John Deere Compact Loader 544J WH User Manual

Specifications  
Engine  
544J WH  
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTechTM 6068H; certified to EPA Tier 2 emissions  
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 2  
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 cu. in. (6.8 L)  
Net Peak Power (ISO9249). . . . . . . . . . . . . . . . . . . 160 hp (116 kW) @ 1,900 rpm  
Net Rated Power . . . . . . . . . . . . . . . . . . . . . . . . . . 145 hp (100 kW) @ 2,200 rpm  
Net Peak Torque (ISO9249) . . . . . . . . . . . . . . . . . . 485 lb.-ft. (650 Nm) @ 1,400 rpm  
Net Torque Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . 41%  
Net Power Bulge . . . . . . . . . . . . . . . . . . . . . . . . . . 11%  
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically controlled rotary pump-line-nozzle  
Lube System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . full-flow spin-on filter and integral cooler  
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharged, charge air cooled  
Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dual element dry type, restriction indicator in cab monitor for service  
Fan Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulically driven, proportionally controlled, fan aft of coolers  
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt with 80-amp alternator  
Batteries (two 12 volt) . . . . . . . . . . . . . . . . . . . . . . 950 CCA; reserve capacity: 200 min. each  
Transmission  
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . countershaft-type power shift  
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . single stage, single phase  
Shift Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically modulated, adaptive, load and speed dependent  
Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . steering-column or joystick-mounted F-N-R and gear-select lever, kick-down button on hydraulic lever  
Shift Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . auto/manual, auto to 1st or 2nd, kick down or kick up/down, three clutch cutoff settings adjustable on switch pad  
Travel Speeds*  
Forward  
Reverse  
Gear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 mph (6.9 km/h)  
Gear 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 mph (11.9 km/h)  
Gear 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.2 mph (22.8 km/h)  
*Equipped with 20.5 X 25 solid rubber tires.  
4.5 mph (7.3 km/h)  
7.8 mph (12.6 km/h)  
15.0 mph (24.1 km/h)  
Axles/Brakes  
Final Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . heavy-duty inboard planetary  
Differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulic locking front, conventional rear — standard; dual locking front and rear — optional  
Rear Axle Oscillation, Stop to Stop* . . . . . . . . . . . . 16 deg.  
Brakes (conform to SAE J1473, ISO3450)  
Service Brakes . . . . . . . . . . . . . . . . . . . . . . . . hydraulically actuated, inboard, carrier mounted, pressure oil cooled, self adjusting, multi-disc  
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . automatic spring applied, hydraulically released, oil cooled, multi-disc  
*Equipped with 20.5 X 25 solid rubber tires.  
Hydraulic System/Steering  
Pump (loader and steering). . . . . . . . . . . . . . . . . . . variable-displacement, axial-piston pump; closed-center, pressure-compensating system  
Maximum Flow @ 2,350 rpm . . . . . . . . . . . . . 50 gpm (189 L/m) @ 1,000 psi (6895 kPa)  
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . loader and steering relief 3,650 psi (25 167 kPa)  
Loader Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . two-function valve; single- or dual-lever controls; control lever lockout feature; optional third- and fourth-function valve with auxiliary lever  
Steering (conforms to SAE J1511)  
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . power, fully hydraulic  
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,650 psi (25 167 kPa) relief  
Articulation Angle . . . . . . . . . . . . . . . . . . . . . . 80-deg. arc (40 deg. each direction)  
Hydraulic Cycle Times  
Raise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 sec.  
Dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 sec.  
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 sec. (float down)  
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 sec.  
Turning Radius (measured to centerline of  
outside tire) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ft. 3 in. (4959 mm)  
PAGES  
12–13  
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Specifications  
Engine  
624J WH  
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTech 6068H; certified to EPA Tier 2 emissions  
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Valves Per Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 4  
Displacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 cu. in. (6.8 L)  
Net Peak Power (ISO9249). . . . . . . . . . . . . . . . . . . 180 hp (129 kW) @ 1,800 rpm  
Net Rated Power . . . . . . . . . . . . . . . . . . . . . . . . . . 165 hp (119 kW) @ 2,200 rpm  
Net Peak Torque (ISO9249) . . . . . . . . . . . . . . . . . . 605 lb.-ft. (810 Nm) @ 1,000 rpm  
Net Torque Rise . . . . . . . . . . . . . . . . . . . . . . . . . . . 54%  
Net Power Bulge . . . . . . . . . . . . . . . . . . . . . . . . . . 9%  
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . high-pressure common rail  
Lube System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . full-flow spin-on filter and integral cooler  
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharged, charge air cooled  
Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dual element dry type, restriction indicator in cab monitor for service  
Fan Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulically driven, proportionally controlled, fan aft of coolers  
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . 24 volt with 80-amp alternator  
Batteries (two 12 volt) . . . . . . . . . . . . . . . . . . . . . . 950 CCA; reserve capacity: 200 min. each  
Transmission  
Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . single stage, single phase  
Shift Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . electronically modulated, adaptive, load and speed dependent  
Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . steering-column or joystick-mounted F-N-R and gear-select lever, kick-down button on hydraulic lever  
Shift Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . auto/manual, auto to 1st or 2nd, kick down or kick up/down, three clutch cutoff settings adjustable on switch pad  
Travel Speeds*  
Forward  
Reverse  
Gear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 mph (7.2 km/h)  
Gear 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.7 mph (12.4 km/h)  
Gear 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.2 mph (24.5 km/h)  
*Equipped with 20.5 X 25 solid rubber tires.  
4.7 mph (7.5 km/h)  
8.1 mph (13.1 km/h)  
16.0 mph (25.8 km/h)  
Axles/Brakes  
Final Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . heavy-duty inboard planetary  
Differentials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . hydraulic locking front, conventional rear — standard; dual locking front and rear — optional  
Rear Axle Oscillation, Stop to Stop* . . . . . . . . . . . . 16 deg.  
Brakes (conform to SAE J1473, ISO3450)  
Service Brakes . . . . . . . . . . . . . . . . . . . . . . . . hydraulically actuated, inboard, carrier mounted, pressure oil cooled, self adjusting, multi-disc  
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . automatic spring applied, hydraulically released, oil cooled, multi-disc  
*Equipped with 20.5 X 25 solid rubber tires.  
Hydraulic System/Steering  
Pump (loader and steering) . . . . . . . . . . . . . . . . . . variable-displacement, axial-piston pump; closed-center, pressure-compensating system  
Maximum Flow @ 2,350 rpm . . . . . . . . . . . . . 58 gpm (220 L/m) @ 1,000 psi (6895 kPa)  
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . loader and steering relief 3,600 psi (24 850 kPa)  
Loader Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . two-function valve; single- or dual-lever controls; control lever lockout feature; optional third- and fourth-function valve with auxiliary lever  
Steering (conforms to SAE J1511)  
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . power, fully hydraulic  
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,600 psi (24 850 kPa) relief  
Articulation Angle . . . . . . . . . . . . . . . . . . . . . . 80-deg. arc (40 deg. each direction)  
Hydraulic Cycle Times  
Raise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.9 sec.  
Dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 sec.  
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 sec. (float down)  
Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.9 sec.  
Turning Radius (measured to centerline  
of outside tire). . . . . . . . . . . . . . . . . . . . . . . . . 17 ft. 0 in. (5187 mm)  
PAGES  
14–15  
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Maximum Lift Capacity  
624J WH  
Standard Boom  
High Lift  
SAE Heaped Capacity . . . . . . . . . . . . . . . . . . . . . . 4.0-cu.-yd. (3.1 m3)  
5.0-cu.-yd. (3.8 m3)  
standard lip  
28,220 lb.  
(12 800 kg)  
16,240 lb.  
6.0-cu.-yd. (4.6 m3)  
standard lip  
28,041 lb.  
(12 719 kg)  
15,717 lb.  
4.0-cu.-yd. (3.1 m3)  
standard lip  
25,629 lb.  
5.0-cu.-yd. (3.8 m3)  
standard lip  
24,749 lb.  
6.0-cu.-yd. (4.6 m3)  
standard lip  
24,442 lb.  
standard lip  
Lift at Ground Level. . . . . . . . . . . . . . . . . . . . . 29,335 lb.  
(13 306 kg)  
Lift at Maximum Height. . . . . . . . . . . . . . . . . . 16,615 lb.  
(7536 kg)  
(11 625 kg)  
15,093 lb.  
(6846 kg)  
(11 226 kg)  
14,729 lb.  
(11 087 kg)  
14,205 lb.  
(7366 kg)  
(7129 kg)  
(6681 kg)  
(6443 kg)  
Tires  
Choice of  
Tread Width  
Width Over Tires  
101.3 in. (2573 mm)  
Change In Vertical Height  
0 in. (0 mm)  
20.5 X 25 Solid Rubber Tires . . . . . . . . . . . . . 80.7 in. (2050 mm)  
L-5 radial or bias ply tires available.  
Both tire types require 8-deg. axle stops.  
K
Capacities (U.S.)  
Fuel Tank (with ground-level fueling) . . . . . . . . . . . 92 gal. (348 L)  
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 qt. (22 L)  
Engine Lubrication, Including Full-Flow Spin-  
On Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 qt. (24 L)  
Powershift Transmission, Including Vertical  
Cab and Canopy  
45˚  
L
Cartridge Filter . . . . . . . . . . . . . . . . . . . . . . . . 24 qt. (23 L)  
Differential (each axle)  
Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 qt. (24.5 L)  
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 qt. (20 L)  
Loader Hydraulic Reservoir and Filters. . . . . . . . . . 31.5 gal. (119 L)  
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 oz. (0.3 L)  
H
F
G
A
B
J
D
C
E
I
Dimensions with Pin-On Type Waste Buckets  
Bucket Lip Capacity (equipped with bolt-on  
cutting edges). . . . . . . . . . . . . . . . . . . . . . . . . Standard Boom  
Capacity, Heaped SAE. . . . . . . . . . . . . . . . . . . 4.0-cu.-yd. (3.1 m3)  
standard lip  
High Lift  
5.0-cu.-yd. (3.8 m3)  
standard lip  
6.0-cu.-yd. (4.6 m3)  
standard lip  
4.0-cu.-yd. (3.1 m3)  
standard lip  
5.0-cu.-yd. (3.8 m3)  
standard lip  
6.0-cu.-yd. (4.6 m3)  
standard lip  
Capacity, Struck SAE. . . . . . . . . . . . . . . . . . . . 3.5-cu.-yd. (2.7 m3)  
standard lip  
4.3-cu.-yd. (3.3 m3)  
standard lip  
4.6-cu.-yd. (3.5 m3)  
standard lip  
3.5-cu.-yd. (2.7 m3)  
standard lip  
3.8-cu.-yd. (2.9 m3)  
standard lip  
4.6-cu.-yd. (3.5 m3)  
standard lip  
A
B
C
D
E
F
G
H
I
Height to Top of Cab . . . . . . . . . . . . . . . . . . . . . 11 ft. 2 in. (3.40 m)  
Height to Top of Exhaust . . . . . . . . . . . . . . . . . . 11 ft. 0 in. (3.35 m)  
Ground Clearance. . . . . . . . . . . . . . . . . . . . . . . 18.7 in. (475 mm)  
Length from Centerline to Front Axle. . . . . . . . . 60 in. (1.52 m)  
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 in. (3.02 m)  
Dump Height . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ft. 6 in. (2.90 m)  
Height to Hinge Pin, Fully Raised . . . . . . . . . . . 13 ft. 2 in. (4.01 m)  
Dump Reach. . . . . . . . . . . . . . . . . . . . . . . . . . . 35 in. (0.89 m)  
Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 24 ft. 9 in. (7.54 m)  
Maximum Rollback at Ground Level . . . . . . . . . 38 deg.  
11 ft. 2 in. (3.40 m)  
11 ft. 0 in. (3.35 m)  
18.7 in. (475 mm)  
60 in. (1.52 m)  
119 in. (3.02 m)  
9 ft. 1 in. (2.78 m)  
13 ft. 2 in. (4.01 m)  
40 in. (1.01 m)  
25 ft. 4 in. (7.72 m)  
38 deg.  
55 deg.  
45 deg.  
25,567 lb.  
(11 597 kg)  
28,740 lb.  
11 ft. 2 in. (3.40 m)  
11 ft. 0 in. (3.35 m)  
18.7 in. (475 mm)  
60 in. (1.52 m)  
119 in. (3.02 m)  
8 ft. 7 in. (2.61 m)  
13 ft. 2 in. (4.01 m)  
46 in. (1.17 m)  
26 ft. 1 in. (7.95 m)  
38 deg.  
55 deg.  
45 deg.  
21,300 lb.  
(9662 kg)  
28,363 lb.  
(12 865 kg)  
24,568 lb.  
(11 144 kg)  
9 ft. 7 in. (2.91 m)  
11 ft. 2 in. (3.40 m)  
11 ft. 0 in. (3.35 m)  
18.7 in. (475 mm)  
60 in. (1.52 m)  
119 in. (3.02 m)  
10 ft. 10 in. (3.31 m) 10 ft. 6 in. (3.20 m)  
14 ft. 4 in. (4.37 m)  
41 in. (1.05 m)  
26 ft. 2 in. (7.98 m)  
39 deg.  
49 deg.  
41 deg.  
26,991 lb.  
(12 243 kg)  
24,253 lb.  
(11 001 kg)  
21,033 lb.  
(9540 kg)  
11 ft. 2 in. (3.40 m)  
11 ft. 0 in. (3.35 m)  
18.7 in. (475 mm)  
60 in. (1.52 m)  
11 ft. 2 in. (3.40 m)  
11 ft. 0 in. (3.35 m)  
18.7 in. (475 mm)  
60 in. (1.52 m)  
119 in. (3.02 m)  
10 ft. 0 in. (3.05 m)  
14 ft. 4 in. (4.37 m)  
53 in. (1.35 m)  
27 ft. 6 in. (8.38 m)  
39 deg.  
119 in. (3.02 m)  
14 ft. 4 in. (4.37 m)  
46 in. (1.18 m)  
26 ft. 9 in. (8.15 m)  
39 deg.  
49 deg.  
41 deg.  
23,137 lb.  
(10 495 kg)  
23,448 lb.  
(10 636 kg)  
20,277 lb.  
(9197 kg)  
J
K
L
Maximum Rollback at Full Height . . . . . . . . . . . 55 deg.  
Maximum Dump Angle at Full Height . . . . . . . . 45 deg.  
49 deg.  
41 deg.  
Breakout Force, SAE J732C . . . . . . . . . . . . . . . . . . 29,774 lb.  
(13 505 kg)  
19,223 lb.  
(8719 kg)  
23,042 lb.  
(10 452 kg)  
19,843 lb.  
(9001 kg)  
Tipping Load, Straight . . . . . . . . . . . . . . . . . . . . . . 29,635 lb.  
(13 442 kg)  
Tipping Load, 40-Deg. Full Turn, SAE . . . . . . . . . . . 25,814 lb.  
(11 709 kg)  
(13 036 kg)  
24,976 lb.  
(11 329 kg)  
9 ft. 7 in. (2.91 m)  
Bucket Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ft. 7 in. (2.91 m)  
9 ft. 7 in. (2.91 m)  
9 ft. 7 in. (2.91 m)  
9 ft. 7 in. (2.91 m)  
Loader Clearance Circle, Bucket In Carry Position. . . . 40 ft. 2 in. (12.24 m) 40 ft. 6 in. (12.34 m) 40 ft. 0 in. (12.19 m) 40 ft. 4 in. (12.29 m) 41 ft. 8 in. (12.70 m) 42 ft. 2 in. (12.85 m)  
Operating Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 38,162 lb.  
(17 310 kg)  
38,579 lb.  
(17 499 kg)  
39,114 lb.  
(17 742 kg)  
38,460 lb.  
(17 445 kg)  
38,876 lb.  
(17 634 kg)  
39,412 lb.  
(17 877 kg)  
Loader operating information is based on a machine with all standard equipment; waste handler complete protection package; 20.5 X 25 solid rubber tires; high-lift boom; ROPS cab; differential  
lock front axle with standard rear axle; two-spool valve with two-lever control; heater and defroster; 175-lb. (79 kg) operator; and full fuel tank. This information is affected by tire size,  
ballast, and different attachments.  
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544J / 624J WASTE HANDLERS  
Key: Standard equipment Optional equipment  
*See your John Deere dealer for further information.  
544J 624J  
Engine  
544J 624J  
Hydraulic System  
544J 624J Operator’s Station  
● ● Certified to EPA Tier 2 emissions  
● ● Antifreeze, –34°F (–37°C)  
● ● Pre-cleaner  
● ● Pressure-compensating load-sensing hydraulic  
system  
● ● In-cab adjustable automatic bucket positioner  
● ● In-cab adjustable automatic boom height kickout  
control  
● ● In-cab adjustable automatic boom return-to-carry  
control  
● ● Reservoir sight gauge  
● ● Spin-on hydraulic filters, vertical mounting  
● ● Hydraulic lever lockout  
● ● Two-function hydraulic valve with single-lever control  
▲ ▲ Two-function hydraulic valve with two-lever finger-  
tip controls and adjustable wristrest  
● ● Cab (conforms to SAE J1040C APR88): ROPS/FOPS /  
Heater/defroster / Multiplane isolation mounted for  
noise/vibration reduction / Front and rear windshield  
washers and intermittent wipers / Tinted safety glass  
● ● Air conditioning  
● ● Seat belt, 3 in. (76 mm), with retractor  
● ● Seat, deluxe cloth covered with deep foam, high  
back, air suspension, adjustable for weight-height,  
fore-aft position, backrest tilt, and armrest angle  
● ● Cup holder, personal cooler holder  
▲ ▲ Sun visor for cab  
● ● Wet sleeve cylinder liners  
● ● Electronically controlled fuel system  
● ● Automatic derating when system temperatures  
exceeded  
● ● Monitor-selected high-altitude compensation  
● ● Underhood muffler with large exhaust stack  
● ● Underhood dual-element air cleaner with restriction  
sensor  
● ● 10-micron primary fuel filter/water separator  
● ● 2-micron final fuel filter  
● ● Storage compartment for operator’s manual and  
other items  
● ● Heavy-duty steel fuel tank guard  
● ● 500-hour full-flow spin-on oil filter  
● ● Polyvee drive belt with automatic tensioner  
▲ ▲ Three-function hydraulic valve with single-lever  
control and auxiliary lever for third function  
▲ ▲ Three-function hydraulic valve with two-lever finger-  
tip controls, adjustable wristrest, and auxiliary lever  
for third function  
▲ ▲ Four-function hydraulic valve, with dual single-lever  
controls  
▲ ▲ Hydraulic conversion kits, two-to-three- and three-  
to-four-function valves  
● ● Rubber floormat  
● ● Steering wheel, textured with spinner knob  
● ● Tilt steering column  
● ● Steering wheel, textured with spinner knob  
● ● Rearview mirrors, outside (2) and inside (1) (con-  
form to SAE J985)  
● ● Handholds and steps, ergonomically located and  
slip resistant (conform to SAE J185)  
Ether start aid (required for cold starting down to  
–13°F [–25°C])  
Intake air heater (required for cold starting down to  
0°F [–18°C])  
▲ ▲ 110-volt engine coolant heater (required for cold  
starting below –13°F [–25°C])  
▲ ▲ Chrome exhaust stack  
Waste Handler Package  
▲ ▲ Ride control, automatic type  
▲ ▲ Hydraulic control system for quick-coupler lock-  
ing pins  
● ● Waste handler guards: Articulation guards / Axle seal  
guards / Boom cylinder and hydraulic lines guard /  
Bucket cylinder hydraulic lines, zerk, and sensor  
guard / Drive-shaft guard / Extreme-duty front  
loader frame cover with handles / Extreme-duty  
transmission side guards / Lower boom and bucket  
grease-fitting guards / Rear loader frame cover  
● ● Cab floor-mounted lockable master electrical  
disconnect switch  
● ● Extreme-duty cab entry steps  
▲ ▲ Extreme-duty hydraulic bottom guards (fuel tank,  
loader frame, engine frame)  
▲ ▲ Bottom guards, bolt-on, front frame and transmission  
● ● Full-frontal cab window guard (high-visibility version  
not designed to SAE J1084)  
● ● Rear-access platforms with step, handhold, and tie-  
downs  
● ● Environmentally friendly engine oil drain  
Cooling  
Electrical  
● ● 24-volt electrical system  
● ● Solid-state electrical power distribution system  
● ● Batteries, high capacity (2), 12 volt with 950 CCA,  
200-min. rated reserve each  
● ● Alternator, high capacity, 80 amps and 24 volts  
● ● Alternator trash cover  
● ● Lights (conform to SAE J99): Driving with guards /  
Turn signals and flashers / Stop and taillights  
● ● LED heavy-duty taillights and turn signals  
● ● Work lights, front (2) and rear (2)  
● ● Horn, with push button in center of steering wheel  
(conforms to SAE J994, J1446)  
● ● Heavy-duty trash-resistant high-ambient cooling  
package  
● ● Two-side access to all coolers  
● ● Cooling system isolated from engine compartment  
● ● Proportionally controlled (cool-on-demand), hydrauli-  
cally driven, swing-out fan  
● ● Intercooler (air/air – 6.5 fins per in.)  
● ● Transmission oil cooler (oil/air – 6.5 fins per in.)  
● ● Hydraulic oil cooler (oil/air – 6.5 fins per in.)  
● ● Engine radiator (7.5 fins per in.)  
● ● Integral engine oil cooler  
● ● Coolant recovery tank  
● ● Fan guard  
▲ ▲ Axle coolers (6.5 fins per in.)  
● ● Reversing fan drive – auto control with manual  
override  
▲ ▲ Harsh-environment coolers for corrosive envi-  
ronments  
● ● Reverse warning alarm (conforms to SAE J994,  
J1446)  
Loader Linkage  
● ● Loader boom service locking bar (conforms to SAE  
J38)  
▲ ▲ Z-bar loader linkage  
▲ ▲ High-lift Z-bar loader linkage  
Buckets and Attachments  
▲ ▲ Full line of Deere pin-on and hook-on buckets with  
selection of bolt-on cutting edges and teeth-seg-  
mented bolt-on cutting edges*  
▲ ▲ Quick-coupler which accepts Deere and JRB  
attachments  
▲ ▲ Hydraulic control system for quick-coupler locking  
pins, includes all controls in cab, lines, and valves  
▲ ▲ LoadriteTM weighing system*  
● ● Computerized multifunction monitor  
● ● Audible and visual warnings: Amber caution / Red  
stop / Analog gauges: Engine coolant temperature,  
transmission oil temperature, fuel level, hydraulic  
oil temperature, engine oil pressure / Digital instru-  
ments: Engine rpm, odometer, transmission gear  
indicator, speedometer, hour meter / Operator warn-  
ing lights: Check engine, engine oil pressure, engine  
air filter restriction, battery voltage, transmission  
filter restriction, brake pressure, hydraulic oil filter,  
fasten seat belt, transmission fault, hydraulic oil  
temperature  
● ● Indicator lights: Park brake / Ride control / Turn  
signals and warning flashers / Coupler pin discon-  
nect / Engine preheater / Secondary steering /  
Work lights  
● ● Radio-ready cab: Fused 24-volt radio electrical  
lead, and fused lead for optional Deere 5-amp and  
10-amp voltage converters  
Power Train  
● ● ZF torque-converter powershift transmission – 3F/3R  
● ● Electronically controlled, adaptive, load- and speed-  
dependent shift modulation  
● ● Clutch calibration engageable from cab monitor  
● ● Clutch cut-off – thresholds settable from switch pad  
● ● Auto-shift/manual-shift modes  
● ● Gear kickdown button in hydraulic-control lever  
● ● 1,000-hour transmission filter  
● ● Integral transmission sight gauge/fill tube  
● ● Spring-applied, hydraulically released, oil-cooled,  
multi-disc park brake  
Tires  
▲ ▲ 20.5 X 25  
▲ ▲ L-5 radial or bias ply  
▲ ▲ Less wheels and tires  
▲ ▲ Multi-piece rims  
● ● Lube-for-life U-joints  
● ● Heavy-duty inboard planetary final drives  
● ● Hydraulically actuated, inboard, carrier-mounted,  
pressure-oil-cooled, self-adjusting, multi-disc brakes  
● ● Top axle housing fill and dipstick port  
● ● Front axle with hydraulic locking front and conven-  
tional rear differentials  
▲ ▲ Front and rear axles with hydraulic locking differ-  
entials  
▲ ▲ Remote-axle breathers  
● ● Built-in diagnostics: Fault code retrieval  
▲ ▲ AM/FM/WB stereo radio  
Other  
● ● Articulation locking bar (conforms to SAE J276)  
● ● Vandal protection, includes lockable engine enclo-  
sure, rear grille, and fuel fill  
● ● Counterweight, built-in  
● ● Drawbar, with locking pin  
▲ ▲ Lift hooks  
▲ ▲ AM/FM/WB stereo radio with cassette  
▲ ▲ AM/FM/WB stereo radio with CD  
▲ ▲ 5-amp, 12-volt convertor with one power plug  
▲ ▲ 10-amp, 12-volt convertor with two power plugs  
▲ ▲ Electrical corrosion-prevention package  
● ● Strobe light wired to master electrical disconnect  
switch  
▲ ▲ Fire extinguisher  
▲ ▲ License-plate bracket  
▲ ▲ Secondary steering  
Net engine power is with standard equipment including air  
cleaner, exhaust system, alternator, and cooling fan at test  
conditions per ISO9249. No derating is required up to 5,000-ft.  
(1525 m) altitude.  
Specifications and design subject to change without notice. Wherever applicable, specifications are in accordance with SAE  
standards. Except where otherwise noted, these specifications are based on a unit with all standard equipment, waste handler  
protection package, high-lift boom, 20.5 X 25 solid rubber tires, ROPS cab, full fuel tank, and 175-lb. (79 kg) operator.  
DKAJULDRWH Litho in U.S.A. (06-11)  
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