58536031000
57336036000
58036028000
58536029044
58036032700
58036033000
INTAKE VALVE D=36 MM
2
2
4
4
4
4
8
1
1
4
4
1
1
2
2
x
EXHAUST VALVE D=32 MM 2001
VALVE SPRING HOLDER GRADED
VALVE-STEAM SEALING
VALVE SPRING KIT RALLYE 2001
VALVE-SPRING RETAINER ALU '95
VALVE COLLET MK7
10 58536060144
11 58536061144
12 58036062600
13 0934070756
14 58036061090
15 58336061090
20 58536056100
21 58036095000
23 0988162202
23 0988162205
23 0988162210
30 58036050100
31 54334015000
31 54334015100
31 54334015200
32 58036059200
33 0770100221
34 58036048000
35 58036049500
36 0021060003
37 0912060103
ROCKER ARM INTAKE CPL. 2005
ROCKER ARM EXHAUST CPL. 2005
ADJUSTMENT SCREW CPL. M 7X0,75
HEXAGON NUT DIN0934-M 7X0,75
ROCKER ARM ROLLER CPL. INTAKE
ROCKER ARM ROLLER CPL. EXHAUST
ROCKER ARM SHAFT L=96MM 7,2MM
O-RING 15,08 X 2,62 NBR 70
THRUST WASH.DIN0988-16X22X0,20
THRUST WASH. DIN0988-16X22X0,5
THRUST WASHER DIN0988-16X22X1
DECOMPRESSION SHAFT
x
x
1
x
WASHER 10X14X0,5 STEEL
WASHER 10X14X0,3 STEEL
x
WASHER 10X14X0,15 STEEL
DECOMP.LEVER SPRING
x
1
1
1
1
1
1
O-RING 10,00X2,20 SILICONE
COVER DISK
DECOMPRESSION LEVER
WASHER DIN9021-A 6,4
AH SCREW DIN0912-M 6X10
05584363 / C065853603
* NEW PART
X
AS REQUIRED
19
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660 RALLYE FAC.REP. 2007
CYLINDER HEAD
FIG PART NUMBER
DESCRIPTION
QTY
1
3
4
5
6
7
8
5853602030023
58036065100
58036152600
58036052200
58036053000
58530036100
0603061001
CYLINDERHEAD CPL. GREY 2003
CU-SEAL RING 6 X 10 X 2
1
3
1
1
2
1
8
1
2
2
2
VALVE COVER FRONT
VALVE COVER REAR
VALVE COVER GASKET
'99
CYLINDER HEAD GASKET D=102 01
CU-SEAL RING DIN7603-6X10X1
AH SCREW DIN0912-M 6X35
AH SCREW DIN0912-M 6X25
COLLAR NUT M8
10 0912060353
11 0912060253
12 49030028000
13 54330043000
STUD DIN0835-M 8X40
600/612/620/640/660 LC4
WASHER DIN0125-A10,5
14 0125100003
15 42011252000
16 0603070122
17 0993012000
18 58036026644
19 58036126644
20 58536065000
21 0770047015
22 0770049025
23 58036099100
24 58530090000
4
1
2
4
2
2
1
1
1
4
1
TEMPEMPERATURE SWITCH VDO
CU-SEAL RING DIN7603- 7X12X2
CIRCLIP DIN7993-RW12
VALVE GUIDE INTAKE CPL.
VALVE GUIDE EXHAUST CPL.
PLUG COVER
2001
O-RING 47,00X1,50 NBR 70
O-RING 49,00X2,50 NBR
COLLAR SCREW M10X80 WS=13 10.9
DOWEL BUSHING 9,8X7,2X10
NOTCH, MARKING
30 58536040000
31 58536140000
32 58036041000
36 58336020090
42 58536044000
45 59030061000
49 0912060163
51 0912060203
52 0912060253
53 51005074000
54 0912070551
55 0912070601
EXHAUST FLANGE R/S RALLYE 2001
EXHAUST FLANGE L/S RALLYE 2001
EXHAUST FLANGE GASKET
1
1
2
1
1
2
6
6
6
4
1
1
VACUUM CONNECTION M 6X1
INTAKE BOOT RALLYE
2001
CLAMP D=56MM B=9MM M4X25
AH SCREW DIN0912-M 6X16
AH SCREW DIN0912-M 6X20
AH SCREW DIN0912-M 6X25
RETAINING PLATE
AH SCREW DIN0912-M 7X55 12.9
AH SCREW DIN0912-M 7X60 12.9
05585362 / C075853602
* NEW PART
X
AS REQUIRED
20
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660 RALLYE FAC.REP. 2007
CYLINDER HEAD
FIG PART NUMBER
56 0912060653
57 0912060703
60 0137060003
61 58539010000
62 56535106000
63 56535006000
65 0015060163
66 58530005050
DESCRIPTION
QTY
AH SCREW DIN0912-M 6X65
AH SCREW DIN0912-M 6X70
SPRING WASHER DIN0137-B 6
1
1
6
1
1
1
2
1
STICK COIL HOLDER
2001
GASKET FOR CONNECTING ANGLE
CONNECTING ANGLE
HH COLLAR SCREW M 6X16 WS=8
RETAINING PLATE
05585362 / C075853602
* NEW PART
X
AS REQUIRED
21
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660 RALLYE FAC.REP. 2007
LUBRICATING SYSTEM
FIG PART NUMBER
DESCRIPTION
QTY
2
3
5
6
7
8
9
0402251980
0015060203
58038007700
58038007755
0799060000
58438001000
58030021000
NEEDLEROL.DIN5402 NRA 2,5X19,8
HH COLLAR SCREW M 6X20 WS=8
OIL PUMP MIKUNI G-73-10
2
7
1
4
2
2
2
1
4
1
1
1
1
3
1
1
1
1
1
2
1
1
3
4
4
4
4
2
1
2
3
3
1
3
2
STOP DISK 8,1 X 15 X 0,5
TAB WASHER DIN6799-RS 6,0
OIL PUMP GEAR 26-T
OILDRAIN PLUG W.MAG. M 12X1,5
OIL PUMP MIKUNI G-185 660 99
HOLLOW SCREW M10 X 1
10 58538007000
12 54313025000
13 58038028000
15 58038019100
16 58038017100
17 0908120153
18 58038022000
19 58538023000
25 0984060103
27 0910160153
28 0603162220
31 58538053044
37 60030064090
38 56331145075
43 59038029000
44 58038030000
45 0603082131
46 0603100141
47 0603821220
49 0603101420
65 0985060003
70 58538052000
73 0015060353
74 0021060003
75 31008060000
76 50235033300
77 54431032050
79 0125060003
VALVE PISTON D=10MM
OIL DRAIN PLUG M22X1,5
CU-SEAL RING DIN7603-22X27X2
PLUG DIN0908-M12X1,5
CU-SEAL RING DIN7603-12X18X1,5
OIL PRES.SPRING 5 BAR RED 2001
AH SCREW DIN7984-M 6X10
PLUG DIN0910-M16X1,5
CU-SEAL RING 16X22X2
OIL L. OIL COOLER-FRAME 295MM
OIL JET 90 M6X0,75 WS8 03
STARTING JET
JET SCREW "100" M8X1 WS=12
% BANJO BOLT M8 X 1 DIN7643
COPPER GASK.DIN7603- 8,2X13X1
COPPER GASKET DIN7603-10X14X1
COPPER GASKET 8,2X12X2 MM 2001
COPPER GASKET 10,2X14X2 MM 01
SELF LOCK. NUT DIN0985-M 6
OIL COOLER RALLYE
2001
HH COLLAR SCREW M 6X35 WS=8
WASHER DIN9021-A 6,4
RUBBER SLEEVE D=8MM OPEN
SNAP-NUT HOLDER M6 KP142
SPACER BUSHING 6X8X8,5
WASHER DIN0125-A 6,4
05585380 / C065853800
* NEW PART
X
AS REQUIRED
22
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660 RALLYE FAC.REP. 2007
OIL FILTER
FIG PART NUMBER
DESCRIPTION
QTY
1
4
58338045100
0015060253
SCREW TYPE FILTER
1
3
2
1
1
1
1
1
1
1
1
1
4
4
2
4
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
HH COLLAR SCREW M 6X25 WS=8
HOLLOW SCREW M10 X 1
OIL FILTER LONG
12 54313025000
20 58038005100
21 58530041000
22 58030008700
30 58538052044
31 58538043044
32 58538046044
33 58538044044
34 58538045044
35 58538054044
44 58038030000
45 0603082131
46 0603100141
47 0603821220
49 0603101420
50 58538041000
51 0770400025
52 58538043000
53 59038046100
55 0015050123
56 58538043010
57 58338091100
58 0603100141
61 58538010000
62 43205062100
63 58538050000
64 0934060003
66 0902060083
67 50233041000
OIL FILTER COVER GASKET 2001
2001
OIL FILTER COVER
OIL L.OIL FIL.-OIL COOL.1110MM
OIL L. JUNC.B.-ENGI.CASE L 04
OIL L. JUNC.B.-CRANK SH. 300MM
OIL L. JUNC.B.-ENGI.CASE 260MM
OIL L. JUNC.B-CLUTCH C. 465MM
OIL L. FRAME-JUNC.BOX 91MM 01
% BANJO BOLT M8 X 1 DIN7643
COPPER GASK.DIN7603- 8,2X13X1
COPPER GASKET DIN7603-10X14X1
COPPER GASKET 8,2X12X2 MM 2001
COPPER GASKET 10,2X14X2 MM 01
OIL FILT.COVER M10X1 RALLYE 01
O-RING 40,00X2,50 NBR 70
MICRO FILTER HOUSING RALLYE 01
OIL FILTER SHORT
HH COLLAR SCREW M 5X12 WS=8
RUBBER RING 45/52/16
OILPRESSURE SWITCH
03
COPPER GASKET DIN7603-10X14X1
RUBBER GROMMET 20X11/M6X18 01
RUBBER GROMMET 20X15-M6X10 (1)
BRACKET FOR MICRO FILTER 2001
HEXAGON NUT DIN0934-M 6
AH OVAL SCREW ISO 7380 M 6X8
PAIR OF WASHERS M 6 NORDLOCK
05585381 / C065853801
* NEW PART
X
AS REQUIRED
23
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660 RALLYE FAC.REP. 2007
ENGINE EXHAUST
FIG PART NUMBER
DESCRIPTION
QTY
1
2
3
58430087000
42013037200
57530090000
ENGINE BREATHER TUBE TOP
HOSE CLAMP GEMI 12/22
BREATHER TUBE ENGINE '93
1
4
1
02585388 / C065853802
* NEW PART
X
AS REQUIRED
24
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660 RALLYE FAC.REP. 2007
IGNITION SYSTEM
FIG PART NUMBER
DESCRIPTION
FLYWHEEL KOKUSAN GP9128 '97
STATOR KOKUSAN LOOSE '96
QTY
1
2
4
5
6
7
8
9
58439005100
58439004000
5843000214430
58530040000
0912050253
1
1
1
1
3
1
2
2
1
1
1
1
1
1
2
1
1
2
2
2
IGNITION COVER CPL. BLACK 04
IGNITION COVER GASKET 2001
AH SCREW DIN0912-M 5X25
INSPECT.GLASS GW 20-7 MINERAL
DOWEL 9,8 X 7 X 10
58430095100
49030090000
0912050083
AH SCREW DIN 912 M 5X8
PULSER COIL
10 58439034000
13 58539031100
16 58539093000
17 58539006000
30 58439030200
31 58439030250
32 0991060103
35 0015060303
36 0015060803
37 0766060400
38 0934060003
39 58036065100
CDI-BOX RALLYE
SPARK PLUG NGK DR9EA
03
STICK COIL (IGN.C./SPA.P.C.)01
RUBBER BRACKET FOR DIGI-BOX 03
SUPPORT FOR RUBBER BRACKET 03
FLAT HEAD SCREW DIN7991 M6X10
HH COLLAR SCREW M 6X30 WS=8
HH COLLAR SCREW M 6X80 WS=8
THREAD PIN WITH SLOT M6x40
HEXAGON NUT DIN0934-M 6
CU-SEAL RING 6 X 10 X 2
05585390 / C075853900
* NEW PART
X
AS REQUIRED
25
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660 RALLYE FAC.REP. 2007
ELECTRIC STARTER
FIG PART NUMBER
DESCRIPTION
QTY
1
2
5
6
7
8
9
58440001000
0770250030
58440090100
58440020079
58440026000
58440025000
0912060121
E-STARTER ENGINE CPL. LC4-E
O-RING 25,00X3,00 NBR 70
NEEDLE BEARING K30 X 37 X 18 A
FREE-WHEEL-GEAR 79-T
1
2
1
1
1
1
4
2
1
1
2
1
1
1
1
3
1
1
1
2
4
1
1
1
1
1
1
FREE-WHEEL FWD 332008 BLS
FREEWHEEL HUB
AH SCREW DIN0912-M 6X12 12.9
AH CENTERING SCREW M6X12,5
BRACKET FOR STARTRELAIS '99
10 58440098000
11 58511058050
15 58440010100
16 49030090000
17 58540042000
20 58440011100
21 58440011050
22 58440022000
23 58440090000
24 58440021018
25 58440028000
26 58440029000
27 0402040780
29 0015060253
32 0015060163
34 0015060453
35 0015060503
36 0015060803
37 0015060303
38 0015060953
STARTER FLANGE BLACK
DOWEL 9,8 X 7 X 10
'97
STARTER FLAN.GASKET 0,5MM 2001
STARTER COVER BLACK '97
FORM RING F.STARTERCOVER NBR70
INTERMEDIATE GEAR 52-T
NEEDLE BEARING K10 X 13 X 13TN
REDUCTION GEAR 55-T/18-Z
BEARING BOLT 10 X 38,4
BEARING BOLT 10 X 54
NEEDLEROLL. DIN5402 NRB 4X 7,8
HH COLLAR SCREW M 6X25 WS=8
HH COLLAR SCREW M 6X16 WS=8
HH COLLAR SCREW M 6X45 WS=8
HH COLLAR SCREW M 6X50 WS=8
HH COLLAR SCREW M 6X80 WS=8
HH COLLAR SCREW M 6X30 WS=8
HH COLLAR SCREW M 6X95 WS=8
05585400 / C065854000
* NEW PART
X
AS REQUIRED
26
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660 RALLYE FAC.REP. 2007
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660 RALLYE FAC.REP. 2007
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t
m t . a w . k w w
A - 5 2 3 0 t
c r y o c t l e o A m p o r t K T M - S
e n
G
P a r o t n u e p r
K T M G r
G E N
3 C M 0 8 8 2 4 9
* 3 C M 0 8 8 2 4 9 G E N *
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