Keys Fitness Home Gym KPS LP2 User Manual

KPS-LP2  
Owner’s Manual  
Read all precautions and instruc-  
tions in this manual before using  
this equipment..  
215-00007  
04/05 Rev B  
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Important Safety Information  
THANK YOU for making this Power System unit a part of your exercise pro-  
gram. Keys Fitness and our Power System Series assures the very best in value,  
appearance, durability and biomechanics.  
This manual will guide you through the assembly process. If at any time you are  
having trouble with the assembly or use of this product, then please contact us at  
our Keys Fitness Help-line. We have trained service technicians on site to take  
care of you, our valued customer.  
REGISTRATION CARD  
To avoid unnecessary delays in warranty parts and to insure that a permanent  
record of your purchase is on file with our company, be sure to send in the war-  
of purchase.  
POWER SYSTEM SERIES  
Q U E S T I O N S ?  
CALL  
1-888-340-0482  
Monday-Friday  
8:30-5:30 Central Time  
When calling please have the following product information available:  
• Product Series  
• Model #  
• PO # (located on the front of the manual)  
• Part Number  
• Part Description  
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3
Before You Start  
Important: The LP2 Leg Press must attach to your home gym on the weight stack side of the machine.  
Prior to assembly, remove components from the box and verify that all the listed parts were supplied.  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
SAFETY INFORMATION WARNING!  
Before using this unit or starting any exercise program, consult your physician.  
This is especially important for persons over the age of 35 and/or persons with  
pre-existing health problems. Keys Fitness Products LP assumes no responsibili-  
ty for personal injury or property damage sustained by or through the use of this  
product.  
It is the owner’s responsibility to ensure that all users of this unit have read the  
Owner’s Manual and are familiar with safety information and precautions.  
SAFETY PRECAUTIONS  
• This Power System unit should only be used on a level surface and is intended  
for indoor use only. Keys Fitness recommends an equipment mat be placed  
under the unit to protect the floor or carpet and for easier cleaning.  
• Wear comfortable, good-quality walking or running shoes and appropriate  
clothing. Do not use this unit with bare feet, sandals, socks or stockings!  
• Always examine your unit before using to ensure all parts are in working order.  
• Do not leave children unsupervised near or on the unit.  
• Service to your Power System unit should only be performed by an authorized  
service representative, unless authorized and/or instructed by a Keys Fitness  
technician. Failure to follow these instructions will void the warranty.  
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4
Assembly  
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5
Assembly  
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6
Assembly  
Step 1  
Slide one Pillow Block Bearing (17) onto each side of the Back Rocker (5). Use two Bolts (33), four Washers  
(44), and two Nylon Locknuts (41) to attach each Pillow Block Bearings (17) onto the Main Frame (1).  
Slide Short Spacer Tube (12) into the Front Rocker (4). Attach the Front Rocker (4) to the Main Frame (1)  
using one Bolt (34), two Washers (44), and one Nylon Locknut (41).  
Insert Long Spacer Tubes (11) into the top of Front and Back Rocker (4 & 5). Attach the Connect Frame (6)  
to the top of the Front and Back Rocker (4 & 5). Next, insert two Bushings (29) into each side of the Connect  
Frame (6). Next, slide both Long Shafts (13) into Connect Frame (6) and secure in place by using four Washers  
(44) and four Nylon Lock-nuts (41).  
Figure 1  
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7
Assembly  
Step 2  
Attach Foot Plate (7) to the Connect Frame (6) using three Bolts (32), three Washers (44), and three Nylon  
Lock-nuts (41).  
Attach Right Handle (2) and Left Handle (3) to the Main Frame (1) using two Bolts (39), four Washers (43),  
and two Nylon Lock-nuts (42).  
Figure 2  
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8
Assembly  
Step 3  
Attach Cross Base (8) to Main Frame (1) using Plate (14), two Bolts (39), four Washers (43), and two Nylon  
Lock-nuts (42).  
Slide Pulley Block (10) onto the Cross Base (8) and secure in place using two Bolts (40), four Washers (43),  
and two Nylon Lock-nuts (42).  
Figure 3  
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9
Assembly  
Step 4  
Attach Seat Pad (24) to Main Frame (1) using two Bolts (38) and two Washers (43).  
Assemble Back Pad (23) to Back Pad Support (9) using two Bolts (35) and two Washers (43).  
Slide Back Pad Support assembly to Main Frame (1) and secure using Pop Pin (16).  
Figure 4  
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10  
Assembly  
Step 5  
Start by attaching Cable (15) to Main Frame (1). See detail A below.  
Insert cable into Pulley A location and then attach Pulley A to Main Frame (1) using one Bolt (36), two  
Washers (43), and one Nylon Locknut (42).  
Note: Make sure cable is running through the groove of each pulley.  
Note: All pulleys use the same hardware to attach to Main Frame (1).  
Attach Pulley B to Main Frame (1) and then run cable over top of the pulley.  
Run cable though slot in Main Frame (1) at Pulley C location.  
Insert Pulley C into Main Frame (1), insure cable runs through bottom side of pulley.  
Run cable through Pulley D location and then install Pulley D onto Main Frame (1).  
Run cable through Pulley E location and then install Pulley E onto Main Frame (1).  
Last, thread cable end into the floating pulley of home gym unit.  
Figure 5  
Note: Tighten all hardware securely.  
Congratulations!  
You have completed the assembly  
of your new KPS-LP2.  
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11  
Weight Ratios  
KPS-LP2 Ratio %  
Weight(lbs)  
10  
205%  
20.5  
30.75  
41  
15  
20  
25  
51.25  
61.5  
30  
35  
71.75  
92.25  
112.75  
133.25  
153.75  
174.25  
194.75  
215.25  
235.75  
256.25  
287  
45  
55  
65  
75  
85  
95  
105  
115  
125  
140  
155  
170  
185  
200  
317.75  
348.5  
379.25  
410  
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12  
Exploded View  
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13  
Parts List  
KPS-LP2 Parts List  
REF# KEYS PART#  
DESCRIPTION  
QTY.  
1
1
223-00249  
219-00280  
219-00285  
223-00250  
223-00251  
219-00282  
223-00252  
223-00253  
219-00283  
219-00284  
210-00062  
210-00063  
230-00020  
210-00064  
229-00052  
210-00068  
210-00069  
206-00139  
206-00001  
206-00020  
206-00140  
206-00102  
228-00086  
228-00087  
223-00228  
206-00144  
202-00023  
202-00025  
202-00148  
206-00145  
206-00149  
202-00150  
202-00151  
202-00152  
202-00124  
202-00085  
202-00083  
202-00081  
202-00082  
202-00080  
202-00092  
202-00091  
202-00128  
202-00127  
202-00153  
Main Frame  
2
Right Handle  
Left Handle  
1
3
1
4
Front Rocker  
Back Rocker  
Connect Frame  
Footplate  
1
5
1
6
1
7
1
8
Cross Base  
1
9
Back Pad Support  
Pulley Block  
Long Spacer Tube  
Short Spacer Tube  
Long Shaft  
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
1
2
1
2
Plate  
1
Cable  
1
Pop Pin  
1
Pillow Block Bearing  
Square Plug 50*25  
Square Plug 76.2*50.8  
Square Plug 44.5  
Square Plug 50.8  
Round Plug 32  
Back Pad  
2
6
2
1
1
2
1
Seat Pad  
1
4.5"Pulley  
5
Base Cushion  
Bronze Bushing  
Pulley Spacer  
Iron Bushing  
Foam  
2
6
2
4
2
Rubber Cushion  
Bolt M12x55  
Bolt M12x40  
Bolt M12x105  
Bolt M10x30  
Bolt M10x50  
Bolt M10x70  
Bolt M10x75  
Bolt M10x80  
Bolt M10x85  
Nylon Locknut M12  
Nylon Locknut M10  
Washer 11*20*2  
Washer 13*24*1.5  
Allen Wrench S=3  
1
3
4
1
2
4
1
4
4
2
12  
13  
30  
17  
1
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14  
Warranty Information  
KEYS FITNESS PRODUCTS, L.P.  
POWER SYSTEM SERIES  
LIFETIME WARRANTY  
This Warranty applies in the United States and Canada to products manufactured or distributed by Keys  
Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty is non-transferable and valid  
only to the original purchaser.  
Keys warrants that the Product you have purchased for non-commercial, personal, family, or househould  
use from Keys or from an authorized Keys reseller is free from defects in materials or workmanship under  
normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is  
your proof of purchase. This warranty only extends to you, the original purchaser. It is not transferable to  
anyone who subsequently purchases or acquires the Product from you. This Warranty becomes VALID ONLY if the product is pur-  
chased through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness in writing and must be assembled /  
installed according to the instructions included with the Product.  
In a light institutional setting, Keys will extend a one year limited warranty to the the original purchaser.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or other-  
wise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace defective parts with new or,  
at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products  
replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover  
any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with  
transportation of the parts or Product. To obtain warranty service, you must contact a Keys authorized retailer, service technician or  
Keys Fitness at our phone number located in this manual. Any parts determined to be defective must be returned to Keys to obtain  
warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associated with  
transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You  
assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents (including the date of purchase).  
Any evidence of alteration, erasure or forgery of proof-of-purchase documents will be cause to void this Warranty.  
This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty  
does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the  
use of parts not manufactured or sold by Keys; (c) by modification of the Product (d) normal wear and tear; (e) operation on incor-  
rect power supplies; or (f) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product  
on which the serial number has been defaced or removed is not eligible for warranty service. Should any Product submitted for war-  
ranty service be found ineligible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon  
Keys' receipt of payment or acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR  
IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR-  
POSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED  
WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEI-  
THER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAM-  
AGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE  
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR  
EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other  
rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products. Keys neither  
assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN TEN  
(10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRANTY CARD  
TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355  
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15  
Customer Service  
1.888.340.0482  
Keys Fitness  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
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