Jet Tools Saw XACTA User Manual

This Manual is Bookmarked  
Owner's Manual  
XACTA®Fence II Commercial 30/50  
WMH TOOL GROUP  
2420 Vantage Drive  
Elgin, Illinois 60123  
Ph.: 800-274-6848  
Part No. M-708950Z  
Revision H 03/06  
Copyright © WMH Tool Group  
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Table of Contents  
WARRANTY AND SERVICE ........................................................................................................................2  
Table of Contents..........................................................................................................................................3  
Warnings .......................................................................................................................................................4  
Ordering Replacement Parts.........................................................................................................................5  
Unpacking .....................................................................................................................................................6  
Contents of the Shipping Containers.........................................................................................................6  
Tools Required for Assembly & Adjustment..............................................................................................6  
Installation.....................................................................................................................................................7  
Tools required............................................................................................................................................7  
Front Rail Installation.................................................................................................................................7  
Back Rail Installation .................................................................................................................................8  
Wooden Extension Table..............................................................................................................................9  
Tools required............................................................................................................................................9  
Installation .................................................................................................................................................9  
Guide Tube .................................................................................................................................................10  
XACTA Fence .............................................................................................................................................11  
Leveling Fence to the Saw Table ........................................................................................................11  
Adjusting Fence Parallel to the Miter Slot............................................................................................12  
Clamping Pressure ..............................................................................................................................12  
90° to the Table....................................................................................................................................12  
Cursor Adjustment ...............................................................................................................................12  
Parts for the XACTA Fence II Commercial 30/50.......................................................................................13  
Parts for the XACTA Fence II Rail Assembly..............................................................................................14  
Parts for the XACTA Fence II Leg Assembly..............................................................................................15  
Appendix – Extension Table Dimensions ...................................................................................................15  
The specifications in this manual are given as general information and are not binding. WMH Tool Group  
reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings,  
and accessory equipment deemed necessary for any reason whatsoever.  
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Warnings  
1. Read and understand the entire owners manual before attempting assembly or operation.  
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with  
all of these warnings may cause serious injury.  
3. Replace the warning labels if they become obscured or removed.  
4. The Table Saw on which the XACTA Fence II is used is designed and intended for use by properly  
trained and experienced personnel only. If you are not familiar with the proper and safe operation of a  
Table Saw, do not use until proper training and knowledge have been obtained.  
5. Do not use this Table Saw on which the XACTA Fence II is used for other than its intended use. If  
used for other purposes, WMH Tool Group disclaims any real or implied warranty and holds itself  
harmless from any injury that may result from that use.  
6. Always wear approved safety glasses/face shields while using this Table Saw. Everyday eyeglasses  
only have impact resistant lenses; they are not safety glasses.  
7. Before operating the Table Saw, remove tie, rings, watches and other jewelry, and roll sleeves up  
past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor  
strips are recommended. Do not wear gloves.  
8. Wear ear protectors (plugs or muffs) during extended periods of operation.  
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
10. Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles.  
11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.  
12. Make certain the switch is in the OFF position before connecting the machine to the power supply.  
13. Make certain the machine is properly grounded.  
14. Make all machine adjustments or maintenance with the machine unplugged from the power source.  
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting  
wrenches are removed from the machine before turning it on.  
16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance  
purposes, use extreme caution and replace the guards immediately.  
17. Make sure the Table Saw is firmly secured to the floor or bench before use.  
18. Check damaged parts. Before further use of the machine, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced.  
19. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
20. Keep the floor around the machine clean and free of scrap material, oil and grease.  
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21. Keep visitors a safe distance from the work area. Keep children away.  
22. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
23. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
24. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do  
not overreach or use excessive force to perform any machine operation.  
25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for  
which it was not designed. The right tool will do the job better and safer.  
26. Use recommended accessories; improper accessories may be hazardous.  
27. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance.  
Follow instructions for lubricating and changing accessories.  
28. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do  
not use your hands.  
29. Do not stand on the machine. Serious injury could occur if the machine tips over.  
30. Never leave the machine running unattended. Turn the power off and do not leave the machine until it  
comes to a complete stop.  
31. Remove loose items and unnecessary work pieces from the area before starting the machine.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious injury or possibly  
even death.  
Ordering Replacement Parts  
To order parts or reach our service department, call 1-800-274-6848 between 7:30 a.m. and 5.30 p.m.  
(CST), Monday through Friday. Having the Model Number and Serial Number of your machine available  
when you call will allow us to serve you quickly and accurately.  
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Unpacking  
Open shipping cartons and check that all parts are  
intact. Report any damage immediately to your  
distributor. Read the instruction manual thoroughly  
for assembly, alignment, and maintenance  
instructions.  
Contents of the Shipping Containers  
1
1
1
1
3
1
1
1
XACTA Fence II  
Front Rail  
Rear Rail  
Guide Rail  
Black Plastic End Caps  
Hardware Package  
Owner’s Manual  
Warranty Registration Card  
The contents of the hardware bag are drawn full  
scale in Figure 1.  
Note 1: Quantities may vary depending upon  
whether you purchased the short rail or long rail.  
Note 2: If the optional wooden extension table is  
not used, there will be extra hardware.  
Tools Required for Assembly &  
Adjustment  
1
1
1
1
1
1
2
1
#3 Cross Point Screwdriver  
7/16” Wrench  
1/2" Wrench  
Combination Square & Straight Edge  
Electric Drill  
1/4”, 3/16” Drill Bits  
4”-6” C-Clamps  
1/4”, 3/16” Allen Wrenches  
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Installation  
Tools required  
7/16" and 1/2" wrenches  
Cross point screwdriver  
3/16" hex wrench  
Adjustable square  
Hammer (or rubber mallet)  
Straight edge  
The following instructions are for installing the  
XACTA Fence II and Rail System on JET Models  
JTAS-10 and JTAS-12 series table saws. The  
Rails should bolt up to the JET saw without any  
drilling.  
Figure 1  
Front Rail Installation  
Referring to Figures 1 and 2:  
1. Identify the front rail (E), which is  
2-1/2" x 2-1/2" with notches on one side and  
countersunk mounting holes on the other side.  
2. Lightly secure the front rail (E) to the table (G)  
and extension wings (F) with four 1/4 x 1-1/2  
flat head screws (A) four 1/4” flat washers (B),  
four 1/4” lock washers (C) and four 1/4” hex  
nuts (D). Tighten just enough to hold the rail  
next to the table but keep loose enough to  
allow height adjustment.  
Figure 2  
The front rail must be 9/16" down from the table  
top in order to clear the miter gauge slot. This  
measurement is critical.  
3. Place an adjustable square on the table as  
shown in Figure 3.  
4. Check the height of the Front Rail at several  
locations along the surface of the saw table.  
The front rail must be parallel with the table  
top.  
5. When the Front Rail has been correctly  
positioned, tighten all mounting screws  
securely with a #3 cross point screwdriver and  
7/16" wrench.  
Figure 3  
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Back Rail Installation  
1. Locate the back rail which is 2" x 2" with holes  
running along one side only. The height of the  
back rail when attached to the saw is not  
critical.  
2. Align the holes in the back rail to the holes in  
the table top, as shown in Figure 4.  
Figure 4  
3. Secure the back rail to the pre-tapped holes in  
the saw table (B, C, Fig. 4) with two 5/16 x 3/4  
hex cap screws and two 5/16 flat washers, as  
shown in Figure 5. Tighten screws securely  
with a 1/2" wrench.  
Figure 5  
4. Secure the back rail at A and D (in Figure 4) to  
each extension wing with a 1/4 x 1-1/2 hex cap  
screw, two 1/4” flat washers, a 1/4” lock  
washer, and a 1/4” hex nut as shown in  
Figure 6.  
5. Tighten nuts.  
Figure 6  
Important: If you are installing an optional wood  
extension table on your saw, it should be installed  
first before mounting the guide tube. This will  
prevent having to mount and align the guide tube  
twice.  
If you are not mounting an optional wood table,  
proceed to Guide Tube section.  
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Wooden Extension Table  
The wooden extension table is an optional  
accessory.  
Tools required  
Electric drill  
Cross point screwdriver  
7/16" and 1/2" wrenches  
Four clamps  
Straight edge  
Hammer (or rubber mallet)  
Figure 7  
Installation  
The optional wood extension table (including the  
optional router table) sits flush against the saw  
table and along the inside of the rails. The JET  
logo (or warning label on the router table) should  
face outward. The extension table is not bolted to  
the saw table, it is bolted only to the rails.  
The extension table and saw table must be aligned  
properly so the XACTA Fence II will slide smoothly  
from one to the other.  
1. Place the extension table between the rails  
and up against the saw table, leaving the  
extension table raised just slightly above the  
saw table. Clamp the extension table to the  
front and back rails as shown in Figure 7.  
Clamping pressure should be enough to  
secure the table yet allow minor adjustments.  
Figure 8  
2. Use a hammer and block of wood (or a rubber  
mallet) to tap the extension table up flush  
against the cast iron saw table (Figure 7).  
Then tap down the extension table at various  
points along its edge where it meets the saw  
table, until it is level with the saw table  
(Figure 8). As one part of the edge becomes  
level with the table, tighten the clamp on that  
side. Then move to the other side and repeat,  
until the full length of the edge is level with the  
saw table. Lay a straight edge across both  
extension table and saw table to ensure proper  
leveling.  
Figure 9  
When extension table is properly aligned, holes  
need to be drilled into the wood table using the  
holes in the rails as your guide (Figure 9). You may  
wish to drill 3/32" pilot holes first.  
3. Drill 1/4" holes into the front edge of the table  
using the holes in the front rail as a guide. Drill  
1/4" holes into the back edge of the table using  
the holes in the back rail as a guide.  
4. Install three 1/4 x 1-1/2 flat head screws, three  
1/4 flat washers, and three 1/4 hex nuts into  
the holes in the front edge of extension table  
Figure 10  
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as shown in Figure 10. Finger tighten only.  
5. Install three 1/4-20 x 1-1/2 hex cap screws,  
three 1/4 flat washers, and three 1/4 nuts into  
the holes in the rear edge of extension table as  
shown in Figure 11. Finger-tighten only.  
6. Re-check the table for alignment, make further  
adjustments if necessary, then tighten all  
screws and nuts.  
Figure 11  
7. Mount the two legs to the inside corners of the  
extension table as shown in Figure 12. Secure  
with the eight screws provided.  
Note: If you are using a mobile base under your  
saw, you may need to shift the placement of the  
legs so they rest properly upon the shelves of the  
base.  
8. Adjust  
the  
footpads  
on  
the  
legs  
counterclockwise until they reach the floor,  
then tighten the nut.  
Figure 12  
Guide Tube  
Referring to Figure 13:  
The guide tube (A) is placed on top of the front rail  
(B) and is mounted with the scale facing toward  
the operator.  
1. Align the holes in the bottom of the guide tube  
with the holes in the front rail. When properly  
positioned the guide tube should extend  
beyond the front rail about 6" in both  
directions.  
2. Fasten the guide tube (A) to the rail (B) from  
beneath, with seven 1/4-20 x 3/4 hex head  
screws (B), seven 1/4" lock washers (F) and  
seven 1/4" flat washers (G). Finger tighten  
only.  
Figure 13  
3. Tighten all screws with a 7/16" wrench.  
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XACTA Fence  
Screw the lock lever knob into the threaded handle  
on the XACTA Fence II as shown in Figure 14.  
The lock lever has three functional positions as  
shown in Figure 15:  
The upright position permits mounting and  
removal of fence from the saw.  
The unlock position permits easy fence  
positioning.  
The lower position locks the fence to the  
front rail. The cam handle should be  
pushed down firmly against the pin.  
Figure 14  
Leveling Fence to the Saw Table  
4. Place the fence on the table and lock it.  
5. View the fence from the left side of the saw  
(Figure 16). Look for the space between the  
table and the fence bottom to be equal along  
the entire length of the fence (A, B, Fig. 16).  
Figure 15  
If adjustment is necessary:  
6. Unlock the fence.  
A
C
Fence Side Plate  
Table Top  
7. Using a 10mm wrench, loosen the lock nut that  
secures the foot adjustment (C, Fig. 16)  
B
Back Rail  
Guide Tube  
Front Rail  
8. Rotate the foot, retracting it such that it does  
not come in contact with the back rail (Fig. 16).  
Figure 16  
9. Raise or lower two nylon adjustment screws  
(D, Fig. 17) the same number of turns until the  
space between the bottom of the fence and the  
table is the same. Care must be taken to raise  
or lower the fence on each side equally or the  
fence may not be 90° to the table after the  
height adjustment is performed.  
When the space at points A and B (Fig. 16) are the  
same:  
10. Extend the foot (C, Fig. 16) by rotating it until it  
just comes in contact with the back rail.  
11. Tighten the lock nut to secure the foot,  
preventing it from further rotation.  
Figure 17  
11  
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Adjusting Fence Parallel to the Miter Slot  
1. Place the fence next to the outside edge of the  
right miter slot and lock it.  
2. The fence should be even with the miter slot  
from front to back.  
3. If the fence is not even along the length of the  
miter slot, unlock the fence, remove it and turn  
upside down.  
4. Adjust one of the two setscrews (A, Fig. 18)  
until the fence is even with the miter slot edge  
along its entire length when locked.  
Note: You may need to re-adjust the clamping  
pressure after aligning the fence.  
Clamping Pressure  
The XACTA Fence II has been adjusted at the  
factory to lock securely when the lock handle is  
pushed down. If adjustment is needed:  
Figure 18  
1. Unlock the fence.  
2. Remove the fence from the guide rail.  
3. Turn the fence over.  
4. Adjust each of the two setscrews (A, Fig. 18)  
exactly the same number of rotations until the  
fence is held securely when the lock handle is  
pushed down.  
90° to the Table  
1. Place the fence on the saw table and lock it.  
2. Place a square (A, Fig. 19) on the table next to  
the fence. The fence should be 90° to the  
table.  
3. If adjustment is necessary, unlock the fence,  
and turn one of the two nylon adjustment  
screws (B, Fig. 19) until the fence is 90° to the  
table.  
4. Lock the fence and check the adjustment  
again.  
Figure 19  
Cursor Adjustment  
1. Disconnect the table saw from the power  
source.  
Note: If the cursor does not have enough travel to  
give the correct measurement loosen the guide rail  
and adjust as needed. If you still do not get the  
correct measurement loosen the front rail and  
adjust as needed. If you have to adjust the front rail  
you will need to go through the front rail assembly  
instructions again.  
2. Raise the saw blade above the tabletop.  
3. Unlock the fence and slide it to approximately  
four inches from the saw blade.  
4. Lock the fence.  
5. Measure the distance between the saw blade  
and the inside of the fence.  
This adjustment must be checked whenever a  
different blade is installed.  
6. Adjust the cursor (C, Fig. 19) to read the  
distance just measured and tighten the cursor  
assembly to the fence.  
After installing the XACTA Fence II press the black  
plastic end caps into the openings of the guide rail.  
There is also an end cap for the fence, but this  
should already be installed.  
7. Take a test cut and confirm the adjustment is  
correct.  
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Parts for the XACTA Fence II Commercial 30/50  
Index No. Part No.  
Description  
Size  
Qty  
1 ...............XF2-101 ...................Left Side Plate...................................................... .................................... 1  
2 ...............XF2-102 ...................Fence Body Assembly ......................................... .................................... 1  
3 ...............XF2-103 ...................Tube Cover .......................................................... .................................... 1  
4 ...............XF2-104 ...................Right Side Plate ................................................... .................................... 1  
5 ...............TS-0640071 .............Lock Nut...............................................................1/4”-20....................... 10  
6 ...............TS-0271031 .............Set Screw.............................................................3/8”-16 x 3/8” .............. 2  
7 ...............3575081...................Fluoroway Pad..................................................... .................................... 2  
8 ...............XF2-108 ...................Pad....................................................................... .................................... 1  
9 ...............TS-0151011 .............Carriage Bolt........................................................1/4”-20 x 3/4” ............ 10  
10 .............TS-081D022.............Pan Head Machine Screw ...................................10-32 x 3/8”................. 2  
11 .............TS-0680021 .............Flat Washer..........................................................1/4”.............................. 2  
12 .............TS-081D021.............Flat Head Machine Screw....................................10-32 x 3/8”................. 2  
13 .............800708950 D ...........Cursor .................................................................. .................................... 1  
14 .............800708950 C ...........Cursor Bracket..................................................... .................................... 1  
15 .............TS-0640071 .............Lock Nut...............................................................1/4”-20......................... 1  
16 .............TS-0640091 .............Lock Nut...............................................................3/8”-16......................... 1  
17 .............XF2-117 ...................Spring Pin.............................................................4mm x 28.................... 1  
18 .............6813042...................Compression Spring ............................................ .................................... 1  
19 .............TS-0151041 .............Carriage Bolt........................................................1/4”-20 x 1-1/2” ........... 1  
20 .............TS-0160021 .............Carriage Bolt........................................................3/8”-16 x 1-1/2” ........... 1  
21 .............3215301...................Foot Cam ............................................................. .................................... 1  
22 .............3076232...................Lock Cam............................................................. .................................... 1  
23 .............6430055...................Knob w/stud ......................................................... .................................... 1  
24 .............XF-5 .........................Nylon Adjustment Screw...................................... .................................... 2  
25 .............TS-0680021 .............Flat Washer..........................................................1/4”.............................. 2  
26 .............TS-0560081 .............Hex Nut ................................................................10-32........................... 2  
27 .............XF2-127 ...................XCTA Fence Label............................................... .................................... 1  
28 .............XF2-128 ...................Instruction Label................................................... .................................... 1  
29 .............XF2-129 ...................JET Label............................................................. .................................... 1  
30 .............XF2-130 ...................Foot Pad Holder................................................... .................................... 1  
31 .............TS-0207061 .............Socket Head Cap Screw......................................1/4”-20 x 1” ................. 2  
32 .............TS-0561011 .............Hex Nut ................................................................1/4”-20......................... 1  
33 .............XF2-133 ...................Foot Pad............................................................... .................................... 1  
13  
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Parts for the XACTA Fence II Rail Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1 ...............XF2-201 ...................Front Rail (50”)..................................................... .................................... 1  
.................XF2-201A.................Front Rail (30”)..................................................... .................................... 1  
2 ...............TS-081F081.............Flat Head Screw ..................................................1/4”-20 x 1-1/2” ........... 7  
3 ...............TS-0680021 .............Flat Washer..........................................................1/4”............................ 24  
4 ...............TS-0720071 .............Lock Washer........................................................1/4”............................ 19  
5 ...............TS-0561011 .............Hex Nut ................................................................1/4”-20....................... 12  
6 ...............TS-0050031 .............Hex Cap Screw....................................................1/4”-20 x 3/4” .............. 7  
7 ...............XF2-207 ...................Scale (50”)............................................................ .................................... 1  
.................XF2-207A.................Scale (30”) ........................................................... .................................... 1  
8 ...............XF2-208 ...................Guide Rail (50”).................................................... .................................... 1  
.................XF2-208A.................Guide Rail (30”).................................................... .................................... 1  
9 ...............XF2-209 ...................Rear Rail (50”) ..................................................... .................................... 1  
.................XF2-209A.................Rear Rail (30”) ..................................................... .................................... 1  
10 .............XF2-210 ...................Guide cover.......................................................... .................................... 2  
11 .............TS-0081031 .............Hex Cap Screw....................................................5/16”-18 x 3/4” ............ 2  
12 .............TS-0050071 .............Hex Cap Screw....................................................1/4” -20 x 1-1/2” .......... 5  
13 .............TS-0680031 .............Flat Washer..........................................................5/16”............................ 2  
14  
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Parts for the XACTA Fence II Leg Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1 ...............XF2-301 ...................Leg ....................................................................... .................................... 2  
2 ...............TS-0561031 .............Hex Nut ................................................................3/8”-16......................... 2  
3 ...............XF2-303 ...................Adjusting foot ....................................................... .................................... 2  
4 ...............TS-1533052 .............Machine Screw ....................................................M5×16......................... 8  
Appendix – Extension Table Dimensions  
The dimensions below are provided if you plan to build your own extension table instead of purchasing  
one that is available through JET.  
15  
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WMH Tool Group  
2420 Vantage Drive  
Elgin, Illinois 60123  
Phone: 800-274-6848  
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