Download from Www.Somanuals.com. All Manuals Search And Download.
Kawasaki and their dealer organization
offer comprehensive support and service
programs designed to keep you on the job.
UNMATCHED
SUPPORT
PUTTING THE 4 TO WORK
Like all Kawasaki loaders, the 4 has a 35-year
heritage of strength and reliability. Dual lever hydraulic
control with a single lever option and single twist-grip
transmission control offer ease of operation.
Kawasaki maintains
a large inventory of
new components to
ensure outstanding
parts availability and
The 4 comes equipped with a 3.25 cubic yard
bucket with a bolt-on cutting edge. A third spool valve,
control lever, linkage and line are available to handle
a number of attachments and extend the 4’s
versatility. Other buckets, Quick Couplers and
attachments are also available.
minimal downtime. In
addition, a predictive
oil analysis program
helps eliminate unnecessary maintenance and helps
find problems before they occur. Kawasaki also stocks
an array of cost-effective rebuilt components.
The outboard-mounted, four-wheel sealed wet disk
brakes are designed for long life and easy access and
overhaul. Standard spin-on filters, remote mounted
grease fittings and oil drain simplify maintenance.
The standard 20.5 x 25-12PR (L2) tires and optional
23.5 x 25-12PR (L3) tires use heavy duty three-piece
rims for easy servicing in the field.
BUILT TO STAY ON THE JOB
Kawasaki loaders are designed with the durability to
provide years of service. Backed by a dealer network
of heavy equipment experts and a dedicated support
staff in the Kawasaki parts and service organization,
your investment in a Kawasaki loader is an excellent
choice that will pay dividends for years to come.
Download from Www.Somanuals.com. All Manuals Search And Download.
P O W E R A N D P E R F O R M A N C E
U N M AT C H E D P R O D U C T I V I T Y
The Kawasaki 4 means
business. It incorporates the best
in design and technology, giving
your operators the tool they need
to get the job done.
Because Kawasaki specializes
in the design and manufacture of
articulated wheel loaders, you get
a machine with a 35-year heritage
of successful innovations. The
power and productivity that the
4 brings to the job is a
result of that experience.
Surplus Flow
Steering
Control
Valve
TRANSMISSION
• Automatic four-speed transmission
with powershift
• Single lever control
PUMP
PUMP
• Left brake pedal activates
transmission declutch switch
• Downshift button speeds cycle times
and reduces operator fatigue
WORLD-CLASS ENGINES
HIGH EFFICIENCY
HYDRAULIC SYSTEM
• 160 HP emissions-compliant
Cummins B5.9C diesel
• Dry, reliable
• Complies with tough new emissions
standards for 2001
• Cast iron gear pump
• Energy efficient, steering circuit
supplements main
• Totally reengineered for longer
service life
• Easy access to two-spool
control valve
• Large oil reservoir keeps oil cooler
• Reliable and fuel efficient
• Extensive distribution system
• 24 volt battery system for
reserve power
Download from Www.Somanuals.com. All Manuals Search And Download.
P R O V I D E
AXLES/BRAKES
• Heavy-duty torque proportioning
differential
• 20.5 x 25-12PR (L-2) tires standard
• 20.5 x 25-12PR (L-3)
23.5 x 25-12PR (L-3 and radial)
tires available
• 3-piece rims standard
• Outboard-mounted,four-wheel,
dual-circuit wet disc brakes
• Easy maintenance
• High capacity
• Long life
STRONG, RUGGED
BOX FRAME
LIFT ARMS/BUCKETS
• Z-linkage
• High breakout force
• Optional high lift arms available
• 3.25 cu. yard bucket standard
• Easy loading
• Excellent load retention
• Full assortment of edges and teeth
• Complete array of attachments
available
• Massive center pins and bearings
• High strength loader tower
• Heavy box frame rear chassis
• All pins of the loading system are
fully sealed with grease to provide
dependable service with minimum
maintenance
• Heel plates extend bucket life
• Bucket leveler and boom kick-out
standard
Download from Www.Somanuals.com. All Manuals Search And Download.
THE COMFORT ZONE
Kawasaki has taken a from-the-
Redesigned Features
ground-up approach to create a cab
designed with the operator in mind.
The new cab focuses on providing the
ultimate environment for productivity,
comfort and safety. The high visibility,
quiet, temperature controlled cab
offers the operator ideal surroundings
for putting the Kawasaki loader
through its paces.
• Single twist grip transmission lever
redesigned for easy gripping and
smoother shifting
• All systems monitored with lights
and alarms
• Dual, pilot-assisted hydraulic
controls—fingertip control
• One rearview and two side mirrors
• Rear lights added to ROPS
New Features
Standard Features
• Adjustable tilt steering with
interlocking instrument panel
• Adjustable wrist rest
• AM/FM cassette radio, standard
• Viscous isolation-mounted to
reduce vibration
• Certified ROPS
• Rear cab light
• Doors latch back
• Side windows slide down
• 40,000 BTU heater standard
• Pressurized air control
• Left brake pedal activates
transmission declutch switch
• Front and rear wipers
and washers
• Wrap-around tinted windshield
for excellent visibility
• Reduced sound levels
• Personal storage space and
coat hook
• Intermittent front wiper
• Seven-way adjustable seat with
headrest and adjustable arms,
standard
• Six-way adjustable seat
with lumbar support
• Heavy duty suspension
Optional Features
• 25,000 BTU air conditioner available
• Single lever hydraulic control,
optional
• Air ride seat
Download from Www.Somanuals.com. All Manuals Search And Download.
EASY ACCESS SIMPLIFIES SERVICING
• Hinged grille makes radiator
cleaning easy
• Engine side covers open wide for
optimum access
• Filters positioned within easy reach
• Easy access to drains, filters
and fittings
• Grease fittings are grouped for
easy lubrication
• Readily available Fleetguard and
Donaldson filters
• Starters and alternators available
through Cummins national
distribution network
• 3-piece wheel rims standard for easy
field service
• Ladders on both sides of the
machine
• Pressurized air control reduces
dust in cab and control boxes
OPTIONS
QUICK COUPLER ATTACHMENT
The JRB Quick Coupler, can be used
in conjunction with a variety of
attachments, including:
• General and multi-purpose buckets
• Side dump bucket
• Construction utility forks
• Utility pallet forks
• Extendable boom
• Paddle top clamp forks
• Grapple bucket
• Loader rake and loader rake with
hydraulic clamps
RIDE CONTROL
• Stable load handling
• Reduces operator fatigue
• Cuts vibration and equipment wear
• Improves safety and productivity
• Less spillage
Without Ride Control
• Faster travel
speed
With Ride Control
Illustration representative
of similar models.
Download from Www.Somanuals.com. All Manuals Search And Download.
BUCKET DATA
General Purpose
Material Handling
With Bolt-on Cutting Edge
With Teeth
With Bolt-on Cutting Edge
Capacity
Heaped
Struck
yd3
3.25
3.0
3.5
(m3)
(2.5)
(2.3)
(2.7)
yd3
2.8
(2.1)
2.6
(2.0)
3.1
(2.4)
(m3)
Maximum dumping
clearance
ft-in
(mm)
8'101/2"
(2705)
8'71/8"
(2620)
8'81/4"
(2650)
Dumping reach (to front
of bucket edge or tooth)
ft-in
(mm)
3'77/8"
(1115)
3'101/2"
(1180)
3'10"
(1170)
Bucket hinge pin height
ft-in
(mm)
12'43/4"
(3780)
12'43/4"
(3780)
12'43/4"
(3780)
Digging depth
ft-in
(mm)
41/2"
(115)
51/8"
(130)
41/2"
(115)
Breakout force
lb
(kg)
27,560
(12,500)
30,210
(13,700)
25,795
(11,700)
Bucket tilt-
back angle
at ground level
at carry position
43°
50°
43°
50°
43°
50°
Overall
Length
ft-in
(mm)
24'47/8"
(7440)
24'97/8"
(7565)
24'8"
(7520)
Height
ft-in
(mm)
10'115/16"
(3335)
10'115/16"
(3335)
10'115/16"
(3335)
Width
(outside tire)
ft-in
(mm)
8'53/4"
(2585)
8'53/4"
(2585)
8'53/4"
(2585)
Width
(outside bucket)
ft-in
(mm)
8'91/8"
(2670)
8'95/8"
(2680)
8'91/8"
(2670)
Wheel base
ft-in
(mm)
10'1/8"
(3050)
10'1/8"
(3050)
10'1/8"
(3050)
Minimum turning at outside
ft-in
(mm)
19'93/4"
(6040)
19'11"
(6070)
19'105/8"
(6060)
radius
bucket
at center of
outside tire
ft-in
(mm)
17'13/8"
(5215)
17'13/8"
(5215)
17'13/8"
(5215)
Minimum ground
clearance
ft-in
(mm)
1'4"
(405)
1'4"
(405)
1'4"
(405)
Full articulation angle
degree
40°
40°
40°
Operating weight
(with ROPS Cab)
lb
(kg)
28,750
(13,040)
28,550
(12,950)
28,860
(13,090)
Static tipping
load
Straight
lb
(kg)
22,024
(9990)
22,265
(10100)
21,935
(9950)
(with ROPS Cab) Full turn
lb
(kg)
18,915
(8580)
19,160
(8690)
18,830
(8540)
Measured in accordance with SAE J732C & J742
Materials and specifications are subject to change without notice and without obligation on the part of the manufacturer. The specifications supplied, while
believed to be completely reliable, are not to be taken as warranty for which we assume legal responsibility.
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATING SPECIFICATIONS
WEIGHTS AND DIMENSIONS (SUPPLEMENTAL DATA)
Operating
Weight
Tipping Load
Overall Width
(Outside Tire)
Tread
Vertical
Dimensions
Overall
Length
Straight
Full Turn
ROPS Canopy
(Instead of ROPS Cab)
lb
(kg)
-440
(-200)
-330
(-150)
-310
(-140)
in
(mm)
-10'13/ "
16
Remove ROPS Canopy
and Cab (for transport only)
lb
(kg)
-1150
(-520)
in
(mm)
(-275)
Counterweight
lb
(kg)
+500
(+225)
+1200
(+544)
+1020
(+463)
in
(mm)
Tires:
20.5-25-12PR (L-3)
23.5-25-12PR (L-2)
23.5-25-12PR (L-2)
lb
+300
+230
+200
(+90)
in
(kg)
(+135)
(+105)
(mm)
5
3
1
8
8
8
lb
(kg)
+1610
(+730)
+1235
(+560)
+1060
(+480)
in
(mm)
+2
(+50)
+1 / "
+2 / "
-2 / "
(+40)
(+60)
(-55)
5
3
1
8
8
8
lb
(kg)
+2030
(+920)
+1555
(+705)
+1335
(+605)
in
(mm)
+2
(+50)
+1 / "
+2 / "
-2 / "
(+40)
(+60)
(-55)
23.5-25-12PR (L-3)
with 75% CaCl2
lb
(kg)
+1800
(+815)
+2765
(+1250)
+2370
(+1070)
in
(mm)
Air conditioner
lb
(kg)
+220
(+100)
+260
(+120)
+220
(+100)
in
(mm)
Belly Guard (rear frame)
lb
(kg)
+130
(+60)
+120
(+55)
+100
(+45)
in
(mm)
Base Tire 20.5-25-12PR (L-2)
Tread . . . . . . . . . . . . . . . . . .6'83/4" (2050mm)
Width (outside tire) . . . . . . . .8'53/4" (2585mm)
Width (outside bucket) . . . . .8'91/8" (2670mm)
Equipped with GSC bucket with
bolt on cutting edge
20.5-25-12PR (L-2) Tire and ROPS Cab
45
3'77/8
"
12'43/4
"
8'10 1/2
"
10' 115/16
"
50
1'4"
43
10'1/8
"
41/2
"
24'47/8
"
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATING SPECIFICATIONS
ENGINE
HYDRAULIC AND STEERING SYSTEM
Make/Model/Fuel Type
Cummins/B5.9-C/Diesel
Steering type
Articulated frame steering
Type
4-cycle, watercooled, turbocharged
after-cooled, direct injection
Steering mechanism
Hydraulic power steering unit,
mechanical follow up
Net flywheel horsepower
Max Torque
160 HP/2400 RPM
Lift (boom) cylinder
Tilt (bucket) cylinder
Steering cylinder
Main oil pump
Two (2) double-acting piston type:
5.5" x 29.7" (140mm x 754mm)
490 lb/ft. @ 1500 RPM
6
One (1) double-acting piston type:
6.3" x 19.8" (160mm x 502mm)
Number of cylinders
Bore and stroke
Total displacement
Alternator
4.02" x 4.72" (102mm x 120mm)
359 in3 (5883 cm3)
Two (2) double-acting piston type:
3.1" x 15.0" (80mm x 380mm)
AC24V–1.68kw (65amp)
24V–7.8kw (4 HP)
12V–150AH, 2 units
All-speed, mechanical type
Gear type: 15.9 GPM @ 1800 RPM
(60 LPM @ 1800 RPM)
Starting motor
Battery
Steering oil pump
Pilot oil pump
Gear type: 37.8 GPM @ 1800 RPM
(143 LPM @ 1800 RPM)
Governor
Gear type: 10.6 GPM @ 1800 RPM
(40 LPM @ 1800 RPM)
Relief valve
Loading
3000 psi (210 kg/cm2)
3000 psi (210 kg/cm2)
TORQUE CONVERTER AND TRANSMISSION
set pressure Steering
Torque converter
Torque stall ratio
Main clutches
3 elements, single stage
HYDRAULIC CYCLE TIME*
Lifting time (at full load)
Lowering time (empty)
Bucket dumping time
TOTAL
3.65:1
6.2 sec.
3.1 sec.
1.2 sec.
10.5 sec.
Wet hydraulic, multi-disk type
Forced circulation type
Cooling method
Transmission
Full power shift, 4 forward, 4 reverse with
automatic mode (2nd - 4th) with downshift
switch for 2nd - 1st downshifting
* Measured in accordance with SAE J732C
Forward
1st: 4.7 MPH (7.5 km/hr)
2nd: 7.8 MPH (12.5 km/hr)
3rd: 12.7 MPH (20.5 km/hr)
3rd: 23.0 MPH (37.0 km/hr)
AXLE SYSTEM
Drive system
4-wheel drive
Speeds
Reverse
1st: 4.7 MPH (7.5 km/hr)
2nd: 7.8 MPH (12.5 km/hr)
3rd: 12.7 MPH (20.5 km/hr)
3rd: 23.0 MPH (37.0 km/hr)
Front and rear axle
Full floating banjo type
20.5 x 25-12PR (L-2)
Tires
Standard
Optional
20.5 x 25-12PR (L-3)
23.5 x 25-12PR (L-2)
Reduction and
differential gear
Spiral bevel/gear, 1 stage reduction torque,
proportioning type
SERVICE REFILL CAPACITY
LOCATION
CAPACITY:
Gallons
14.3
58.1
5.8
Liters
(54.0)
(220.0)
(22.0)
(48.0)
(51.0)
(1.5)
Final reduction gear
Oscillation angle
Outboard mounted. Internal planetary gear
12° (total 24°)
Engine (coolant)
Fuel tank (diesel fuel)
Engine (oil pan)
Front axle (gear oil)
Rear axle (gear oil)
Steering box
BRAKE SYSTEM
12.7
13.5
0.4
Service brakes
4 wheel air over hydraulic wet disc brake.
Dual circuit.
Parking/Emergency brake
Spring applied air released type.
Meets MSHA requirements.
Torque converter and
transmission (engine oil)
7.9
(30.0)
Hydraulic system including
tank (hydraulic oil)
35.7
1.3
(135.0)
(4.9)
Brake oil tank (engine oil)
Download from Www.Somanuals.com. All Manuals Search And Download.
EQUIPMENT DATA
STANDARD EQUIPMENT
Adjustable Steering Column
Air Cleaner
(Double Element Donaldson)
Alarms (Audible):
Air Master Overstroke
Air Pressure
Brake Oil Level
Engine Oil Pressure
Brakes (Service)
Air/Oil Actuation
Enclosed Wet Disc
Dual System
Bucket Control Lever
Dual, Pilot Assisted
Bucket Leveler
Boom Kickout
Coat Hook
Cold Start Aid
Cup Holder
Downshift Button
Drawbar
Electrical System (24 volt)
Engine Coolant Expansion Tank
Fan (Blower)
Fenders (Front and Rear)
Gauges:
Air Pressure
Heater/Pressurizer
(40,000 BTU)
Hoodsides (Hinged)
Horn (Electric)
ROPS Cab: Enclosed cab with
sound suppression, front
lights, front and rear wipers
and washers, one rear view
and two side mirrors, tinted
glass, and sliding side
windows
Hydraulic Oil Cooler
Indicators:
High Beam
Safety Articulation Locking Bar
Parking Brake
Seat (Super Deluxe, Adjustable
Suspension, Headrest and
Adjustable Arm Rests)
Seat Belt, Retractable, 3" wide
Shift Control Unit for
Automatic Shift
Torque Proportioning
Differentials
Transmission Declutch
Selector Switch
Vandalism Protection
Wiper, Front Intermittent
Wrist Rest, Adjustable
Alarms (Visual):
Air Filter
Transmission Declutch
Transmission Shift Monitor
Working Light
Air Master Overstroke
Air Pressure
Linkage (Z-type, Sealed)
Battery Discharge
Brake Oil Level
Lights:
4 Front
Converter Oil Temperature
Engine Oil Pressure
Engine Coolant Temperature
Parking Brake
4 Rear
2 Stop/Tail
2 Backup
Muffler
Neutral Safety Start
Operator’s Manual Box
Radiator: Heavy Duty
Plate Fin Type
Radiator Grille, Hinged
Reverse Alarm
Alternator (65 amp)
AM/FM Cassette Radio
Batteries: 12V–150AH (2 units)
Brake Line Protection (Front)
Converter Oil Temperature
Engine Coolant Temperature
Fuel Level
Hour Meter
Hydraulic Oil Level
Tachometer
Brake (Parking)
Spring applied;
Air released, Drum type
OPTIONAL EQUIPMENT
Air Conditioner (R134)
Refrigerant
Air Dryer
Belly Guard, Hinged
Bolt-on Cutting Edge Segments Emergency Steering
Counterweight
Cushion Dump Valve
Easy Clean Radiator
Side-by-Side
High Lift Arm
Hydraulic System,
3 Spool Valve
Lighting System
No Spin Differential
Ride Control
ROPS Canopy
Single Lever Hydraulic Control
Turn Signal With Four-Way
Flasher
Bucket Teeth
Engine Pre-Cleaner
Quick Coupler and
Attachments
BUCKET SELECTION GUIDE
HIGH LIFT BUCKETS
BUCKET SELECTION GUIDE
STANDARD BUCKETS
3.5
(2.7)
3.5
(2.7)
3.25
(2.5)
3.25
(2.5)
3
(2.3)
3
(2.3)
2000
2500
3000
2000
2500
3000
(1187)
(1483)
(1780)
(1187)
(1483)
(1780)
Material Density lbs/yd3 (kg/m3)
Material Density lbs/yd3 (kg/m3)
Download from Www.Somanuals.com. All Manuals Search And Download.
K A W A S A K I L O A D E R S
More Than A Machine, A Complete Solution
Kawasaki Construction Machinery
Corp. of America, a division of
Kawasaki Heavy Industries, is a
leading supplier of a full range of
high quality wheel loaders. In fact,
Kawasaki is the oldest on-going
manufacturer of rubber-tired wheel
loaders in the world. With over
35 years of proven performance
history, Kawasaki wheel loaders
have continuously evolved to bring
you the best in equipment and
support services, backed by a
carefully selected dealer network.
Kawasaki articulated wheel loaders
incorporate innovative design
features coupled with extensive
knowledge and experience gained
from real-world applications.
Kawasaki pioneered Z-Link design
to provide unmatched utility, high
breakout force and efficiency in
its machines. Powered by proven
emissions-compliant Cummins
diesel engines, durability and
serviceability are designed into
every Kawasaki loader.
The independent dealers that
represent and support Kawasaki
loaders are experts in their
markets and are dedicated to
providing you with the best
service available. Together, we
are committed to making your
investment in a Kawasaki loader
a sound business decision that will
pay dividends for years to come.
Kawasaki loaders are assembled at
the company’s modern facilities in
Newnan, GA. Service and support
operations are headquartered in
Kennesaw, GA.
A state-of-the-art parts distribution
system links dealers with the main
parts warehouse, allowing them
to order parts directly. Qualified
craftsmen rebuild components
for all Kawasaki models at our
fully-equipped rebuild center,
making component exchange
easier and faster. An independent
oil analysis program allows
2140 Barrett Park Drive • Suite 101
P.O. Box 1657
Kennesaw, Georgia 30144
Tel: 770-499-7000
Fax: 770-421-6842
monitoring of critical systems
to reduce unscheduled downtime.
Part #70ZIV-2 Brochure
Download from Www.Somanuals.com. All Manuals Search And Download.
5-00
|
InFocus Projector SP8600 User Manual
Insignia Clock Radio NS CLBT01 User Manual
Intel Network Card PRO 1000 T User Manual
Invacare Mobility Aid 1487 User Manual
JL Audio Portable Speaker JLVR600CXi User Manual
JL Audio Speaker C5 570x User Manual
JVC Car Stereo System KW R500 User Manual
JVC CD Player KD AHD59 User Manual
Kenwood Stereo Receiver KRC 279RA User Manual
Keys Fitness Treadmill 5500T User Manual