Keys Fitness Treadmill HT402t User Manual

HT402T  
Owner’s Manual  
HEALTH TRAINER 402t TREADMILL  
Customer Service  
(888) 340-0482  
Keys Fitness Products  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
Model Name : HT402t  
Serial Number :  
Purchase Date :  
Write down for future reference  
Serial Number Decal Location  
415-00014  
09/05 Rev. B  
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Important Safety Information  
WARNING! Before using this treadmill or starting any exercise program, consult your physician. This is espe-  
cially important for persons over the age of 35 and/or persons with pre-existing health problems. The man-  
ufacturer or distributor assumes no responsibility for personal injury or property damage sustained by or  
through the use of this product.  
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the user, it is impor-  
tant to review this manual and the following precautions before operation.  
SAVE THESE INSTRUCTIONS  
SAFETY PRECAUTIONS AND TIPS  
1. It is the owner’s responsibility to ensure that all users of this treadmill have read the Owner’s Manual and are  
familiar with warnings and safety precautions.  
2. This treadmill has a user maximum capacity of 225 pounds.  
3. The treadmill should only be used on a level surface and is intended for indoor use only. The treadmill  
should not be placed in a garage, patio, or near water and should never be used while you are wet. Keys recom-  
mends a treadmill mat be placed under the treadmill to protect floor or carpet and for easier cleaning.  
4. Follow safety information in regards to plugging in your treadmill. Keep the power cord away from the  
incline wheels and do not run the power cord underneath your treadmill. Do not operate the treadmill with a  
damaged or frayed power cord.  
5. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use the treadmill  
with bare feet, sandals, socks or stockings.  
6. Always straddle the belt and allow it to start moving before stepping onto the belt.  
7. Hold on to handrail when adjusting speed or other controls.  
8. Always examine your treadmill before using to ensure all parts are in working order.  
9. Allow the belt to fully stop before dismounting.  
10. Pets should never be allowed near or on the treadmill.  
11. Close supervision is necessary when this appliance is used by or near children, invalids or disabled persons.  
12. Never operate the treadmill where oxygen is being administered, or where aerosol products are being used.  
13. Never insert any object or body parts into any opening.  
14. For safety and to prevent damage to your treadmill, no more than one person should use the treadmill at a  
time.  
15. Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be per-  
formed by an authorized service representative, unless authorized and/or instructed by the manufacturer  
16. Failure to follow these instructions will void the treadmill warranty.  
17. Never leave the treadmill unattended when plugged in. Unplug from outlet when not in use and before  
service or maintenance.  
18. Always unplug this appliance immediately after using and before cleaning. To disconnect, turn all controls  
to the off position, then remove plug from outlet.  
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Before You Start  
Thank you for purchasing the HEALTH TRAINER 402t Treadmill! This quality product you have chosen  
was designed to meet your needs for cardiovascular exercise. Before you start, please read the Owner's  
Manual and become familiar with the operation of your new treadmill.  
Remember to take the time to perform the stretching exercises provided to avoid injury.  
Do not stand on the walking belt while pressing the Power button or Start/Stop button.  
Always adjust the speed of the treadmill in small increments as this treadmill is capable of high speeds.  
If you are taking medication, consult your physician to see if the medication will affect your exercise heart  
rate.  
If you have heart problems, you are not active, and/or are over the age of 35 years, do not use the pre-set  
treadmill programs or start an exercise program without first contacting and receiving approval from your  
physician.  
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the console. Keys  
Fitness recommends a sealed water bottle for beverages consumed while using the treadmill.  
Please review the following drawing below to familiarize yourself with the listed parts.  
CONSOLE  
SAFETY KEY  
TOP RAIL  
RIGHT UPRIGHT  
LEFT UPRIGHT  
LATCH  
POWER CORD  
MOTOR COVER  
RUNNING BELT  
END CAPS  
TRANSPORT WHEEL  
BASE  
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Assembly  
The HEALTH TRAINER 402t treadmill will require assembly before operating. After opening the box,  
remove any packing material from the treadmill.  
Do not throw away any packing materials until the unit is working properly.  
Place the base on a clean, level surface. Make sure the electrical cord will easily reach an electrical outlet.  
Locate the hardware pack and identify the following parts required for assembly.  
Assembly Parts:  
1. Owner’s Manual  
2. Console Assembly  
3. Left and Right Uprights  
4. Top Rail  
5. Allen Wrench  
6. Arc Washer 10*20*1.5 mm (10)  
7. Allen Bolt M8*15 mm (10)  
8. Allen Bolts M5*15 mm (4)  
RIGHT UPRIGHT  
LEFT UPRIGHT  
CONSOLE  
TOP RAIL  
ALLEN WRENCH  
BASE  
ALLEN BOLT  
M8X15  
10PCS  
ARC WASHER  
φ10Xφ20X1.5  
10PCS  
Owber’s Manual  
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Assembly  
Assembly requires the included allen wrench and  
your own phillips screwdriver.  
Do not plug in the power cord until all assembly  
step are completed.  
1. With the treadmill deck in the down position,  
leave the unit on the original packing material to  
assemble all parts.Refer to Figure 1.  
Figure 1: Deck in down position  
2. Feed the cable thru the Right Upright until the  
connector is exposed.  
Install Right Upright to base using 4 Allen Bolts  
M8*15mm and Four Arc Washers. Hand tighten all  
hardware at this time.  
Repeat for Left Upright . Refer to Figure 2.  
Note: Be careful not to pinch the wire harness.  
Figure 2: Left and Right Upright Installation  
DRAG LINE  
3. Use the drag line to pull Console Wire Harness  
thru the top rail as shown in Figure 3. Place the  
grommet over the Console Wire Harness and install  
the grommet in the top rail.  
GROMMET  
Note: Be careful not to pinch the wire harness.  
Figure 3: Top Rail Grommet Assembly  
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Assembly  
4. Attach the top rail to the left and right uprights  
using 2 Allen Bolts M5*15 and 2 Arc Washers.  
You may now firmly tighten all hardware. Refer to  
Figure 4.  
Note: Be careful not to pinch the wire harness.  
Figure 4: Top Rail Assembly  
CONSOLE  
5. Remove the four M5*20mm screws from the back  
of the console. Set aside.  
Connect Console Wire Harness being careful not to  
pinch the wires.  
Using four screws previously removed from console,  
attach console to the Top Rail. Refer to Figure 5.  
Figure 5: Console Wire Connections  
CONGRATULATIONS!!!!!!!!  
You have completed assembly of your HealthTrainer 402t Treadmill.  
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Warm Up Exercises  
EXERCISE GUIDELINES  
WARNING! Before beginning this or any exercise program, you should consult your physician. This is espe-  
cially important for individuals over the age of 35 or individuals with pre-existing health problems.  
Warming up prepares the body for the exercise by increasing circulation, supplying more oxygen to the mus-  
cles and raising body temperature. Begin each workout with 5 to 10 minutes of stretching and light exercise  
to warm up. The photos on this page show several forms of basic stretching you may perform before your  
workouts. In order to achieve an adequate warm-up, perform each stretch three times.  
TOE TOUCH STRETCH  
Stand bending your knees slightly and slowly bend forward from your hips.  
Allow your back and shoulders to relax as you reach down toward your toes  
as far as possible. Hold for 15 counts, then relax. This will stretch your ham-  
strings, back of knees, and back.  
HAMSTRING STRETCH  
Sit with one leg extended. Bring the sole of the opposite foot toward you and  
rest it against the inner thigh of your extended leg. Reach toward your toes as  
far as possible. Hold for 15 counts, then relax. This will stretch your ham-  
strings, lower back, and groin.  
CALF/ACHILLES STRETCH  
With one leg in front of the other, reach forward and place your hands against  
a wall. Keep your back leg straight and your back foot flat on the floor. Bend  
your front leg, lean forward and move your hips toward the wall. Hold for 15  
counts, then relax. To cause further stretching of the Achilles tendon, bend  
your back leg as well. This will stretch your calves, Achilles tendons, and  
ankles.  
QUADRICEPS STRETCH  
With one hand against a wall for balance, reach back and grasp one foot with  
your other hand. Bring your heel as close to your buttocks as possible. Hold  
for 15 counts, then relax. This will stretch your quadriceps and hip muscles.  
INNER THIGH STRETCH  
Sit with the soles of your feet together and your knees outward. Pull your  
feet toward your groin area as far as possible. Hold for 15 counts, then relax.  
This will stretch your quadriceps and hip muscles.  
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Moving Instructions  
CAUTION! TO AVOID THE RISK OF INJURY, NEVER ATTEMPT TO MOVE THE TREADMILL WHILE  
IT IS IN THE UNFOLDED OPERATING POSITION. TO REDUCE THE POSSIBILITY OF INJURY  
WHILE LIFTING, BEND YOUR LEGS AND KEEP YOUR BACK STRAIGHT. AS YOU RAISE THE  
TREADMILL, LIFT USING YOUR LEGS, NOT YOUR BACK. IN ORDER TO RAISE OR LOWER THE  
TREADMILL SAFELY, YOU MUST BE ABLE TO LIFT 45 POUNDS (20KG). IT IS SUGGESTED YOU  
ALWAYS USE THE AID OF A SECOND PERSON WHEN MOVING THE TREADMILL.  
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrail and place one foot  
on the base as shown in the photo below. Next, with a firm grasp on handrail, place one foot on the center of  
the base crossbar and carefully tilt the treadmill back until it rolls freely on the wheels. Using extreme caution,  
move the treadmill to the desired location. To set the treadmill down, place one foot on the center of the base  
crossbar and carefully lower treadmill onto base in resting position. Do not attempt to move the treadmill over  
an uneven or rough surface.  
Note: Picture may not be identical to your unit.  
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Power Requirements  
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT  
IN A RISK OF AN ELECTRIC SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR  
SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY  
GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT IF IT WILL  
NOT FIT THE OUTLET HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELEC-  
TRICIAN.  
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage  
spikes, surges, and noise interference can result from weather conditions or from other appliances being turned  
on or off. To reduce the possibility of treadmill damage, always use a surge protector (not included) with your  
treadmill.  
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet  
surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with UL suppressed  
voltage rating of 400V or less and an electrical rating of 120VAC, 15 amps.  
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least  
resistance for electric current should the treadmill malfunction. This treadmill comes with an electrical cord  
with an equipment-grounding conductor and a grounding plug. Always plug the power cord into a surge pro-  
tector, and plug the surge protector into an appropriate outlet that is properly installed and grounded in accor-  
dance with all local codes and ordinances.  
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrat-  
ed in the drawing below.  
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Console Overview  
CONSOLE FUNCTIONS:  
There is one display windows on the control panel to provide feedback information. This window will display  
information on the following functions:  
TIME Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59 seconds).  
SPEED Indicates MPH (miles per hour) in .1 increments.  
DISTANCE: Indicates Miles .01 increments up to 99.99.  
CALORIES Indicates calories burned from 0 up to 999.  
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Console Overview  
CONSOLE BUTTONS:  
There are 8 Console button.  
POWER: Used to turn unit off and on.  
START: Used to Start unit.  
STOP: Used to Stop unit.  
RESET: Used to Reset values in display window.  
PROGRAM: Used to toggle thru five preset programs.  
MODE: Used to toggle thru different modes.  
SPEED +/-: Used to increase and decrease Speed. Also used to scroll thru modes.  
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Program and Operation  
MODE OVERVIEW:  
This treadmill had 5 different exercise modes. Following as a brief overview and instruction for each mode.  
MANUAL MODE: Allows user to manually adjust Speed with + or - buttons. Time, Calories and Distance  
count up from 0.  
To use Manual Mode, Attach safety key. Press Start button. You are in now in Manual Mode.You may  
adjust the speed of the treadmill using the + - buttons. Press Stop to end workout.  
TIME CONTROL MODE: Allows user to set Time of exercise session. Time will countdown from value  
you set. Calories will count up from 0.  
To use Time Control Mode, Attach safety key. Press Power button. Press Mode button three times. You  
are now in Time Control Mode. The Time display will default to 0:00 (mm:ss). The minimum Time is  
eight minutes. You may use the + - buttons to adjust the Time for your exercise session. Press Start button  
to begin your workout. During your workout you may use the + - buttons to adjust your Speed.  
DISTANCE CONTROL MODE: Allows user to set Distance of exercise session. Distance will countdown  
from the value you set. Time and Calories will count up from 0.  
To use Distance Control Mode, Attach safety key. Press Power Button. Press Mode button once. You are  
now in Distance Control Mode. The Distance display will be linking and default to 0.0 miles. Use the + -  
buttons to set desired distance for your exercise session. Press Start button to begin your workout. During  
your workout you may use the + - buttons to adjust your Speed.  
CALORIE CONTROL MODE: Allows user to set Calories they would like to burn during workout session.  
Calories will countdown from value you set. Time will count up from 0.  
To use Calorie Control Mode, Attach safety key. Press Power Button. Press Mode button two times. You  
are now in Calorie Control Mode. The Calories display will blink and default to 0. The minimum caloire  
setting is 10 (increments of 10). Use the + - buttons to set desired calories burned for your exercise ses-  
sion.Press the Start button to begin your workout. During your workout you may use the + - buttons to  
adjust your speed.  
PROGRAM MODE: Allows users to select a preset program. There are 5 preset programs available. Preset  
Programs are divided into twenty time segments. Speed changes after each segment. Refer to chart for  
Speed profiles for preset programs.  
To use Program Mode, Attach safety key. Press Power button. Use the Program button to scroll thru pro-  
grams 1-5. Time default on all preset programs is 30:00. Use the + - buttons to set desired time for your  
exercise session. Press Start to begin your workout.  
SPEED (mile/hr)  
P1  
0.6  
0.6  
1.2  
1.8  
1.8  
2.4  
3.0  
3.6  
3.6  
P2  
0.6  
1.2  
1.8  
3.0  
3.6  
4.2  
3.6  
2.4  
1.2  
0.6  
0.6  
1.2  
1.8  
3.0  
3.6  
4.2  
3.6  
2..4  
1.2  
0.6  
P3  
0.6  
1.2  
1.8  
2.4  
3.0  
3.6  
4.2  
4.8  
5.4  
4.8  
5.4  
4.8  
4.2  
3.6  
3.0  
2.4  
1.8  
1.2  
0.6  
0.6  
P4  
0.6  
0.6  
1.2  
1.2  
1.8  
1.8  
2.4  
2.4  
3.0  
3.0  
3.6  
3.6  
4.2  
4.2  
4.8  
4.8  
5.4  
3.0  
1.2  
0.6  
P5  
0.6  
1.2  
1.8  
3.0  
3.6  
4.8  
3.6  
4.8  
3.6  
4.8  
3.6  
4.8  
3.6  
4.8  
3.6  
3.0  
2.4  
1.9  
1.8  
0.6  
Segment 1  
Segment 2  
Segment 3  
Segment 4  
Segment 5  
Segment 6  
Segment 7  
Segment 8  
Segment 9  
Segment 10 4.2  
Segment 11 4.8  
Segment 12 4.2  
Segment 13 3.6  
Segment 14 4.2  
Segment 15 4.8  
Segment 16 3.6  
Segment 17 3.0  
Segment 18 1.8  
Segment 19 1.2  
Segment 20 0.6  
13  
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Belt Adjustment  
WARNING! Do not over-tighten rollers! This will cause prema-  
ture roller bearing failure!  
Belt adjustment and tension performs two functions: adjustment for  
tension and centering. Your new treadmill comes pre-adjusted from  
the factory for tension and centering. Please follow the procedures  
below if the belt shifts to the left or right while walking:  
WALKING BELT IS SHIFTING TO THE LEFT (Diagram 1)  
First, turn treadmill on to run at 1 mph. Using the hex key provid-  
ed, turn the left rear roller adjustment bolt ¼ turn in the clockwise  
direction. Next, run the treadmill at 2.5 mph. You should see the belt  
start to correct itself by moving back towards the center. Repeat the  
above procedure until the walking belt is centered. It may be neces-  
sary to set walking belt tension once you have completed this proce-  
dure if the belt feels like it is slipping while walking. Refer below  
to the “Walking Belt Slipping” instructions.  
Diagram 1  
WALKING BELT IS SHIFTING TO THE RIGHT (Diagram 2)  
First, turn the treadmill on to run at 1 mph. Using the hex key pro-  
vided, turn the right rear roller adjustment bolt ¼ turn in the clock-  
wise direction. Next, run the treadmill at 2.5 mph. You should see  
the belt start to correct itself, moving back towards the center.  
Repeat the above procedure until the walking belt is centered. It  
may be necessary to set walking belt tension once you have complet-  
ed this procedure if the belt feels like it is slipping while walking.  
Refer below to the “Walking Belt Slipping” instructions.  
WALKING BELT IS SLIPPING DURING USE (Diagram 3)  
First, unplug the power cord from the surge protector. Using the hex  
key provided, turn both left and right rear roller adjustment bolts the  
same distance, usually a ¼ turn in the clockwise direction. Plug the  
power cord back into the surge protector and run the treadmill at 2.5  
mph. You should now walk on the belt to determine if the belt is still  
slipping. Repeat the above procedure until the walking belt is not  
slipping. The tension should be just tight enough not to slip.  
Diagram 2  
Note: Turning the hex key counter clockwise brings the rear  
rollers and belt towards you.  
Turning the hex key clockwise pushes the rear roller and belt  
away form you.  
Diagram 3  
14  
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Maintenance Instructions  
WARNING! Before performing any maintenance to your treadmill, always unplug the power cord from the  
surge protector.  
CLEANING  
Routine cleaning of your HT402t Fitness treadmill will extend the life of your treadmill. WARNING! To pre-  
vent electrical shock, be sure the power to the treadmill is OFF and the unit unplugged from the wall electrical  
outlet before attempting any cleaning or maintenance.  
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean, water damp-  
ened soft cloth to remove excess perspiration. USE NO CHEMICALS.  
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the  
belt and eventually makes it to underneath the treadmill. Vacuum underneath treadmill once a week.  
DECK LUBRICATION  
The walking belt has been pre-lubricated at the factory. However, it is recommended that the walking board be  
checked periodically for lubrication to ensure optimal treadmill performance.  
Every 30 days or 30 hours of operation, lift the sides of the walking belt and feel the top surface of the walk-  
ing board as far under as you can reach. If you feel signs of silicone, no further lubrication is required. If it  
feels dry to the touch, follow the instructions below.  
Keys Fitness recommends “Lube N Walk” for cleaning and lubricating the treadmill belt and deck. Ask your  
retailer or call Keys Fitness at 888-340-0482. You may also use silicone such as “Napa 8300” (available at  
most NAPA Auto Parts stores).  
TO APPLY LUBRICANT TO THE WALKING BOARD  
1) Position the walking belt so that the seam is located on top and in the center of the center of the walking  
board.  
2) Insert the spray nozzle into the spray head of the lubricant can.  
3) While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board  
approximately 6” from the front of the treadmill. Apply the silicone spray to the walking board, moving from  
the front of the treadmill to the rear. Repeat this on the other side of the belt. Spray approximately 4 seconds  
on each side.  
4) Allow the silicone to ‘set’ for one minute before using the treadmill.  
WARNING: Do not over-lubricate the walking board. Excess lubricant should be wiped off with a clean  
towel.  
15  
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Troubleshooting Guide  
Treadmill will not start.  
1. Is the Safety Key inserted into the treadmill Console?  
2. Make sure the power cord is plugged into a surge protector, the surge protector is plugged into a properly  
grounded outlet, and the surge protector is turned on. (Refer to “Power Requirements” on page 11).  
3. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait  
five minutes and then press the switch back in.  
4. Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located.  
If it has tripped, reset or have an electrician replace the breaker in home.  
5. Have an electrician check for inadequate voltage at the outlet.  
Treadmill loses power during use.  
1. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has tripped. Wait  
five minutes and then press the switch back in.  
2. Check the house electrical breaker box and the circuit breaker for the room where the treadmill is located.  
If it has tripped, reset or have an electrician replace the breaker in home.  
3. If the treadmill still will not operate, please call Keys Customer Service at (888) 340-0482.  
Treadmill walking belt slows during use.  
1. Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated at 15 amps,  
with a 14-gauge cord of five feet or less and the surge protector is securely plugged into the outlet.  
2. If treadmill still will not operate, please call Keys Customer Service at (888) 340-0482.  
Treadmill walking belt slips or is not centered on rear roller.  
1. Refer to “Belt Adjustment and Tension” section on page 15.  
2. Need help? Call Keys Customer Service at (888) 340-0482.  
Treadmill Error Messages.  
Your treadmill is equipped with a software package that enables error messages to be displayed when there is  
a problem.  
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill  
until the problem is corrected. Call Keys Customer Service at (888) 340-0482. Or, see “Error Messages”  
on page 18 of this Owners Manual.  
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Error Messages  
Treadmill Error Messages.  
Your treadmill is equipped with a software package that enables error messages to be displayed when there is  
a problem. The following error codes will be displayed in the console display windows.  
Error Messages  
Er01 - The console and controller are disconnected. Check cable connections.  
Er02 - The motor control board and motor are disconnected. Check cable connections.  
Er03 - The motor controller is not receiving a signal from the speed sensor. Check the connection between  
the speed sensor and the motor.  
Er07 - Safety key missing, replace and try again.  
To avoid possible damage to the treadmill and the possibility of injury, do not operate the treadmill  
until the problem is corrected. Call Keys Customer Service at (888) 340-0482.  
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Parts List  
HT402T Parts List Rev A  
REF # PART #  
DESCRIPTION  
QTY  
1
REF # PART #  
31 402-00130  
32 402-00015  
33 402-00031  
34 402-00019  
35 402-00016  
36 402-00133  
37 402-00131  
38 402-00021  
39 402-00108  
40 402-00134  
41 402-00132  
42 410-00038  
43 402-00129  
44 402-00037  
45 402-00034  
46 406-00080  
47 406-00098  
48 402-00031  
49 402-00023  
50 424-00015  
51 407-00017  
52 413-00028  
53 413-00029  
54 413-00030  
55 408-00015  
DESCRIPTION  
QTY  
6
1
2
3
4
5
6
7
8
9
423-00027  
423-00028  
423-00029  
423-00030  
423-00031  
423-00032  
406-00101  
403-00006  
404-00010  
TOP RAIL, HT402T  
CHAMBER BOLT, M6X30  
PHILIP SCREW ST4.2*16  
PHILIP SCREW ST4.2*13  
PHILIP SCREW ST4.2*13  
PHILIP SCREW ST4.2*13  
ASSEMBLED BOLT, M8X15  
NYLON LOCK NUT, M6  
NYLON LOCK NUT M8  
JAM NUT M8  
LEFT UPRIGHT, HT402T  
RIGHT UPRIGHT, HT402T  
BASE FRAME, HT402T  
LEFT DECK FRAME, HT402T  
RIGHT DECK FRAME, HT402T  
MOTOR COVER, HT402T  
DECK BOARD, HT402T  
POLY V-BELT, 180J6, HT402T  
RUNNING BELT, 13*37, HT402T  
FOAM, HT402T  
1
12  
4
1
1
2
1
10  
2
1
1
6
1
4
1
4
10 404-00009  
11 410-00039  
12 409-00011  
13 409-00012  
14 406-00102  
15 406-00103  
16 406-00104  
17 406-00105  
18 410-00040  
19 414-00034  
20 406-00106  
21 406-00107  
22 419-00017  
23 406-00079  
24 406-00034  
25 406-00045  
26 402-00011  
27 402-00127  
28 402-00128  
29 402-00114  
30 402-00018  
1
WASHER 6*16*1.6 (mm)  
ARC WASHER, 10X20X1.5  
DECK BOARD PASTER 20  
PHILLIP SCREW, M5*10  
SCREW ST2.9*9.5  
6
2
10  
6
FRONT ROLLER, 1.8", HT402T  
REAR ROLLER, 1.8", HT402T  
D STOPPER, HT402T  
1
1
2
2
2
LEFT END CAP, HT402T  
RIGHT END CAP, HT402T  
BOTTOM SHEET, HT402T  
LATCH SET, HT402T  
1
ALLEN WRENCH 110*75*6  
CORD SPACER  
1
1
2
1
GROMMETT UPRIGHT  
PHILIP SCREW, M4*12  
NYLON LOCKNUT, M10  
CONSOLE, 1LCD, HT402T  
MOTOR CONTROLLER, 5912-110, HT402T  
CONSOLE HARNESS, HT402T  
EXTENSION WIRE HARNESS, HT402T  
ENCODER WIRE HARNESS, HT402T  
CIRCUIT BREAKER  
1
1
2
ANTI-SKID PAD, HT402T  
SENSOR PLATE, HT402T  
MOTOR PLATE, HT402T  
BELT GUIDE BRACKET  
BASE BUMPER  
2
2
1
1
1
1
2
1
2
1
TRANSPORT WHEEL  
2
1
ADJUST SUPPORT  
2
1
ALLEN BOLT M8*15  
12  
2
56  
413-00004  
POWER CORD  
1
ALLEN BOLT, M8X30  
57 412-00014  
58 408-00025  
59 408-00026  
MOTOR, C7LPB1, HT402T  
TRANSFORMER, HT402T  
FERRITE, HT402T  
1
ALLEN BOLT, M8*55  
2
1
SHOULDER ALLEN BOLT M8*60  
PHILIP SCREW M6*12  
2
1
4
#
415-00014  
OWNER'S MANUAL HT402T  
1
18  
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Exploded View  
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Warranty Information  
HT402t Treadmill designed and distributed by KEYS FITNESS PRODUCTS, LP – LIMITED WARRANTY  
PLEASE CONSULT YOUR PHYSICIAN BEFORE USING THIS PRODUCT.  
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness  
Products, LP (“Keys”) under the KEYS brand name. The warranty period on the HT402t to the original purchaser is  
(Lifetime) on the frame, (1) year on the motor and (6) months parts which includes walking deck and belt, No labor warran-  
ty.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or household use from Keys or  
from an authorized Keys reseller is free from defects in materials or workmanship under normal use during the warranty period.  
Your sales receipt, showing the date of purchase of the Product, is your proof of the date of purchase. This warranty only extends to  
you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from you. It excludes expend-  
able parts. This Limited Warranty becomes VALID ONLY if the treadmill is assembled/installed by a Keys Fitness authorized deal-  
er/technician unless otherwise authorized by Keys Fitness in writing (if anyone other than a Keys Fitness authorized dealer/techni-  
cian assembles a Keys Fitness treadmill the warranty will be void unless accompanied by written authorization by Keys Fitness).  
During the warranty period Keys will at no additional charge, repair or replace (at Keys’ option) the product if it becomes defective,  
malfunctions, or otherwise fails to conform with this Limited Warranty under normal non-commercial, personal, family or household  
use. In repairing the Product, Keys may replace defective parts, or at the option of Keys, serviceable used parts that are equivalent  
to new parts in performance. All exchanged parts and Products replaced under this warranty will become the property of Keys.  
Keys reserves the right to change manufacturers of any part to cover any existing warranty.  
To obtain warranty service, you must contact a Keys authorized service technician or Keys Fitness at our phone numbers located in  
this manual. Any parts determined to be defective must be returned to Keys to obtain warranty service. You must prepay any ship-  
ping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In  
addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during shipment.  
You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or  
forgery of proof-of-purchase documents will be cause to void this Limited Warranty.  
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty  
does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the  
use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect  
power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on  
which the serial number has been defaced or removed is not eligible for warranty service. Should any Product be submitted for war-  
ranty service be found ineligible therefore, an estimate of repair cost will furnished and the repair will be made if requested by you  
upon Keys’ receipt of payment or acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR  
IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-  
POSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED  
WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEI-  
THER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAM-  
AGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE  
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR  
EXCLUSION MAY NOT APPLY TO YOU.  
This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This is  
the only express warranty applicable to Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any  
other express warranty.  
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER  
YOUR TREADMILL WITH KEYS FITNESS PRODUCTS, LP. MADE IN THE USA. Thank you for your business!  
PLEASE MAIL WARRANTY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355, or online at  
20  
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Customer Service  
(888) 340-0482  
Keys Fitness Products  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
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