Kenmore Water Heater 153339161 User Manual
Owner’s Manual  
POWER MISER™ 9  
GAS WATER HEATER  
FOR POTABLE WATER HEATING ONLY.  
NOT SUITABLE FOR SPACE HEATING.  
NOT FOR USE IN MOBILE HOMES.  
MODEL NO.  
153.339362  
153.339262  
153.339462  
153.339962  
153.339161  
153.339562  
153.339762  
153.339640  
153.339680  
30 Gallon  
40 Gallon Short  
40 Gallon  
40 Gallon (L.P.)  
50 Gallon Short  
50 Gallon  
48 Gallon High Recovery  
65 Gallon  
• Safety Instructions  
• Installation  
• Operation  
• Care and Maintenance  
• Troubleshooting  
• Parts List  
65 Gallon High Recovery  
For Your Safety  
AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER.  
C3 Technology® Gas Water Heaters meet  
the new ANSI Z21.10.1 standard that deals  
with the accidental or unintended ignition of  
flammable vapors, such as those emitted  
by gasoline.  
ADVERTENCIA  
Si no puede leer o entender el inglés y necesita el manual  
instructivo y/o etiquetas en español puede obtenerlos llamando al  
1-800-821-2017. NO TRATE DE INSTALAR O OPERAR ESTE  
CALENTADOR DEAGUAsi no entiende la información en las etiquetas  
o en el manual instructivo. No hacer caso de esta advertencia podría  
resultar en la MUERTE O GRAVES LESIONES CORPORALES.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A  
www.sears.com  
PRINTED 0607  
184232-003  
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SAFETY PRECAUTIONS  
3
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TABLE OF CONTENTS  
SAFE INSTALLATION, USE AND SERVICE...................................................................................................................... 2  
SAFETY PRECAUTIONS.............................................................................................................................. 3  
TABLE OF CONTENTS................................................................................................................................. 4  
CUSTOMER RESPONSIBILITIES......................................................................................................................................... 5  
PRODUCT SPECIFICATIONS ................................................................................................................................................ 5  
MATERIALS AND BASIC TOOLS NEEDED....................................................................................................................... 6  
Material Needed .......................................................................................................................................................6  
Basic Tools................................................................................................................................................................6  
TYPICAL INSTALLATION.......................................................................................................................................................... 7  
INSTALLATION INSTRUCTIONS...................................................................................................................................... 8-16  
Removing the Old Water Heater...............................................................................................................................8  
Facts to Consider About the Location..................................................................................................................9-10  
Insulation Jackets...................................................................................................................................................10  
Combustion Air and Ventilation Appliances  
in Unconfined Spaces.............................................................................................................................................11  
Combustion Air and Ventilation Appliances  
in Confined Spaces ...........................................................................................................................................11-12  
Water Piping ......................................................................................................................................................12-13  
T & P Valve and Pipe Insulation .............................................................................................................................13  
Temperature Pressure Relief Valve...................................................................................................................13-14  
Filling the Water Heater.....................................................................................................................................14-15  
Venting...............................................................................................................................................................15-16  
Gas Piping.........................................................................................................................................................16-17  
Sediment Trap ........................................................................................................................................................17  
OPERATING INSTRUCTIONS......................................................................................................................................... 18-19  
Lighting & Operating Label.....................................................................................................................................18  
Temperature Regulation .........................................................................................................................................19  
SERVICE AND ADJUSTMENT ........................................................................................................................................ 20-22  
Tank (Sediment) Cleaning ......................................................................................................................................20  
Venting System Inspection .....................................................................................................................................20  
Burner Inspection ...................................................................................................................................................20  
Burner Cleaning......................................................................................................................................................20  
Housekeeping....................................................................................................................................................20-21  
Anode Rod..............................................................................................................................................................21  
Temperature-Pressure Relief Valve Operation..................................................................................................21-22  
Draining ..................................................................................................................................................................22  
Drain Valve Washer Replacement..........................................................................................................................22  
Service....................................................................................................................................................................22  
TROUBLESHOOTING GUIDE........................................................................................................................................ 23-26  
Start Up Conditions ...........................................................................................................................................23-24  
Thermal Expansion ...........................................................................................................................................23  
Strange Sounds ................................................................................................................................................23  
Draft Hood Operation........................................................................................................................................23  
Condensation....................................................................................................................................................24  
Smoke/Odor......................................................................................................................................................24  
Operational Conditions......................................................................................................................................24-25  
Smelly Odor ......................................................................................................................................................24  
Air in Hot Water Faucets...................................................................................................................................25  
High Temperature Shut-Off System ..................................................................................................................24  
Leakage Checkpoints........................................................................................................................................25  
Troubleshooting Items ............................................................................................................................................26  
PARTS ORDER LIST.......................................................................................................................................................... 27-29  
NOTES ................................................................................................................................................... 30-31  
WARRANTY.................................................................................................................................................................................32  
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CUSTOMER RESPONSIBILITIES  
Thank You for purchasing a Kenmore water heater. Properly  
•
The installation must conform with these instructions and the  
local code authority having jurisdiction. In the absence of local  
codes, installations shall comply with the following:  
installed and maintained, it should give you years of trouble free  
service. If you should decide that you want the new water heater  
professionally installed by Sears call 1-800-4-MY-HOME®. They  
will arrange for prompt, quality installation by Sears authorized  
contractors.  
In the United States: The National Fuel Gas Code ANSI  
Z223.1/NFPA 54. This publication is available from the  
Canadian Standards Association, 8501 East Pleasant Valley  
Rd, Cleveland Ohio 44131, or The National Fire Protection  
Association, 1 Batterymarch Park, Quincy, MA 02269.  
Abbreviations Found In This Instruction Manual:  
•
•
•
•
•
CSA - Canadian Standards Association  
•
•
If after reading this manual you have any questions or do  
not understand any portion of the instructions, call the Sears  
Service Center.  
ANSI - American National Standards Institute  
NFPA - National Fire Protection Association  
ASME - American Society of Mechanical Engineers  
GAMA - Gas Appliance Manufacturers Association  
Carefully plan the place where you are going to put the  
water heater. Correct combustion, vent action, and vent  
pipe installation are very important in preventing death  
from possible carbon monoxide poisoning and fires. See  
figure 1.  
•
This gas-fired water heater is design certified by CSA  
INTERNATIONAL under American National Standard/CSA  
Standard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1  
(current edition).  
Examine the location to ensure the water heater complies  
with the Facts to Consider About the Location section in this  
manual.  
•
Read the “Safety Precautions” section, page 3 of this manual  
first and then the entire manual carefully. If you don’t follow  
the safety rules, the water heater will not operate properly. It  
could cause DEATH, SERIOUS BODILY INJURY AND/OR  
PROPERTY DAMAGE.  
•
For California installation this water heater must be braced,  
anchored, or strapped to avoid falling or moving during  
an earthquake. See instructions for correct installation  
procedures. Instructions may be obtained from your local  
dealer, wholesaler, public utilities or California Office of the  
State Architect, 400 P Street, Sacramento, CA 95814.  
This manual contains instructions for the installation, operation,  
and maintenance of the gas-fired water heater. It also contains  
warnings through out the manual that you must read and be  
aware of. All warnings and all instructions are essential to the  
proper operation of the water heater and your safety. Since  
we cannot put everything on the first few pages, READ THE  
ENTIRE MANUAL BEFOREATTEMPTING TO INSTALL OR  
OPERATE THE WATER HEATER.  
•
•
Massachusetts Code requires this water heater to be installed  
in accordance with Massachusetts 248-CMR 2.00: State  
Plumbing Code and 248-CMR 5.00.  
Complies with SCAQMD rule #1121 and districts having  
equivalent NOx requirements.  
PRODUCT SPECIFICATIONS  
RECOVERY  
RATE GALS.  
INPUT RATE PER HOUR @  
DIMENSIONS IN  
INCHES (mm)  
HEIGHT TO  
TANK  
MINIMUM VENT  
PIPE INCHES  
(mm)  
MODEL  
NUMBERS  
CAPACITY IN  
GALS (LTRS)  
DIAMETER  
INCHES (mm)  
TYPE OF GAS  
(Btu/hr)  
90° F RISE  
JACKET TOP  
153.339362  
153.339262  
153.339462  
153.339962  
153.339161  
153.339562  
153.339762  
153.339640  
153.339680  
30 (114)  
40 (151)  
40 (151)  
40 (151)  
50 (189)  
50 (189)  
48 (182)  
65 (246)  
65 (246)  
NATURAL  
NATURAL  
NATURAL  
PROPANE  
NATURAL  
NATURAL  
NATURAL  
NATURAL  
NATURAL  
40,000  
40,000  
40,000  
37,000  
40,000  
40,000  
50,000  
40,000  
65,000  
41.5  
40.9  
39.9  
36.9  
42.0  
40.9  
51.2  
40.0  
67.0  
3” (76) or 4” (102)  
3” (76) or 4” (102)  
3” (76) or 4” (102)  
3” (76) or 4” (102)  
3” (76) or 4” (102)  
3” (76) or 4” (102)  
4” (102)  
16” (406)  
20” (508)  
57 1/2” (1,461)  
47 1/4” (1,200)  
55 1/2” (1,410)  
55 1/2” (1,410)  
48 3/4” (1,238)  
56 1/2” (1,435)  
56 1/2” (1,435)  
60 1/4” (1,530)  
60 1/4” (1,530)  
18 1/2” (470)  
18 1/2” (470)  
24” (610)  
20” (508)  
20” (508)  
3” (76) or 4” (102)  
4” (102)  
22” (559)  
24” (610)  
5
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MATERIALS AND BASIC TOOLS NEEDED  
Materials Needed  
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,  
depending on your type of installation.  
DRAIN PANS AVAILABLE IN  
EXPANSION TANKS FOR  
THERMAL EXPANSION  
CONDITIONS AVAILABLE  
IN 2 GALLONS  
20” (508 mm) DIAMETER FOR  
WATER HEATERS HAVING A  
DIAMETER 18” (457 mm) OR  
LESS, 24” (610mm) DIAMETER  
FOR WATER HEATERS HAVING  
A DIAMETER 22” (559 mm)  
OR LESS AND AVAILABLE IN  
28” (711 mm) DIAMETER FOR  
WATER HEATERS HAVING A  
DIAMETER 26” (660 mm) OR  
LESS.  
(7.6 LITERS) AND  
5 GALLONS (18.9 LITERS)  
CAPACITY HROUGH  
LOCAL SEARS STORE  
OR SERVICE CENTER.  
WATER HEATER INSTALLATION KIT WITH  
FLEXIBLE CONNECTORS FOR 3/4”  
(19.05 mm) OR 1/2” (12.7 mm) THREADED OR  
COPPER PLUMBING AND FLEXIBLE WATER  
HEATER GAS CONNECTOR WITH FITTINGS.  
Basic Tools  
Additional Tools Needed  
When Sweat Soldering  
You may or may not need all these tools, depending on your  
type of installation. These tools can be purchased at your local  
Sears Store.  
• Tubing Cutters or Hacksaw  
• Propane Tank  
• Soft Solder  
• Solder Flux  
• Emery Cloth  
• Pipe Wrenches (2) 14” (356 mm)  
• Screwdriver  
• Tin Snips  
• 6’ (1.82 m) Tape or Folding Ruler  
• Garden Hose  
• Wire Brushes  
• Drill  
• Pipe Dope or Teflon Tape  
DRILL  
PROPANE  
TORCH  
TUBING CUTTER  
SLOT-HEAD SCREWDRIVER  
TIN SNIPS  
PHILLIPS SCREWDRIVER  
ROLL OF  
HACKSAW  
EMERY CLOTH  
PIPE DOPE  
(SQUEEZE TUBE)  
USE FOR WATER AND GAS  
CONNECTIONS  
ROLL OF TEFLON  
TAPE (USE ONLY ON  
WATER CONNECTIONS)  
3/4” (19 mm) WIRE BRUSH  
ROLL OF LEAD-FREE  
SOFT SOLDER  
SOLDER  
FLUX  
6 FOOT TAPE  
GARDEN HOSE  
PIPE WRENCH  
1/2” (13 mm) WIRE BRUSH  
6
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TYPICAL INSTALLATION  
GET TO KNOW YOUR WATER HEATER - GAS MODELS  
A
B
C
D
E
F
G
H
I
Vent Pipe  
Drafthood  
Anode  
Hot Water Outlet  
Outlet  
Flexible Water Connections  
Gas Supply  
Manual Gas Shut-off Valve  
Ground Joint Union  
J
K
L
M
N
O
P
Q
R
Drip Leg (Sediment Trap)  
Inner Door  
Outer door  
S
T
U
V
Flue Baffle  
Thermostat  
Drain Valve  
Pilot and Main Burner  
Union  
Inlet Water Shut-off Valve  
Cold Water Inlet  
Inlet Dip Tube  
Temperature-Pressure Relief Valve  
Rating Plate  
W Flue  
X
Y
Z
Drain Pan  
Thermostat Shield (optional)  
Piezo Igniter  
AA Air Intake Screen  
(T) THERMOSTAT  
TO VENT TERMINATION  
ON ROOF  
Y
THERMOSTAT  
COVER  
(V) PILOT & MAIN BURNER  
(OPTIONAL)  
* ALL PIPING MATERIALS TO BE  
SUPPLIED BY CUSTOMERS.  
FIGURE 1.  
7
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INSTALLATION INSTRUCTIONS  
4. Attach a hose to the water heater  
Removing the Old Water Heater  
drain valve and put the other end in  
a floor drain or outdoors. Open the  
water heater drain valve. Open a  
nearby hot water faucet which will  
relieve pressure in the water heater  
and speed draining. The water  
passing out of the drain valve may  
be extremely hot. To avoid being  
scalded, make sure all connections  
are tight and that the water flow is  
directed away from any person, see  
Figures 2 and 5.  
FIGURE 5.  
5. Disconnect the vent pipe from the draft hood where it connects  
to the water heater. In most installations the vent pipe can  
be lifted off after any screw or other attached devices are  
removed. Dispose of the draft hood. The new water heater  
has a draft hood which must be used for proper operation.  
6. If you have copper piping to the water heater, the two copper  
water pipes can be cut with a hacksaw approximately four  
inches away from where they connect to the water heater,  
see Figure 6. This will avoid cutting off pipes too short.  
Additional cuts can be made later if necessary. Disconnect the  
temperature-pressure relief valve drain line. When the water  
heater is drained, disconnect the hose from the drain valve.  
Close the drain valve. The water heater is now completely  
disconnected and ready to be removed.  
FIGURE 2.  
1. Turn “OFF” the gas supply to the  
water heater.  
If the main gas line shutoff valve  
serving all gas appliances is  
used, also shut “OFF” the gas  
at each appliance. Leave all  
gas appliances shut “OFF” until  
the water heater installation is  
completed, see Figures 2 and 3.  
FIGURE 6.  
FIGURE 3.  
If you have galvanized pipes to the water heater, loosen  
the two galvanized pipes with a pipe wrench at the union in  
each line. Also disconnect the piping remaining to the water  
heater, see Figure 7. These pieces should be saved since  
they may be needed when reconnecting the new water heater.  
Disconnect the temperature-pressure relief valve drain line.  
When the water heater is drained, disconnect the hose from  
the drain valve. Close the drain valve. The water heater  
is now completely disconnected and ready to be removed.  
Mineral buildup or sediment may have accumulated in the  
old water heater. This causes the water heater to be much  
heavier than normal and this residue, if spilled out, could  
cause staining.  
2. Turn “OFF” the water supply to  
the water heater at the water shut  
off valve or water meter. Some  
installations require that the water  
be turned off to the entire house,  
see Figures 2 and 4.  
FIGURE 4.  
3. Check again to make sure the gas supply is “OFF” to the water  
heater. Then disconnect the gas supply connection from the  
gas control valve.  
FIGURE 7.  
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•
Devices that will turn off the gas supply to a gas water heater  
while at the same time shutting off its water supply.  
Facts to Consider About the Location  
Carefully choose an indoor location for the new water heater,  
because the placement is a very important consideration for the  
safety of the occupants in the building and for the most economical  
use of the appliance. This water heater is not for use in  
manufactured (mobile) homes or outdoor installation.  
Whether replacing an old water heater or putting the water  
heater in a new location, the following critical points must be  
observed:  
•
Select a location indoors as close as practical to the gas  
vent or chimney to which the water heater vent is going to be  
connected, and as centralized with the water piping system  
as possible.  
•
Selected location must provide adequate clearances for  
servicing and proper operation of the water heater.  
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS  
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED  
(GARAGES, STORAGEANDUTILITYAREAS, ETC.):Flammable  
liquids (such as gasoline, solvents, propane [LP or butane, etc.]  
and other substances such as adhesives, etc.) emit flammable  
vapors which can be ignited by a gas water heater’s pilot light or  
main burner. The resulting flashback and fire can cause death  
or serious burns to anyone in the area. Even though this water  
heater is a flammable vapors ignition resistant water heater and  
is designed to reduce the chances of flammable vapors being  
ignited, gasoline and other flammable substances should never  
be stored or used in the same vicinity or area containing a gas  
water heater or other open flame or spark producing appliance.  
Installation of the water heater must be accomplished in such  
a manner that if the tank or any connections should leak, the  
flow will not cause damage to the structure. For this reason, it  
is not advisable to install the water heater in an attic or upper  
floor. When such locations cannot be avoided, a suitable drain  
pan should be installed under the water heater. Drain pans are  
available at your local hardware store. Such a drain pan must  
have a minimum length and width of at least 2 inches (51 mm)  
greater that the water heater dimensions and must be piped to an  
adequate drain. The pan must not restrict combustion air flow.  
Also, the water heater must be located and/or protected so it is  
not subject to physical damage by a moving vehicle.  
Water heater life depends upon water quality, water pressure  
and the environment in which the water heater is installed. Water  
heaters are sometimes installed in locations where leakage may  
result in property damage, even with the use of a drain pan piped  
to a drain. However, unanticipated damage can be reduced or  
prevented by a leak detector or water shut-off device used in  
conjunction with a piped drain pan. These devices are available  
from some plumbing supply wholesalers and retailers, and detect  
and react to leakage in various ways:  
•
Sensors mounted in the drain pan that trigger an alarm or turn  
off the incoming water to the water heater when leakage is  
detected.  
This water heater must not be installed directly on carpeting.  
Carpeting must be protected by metal or wood panel beneath  
the appliance extending beyond the full width and depth of the  
appliance by at least 3 inches (76.2mm) in any direction, or if  
the appliance is installed in an alcove or closet, the entire floor  
must be covered by the panel. Failure to heed this warning may  
result in a fire hazard.  
•
•
Sensors mounted in the drain pan that turn off the water supply  
to the entire home when water is detected in the drain pan.  
Water supply shut-off devices that activate based on the water  
pressure differential between the cold water and hot water  
pipes connected to the water heater.  
9
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FIGURE 9.  
If this water heater will be used in beauty shops, barber shops,  
cleaning establishments, or self-service laundries with dry  
cleaning equipment, it is imperative that the water heater or  
water heaters be installed so that combustion and ventilation  
air be taken directly from outdoors (direct vent).  
Minimum clearances between the water heater and combustible  
construction are 0 inch at the sides and rear, 4 inches (102 mm)  
at the front, and 6 inches (153 mm) from the vent pipe, see Figure  
8. Clearance from the top of the jacket is 12 inches (305 mm)  
on most models. Note that a lesser dimension may be allowed  
on some models, refer to the label attached adjacent to the gas  
control valve on the water heater.  
Propellants of aerosol sprays and volatile compounds, (cleaners,  
chlorinebasedchemicals,refrigerants,etc.)inadditiontobeinghighly  
flammableinmanycases, willalsochangetocorrosivehydrochloric  
acid when exposed to the combustion products of the water heater.  
The results can be hazardous, and also cause product failure.  
Insulation Blankets  
Insulation blankets available to the general public for external use  
on gas water heaters are not necessary with Kenmore products.  
The purpose of an insulation blanket is to reduce the standby  
heat loss encountered with storage tank heaters. Your Kenmore  
water heater meets or exceeds the National Appliance Energy  
ConservationAct standards with respect to insulation and standby  
loss requirements, making an insulation blanket unnecessary.  
FIGURE 8.  
WARNING  
Should you choose to apply an insulation blanket to this  
heater, you should follow these instructions (See Figure 1 for  
identification of components mentioned below). Failure to follow  
these instructions can restrict the air flow required for proper  
combustion, potentially resulting in fire, asphyxiation, serious  
personal injury or death.  
A gas water heater cannot operate properly without the correct  
amount of air for combustion, see Figure 9. Do not install in a  
confined area such as a closet, unless you provide air as shown  
in the Locating The New Water Heater section. Never obstruct  
the flow of ventilation air. If you have any doubts or questions at  
all, call your gas supplier. Failure to provide the proper amount of  
combustion air can result in a fire or explosion and cause death,  
serious bodily injury, or property damage.  
•
•
•
•
Do not apply insulation to the top of the water heater, as this  
will interfere with safe operation of the draft hood.  
Do not cover the outer door, thermostat or temperature &  
pressure relief valve.  
Do not allow insulation to come within 2” (50.8 mm) of the floor  
to prevent blockage of combustion air flow to the burner.  
Do not cover the instruction manual. Keep it on the side of  
the water heater or nearby for future reference.  
10  
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•
•
Do obtain new warning and instruction labels from Sears for  
placement on the blanket directly over the existing labels.  
Do inspect the insulation blanket frequently to make certain  
it does not sag, thereby obstructing combustion air flow.  
The confined space shall be provided with two permanent  
openings, one commencing within 12 inches (30 cm) of the top  
and one commencing within 12 inches (30 cm) from the bottom  
of the enclosure. The openings shall communicate directly, or  
by ducts, with the outdoors or spaces (crawl or attic) that freely  
communicate with the outdoors.  
Combustion Air and Ventilation for  
Appliances Located in Unconfined Spaces  
UNCONFINED SPACE is space whose volume is not less than  
50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the  
aggregate input rating of all appliances installed in that space.  
Rooms communicating directly with the space in which the  
appliances are installed, through openings not furnished with  
doors, are considered a part of the unconfined space.  
In unconfined spaces in buildings, infiltration may be adequate  
to provide air for combustion, ventilation and dilution of flue  
gases. However, in buildings of tight construction (for example,  
weather stripping, heavily insulated, caulked, vapor barrier,  
etc.), additional air may need to be provided using the methods  
described in Combustion Air and Ventilation for Appliances  
Located in Confined Spaces.  
Combustion Air and Ventilation for  
Appliances Located in Confined Spaces  
FIGURE 11.  
CONFINED SPACE is a space whose volume is less than  
50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the  
aggregate input rating of all appliances installed in that space.  
•
•
When directly communicating with the outdoors, each opening  
shall have a minimum free area of 1 square inch per 4,000  
Btu per hour (5.5 cm2/kW) of total input rating of all equipment  
in the enclosure. See Figure 12.  
A. ALL AIR FROM INSIDE BUILDINGS:  
(See Figure 9 on page 9 and Figure 10 below)  
When communicating with the outdoors through vertical  
ducts, each opening shall have a minimum free area of  
1 square inch per 4,000 BTU per hour (5.5 cm2/kW) of total  
input rating of all equipment in the enclosure. See Figure 12.  
The confined space shall be provided with two permanent  
openings communicating directly with an additional room(s) of  
sufficient volume so that the combined volume of all spaces  
meets the criteria for an unconfined space. The total input of all  
gas utilization equipment installed in the combined space shall  
be considered in making this determination. Each opening shall  
have a minimum free area of one square inch per 1,000 Btu per  
hour (22 cm2/kW) of the total input rating of all gas utilization  
equipment in the confined space, but not less than 100 square  
inches (645 cm2). One opening shall commence within 12 inches  
(30 cm) of the top and one commencing within 12 inches (30  
cm) of the bottom of the enclosures.  
FIGURE 12.  
•
•
When communicating with the outdoors through horizontal  
ducts, each opening shall have a minimum free area of 1  
square inch per 2,000 BTU per hour (11 cm2/kW) of total input  
rating of all equipment in the enclosure. See Figure 13.  
When ducts are used, they shall be of the same cross-sectional  
area as the free area of the openings to which they connect.  
The minimum short side dimension of rectangular air ducts  
shall not be less than 3 inches (76.2 mm). See Figure 13.  
FIGURE 10.  
B. ALL AIR FROM OUTDOORS: (See Figures 9, 11,12 and 13)  
11  
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Water Piping  
FIGURE 13.  
•
Alternatively a single permanent opening may be used when  
communicating directly with the outdoors, or with spaces that  
freely communicate with the outdoors. The opening shall  
have a minimum free area of 1 square inch per 3,000 BTU  
per hour (8.3 cm²/kW) of total input rating of all equipment in  
the enclosure. See Figure 14.  
HOTTER WATER CAN SCALD:  
Water heaters are intended to produce hot water. Water  
heated to a temperature which will satisfy space heating,  
clothes washing, dish washing, cleaning and other sanitizing  
needs can scald and permanently injure you upon contact.  
Some people are more likely to be permanently injured by  
hot water than others. These include the elderly, children, the  
infirm, or physically/mentally handicapped. If anyone using hot  
water in your home fits into one of these groups or if there is a  
local code or state law requiring a certain temperature water  
at the hot water tap, then you must take special precautions.  
In addition to using the lowest possible temperature setting  
that satisfies your hot water needs, a means such as a *mixing  
valve, should be used at the hot water taps used by these  
people or at the water heater. Mixing valves are available at  
plumbing supply or hardware stores. See Figure 15. Valves  
for reducing point of use temperature by mixing cold and hot  
water are also available. Follow manufacturer’s instructions  
for installation of the valves. Before changing the factory  
setting on the thermostat, read the Temperature Regulation  
section in this manual.  
FIGURE 14.  
•
Louvers and Grilles: In calculating free area, consideration  
shall be given to the blocking effect of louvers, grilles or  
screens protecting openings. Screens used shall not be  
smaller than 1/4 inch (6.4 mm) mesh. If the free area through  
a design of louver or grille is known, it should be used in  
calculating the size opening required to provide the free area  
specified. If the design and free area is not known, it may be  
assumed that wood louvers will be 20-25 percent free area  
and metal louvers and grilles will have 60-75 percent free  
area. Louvers and grilles shall be fixed in the open position  
or interlocked with the equipment so that they are opened  
automatically during equipment operation.  
FIGURE 15.  
•
Special Conditions Created by Mechanical Exhausting or  
Fireplaces: operation of exhaust fans, ventilation systems,  
clothes dryers or fireplaces may create conditions requiring  
special attention to avoid unsatisfactory operation of installed  
gas utilization equipment.  
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This water heater shall not be connected to any heating  
systems or component(s) used with a non-potable water heating  
appliance.  
•
Look at the top of the water heater. The cold water inlet is  
marked “COLD”. Put two or three turns of Teflon tape around  
the threaded end of the threaded-to-sweat coupling and  
around both ends of the 3/4” NPT threaded nipple. Using  
flexible connectors, connect the cold water pipe to the cold  
water inlet of the water heater.  
All piping components connected to this unit for space heating  
applications shall be suitable for use with potable water.  
NOTE: This water heater is super insulated to minimize  
heat loss from the tank. Further reduction in heat loss  
can be accomplished by insulating the hot water lines  
from the water heater.  
Toxic chemicals, such as those used for boiler treatment shall  
not be introduced into this system.  
Water supply systems may, because of such events as high line  
pressure, frequent cut-offs or the effects of water hammer have  
installed devices such as pressure reducing valves, check valves,  
back flow preventers, etc. to control these types of problems.  
When these devices are not equipped with an internal by-pass,  
and no other measures are taken, the devices cause the water  
system to be closed. As water is heated, it expands (thermal  
expansion) and closed systems do not allow for the expansion  
of heated water.  
INSTALLATION COMPLETED USING  
INSTALLATION KIT  
The water within the water heater tank expands as it is heated  
and increases the pressure of the water system. If the relieving  
point of the water heater’s temperature-pressure relief valve  
is reached, the valve will relieve the excess pressure. The  
temperature-pressure relief valve is not intended for the  
constant relief of thermal expansion. This is an unacceptable  
condition and must be corrected. It is recommended that any  
devices installed which could create a closed system have a  
by-pass and/or the system have an expansion tank to relieve the  
pressure built by thermal expansion in the water system. Refer  
to the Thermal Expansion section under Troubleshooting Guide  
or contact local plumbing authority or local Sears Service Center  
on how to control this situation.  
NOTE: To protect against untimely corrosion of hot and cold  
water fittings, it is strongly recommended that di-electric  
unions or couplings be installed on this water heater when  
connected to copper pipe.  
FIGURE 16.  
T & P Valve and Pipe Insulation  
Remove insulation for T & P valve and pipe connections from  
carton.  
Figure 16 shows the typical attachment of the water piping to  
the water heater. The water heater is equipped with 3/4” NPT  
water connections.  
NOTE: If using copper tubing, solder tubing to an adapter  
before attaching the adapter to the cold water inlet  
connection. Do not solder the cold water supply line directly  
to the cold water inlet. It will harm the dip tube and damage  
the tank.  
•
Look at the top cover of the water heater. The water outlet is  
marked “HOT”. Put two or three turns of Teflon tape around the  
threaded end of the threaded-to-sweat coupling and around  
both ends of the 3/4” NPT threaded nipple. Using flexible  
connectors, connect the hot water pipe to the hot water outlet  
on the water heater.  
FIGURE 16A.  
Fit pipe insulation over the incoming cold water line and the hot  
water line. Make sure that the insulation is against the top cover  
of the heater.  
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Fit T & P valve insulation over valve. Make sure that the insulation  
does not interfere with the lever or block the discharge opening  
of the T & P valve.  
Secure all insulation using tape.  
Temperature-Pressure Relief Valve  
FIGURE 17.  
This heater is provided with a properly certified combination  
temperature - pressure relief valve by the manufacturer.  
The valve is certified by a nationally recognized testing  
laboratory that maintains periodic inspection of production of  
listed equipment as meeting the requirements for Relief Valves  
and Hot Water Supply Systems, ANSI Z21.22 and the code  
requirements of ASME.  
If replaced, the valve must meet the requirements of local codes,  
but not less than a combination temperature and pressure relief  
valve certified as indicated in the above paragraph.  
The Discharge Pipe:  
• Shall not be smaller in size than the outlet pipe size of the  
valve, or have any reducing couplings or other restrictions.  
The valve must be marked with a maximum set pressure not to  
exceed the marked hydrostatic working pressure of the water  
heater (150 psi = 1,035kPa) and a discharge capacity not less than  
the water heater input rate as shown on the model rating plate.  
• Shall not be plugged or blocked.  
• Shall be of material listed for hot water distribution.  
• Shall be installed so as to allow complete drainage of both the  
temperature-pressure relief valve, and the discharge pipe.  
For safe operation of the water heater, the relief valve must not  
be removed from its designated opening nor plugged.  
• Shall terminate at an adequate drain or external to the structure.  
• Shall not have any valve between the relief valve and tank.  
The temperature-pressure relief valve must be installed directly  
into the fitting of the water heater designed for the relief valve.  
Position the valve downward and provide tubing so that any  
discharge will exit only within 6 inches (153 mm) above, or  
at any distance below the structural floor, see Figure 17. Be  
certain that no contact is made with any live electrical part.  
The discharge opening must not be blocked or reduced in  
size under any circumstances. Excessive length, over 30 feet  
(9.14 m), or use of more than four elbows can cause restriction  
and reduce the discharge capacity of the valve.  
No valve or other obstruction is to be placed between the relief  
valve and the tank. Do not connect tubing directly to discharge  
drain unless a 6 inch air gap is provided. To prevent bodily  
injury, hazard to life, or property damage, the relief valve must  
be allowed to discharge water in quantities should circumstances  
demand. If the discharge pipe is not connected to a drain or other  
suitable means, the water flow may cause property damage.  
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The temperature-pressure relief valve must be manually operated  
at least once a year. Caution should be taken to ensure that  
(1) no one is in front of or around the outlet of the temperature-  
pressure relief valve discharge line, and (2) the water manually  
discharged will not cause any bodily injury or property damage  
because the water may be extremely hot.  
and mechanically actuated vent dampers). Before installation  
of any vent damper, consult your local Sears Service Center or  
the local gas supplier for further information.  
If after manually operating the valve, it fails to completely  
reset and continues to release water, immediately close  
the cold water inlet to the water heater, follow the draining  
instructions, and replace the temperature-pressure relief valve  
with a new one.  
Filling the Water Heater  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank, the tank must be filled with water.  
Water must flow from the hot water faucet before turning “ON”  
gas to the water heater.  
To insure proper venting of this gas-fired water heater, the  
correct vent pipe diameter must be utilized. Any additions or  
deletions of other gas appliances on a common vent with this  
water heater may adversely affect the operation of the water  
heater. Consult your gas supplier if any such changes are  
planned. For replacement heater installations where using pre-  
existing venting, venting must be inspected for obstructions and  
if deterioration is present, venting must be replaced.  
To fill the water heater with water:  
•
•
•
Close the water heater drain valve by turning the handle to  
the right (clockwise). The drain valve is on the lower front of  
the water heater.  
For proper venting in certain installations, a larger diameter vent  
pipe may be necessary. Consult your local Sears Service Center  
or gas supplier to aid you in determining the proper venting for  
your water heater from the vent tables in the current edition of  
the National Fuel Gas Code ANSI Z223.1/NFPA 54.  
Open the cold water supply valve to the water heater.  
NOTE: The cold water supply valve must be left open  
when the water heater is in use.  
To insure complete filling of the tank, allow air to exit by  
opening the nearest hot water faucet. Allow water to run until  
a constant flow is obtained. This will let air out of the water  
heater and the piping.  
Periodically check the venting system for signs of obstruction or  
deterioration and replace if needed.  
The combustion and ventilation air flow must not be obstructed.  
•
Check all water piping and connections for leaks. Repair as  
needed.  
The water heater with draft hood installed must be connected  
to a chimney or listed vent pipe system, which terminates to the  
outdoors. Never operate the water heater unless it is vented  
to the outdoors and has adequate air supply to avoid risks of  
improper operation, explosion or asphyxiation.  
Venting  
VENT DAMPERS - Any vent damper, whether it is operated  
thermally or otherwise must be removed if its use inhibits proper  
drafting of the water heater.  
•
•
For proper draft hood attachment, the draft hood legs may  
be angled slightly inward.  
Place the draft hood legs in the receiving holes on the top  
of the water heater. The legs will snap in the holes to give a  
tight fit. Secure two legs to top with sheet metal screws.  
Thermally Operated Vent Dampers: Gas-fired water heaters  
having thermal efficiency in excess of 80% may produce a  
relatively low flue gas temperature. Such temperatures may  
not be high enough to properly open thermally operated vent  
dampers. This would cause spillage of the flue gases and may  
cause carbon monoxide poisoning.  
•
Place the vent pipe over the draft hood. With the vent pipe  
in position, drill a small hole through both the vent pipe and  
draft hood. Secure them together with a sheet metal screw.  
See Figure 18.  
Vent dampers must bear evidence of certification as complying  
with the current edition of the American National Standard  
ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically  
Obstructed or deteriorated vent systems may present serious  
health risk or asphyxiation.  
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Be sure vent pipe is properly connected to prevent escape of  
dangerous flue gases which could cause deadly asphyxiation.  
Chemical vapor corrosion of the flue and vent system may occur  
if air for combustion contains certain chemical vapors. Spray can  
propellants, cleaning solvents, refrigerator and air conditioner  
refrigerants, swimming pool chemicals, calcium and sodium  
chloride, waxes, bleach and process chemicals are typical  
compounds which are potentially corrosive.  
Gas Piping  
FIGURE 18.  
The vent pipe from the water heater must be no less than the  
diameter of the draft hood outlet on the water heater and must  
slope upward at least 1/4 inch per linear foot (21 mm per meter).  
See Figure 19.  
FIGURE 19.  
All vent gases must be completely vented to the outdoors of the  
structure (dwelling). Install only the draft hood provided with the  
new water heater and no other draft hood.  
Make sure the gas supplied is the same type listed on the  
model rating plate. The inlet gas pressure must not exceed  
14 inch water column (3.5kPa) for natural and propane gas (L.P.)  
gas. The minimum inlet gas pressure listed on the rating plate  
is for the purpose of input adjustment. If the gas control valve  
is subjected to pressures exceeding 1/2 pound per square inch  
(3.5kPa), the damage to the gas control valve could result in a  
fire or explosion from leaking gas.  
Vent pipes must be secured at each joint with sheet metal screws.  
There must be a minimum of 6 inches (153 mm) clearance  
between single wall vent pipe and any combustible material.  
Fill and seal any clearance between single wall vent pipe  
and combustible material with mortar mix, cement, or other  
noncombustible substance. For other than single wall, follow  
vent pipe manufacturer’s clearance specifications. To insure a  
tight fit of the vent pipe in a brick chimney, seal around the vent  
pipe with mortar mix cement.  
If the main gas line shutoff serving all gas appliances is used, also  
turn “OFF” the gas at each appliance. Leave all gas appliances  
shut “OFF” until the water heater installation is complete.  
A gas line of sufficient size must be run to the water heater.  
Consult the current edition of National Fuel Gas Code ANSI  
Z223.1/NFPA 54 and your gas supplier concerning pipe size.  
There must be:  
•
•
A readily accessible manual shut off valve in the gas supply  
line serving the water heater, and  
A drip leg (sediment trap) ahead of the gas control valve to  
help prevent dirt and foreign materials from entering the gas  
control valve.  
•
A flexible gas connector or a ground joint union between  
the shut off valve and control valve to permit servicing of  
the unit.  
Be sure to check all the gas piping for leaks before lighting the  
water heater. Use a soapy water solution, not a match or open  
flame. Rinse off soapy solution and wipe dry.  
Failure to have required clearances between vent piping and  
combustible material will result in a fire hazard.  
The minimum inlet gas pressure shown on the rating plate is that  
which will permit firing at the rated input.  
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Sediment Traps  
Water heaters covered in this manual have been tested and  
approved for installation at elevations up to 7,700 feet (2,347m)  
above sea level. For installation above 7,700 feet (2,347m), the  
water heater’s Btu input should be reduced at the rate of 4 percent  
for each 1,000 feet (305 m) above sea level which requires  
replacement of the burner orifice in accordance with the current  
edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54.  
Contact your local gas supplier for further information.  
Contaminants in the gas lines may cause improper operation  
of the gas control valve that may result in fire or explosion.  
Before attaching the gas line be sure that all gas pipe is clean  
on the inside. To trap any dirt or foreign material in the gas  
supply line, a drip leg (sometimes called a sediment trap) must  
be incorporated in the piping. The drip leg must be readily  
accessible. Install in accordance with the Gas Piping section.  
Refer to the current edition of the National Fuel Gas Code,  
ANSI Z223.1/NFPA 54.  
Failure to replace the standard orifice with the proper high  
altitude orifice when installed at elevations above 7,700 feet  
(2,347m) could result in improper and inefficient operation of  
the appliance, producing carbon monoxide gas in excess of the  
safe limits. This could result in serious injury or death. Contact  
your local gas supplier for any specific changes that may be  
required in your area.  
Asediment trap shall be installed as close to the inlet of the water  
heater as practical at the time of water heater installation. The  
sediment trap shall be either a tee fitting with a capped nipple  
in the bottom outlet or other device recognized as an effective  
sediment trap. If a tee fitting is used, it shall be installed in  
conformance with one of the methods of installation, shown in  
Figures 19 and 20.  
Use pipe joint compound or Teflon tape marked as being resistant  
to the action of petroleum (Propane [L.P.]) gases.  
FIGURE 20. GAS PIPING WITH FLEXIBLE CONNECTOR.  
The appliance and its gas connection must be leak tested before  
placing the appliance in operation.  
The appliance and its individual shutoff valve shall be  
disconnected from the gas supply piping system during any  
pressure testing of that system at test pressures in excess of  
1/2 pound per square inch (3.5 kPa). It shall be isolated from  
the gas supply piping system by closing its individual manual  
shutoff valve during any pressure testing of the gas supply piping  
system at test pressures equal to or less than 1/2 pound per  
square inch (3.5 kPa).  
Connecting the gas piping to the gas control valve of the water  
heater can be accomplished by either of the two methods shown  
in Figures 20 and 21.  
FIGURE 21. GAS PIPING WITH ALL  
BLACK IRON PIPE TO GAS CONTROL.  
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OPERATING INSTRUCTIONS  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING: If you do not follow these instructions exactly, a fire or  
explosion may result causing property damage, personal injury or loss of life.  
BEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES.  
A. This appliance has a pilot which is lit by a piezo electric  
gas ignition system. Do not open the inner door of the  
appliance and try to light the pilot by hand.  
•
If you cannot reach your gas supplier, call the fire  
department.  
C. Use only your hand to push in or turn the gas control  
knob. Never use tools. If the knob will not push in or  
turn by hand, don’t try to repair it, call a qualified service  
technician. Force or attempted repair may result in a  
fire or explosion.  
B. BEFORELIGHTINGsmellallaroundtheappliancearea  
for gas. Be sure to smell next to the floor because some  
gas is heavier than air and will settle on the floor.  
WHAT TO DO IF YOU SMELL GAS:  
•
•
Do not try to light any appliance.  
Do not touch any electric switch; do not use any phone  
in your building.  
Immediately call your gas supplier from a neighbor’s  
phone. Follow the gas supplier’s instructions.  
D. Do not use this appliance if any part has been under  
water. Immediately contact a qualified installer or  
service agency to replace a flooded water heater. Do  
not attempt to repair the unit! It must be replaced!  
•
LIGHTING INSTRUCTIONS  
TOP KNOB  
FIGURE “D”  
1.  
STOP! Read the safety information  
above on this label.  
2. Set the thermostat to lowest setting (PILOT LIGHTING).  
Turn thermostat dial fully clockwise until it stops.  
3. Push the gas control knob down slightly and turn  
clockwise to “OFF”, SEE FIGURE “A”.  
9. Once the pilot has been found, push the gas knob all  
the way down. Immediately press the pilot igniter button  
rapidly (4) to (5) times. If the pilot will not light, repeat step  
(3) through (9).  
10. Continue to hold the gas control knob down for about one  
(1) minute after the pilot is lit. Release the gas control knob  
and it will pop back up. Pilot should remain lit. If it goes out,  
repeat step (3) through (9). It may take several minutes  
for air to clear the lines before the pilot will light.  
NOTE: Knob CANNOT be turned from “PILOT” to “OFF”  
unless it is pushed down slightly. Do not force.  
4. Remove the outer burner door located below the gas  
control.  
•
If knob does not pop up when released, stop and  
immediately call your service technician or gas supplier.  
If the pilot will not stay lit after several tries, turn the gas  
5. Wait five (5) minutes to clear out any gas. If you  
then smell gas,  
STOP! Follow “B” in the safety  
•
information above on this label. If you don’t smell gas,  
go to next step.  
control knob clockwise  
technician or gas supplier. SEE FIGURE “A”.  
to “OFF” and call your service  
6. This unit is equipped with a push button pilot igniter,  
which is used to light the pilot. Locate the igniter on the  
gas control.  
11. Once the pilot flame is established replace the outer  
burner door.  
12. At arms length away, turn gas control knob  
7. Turn gas control knob counterclockwise  
to “PILOT”,  
counterclockwise  
to “ON”. SEE FIGURE “C”.  
SEE FIGURE “B”.  
13. Set thermostat to desired setting.  
8. The pilot is located on the right side of the burner. It can  
be located by looking through the glass view port while  
pressing the piezo igniter button several times. Look for  
a spark at the pilot location, FIGURE “D”.  
DANGER: Hotter water increases the risk of  
scald injury. Consult the instruction manual  
before changing temperature.  
TO TURN OFF GAS TO APPLIANCE  
2. Push gas control knob down slightly and turn clockwise  
1. Set thermostat to the lowest setting (PILOT LIGHTING).  
to “OFF”. Do not force. SEE FIGURE “A”.  
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NOTE: Awater temperature range of 120°F-140°F (49°C-60°C)  
is recommended by most dishwasher manufacturers.  
Temperature Regulation  
Due to the nature of the typical gas water heater, the water  
temperatureincertainsituationsmayvaryupto30F°(16.7C°)higher  
or lower at the point of use such as, bathtubs, showers, sink, etc.  
The thermostat of this water heater has been factory set at its  
lowest position (PILOT LIGHTING). It is adjustable and must be  
reset to the desired temperature setting to reduce the risk of scald  
injury. The mark ( ) indicative of approximately 120°F (49°C)  
is preferred starting point. Some states have a requirement for  
a lower setting.  
Turn the water temperature dial clockwise (  
the temperature, or counterclockwise (  
temperature.  
) to decrease  
) to increase the  
Should overheating occur or the gas supply fail to shut off, turn  
off the manual gas control valve to the appliance.  
HOTTER WATER CAN SCALD: Water heaters are intended to  
produce hot water. Water heated to a temperature which will  
satisfy space heating, clothes washing, dish washing, and other  
sanitizing needs can scald and permanently injure you upon  
contact. Some people are more likely to be permanently injured  
by hot water than others. These include the elderly, children,  
the infirm, or physically/mentally handicapped. If anyone using  
hot water in your home fits into one of these groups or if there is  
a local code or state law requiring a certain temperature water  
at the hot water tap, then you must take special precautions. In  
addition to using the lowest possible temperature setting that  
satisfies your hot water needs, a means such as a mixing valve,  
should be used at the hot water taps used by these people or  
at the water heater. Mixing valves are available at plumbing  
supply or hardware stores. Follow manufacturer’s instructions for  
installation of the valves. Before changing the thermostat setting,  
see Figures 22 and 23. Using the lowest hot water temperature  
that meets your needs will also provide the most energy efficient  
operation of the water heater.  
FIGURE 22.  
Temperature  
Settings  
Time to Produce 2nd & 3rd  
Degree Burns on Adult Skin  
About 1/2 second  
VERY HOT= approx. 160°F (71°C)  
C = approx. 150°F (66°C)  
B = approx. 140°F (60°C)  
A = approx. 130°F (54°C)  
= approx. 120°F (49°C)  
LOW = approx. 80°F (27°C)  
About 1-1/2 seconds  
Less than 5 seconds  
About 30 seconds  
THEWATERHEATERSHOULDBELOCATEDINANAREAWHERE  
THEGENERALPUBLICDOESNOTHAVEACCESS.IFASUITABLE  
AREA IS NOT AVAILABLE, A COVER SHOULD BE INSTALLED  
OVER THE THERMOSTAT TO PREVENT TAMPERING. Suitable  
covers are available through the Sears Service Center.  
More than 5 minutes  
- - - - - - - - - - - - - - - -  
Never allow small children to use a hot water tap, or to draw  
their own bath water. Never leave a child or handicapped person  
unattended in a bathtub or shower.  
FIGURE 23.  
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SERVICE AND ADJUSTMENT  
Tank (Sediment) Cleaning  
Burner Inspection  
Sediment build-up on the tank bottom may create varying  
amount of noise and if left in the tank will cause permanent  
tank failure. In some water areas, you may not be able to  
drain all sediment deposits by simply draining the tank. In  
these cases Mag-Erad (part no. 23600) can be used to help  
remove the sediment deposits. This may be ordered from the  
Sears Service Center. For ordering, refer to the Parts Order  
List section.  
Flood damage to a water heater may not be readily visible or  
immediately detectable. However, over a period of time a flooded  
water heater will create dangerous conditions which can cause  
DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE.  
Contact a Sears Service Center to replace a flooded water heater.  
Do not attempt to repair the unit! It must be replaced!  
At least once a year a visual inspection should be made of the  
main burner and pilot burner. See Figure 24.  
Vent System Inspection  
You should check for sooting. Soot is not normal and will impair  
proper combustion.  
Soot build-up indicates a problem that requires correction  
before further use. Turn “OFF” gas to water heater and  
leave off until repairs are made, because failure to correct the  
cause of the sooting can result in a fire causing death, serious  
injury, or property damage.  
FIGURE 24.  
Burner Cleaning  
At least once a year a visual inspection should be made of the  
venting system. You should look for:  
•
•
•
Obstructions which could cause improper venting. The  
combustion and ventilation air flow must not be obstructed.  
Damage or deterioration which could cause improper venting  
or leakage of combustion products.  
Rusted flakes around top of water heater.  
Be sure the vent piping is properly connected to prevent  
escape of dangerous flue gasses which could cause deadly  
asphyxiation.  
Obstructions and deteriorated vent systems may present serious  
health risk or asphyxiation.  
In the event your burner needs cleaning, following these  
instructions:  
Chemical vapor corrosion of the flue and vent system may occur  
if air for combustion contains certain chemical vapors. Spray can  
propellants, cleaning solvents, refrigerator and air conditioner  
refrigerants, swimming pool chemicals, calcium and sodium  
chloride, waxes, bleach and process chemicals are typical  
compounds which are potentially corrosive.  
If inspection of the burner shows that cleaning is required, turn  
the gas control knob clockwise (  
depressing slightly.  
) to the “OFF” position,  
NOTE: The knob cannot be turned from “PILOT” to “OFF”  
unless knob is depressed slightly. DO NOT FORCE.  
If when inspecting the vent system you find sooting or  
deterioration, something is wrong. Call the local gas supplier to  
correct the problem and clean or replace the flue and venting  
before resuming operation of the water heater.  
The burner needs to be removed for cleaning. Call the Sears  
Service Center to remove and clean the burner and correct the  
problem that required the burner to be cleaned.  
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rod, check for any leaks and immediately correct if found. In  
situations where clearance above the water heater is limited it  
may be necessary to bend the anode rod for removal. Flexible  
anode rods are available for replacement.  
Housekeeping  
Vacuum around base of water heater for dust, dirt, and lint on  
a regular basis.  
In replacing the anode:  
1. Turn off gas supply to the water heater.  
2. Shut off the water supply and open a nearby hot water faucet  
to depressurize the water tank.  
3. Drain approximately 5 gallons of water from tank (Refer to  
the “Draining and Flushing” section for proper procedures).  
Close drain valve.  
4. Remove old anode rod.  
5. Use Teflon® tape or approved pipe sealant on threads and  
install new anode rod.  
6. Turn on water supply and open nearby hot water faucet  
to purge air from water system. Check for any leaks and  
immediately correct any if found.  
ATLEASTONCEEVERYSIXMONTHSAVISUALINSPECTION  
SHOULD BE MADE OF THE AIR INTAKE SCREEN. CLEAN  
IF LINT ACCUMULATIONS ARE NOTICED.  
7. Restart the water heater as directed under the “Operating  
Your Water Heater” section. See the “Repair Parts Illustration”  
section for anode rod location.  
INSTALLED IN SUITABLEAREA: To insure sufficient ventilation  
and combustion air supply, proper clearances from the water  
heater must be maintained. See Facts to Consider About the  
Location section. Combustible materials such as clothing,  
cleaning materials, or flammable liquids, etc. must not be placed  
against or adjacent to the water heater because they could  
catch on fire.  
Temperature-Pressure Relief Valve Operation  
The temperature-pressure relief valve must be manually operated  
at least once a year.  
Anode Rod  
When checking the temperature-pressure relief valve operation,  
make sure that (1) no one is in front of or around the outlet of  
the temperature-pressure relief valve discharge line, and (2) that  
the water discharge will not cause any property damage, as the  
water may be extremely hot, see Figure 25.  
Each heater contains at least one anode rod, which will  
slowly deplete while protecting the glass-lined tank from  
corrosion and prolonging the life of the water heater.  
Once the anode is depleted, the tank will start to corrode,  
eventually developing a leak. The use of a water softener  
may decrease the life of the water heater tank. The anode  
rod should be removed from the water heater tank every 3  
years for inspection. The following are typical (but not all)  
signs of a depleted anode rod:  
•
•
The majority of the rod’s diameter is less than 3/8”.  
FIGURE 25.  
Significant sections of the support wire (approx. 1/3 or more  
of the anode rod’s length) are visible.  
If after manually operating the valve, it fails to completely reset  
and continues to release water, immediately close the cold water  
inlet to the water heater, follow the draining instructions, and  
replace the temperature-pressure relief valve with a new one.  
If the anode rod shows signs of either or both it should be  
replaced. NOTE: Whether re-installing or replacing the anode  
21  
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If the temperature-pressure relief valve on the appliance weeps or  
discharges periodically, this may be due to thermal expansion. You  
may have a check valve installed in the water line or a water meter  
with a check valve. Consult the Sears Service Center for further  
information. Do not plug the temperature-pressure relief valve.  
Drain Valve Washer Replacement  
(See Figure 26)  
1. Turn “OFF” gas supply to water heater.  
2. Follow “Draining” instructions.  
Draining  
3. Turning counter clockwise (  
), remove the hex cap below  
the screw handle.  
4. Remove the washer and put the new one in place.  
5. Screw the handle and cap assembly back into the drain valve  
and retighten using a wrench. DO NOT OVER TIGHTEN.  
6. Follow instructions in the Filling The Water Heater section.  
7. Check for leaks.  
8. Follow the lighting instructions in the Lighting section to restart  
The water heater should be drained if being shut down during  
freezing temperatures. Also periodic draining and cleaning of  
sediment from the tank may be necessary.  
the water heater.  
1. Turn the gas control knob to the “OFF” position.  
2. CLOSE the cold water inlet valve to the water heater.  
3. OPEN a nearby hot water faucet and leave open to allow for  
draining.  
4. Connect a hose to the drain valve and terminate to an  
adequate drain.  
FIGURE 26.  
5. OPEN the water heater drain valve to allow for tank  
draining.  
Service  
NOTE: If the water heater is going to be shut down and  
drained for an extended period, the drain valve should be  
left open with hose connected allowing water to terminate  
to an adequate drain.  
Before calling for repair service, read the Start Up Conditions  
and Operational Conditions found in the Troubleshooting Guide  
of this manual.  
6. Close the drain valve.  
If a condition persists or you are uncertain about the operation of  
the water heater, let the Sears Service Center check it out.  
7. Follow instructions in the Filling The Water heater section.  
Contact Sears Service Center at:  
8. Follow the lighting instructions in the Lighting section to restart  
the water heater.  
1-800-4-MY-HOME® (1-800-469-4663).  
22  
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TROUBLESHOOTING GUIDE  
NOTE: Expansion tanks are pre-charged with a 40 psi air  
Start Up Conditions  
charge. If the inlet water pressure is higher than 40 psi, the  
expansion tank’s air pressure must be adjusted to match  
that pressure, but must not be higher than 80 psi.  
Thermal Expansion  
Water supply system may, because of such events as high line  
pressure, frequent cut-offs and the effects of water hammer have  
installed devices such as pressure reducing valves, check valves,  
back flow preventers, etc., to control these types of problems.  
When these devices are not equipped with an internal by-pass,  
and no other measures are taken, the devices cause the water  
system to be closed. As water is heated, it expands (thermal  
expansion) and closed systems do not allow for the expansion  
of heated water.  
The water within the water heater tank expands as it is heated and  
increases the pressure of the water system. If the relieving point  
of water heater’s temperature-pressure relief valve is reached,  
the valve will relief the excess pressure. The temperature-  
pressure relief valve is not intended for the constant relief  
of thermal expansion. This is an unacceptable condition and  
must be corrected.  
It is recommended that any devices installed which could  
create a closed system have a by-pass and/or the system have  
an expansion tank or device to relieve the pressure built by  
thermal expansion. Thermal expansion tanks are available from  
Sears stores and through the Sears Service Centers. Contact  
the local plumbing inspector, water supplier and/or the Sears  
Service Center for assistance in controlling these situations,  
see Figure 27.  
FIGURE 27.  
Thermal Expansion Tank Specifications  
Tank  
Capacity  
Dimensions  
in Inches  
Pipe  
Fitting  
Strange Sounds  
Model  
Number  
In Gallons Diameter  
Length  
On Tank  
Possible noises due to expansion and contraction of some metal  
parts during periods of heat-up and cool-down do not represent  
harmful or dangerous conditions.  
153.331020  
153.331050  
2
5
8 (203 mm) 12-3/4 (323 mm) 3/4” Male  
11 (279 mm) 14-3/4 (375 mm) 3/4” Male  
Condensation causes sizzling and popping within the burner area  
during heating and cooling periods and should be considered  
normal. See Condensation section.  
Expansion Tank Sizing Chart  
Inlet*  
Water  
Pressure  
40psi  
Water Heater Capacity (Gallons)  
30  
2
40  
2
50  
2
66  
5
82  
5
Draft Hood Operation  
Expansion  
Tank  
Capacity  
Needed  
Check draft hood operation by performing a worst case  
depressurization of the building. With all doors and windows  
closed, and with all air handling equipment and exhaust fans  
operating such as furnaces, clothes dryers, range hoods and  
bathroom fans, a match flame should still be drawn into the draft  
hood of the water heater with its burner firing. If the flame is not  
drawn toward the draft hood, shut off water heater and make  
necessary air supply changes to correct.  
50psi  
60psi  
70psi  
80psi  
2
2
2
2
2
2
2
5
2
5
5
5
5
5
5
5
5
5
5
5
*Highest recorded inlet water pressure in a 24 hour period or  
regulated water pressure.  
23  
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•
•
•
a concentration of sulfate in the supply water.  
little or no dissolved oxygen in the water.  
Condensation  
Whenever the water heater is filled with cold water, some  
condensate will form while the burner is on. A water heater may  
appear to be leaking when in fact the water is condensation. This  
usually happens when:  
a sulfate reducing bacteria within the water heater. (This  
harmless bacteria is non-toxic to humans.)  
•
an excess of active hydrogen in the tank. This is caused by  
the corrosion protective action of the anode.  
•
•
A new water heater is filled with cold water for the first time.  
Burning gas produces water vapor In water heaters,  
particularly high efficiency models where flue temperatures  
are lower.  
Smelly water may be eliminated or reduced in some water heater  
models by replacing the anode(s) with one of less active material,  
and then chlorinating the water heater tank and all hot water  
lines. Contact Sears Service for further information concerning  
an Anode Replacement Kit #9001453 and this Chlorination  
Treatment. Anode replacement and chlorination of the tank are  
not covered by the water heater’s limited warranty.  
•
Large amounts of hot water are used in a short time and the  
refill water in the tank is very cold.  
Moisture from the products of combustion condense on the  
cooler tank surfaces and form drops of water which may fall  
onto the burner or other hot surfaces to produce a “sizzling” or  
“frying” noise.  
If the smelly water persists after the anode replacement and  
chlorination treatment, it may be necessary to chlorinate or aerate  
your water supply to eliminate the problem.  
Excessive condensation can cause pilot outage due to water  
running down the flue tube onto the main burner and putting  
out the pilot.  
Do not remove the anode leaving the tank unprotected. By  
doing so, all warranty on the water heater tank is voided.  
Because of the suddenness and amount of water, condensation  
water may be diagnosed as a “tank leak”. After the water in  
the tank warms up (about 1-2 hours), the condition should  
disappear.  
“AIR” In Hot Water Faucets  
Do not assume the water heater is leaking until there has been  
enough time for the water in the tank to warm up.  
An undersized water heater will cause more condensation.  
The water heater must be sized properly to meet the family’s  
demands for hot water including dishwashers, washing machines  
and shower heads.  
Excessive condensation may be noticed during the winter and  
early spring months when incoming water temperatures are at  
their lowest.  
Good venting is essential for a gas fired water heater to operate  
properly as well as to carry away products of combustion and  
water vapor.  
HYDROGEN GAS: Hydrogen gas can be produced in a hot  
water system that has not been used for a long period of time  
(generally two weeks or more). Hydrogen gas is extremely  
flammable and explosive. To prevent the possibility of injury  
under these conditions, we recommend the hot water faucet,  
located farthest away, be opened for several minutes before  
any electrical appliances which are connected to the hot water  
system are used (such as a dishwasher or washing machine).  
If hydrogen gas is present, there will probably be an unusual  
sound similar to air escaping through the pipe as the hot water  
faucet is opened. There must be no smoking or open flame near  
the faucet at the time it is open.  
Smoke Odor  
It is not uncommon to experience a small amount of smoke and  
odor during the initial start-up. This is due to burning off of oil  
from metal parts, and will disappear in a short while.  
Operational Conditions  
Smelly Odor  
High Temperature Shut Off System  
In each water heater there is installed at least one anode rod (see  
parts section) for corrosion protection of the tank. Certain water  
conditions will cause a reaction between this rod and the water.  
The most common complaint associated with the anode rod is  
one of a “rotten egg smell”. This odor is derived from hydrogen  
sulfide gas dissolved in the water. The smell is the result of four  
factors which must all be present for the odor to develop:  
This water heater is equipped with an automatic gas shutoff  
system. This system works when high water temperatures are  
present. Turn “OFF” the entire gas supply to the water heater.  
The high temperature shutoff is built into the gas control valve. It is  
non-resettable. If the high temperature shutoff activates, the gas  
control valve must be replaced. Contact your gas supplier.  
24  
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Read this manual first. Then before checking the water heater  
make sure the gas supply has been turned “OFF”, and never turn  
the gas “ON” before the tank is completely full of water.  
Operational Conditions (Continued)  
Leakage Checkpoints  
Never use this water heater unless it is completely filled with  
water. To prevent damage to the tank, the tank must be filled with  
water. Water must flow from the hot water faucet before turning  
“ON” gas to the water heater, see Figure 28.  
A. Water at the draft hood is water vapor which has condensed  
out of the combustion products. This is caused by a problem  
in the vent. Contact the gas utility.  
B. *Condensation may be seen on pipes in humid weather or  
pipe connections may be leaking.  
C. *The anode rod fitting may be leaking.  
D. Small amounts of water from temperature-pressure relief valve  
may be due to thermal expansion or high water pressure in  
your area.  
E. *The temperature-pressure relief valve may be leaking at the  
tank fitting.  
F. Water from a drain valve may be due to the valve being slightly  
opened.  
G. *The drain valve may be leaking at the tank fitting.  
H. Combustion products contain water vapor which can  
condense on the cooler surfaces of the tank. Droplets form  
and drip onto the burner or run on the floor. This is common  
at the time of start-up after installation and when incoming  
water is cold.  
I. Water in the water heater bottom or on the floor may be  
from condensation, loose connections, or the relief valve.  
DO NOT replace the water heater until a full inspection of all  
possible water sources is made and necessary corrective  
steps taken.  
FIGURE 28.  
Leakage from other appliances, water lines, or ground seepage  
should also be checked.  
*
To check where threaded portion enters tank, insert cotton  
swab between jacket opening and fitting. If cotton is wet, follow  
“Draining” instructions in the Periodic Maintenance section  
and then remove fitting. Put pipe dope or Teflon tape on the  
threads and replace. Then follow Filling the Water Heater  
instructions in the Installing the New Water Heater section.  
25  
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TROUBLESHOOTING GUIDE (Continued)  
These guidelines should be used by a qualified service agent. Call Sears Service at 1-800-4-MY-HOME® (1-800-469-4663)  
for assistance. Inform the associate that this is a “Flammable Vapor Ignition Resistant” Product.  
Problem  
Cause  
Solution  
Improperly sealed, hot or cold supply connection,  
relief valve, drain valve, or thermostat threads.  
Leakage from other appliances or water lines.  
Condensation of flue products.  
Tighten threaded connections.  
WATER LEAKS  
Inspect other appliances near water heater.  
Refer to CONDENSATION.  
Thermal expansion in closed water system.  
Improperly seated valve.  
Install thermal expansion tank (DO NOT plug T&P valve).  
Check relief valve for proper operation  
(DO NOT plug T&P valve).  
LEAKING T&P VALVE  
SMELLY ODORS  
High sulfate or mineral content in water supply.  
Drain and flush heater thoroughly, then refill.  
Bacteria in water supply.  
Chlorinate or aerate water supply.  
Refer to LIGHTING INSTRUCTIONS.  
Turn on main gas shutoff valve.  
Adjust igniter tip.  
Gas control knob not positioned correctly.  
Main gas supply off.  
Igniter tip more than 1/8” from pilot hood.  
Thermocouple malfunction.  
Replace pilot assembly.  
Thermocouple TCO malfunction.  
Melted insulation on igniter wire or shorting  
of igniter wire.  
Replace pilot assembly.  
Contact Sears Service to determine cause.  
PILOT WILL NOT LIGHT  
High ambient room temperature.  
Contact Sears Service to determine cause.  
Wire disconnected from spark igniter.  
Broken electrode or electrical wire.  
Piezo Igniter generator fails to operate or  
malfunctions.  
Reconnect wire connector to spark igniter.  
Replace pilot assembly.  
Replace Piezo Igniter generator.  
Thermocouple TCO malfunction.  
High ambient room temperature.  
Replace pilot assembly.  
Contact Sears Service to  
determine cause.  
BURNER WILL NOT  
STAY LIT  
Dirty or clogged air intake screen.  
Flame arrestor openings blocked.  
Clean and reinstall air intake screen.  
Contact Sears Service to  
determine cause.  
Defective Gas Control.  
Replace Gas Control.  
Dirty pilot burner.  
Clean pilot assembly.  
Dirty or clogged air intake screen.  
Thermocouple tip is not in contact with pilot flame.  
Thermocouple malfunction.  
Thermocouple TCO malfunction.  
Defective Gas Control.  
Clean and reinstall air intake screen.  
Insert thermocouple correctly.  
Replace pilot assembly.  
PILOT OUTAGE  
Replace pilot assembly.  
Replace Gas Control.  
Heater not lit or thermostat not on.  
Thermostat set too low.  
Refer to LIGHTING INSTRUCTIONS.  
Refer to TEMPERATURE REGULATION.  
Reduce hot water use.  
Heater undersized.  
NOT ENOUGH  
HOT WATER  
Low gas pressure.  
Contact your gas supplier.  
Incoming water is unusually cold.  
Leaking hot water pipes or fixtures.  
High temperature limit switch activated.  
Allow more time for heater to re-heat.  
Have plumber check and repair leaks.  
Contac tSears Service to  
determine cause.  
WATER TOO HOT  
Thermostat set too high.  
Refer to TEMPERATURE REGULATION.  
Refer to CONDENSATION.  
Clean sediment from tank. Refer to DRAINING  
instructions in Maintenance section of manual.  
No adjustment available. Contact Sears Service  
to determine cause.  
WATER HEATER SOUNDS Condensation dripping on burner.  
Sediment or calcium in bottom of heater tank.  
SIZZLING - RUMBLING  
Improper combustion.  
SOOTING  
Lack of supply air.  
Improperly installed vent piping.  
Downdraft.  
Contact Sears Service to determine cause.  
VENT GAS ODORS  
Poor combustion.  
26  
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PARTS ORDER LIST  
POWER MISER™ 9 GAS WATER HEATER  
MODEL NOS.  
153.339362  
153.339262  
153.339462  
30 Gallon  
40 Gallon Short  
40 Gallon  
3
BURNER ASSEMBLY  
Model Numbers  
Key No. Part Description  
153.339362  
9003406  
9003465  
9003380  
9003385  
9003493 (#33)  
9003389  
9000273  
9002402  
9001584  
9003403  
9000275  
F145-1278  
9003463  
9003981  
9003399  
9003401  
184232-003  
23600  
153.339262  
9003406  
9003465  
9003379  
9003385  
9003493 (#33)  
9003389  
9000273  
9003464  
9001584  
9003480  
9003445  
F145-1278  
9003500  
9003981  
9003398  
9003401  
184232-003  
23600  
153.339462  
9003406  
9001829  
9003381  
9003385  
9003493 (#33)  
9003391  
9000273  
9002402  
9001584  
9003403  
9000275  
F145-1278  
9003463  
9003981  
9003392  
9003401  
184232-003  
23600  
1
2
Air Intake Screen  
Anode Rod  
3
4
Burner Assembly  
Burner Head**  
5
6
7
Burner Orifice**  
Burner Tube w/Rubber Boot**  
Draft Hood  
8
Drain Valve  
9
Drain Valve Washer  
Flue Baffle  
10  
11  
12  
13  
*14  
15  
16  
*17  
*18  
19  
20  
21  
22  
23  
24  
25  
Flue Restrictor  
Gas Control Valve  
Inlet Tube  
Inlet Tube Gasket  
Inner Door**  
Inner Door Gasket  
Instruction Manual  
Mag-Erad  
Nipple w/Heat Trap  
Outer Door  
9003719  
9003409  
9003410  
9003542  
9003484  
F145-1280  
9003414  
9003719  
9003409  
9003410  
9003542  
9003484  
F145-1280  
9003414  
9003916  
9003409  
9003410  
9003531  
9003484  
F145-1280  
9003414  
Piezo Igniter w/Bracket  
Pilot Assembly w/Grommet**  
T & P Relief Valve  
Temperature Adjustment Knob  
Viewport Assembly  
* Not Shown. ** Includes Inner Door Gasket  
Now that you have purchased your gas water heater, should a need  
ever exist for repair parts or service, simply contact any Sears Service  
Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to  
provide all pertinent facts when you call or visit.  
•
•
•
•
MODEL NUMBER  
SERIAL NUMBER  
TYPE GAS - NATURAL OR PROPANE (L.P.)  
PART DESCRIPTION  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.  
27  
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PARTS ORDER LIST  
POWER MISER™ 9 GAS WATER HEATER  
MODEL NOS.  
153.339962  
40 Gallon (L.P.)  
153.339161  
50 Gallon Short  
3
BURNER ASSEMBLY  
Model Numbers  
153.339962  
Key No. Part Description  
153.339161  
9003406  
9001829  
9003991  
9003385  
9003493 (#33)  
9003726  
9000273  
9003911  
9001584  
9003994  
9003445  
F145-1293  
9004131  
9002277  
9003398  
9003401  
184232-003  
23600  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
*14  
15  
16  
*17  
*18  
19  
20  
21  
22  
23  
24  
25  
Air Intake Screen  
Anode Rod  
Burner Assembly  
Burner Head**  
Burner Orifice**  
Burner Tube w/Rubber Boot**  
Draft Hood  
Drain Valve  
Drain Valve Washer  
Flue Baffle  
Flue Restrictor  
Gas Control Valve  
Inlet Tube  
9003406  
9001829  
9003384  
9003422  
9003495 (#50)  
9003392  
9000273  
9002402  
9001584  
9003403  
9000275  
F145-1279  
9003463  
9003981  
9003392  
9003401  
184232-003  
23600  
Inlet Tube Gasket  
Inner Door**  
Inner Door Gasket  
Instruction Manual  
Mag-Erad  
Nipple w/Heat Trap  
Outer Door  
9003719  
9003409  
9003410  
9003541  
9003484  
F145-1280  
9003414  
9003719  
9003409  
9003410  
9003540  
9000728  
F145-1280  
9003414  
Piezo Igniter w/Bracket  
Pilot Assembly w/Grommet**  
T & P Relief Valve  
Temperature Adjustment Knob  
Viewport Assembly  
* Not Shown. ** Includes Inner Door Gasket  
Now that you have purchased your gas water heater, should a need  
ever exist for repair parts or service, simply contact any Sears Service  
Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to  
provide all pertinent facts when you call or visit.  
•
•
•
•
MODEL NUMBER  
SERIAL NUMBER  
TYPE GAS - NATURAL OR PROPANE (L.P.)  
PART DESCRIPTION  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.  
28  
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PARTS ORDER LIST  
POWER MISER™ 9 GAS WATER HEATER  
MODEL NOS.  
153.339562  
153.339762  
153.339640  
153.339680  
50 Gallon  
48 Gallon High Recovery  
65 Gallon  
65 Gallon High Recovery  
3
BURNER ASSEMBLY  
Model Numbers  
153.339762  
Key No. Part Description  
153.339562  
153.339640  
9003406  
9001829  
9006315  
9003385  
9003493 (#33)  
9003660  
9000273  
9002402  
9001584  
9006316  
9003445  
F145-1278  
9006317  
9002277  
9006318  
9003401  
184232-003  
23600  
153.339680  
9003406  
9001829  
9006345  
9003421  
9002978  
9006346  
9004010  
9000058  
9001584  
9006347  
9003524  
F145-1293  
9003637  
9002277  
9006318  
9003401  
184232-003  
23600  
9003719  
9003409  
9003410  
9003542  
9000728  
F145-1280  
9003414  
N/A  
1
2
Air Intake Screen  
Anode Rod  
9003406  
9003650  
9003382  
9003385  
9003493 (#33)  
9003389  
9000273  
9003482  
9001584  
9003403  
9003445  
F145-1278  
9003473  
9003981  
9003454  
9003401  
184232-003  
23600  
9003719  
9003409  
9003410  
9003542  
9003484  
F145-1280  
9003414  
N/A  
9003406  
9003640  
9003383  
9003421  
9003494 (#31)  
9003389  
9000274  
9003906  
9001584  
9003497  
9003498  
F145-1278  
9003501  
9003981  
9003454  
9003401  
184232-003  
23600  
3
4
Burner Assembly  
Burner Head**  
5
Burner Orifice**  
6
7
Burner Tube w/Rubber Boot**  
Draft Hood  
8
Drain Valve  
9
Drain Valve Washer  
Flue Baffle  
10  
11  
12  
13  
*14  
15  
16  
*17  
*18  
19  
20  
21  
22  
23  
24  
25  
26  
Flue Restrictor  
Gas Control Valve  
Inlet Tube  
Inlet Tube Gasket  
Inner Door**  
Inner Door Gasket  
Instruction Manual  
Mag-Erad  
Nipple w/Heat Trap  
Outer Door  
9003719  
9003409  
9003410  
9003521  
9003484  
F145-1280  
9003414  
N/A  
9003719  
9003409  
9003410  
9006319  
9000071  
F145-1280  
9003414  
9006320  
Piezo Igniter w/Bracket  
Pilot Assembly w/Grommet**  
T & P Relief Valve  
Temperature Adjustment Knob  
Viewport Assembly  
Pilot Assembly Adapter  
* Not Shown. ** Includes Inner Door Gasket  
Now that you have purchased your gas water heater, should a need  
ever exist for repair parts or service, simply contact any Sears Service  
Center or call 1-800-4-MY-HOME® (1-800-469-4663). Be sure to  
provide all pertinent facts when you call or visit.  
•
•
•
•
MODEL NUMBER  
SERIAL NUMBER  
TYPE GAS - NATURAL OR PROPANE (L.P.)  
PART DESCRIPTION  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.  
29  
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NOTES:  
30  
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NOTES:  
31  
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9 - YEAR LIMITED WARRANTY ON WATER HEATER  
For nine years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance  
with the owner’s manual instructions and all local applicable plumbing codes, Sears will:  
•
•
Supply free water heater parts for those that are defective in material or workmanship.  
Supply a free water heater for one that develops a leak.  
For the second through the ninth year from purchase date, you must pay the labor cost for installation of parts or water  
heater.  
For commercial, institutional, industrial, or residential use by two or more families, the above limited warranty is only for two  
years. During the second year you must pay the labor cost for parts or water heater installation.  
1 - YEAR EXCLUSIVE KENMORE LABOR WARRANTY  
For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective  
ones or a new water heater for one that develops a leak.  
WARRANTY SERVICE  
To obtain warranty service, call 1-800-4-MY-HOME® (1-800-469-4663).  
This warranty applies only while this product is in use in the United States.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179  
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears  
warrants the installation.  
A charge will be made on service calls due to poor or incomplete installation. These include:  
a. Adjusting thermostat  
b. Lighting pilot  
c. Leaks in pipes or fittings  
d. Improper venting  
e. Condensation  
MASTER PROTECTION AGREEMENTS  
•
•
•
Fast help by phone - phone support from a Sears technician on  
products requiring in-home repair, plus convenient repair scheduling.  
Congratulations on making a smart purchase. Your new Kenmore®  
product is designed and manufactured for years of dependable  
operation. But like all products, it may require preventive maintenance  
or repair from time to time. That’s when having a Master Protection  
Agreement can save you money and aggravation.  
Power surge protection against electrical damage due to power  
fluctuations.  
Rental reimbursement if repair of your covered product takes  
longer than promised.  
Purchase a Master Protection Agreement now and protect yourself  
from unexpected hassle and expense.  
Once you purchase the Agreement, a simple phone call is all that it  
takes for you to schedule service. You can call anytime day or night,  
or schedule a service appointment online.  
The Master Protection Agreement also helps extend the life of your  
new product. Here’s what’s included in the Agreement:  
Sears has over 12,000 professional repair specialists, who have  
access to over 4.5 million quality parts and accessories. That’s the  
kind of professionalism you can count on to help prolong the life of your  
new purchase for years to come. Purchase your Master Protection  
Agreement today!  
•
•
Expert Service by our 12,000 professional repair specialist.  
Unlimited service and no charge for parts and labor on all  
covered repairs.  
Some limitations and exclusions apply. For prices and additional  
information call 1-800-827-6655.  
•
“No-lemon” guarantee - replacement of your covered product if  
four or more product failures occur within twelve months.  
SEARS INSTALLATION SERVICE  
•
•
Product replacement if your covered product can’t be fixed.  
For Sears professional Installation of home appliances, garage door  
openers, water heaters, and other major home items, in the U.S.A.,  
call 1-800-4-MY-HOME®.  
Annual Preventive Maintenance Check at your request - no  
extra charge.  
For in-home major brand repair service  
Call 24 hours a day, 7 days a week (U.S.A. and Canada)  
1-800-4-MY-HOME®  
(1-800-469-4663)  
www.sears.com  
The model number of your water heater is found on the model rating plate on the front of the water heater.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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