Jet Tools Dust Collector DC 650TS User Manual

OWNER'S MANUAL  
DC-650TS Dust Collector  
JET EQUIPMENT & TOOLS, INC.  
A WMH Company  
P.O. BOX 1349  
Auburn, WA 98071-1349  
Phone:253-351-6000  
Fax: 1-800-274-6840  
M-708630 08/01  
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WARNING  
1.  
2.  
Read and understand the entire contents of this manual before attempting assembly or  
operation. Do not use this machine until proper training and knowledge has been obtained.  
Do not leave Dust Collector when plugged in. Unplug from outlet when not in use and before  
servicing.  
3.  
4.  
5.  
6.  
Do not use outdoors or on wet surfaces.  
Do not allow to be used as a toy. Close attention is necessary when used near children.  
Use only as described in this manual. Use only manufacturer’s recommended attachments.  
Do not use with damaged cord or plug. If Dust Collector is not working as it should, has been  
dropped, damaged, left outdoor, or dropped in water, return it to a service center.  
7.  
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp  
edges or corners. Do not run Dust Collector over cord. Keep cord away from heated surfaces.  
8.  
9.  
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.  
Do not handle plug or Dust Collector with wet hands.  
10. Do not put any objects into the openings. Do not use with any opening blocked; keep free of dust,  
lint, hair, and anything that may reduce air flow.  
11. Keep hair, loose clothing, fingers, and all parts of body away from opening and moving parts.  
12. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.  
13. Do not use without dust bag and/or filters in place.  
14. Turn off all controls before unplugging.  
15. Use extra care when cleaning on stairs.  
16. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they  
may be present.  
17. Do not operate without hose connected to the hose inlet. Hazardous moving parts inside. Unplug  
before removing hose inlet or impeller guard.  
18. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are:  
Lead from lead based paint  
Crystalline silica from bricks and cement and other masonry products, and  
Arsenic and chromium from chemically-treated lumber.  
19. Your risk from those exposures varies, depending on how often you do this type of work. To  
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved  
safety equipment, such as those dust masks that are specifically designed to filter out microscopic  
particles  
20. Do not operate tool while under the influence of drugs, alcohol or any medication.  
21. Make sure the extension cord is in good condition. When using an extension cord, be sure to use  
one heavy enough to carry the current your product will draw. An undersize cord will cause a drop  
in the line voltage resulting in loss of power and overheating. The table below shows the correct  
size to use depending on cord length and nameplate ampere rating. If in doubt, use the next  
heavier gauge. The smaller gauge number, the heavier the cord.  
22. Static electricity will build up in the filter during operation. The filter ground must be attached to the  
machine ground, and to the filter.  
Cord Length  
Cord Gauge  
16 AWG  
25’  
50’  
16 AWG  
100’  
150’  
14 AWG  
12 AWG  
SAVE THESE INSTRUCTIONS  
3
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Grounding Instructions  
Caution: This tool must be grounded while in use to protect the operator from electric shock.  
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric  
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an  
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet  
that is properly installed and grounded in accordance with all local codes and ordinances.  
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified  
electrician.  
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The  
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the  
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a live terminal.  
Check with a qualified electrician or service personnel if the grounding instructions are not completely  
understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension  
cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.  
Repair or replace a damaged or worn cord immediately.  
115 Volt Operation  
As received from the factory, your dust collector is ready to run at 115 volt operation. This dust  
collector, when wired for 115 volt, is intended for use on a circuit that has an outlet and a plug that looks  
like the one illustrated in (A). A temporary adapter, which looks like the adapter as illustrated in (B), may  
be used to connect this plug to a two-pole receptacle, as shown in (B) if a properly grounded outlet is not  
available. The temporary adapter should only be used until a properly grounded outlet can be installed  
by a qualified electrician. This adapter is not applicable in Canada. The green colored rigid ear, lug,  
or tab, extending from the adapter, must be connected to a permanent ground such as a properly  
grounded outlet box, as shown in (B).  
4
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230 Volt Operation  
If 230V, single phase operation is desired, the following instructions must be followed:  
1. Disconnect the machine from the power source.  
2. This dust collector is supplied with four motor leads that are connected for 115V operation, as shown  
in Figure A. Reconnect these four motor leads for 230V operation, as shown in Figure B.  
3. The 115V attachment plug (A), supplied with the dust collector, must be replaced with a UL/CSA  
listed plug suitable for 230V operation (D). Contact your local Authorized JET Service Center or  
qualified electrician for proper procedures to install the plug. The dust collector must comply with all  
local and national codes after the 230 volt plug is installed.  
4. The dust collector with a 230 volt plug should only be connected to an outlet having the same  
configuration (D). No adapter is available or should be used with the 230 volt plug.  
Important: In all cases (115 or 230 volts), make certain the receptacle in question is properly grounded.  
If you are not sure, have a registered electrician check the receptacle.  
5
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Specifications:  
DC-650TS  
Stock Number................................................................................................................................ 708630  
Blower Wheel Diameter........................................................................................................................11”  
Sound Rating at 3 feet................................................................................................................. 60-70 db  
Hose Diameter........................................................................................................................................4”  
Air Flow (CFM) .................................................................................................................................... 650  
Velocity at 4” (FPM).......................................................................................................................... 7,445  
Static Pressure (inch of water)............................................................................................................ 7.80  
Overall Dimensions ...................................................................................................26-3/16" dia. x 28" H  
Motor (TEFC) ..........................................................................................................1 HP, 1Ph 115V/230V  
Net Weight (approx.) .......................................................................................................................53 lbs.  
Table of Contents  
Page  
Warranty .................................................................................................................................................2  
Warnings.................................................................................................................................................3  
Grounding Instructions.............................................................................................................................4  
115 Volt Operation...................................................................................................................................4  
230 Volt Operation...................................................................................................................................5  
Specifications..........................................................................................................................................6  
Table of Contents ....................................................................................................................................6  
Unpacking DC-650TS..............................................................................................................................7  
Contents of Shipping Carton....................................................................................................................7  
Tools Required for Assembly...................................................................................................................7  
Assembly.................................................................................................................................................8  
Electrical Connections .............................................................................................................................9  
Turning the Machine On & Off .................................................................................................................9  
Maintenance.......................................................................................................................................9-10  
Parts Breakdown and Parts List ........................................................................................................11-12  
Wiring Diagram .....................................................................................................................................13  
The specifications in this manual are given as general information and are not binding. JET Equipment  
& Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts,  
fittings, and accessory equipment deemed necessary for any reason whatsoever.  
6
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material, fittings, construction and grounding.  
Stock # JW1050V  
WARNING  
Read and understand the entire contents of  
this manual before attempting assembly or  
operation of the dust collector!  
Failure to comply may cause serious injury!  
Unpacking  
1. Finish removing all contents from the  
shipping carton.  
2. Report any damage to your distributor.  
3. Do not discard any shipping material until  
after the dust collector has been assembled  
and is running properly.  
Contents of the Shipping Carton  
1. Plastic Cover/Motor/Fan Assembly  
1. Hose  
1. Owner's Manual  
1. Warranty Card  
1. Filter  
1. Hose Clamp  
1. Plastic impeller guard  
1. Metal Deflector  
1. Elbow  
1. Harware Package  
Tools Required for Assembly  
2. 10mm Wrenches or sockets  
1. #2 Cross Point Screw Driver  
The JET DC-650TS does not come with a  
collector can. You can use the JET two stage  
dust collector on a variety of round, metal and  
plastic collector cans. The outer diameter of the  
trash can should be approximately 20-1/4” – 24-  
1/4” to fit properly.  
Use the proper type hose (C, Fig. 5) to connect  
the dust collector to the machine being  
operated. Dryer vent hose is not acceptable for  
this purpose.  
distributor for the full line of JET Dust Collector  
Hoses and Accessories. Customize your  
Contact your nearest JET  
installation and obtain maximum performance  
with JET's dust hoods, hoses, clamps, fittings,  
and blast gates.  
Order the Dust Collection Basics Video which  
covers topics such as system design, duct  
7
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Assembly  
WARNING  
The dust collector must be disconnected  
from the power source during assembly.  
Failure to comply may result in serious  
injury!  
The JET DC-650TS does not come with a  
collector can. You can use the JET two stage  
dust collector on a variety of round, metal and  
plastic collector cans. The outer diameter of the  
trash can should be approximately 20-1/4” – 24-  
1/4” to fit properly.  
1. Attach the deflector (A, Fig. 1) to the plastic  
cover using two hex cap screws, four flat  
washers and two hex nuts (B, Fig. 1).  
Tighten the hardware.  
2. Attach the impeller guard (C, Fig. 1) to the  
plastic cover with three flat washers and  
three hex nuts (D, Fig. 1). Tighten the  
hardware  
WARNING  
To reduce the risk of injury from moving  
parts, always keep impeller guard in place.  
Failure to comply may result in serious  
injury!  
3. Slide the elbow (A, Fig. 2) over the impeller  
housing exhaust, and tighten in place with  
one hex cap screw, one flat washer and one  
hex nut (B, Fig. 2).  
4. Connect the filter (A, Fig. 3) to the elbow  
and turn counter-clockwise so that it locks in  
place.  
WARNING  
Static electricity will build up in the filter  
during operation. The filter ground must be  
attached to the machine ground, and to the  
filter. Failure to comply may result in  
fire/loss of property, or personal injury!  
5. Attach the grounding clip (A, Fig. 6) to the  
metal part of the filter. This will prevent  
static electricity from building up in the filter.  
8
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Electrical Connections  
WARNING  
All electrical connections must be done by  
a qualified electrician. All adjustments or  
repairs must be done with the dust  
collector disconnected from the power  
source, unplugged. Failure to comply may  
result in serious injury!  
The DC-650TS dust collector is rated  
115V/230V, Prewired 115V.  
If you want to run the DC-650TS on 230V refer to  
the wiring diagram found on the inside of the  
switch box cover (A, Fig. 4).  
Before hooking up to the power source, make  
sure that the switch is in the off position.  
Turning the Machine On & Off  
Note: Before hooking up to the power source,  
make sure that the switch is in the off position.  
1. The dust collector can be turned on by  
flipping the switch (B, Fig. 4) into the on  
position.  
2. There is a removable key in the tip of the  
switch that can be removed in the off  
position. When the key has been removed  
the dust collector cannot be used.  
Maintenance  
WARNING  
Never perform maintenance on this machine  
before turning switch off and removing plug  
from power source, unplug.  
Failure to comply may cause serious injury!  
Motor  
Make frequent inspections of the motor cover (C,  
Fig. 4) and blow out (with low pressure air hose)  
or vacuum any accumulation of foreign material  
in order to maintain normal motor ventilation.  
9
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Cleaning the Filter  
Order the Dust Collection Basics Video which  
covers topics such as system design, duct  
material, fittings, construction and grounding.  
Stock # JW1050V  
CAUTION  
Wearing a particle mask/respirator for  
protection against fine dust particles during  
cleaning is highly recommended.  
Clean both the filter and collector can frequently  
to keep the collector's performance at its  
optimum. To clean:  
1. Disconnect the machine from the power  
source.  
2. Take off the grounding clip and remove the  
filter (A, Fig. 5) by turning clockwise.  
3. Empty the contents into an appropriate  
container.  
4. The filter can be cleaned with a low  
pressure air hose. Blow from the outside of  
the filter to clean the dust particles. For  
best results check and empty the filter  
frequently. Some applications will fill up the  
filter quicker than others.  
WARNING  
Static electricity will build up in the filter  
during operation. The filter ground must be  
attached to the machine ground, and to the  
filter. Failure to comply may result in  
fire/loss of property, or personal injury!  
5. Install the filter and reattach the grounding  
clip.  
Emptying the Collector Can  
1. Disconnect the machine from the power  
source, unplug.  
2. Lift the dust collector off the collector can  
(B, Fig. 5).  
3. Dispose of the contents in the collector can.  
Use the proper type hose (C, Fig. 5) to connect  
the dust collector to the machine being  
operated. Dryer vent hose is not acceptable for  
this purpose.  
distributor for the full line of JET Dust Collector  
Hoses and Accessories. Customize your  
Contact your nearest JET  
installation and obtain maximum performance  
with JET's dust hoods, hoses, clamps, fittings,  
and blast gates.  
10  
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Parts Breakdown  
11  
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Parts List for the DC-650TS  
Index Part  
No. No.  
Description  
Size  
Qty.  
1..........331019AW ................... Impeller Housing (upper) ....................... ...............................................1  
2..........331019BW ................... Impeller Housing (lower)........................ ...............................................1  
3..........MH331001 ................... Motor.....................................................115V/230V, 1HP, 1Ph .............1  
............DC1100-50W ............... Motor Fan Cover (not shown) ................ ...............................................1  
............MF411012.................... Motor Fan (not shown)........................... ...............................................1  
............CA003030.................... Running Capacitor (not shown)..............30MFD, 300V..........................1  
............CA020010.................... Starting Capacitor (not shown)...............200MFD, 125V........................1  
............DC650TS-CS ............... Centrifugal Switch (not shown)............... ...............................................1  
4..........994532......................... Switch.................................................... ...............................................1  
5..........999910......................... Power Cord............................................ ...............................................1  
6..........423023......................... Motor Packing ....................................... ...............................................1  
7..........331020......................... Impeller .................................................11” ..........................................1  
8..........998621......................... Strain Relief........................................... ...............................................1  
9..........KS050525 .................... Key........................................................5x5x25....................................1  
10........331001......................... Cover .................................................... ...............................................1  
11........HS430018.................... Hose......................................................4”x6’........................................1  
12........331004......................... 6” Plastic Impeller Guard ....................... ...............................................1  
13........331016......................... Gasket................................................... ...............................................1  
14........331023......................... Gasket................................................... ...............................................1  
15........423968......................... Ring Clamp ...........................................4” ............................................1  
16........331021......................... Deflector................................................ ...............................................1  
17........331018......................... Elbow .................................................... ...............................................1  
18........331022......................... Filter...................................................... ...............................................1  
19........331027......................... Gasket................................................... ...............................................1  
20........SG060500.................... Hex Head Bolt W/Flange.......................M6x25.....................................5  
21........TS-1482021 ................. Hex Head Bolt * ....................................M6x12................................(2) 6  
22........TS-1482041 ................. Hex Head Bolt * ....................................M6x20................................(1) 1  
23........WF061310 ................... Flat Washer * .......................................M6x13................................(8) 8  
24........WF164030 ................... Flat Washer...........................................M16x40...................................1  
25........TS-1551041 ................. Spring Washer.......................................M6 ..........................................4  
26........TS-1540041 ................. Nut * .....................................................M6 .....................................(6) 6  
27........TS-0561072 ................. Nut ........................................................5/8”-18UNF .............................1  
28........TS-1540041 ................. Nut ........................................................M6 ........................................14  
29........SG069300.................... Hex Head Bolt W/Flange.......................M6x12.....................................9  
30........WF061620 ................... Flat Washer...........................................M6x16.....................................4  
31........331033......................... Grounding Clip ...................................... ...............................................1  
............DC650TS-NP ............... Name Plate (not shown) ........................ ...............................................1  
............DC650TS-WL .............. Warning Label (not shown) .................... ...............................................1  
............DC650TS-HP ............... Hardware Package (not shown) ............. ...............................................1  
* indicates included in Hardware Package  
(#) indicates quantity included in Hardware Package  
12  
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Wiring Diagram  
13  
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