Jackson Gas Grill PG 50403SRL User Manual

ASSEMBLY, USE AND CARE MANUAL  
MODEL NO: PG-50403SRL  
MODEL NAME: Classic Series Built In Grill Head  
FOR OUTDOOR  
USE ONLY  
DANGER  
WARNING  
If you smell gas:  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the  
vicinity of this or any other appliance.  
1. Shut off gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
2. An LP cylinder not connected for use  
shall not be stored in the vicinity of this  
or any other appliance.  
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A special message to our customers:  
Thank you for choosing the Jackson Grill for your new gas grill. This appliance is  
designed with quality components and we are confident that it will provide you with years of  
excellent operation. Please take the time to read the whole manual and familiarize  
yourself with all of the features of the Jackson Grill. This manual also contains important  
safety information and operation instructions. Ensure that this manual remains handy to  
the barbeque for quick reference. If you need to obtain replacement parts for your  
Jackson Grill, contact your local dealer.  
NOTE: It is normal for stainless steel surfaces to discolor due to high heat given off from  
the barbeque burners.  
Please take the time to fill out and return the Ownership and Registration Card below. It  
can be mailed to:  
Jackson Grills Inc.  
2945 Jacob Road, Duncan, B.C.  
V9L 6W4  
Or Fax: 1-250-715-0821  
Please complete and return within 10 days. Thank you.  
Mr. Mrs. Ms.Miss  
First Name:  
Street:  
Initial:  
Last Name:  
Apt. #:  
City:  
State/Province:  
Zip/Postal:  
Phone:  
Email:  
Date of Purchase:  
Model:  
Dealer:  
Serial #:  
Comments:  
Thank you for taking the time to fill out this Ownership and Registration Card  
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IMPORTANT  
The symbols and boxes shown below explain what each symbol means.  
Read and follow every message found in this manual.  
!!! DANGER !!!  
DANGER: Indicates an imminently hazardous situation which will result in death or  
serious body injury if not followed.  
!!! WARNING !!!  
WARNING: Warning of the possibility of serious body injury if the instructions are not  
followed strictly. Be sure to always read and follow all of the instructions.  
!!! CAUTION !!!  
CAUTION: Indicates a potentially hazardous situation, which may result in minor or  
moderate body injury if not followed.  
!!WARNING!!  
FOR YOUR SAFETY  
1. Shut off the gas to the appliance.  
2. Extinguish any open flame.  
3. Open lid.  
4. If odor continues, immediately call your gas supplier or your fire  
department.  
!!WARNING!!  
FOR YOUR SAFETY  
1. Do not store or use gasoline or other flammable vapors and liquids in  
the vicinity of this or any other appliance.  
2. An L.P. cylinder not connected for use shall not be stored in the  
vicinity of this or any other appliance.  
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INSTALLATION SAFETY PRECAUTIONS  
!!!WARNING!!!  
Do not try to install this appliance without reading the “INSTALLATION  
SAFETY PRECAUTIONS” section of this manual.  
1. This grill is designed to use L.P. gas only. Only use this grill with L.P. gas and the  
regulator assembly supplied by the manufacturer. This grill is supplied with a Natural  
Gas Conversion Kit. When converting to Natural Gas, a qualified Gas installer should  
perform all gas conversions. See conversion section of this manual.  
2. The installation of this appliance must conform with local codes or, in the absence of  
local codes, with the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.2  
Propane Installation Code.  
3. The L.P. tank used must conform with the specification for L.P.-gas cylinders of the  
U.S. Department of Transportation (DOT) or the National Standard of Canada,  
CAN/CSA-B339, Cylinders, Spheres and Tubes for the Transportation of  
Dangerous Goods.  
4. The motor must be electrically grounded in accordance with local codes or, in the  
absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1990, or  
the Canadian Electrical Code, CSA C22.1. Keep the power cord of the motor away  
from the hot surfaces of the grill while in use. Remove and store the motor in a dry  
place when not in use.  
5. This grill is safety certified for use in the United States and Canada only. Never modify  
to use in other places. Modification may cause serious body injury or property loss.  
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EXPLODED VIEW & PARTS LIST  
Q’TY  
1
2
4
4
1
1
1
4
4
1
1
1
1
1
1
1
REF#  
01  
02  
03  
04  
05  
06  
07  
08  
09  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
DESCRIPTION  
Rear Panel  
Cooking Grids  
Flame Tamers  
Tube Main Burners  
Rotisserie Motor  
REF#  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
DESCRIPTION  
Q’TY  
1
2
1
1
1
2
1
1
2
1
1
1
1
1
1
1
Firebox  
Prongs  
Rotisserie Rod  
Shaft Collar  
Counter Balance  
Key Washers  
Rotisserie Handle  
Lid Handle  
Insulation Spacers  
Name Plate  
Motor Bracket  
Grease Tray  
Knobs, Main Burners  
Knob Seats, Main Burners  
Knob, Rear Burner  
Knob Seat, Rear Burner  
Control Panel  
Gas Valve, Rear Burner  
Manifold  
Safety Valve, Rear Burner  
Gas Regulator  
Temp. Gauge  
Lid  
Spark Electrode, Rear Burner  
Thermocouple Protection Cover  
Thermocouple  
Thermocouple Bracket  
Rear Burner  
Rear Burner Thermocouple  
Gas Valves, Main Burner  
Valve Bracket  
1
4
1
1
1
Warming Rack  
6
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GAS CONNECTION  
ONLY USE THE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS GRILL.  
REPLACEMENT PRESSURE REGULATORS AND HOSE ASSEMBLIES MUST BE  
THOSE SPECIFIED BY THE MANUFACTURER.  
This is a L.P. (Liquefied Petroleum Gas) configured grill. Do not attempt to use a natural gas supply  
unless the grill has been reconfigured for natural gas use.  
The installation of this appliance must conform with local codes or, in the absence of local codes, with  
the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA-B149.2 Propane Installation Code.  
L.P. tank Requirements:  
The L.P. tank used with your grill must meet the following requirements:  
1. Measurement: 12’’(30.5cm) (Diameter) X 18’’ (45.7cm) (Tall)  
2. Maximum Capacity: 20lbs. (9Kg)  
3. Constructed and marked in accordance with the specification for L.P.-gas cylinders of the U.S.  
Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339,  
Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods. See L.P. tank collar  
for marking.  
4. Be arranged for vapor withdrawal.  
5. Has a collar to protect the tank valve.  
6. No dent or rust. A dented or rusty L.P. tank may be hazardous.  
L.P. tank valve used must meet the following requirements:  
1. Have type I outlet compatible with regulator provided.  
2. Have safety relief valve.  
3. UL listed Overfill Protection Device (OPD), This OPD safety feature is identified by a unique  
triangular hand wheel. Only use tanks equipped with this type of valve. (as the figure shown  
below)  
For your safety:  
Ensure that the black plastic grommets of the regulator provided are in place and that the hose does not  
come into contact with the heat shield or the grill head.  
Connect the regulator to the L.P. tank:  
VERY IMPORTANT:  
a. THE REGULATOR SHALL INCORPORATE IN SUCH A LOCATION THAT IT WILL NOT ATTAIN A  
TEMPERATURE ABOVE 140℉(60℃).  
b. THE REGULATOR SHALL INCORPORATE A PRESSURE RELIEF VALVE OR OVERPRESSURE  
DEVICE.  
c. THE INLET OF THE PRESSURE REGULATOR SHALL BE FITTED TO CONNECT THE TYPE I  
CONNECTION OF THE TANK VALVE PER ANSIZ21.81.  
1. Make sure tank valve is in its full off position (turn clockwise to stop).  
2. Check tank valve to assure it has proper external male threads (type I connection per ANSIZ21.81).  
3. Make sure all burner knobs are in their off position.  
4. Remove the protective cap from L.P. tank valve, Always use cap and strap supplied with valve.  
5. Inspect valve connection port and regulator assembly. Look for any damage or debris. Remove any  
debris. Inspect hose for damage. Never attempt to use damaged or plugged equipment. Contact  
your local L.P. gas dealer for repair.  
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6. When connect regulator assembly to the valve, hand tighten nut clockwise to a positive stop. Do not  
use a wrench to tighten. Use of a wrench may damage quick coupling nut and result in a hazardous  
condition. (as the figure shown below)  
7. Open tank valve fully (counterclockwise). Use a soapy water solution to check all connections for  
leaks before attempting to light grill. If a leak is found, turn tank valve off and do not use grill until a  
local L.P. gas dealer can make repairs.  
OPD HAND WHEEL  
g
!!WARNING!!  
1. Never insert any foreign objects into the valve outlet. It may damage the valve  
and cause leak, leaking gas may result in fire, explosion, heavy body injury, or  
even death.  
2. Do not connect this grill to the self-contained L.P. gas system of a motor home or  
camper trailer.  
3. Do not use the grill until leak tested.  
4. Stop and call the fire department if any leak detected.  
5. If you cannot stop a gas leak, close the L.P. tank valve IMMEDIATELY, call L.P.  
supplier or the fire department.  
!!DANGER!!  
1. NEVER store a spare L.P. tank under or near grill or in an enclosed area.  
2. NEVER fill the tank beyond 80% full. An overfilled spare L.P. tank is dangerous  
because surplus gas may leak from safety relief valve. The safety relief valve on a  
L.P. tank could activate to release gas and cause a fire.  
3. The spare L.P. tank must have safety caps installed on the L.P. tank outlet.  
4. If any gas leak found on the spare L.P. tank, immediately go away from it and call  
the fire department.  
VERY IMPORTANT: DISCONNECTED THE TANK WHEN THIS GRILL IS NOT IN USE.  
To disconnect L.P. gas tank:  
1. Turn all the knobs off.  
2. Turn the tank valve off fully (turn clockwise to stop).  
3. Detach the regulator assembly from tank valve by turning the quick coupling nut counterclockwise.  
4. Install the protective cap back L.P. tank valve.  
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NATURAL GAS CONVERSION  
Tools Required to Convert this grill from Propane Gas to Natural Gas (Tools not provided):  
1. # 2 Phillips screwdriver  
2. 9 and 7 mm wrenches  
3. 13 mm wrench  
4. ¾” wrench  
5. Adjustable Wrench  
The NG conversion kit is supplied with this grill:  
Item  
Description  
NG Orifice, Main Burner  
Specification  
Quantity  
1
φ1.44  
4pcs  
NG Orifice, Rotisserie burner  
2
φ1.14  
1pc  
The outdoor cooking gas appliance and its’ individual shut off valve must be disconnected  
from the gas supply piping system during any pressure testing in excess of ½ psi (3.5 kPa).  
The outdoor cooking gas appliance must be isolated from the gas supply by closing its’  
individual manual shut off valve during any pressure testing of the gas supply piping  
system at test pressures equal to or less than ½ psi (3.5 kPa).  
MAIN BURNER CONVERSION  
1. Remove the Cooking Grids and Upper Flame Tamers.  
2. Using a # 2 Phillips Screw Driver remove the screws that hold the main burners to the firebox rear  
wall.  
Use Screw Drive to remove the  
screws on main burner, each  
burner has 2 screws.  
3. Using a 13 mm wrench undo all of the main burner orifices from the underside of the Control Panel.  
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4. After all the Propane orifices are removed from the grill place them in a safe spot away from your  
work area. This will ensure you do not re-install the Propane orifices.  
5. Using an approved thread sealant, replace the Main Burner Orifices with the NEW Natural Gas  
orifices supplied.  
6. Before Reinstalling the Main Burners make sure to close the air shutter on each burner half of what  
it is set for propane use. When reinstalling the main burners ensure that the Burner is properly  
placed over the Main Burner orifice and reinstall the Main Burner screw on the firebox rear wall.  
7. Reinstall the flame tamers and Cooking Grids.  
ROTISSERIE BURNER CONVERSION  
1. Using a # 2 Phillips screwdriver undo the 4 screws that hold the Back Cover plate to the Inner Hood.  
2. Once the Cover has been removed use a 7 mm wrench to remove the Rear Burner Orifice from the  
Rear Burner. Place the Propane rear burner orifice with the main burner Propane orifices you  
removed previously.  
3. Install the new rear burner orifice using the wrench.  
4. Reinstall the rear burner Cover Plate using the 4 screws previously removed.  
NOTE: There is NO air adjustment required when converting the rear burner from Propane Gas to  
Natural Gas.  
Remove the 3/8” flare fitting that attaches the propane hose from the Manifold block inside of the  
pedestal and replace it with an approved 10’ Natural Gas neoprene hose.  
REMEMBER TO LEAK CHECK ALL FITTINGS AND ORIFICES AFTER ALL OF THE CONVERSION  
IS COMPLETED, LEAK CHECK ALL FITTINGS AND TEST FIRE ALL BURNERS TO ENSURE  
PROPER, SAFE OPERATION.  
10  
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INSTALLATION  
INSTALLING CLASSIC GRILL MODEL INTO A NON COMBUSTIBLE ISLAND ONLY.  
ALL DIMENSIONS ARE IN INCHES:  
CLASSIC  
A
B
C
D
E
F
G
H
I
25”  
9.25”  
17”  
8.75”  
3”  
17.25”  
24.25”  
24” min.  
20.5”  
5.5” min  
J
Ensure that the constructed island is well secured and the island is level in all directions.  
Place the grill into the cut out located in the island. Connect the gas line to the gas grill  
located on the right hand side of this grill. Perform a gas leak test on this connection to  
ensure a gas leak is not present.  
NOTE:  
PLEASE ENSURE ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM ALL  
SURFACES.  
11  
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LEAK TESTING  
GENERAL  
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas  
tightness check must be performed at the installation site due to possible mishandling in shipment, or  
excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks,  
or immediately check if the smell of gas is detected.  
BEFORE TEST  
5. Make sure that all packing material is removed from the grill including the burner tie-down straps.  
6. Do not smoke while leak testing.  
7. Never leak test with an open flame.  
8. Make a soap solution with one part liquid detergent and one part water. Prepare a spray bottle,  
brush, or rag to apply the solution to the connections. For the initial leak test, make sure the L.P.  
cylinder is full.  
5. Grill must be leak tested outdoors in well-ventilated area, away from ignition sources such as gas  
fired or electrical appliances, and flammable materials.  
6. Keep grill away from open flames and/or sparks while testing.  
TO TEST  
1. Make sure all control knobs are in the “OFF” position.  
2. Make sure the regulator is connected to the L.P. tank tightly.  
3. Completely open L.P. tank valve by turning counter clockwise. If you hear a “POP” sound, turn gas  
off IMMEDIATELY, it indicates a heavy leak at the connection. Call your gas dealer or fire  
department.  
4. Check every connection from the L.P. tank up to and including the connection to the manifold pipe  
assembly (the pipe that goes to the burner) by brushing or spraying the soapy solution on the  
connections.  
5. If soap bubbles appear, there is a leak. Turn off L.P. tank valve IMMEDIATELY and retighten  
connections, Open L.P. tank valve again, and recheck.  
6. Always close the L.P. tank valve after leak test by turning clockwise.  
Only those parts recommended by the manufacturer should be used on the grill. Substitution can void  
the warranty. Do not use the grill until all connections have been checked and do not leak.  
SAFETY TIPS  
1. ALWAYS CHECK FOR LEAKS AFTER EVERY L.P. TANK CHANGE  
2. ALWAYS CHECK FOR LEAKS OF EVERY CONNECTIONS BEFORE EACH USE.  
3. USE LONG BBQ TOOL TO AVOID BURNS.  
4. IF ANY GREASE OR HOT ITEMS FALLING FROM THE GRILL ONTO THE VALVE, REGULATOR,  
HOSE, ANYTHING CONVEYING THE GAS, CLOSE THE GAS IMMEDIATELY. CHECK THE  
CAUSE, AND REMOVE THE CAUSE. REPERFORM THE LEAK TEST BEFORE CONTINUING.  
5. DO NOT REMOVE THE GREASE TRAY IF THE GRILL HASN’T COMPLETELY COOLED.  
6. CLOSE ALL CONTROL KNOBS AND L.P. TANK VALVE WHEN THE GRILL IS NOT IN USE.  
7. NEVER MOVE THE GRILL WHILE IN USE OR STILL HOT.  
8. DISCONNECTED L.P. TANK IN STORAGE OR BEING TRANSPORTED MUST HAVE A SAFETY  
CAP INSTALLED. DO NOT STORE AN L.P. TANK IN ENCLOSED SPACES LIKE CARPORT,  
COVERED PATIO, PORCH, GARAGE OR OTHER BUILDINGS.  
9. NEVER LEAVE A L.P. TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY BECOME  
OVERHEATED BY THE SUN.  
10. DO NOT STORE L.P. TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY.  
11. DISCONNECTED THE TANK AND REMOVE FROM THE GRILL IF THE GRILL IS STORED  
INDOORS.  
12. ANY OTHER PROBLEM, SEE “TROUBLESHOOTING” OR CONTACT JACKSON GRILLS AT  
877-942-2277.  
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INSTALLER FINAL CHECK LIST  
ˆ At least 36” clearance maintained from combustible constructions to the sides and back of this grill.  
ˆ There is no unprotected combustible construction over the grill.  
ˆ All internal packaging removed.  
ˆ Burners are sitting properly on orifices.  
ˆ Knobs turn freely.  
ˆ The regulator & hose connected to grill is provided by the manufacturer (pre-set for 11.0” water column).  
ˆ Unit tested and free of leaks.  
ˆ User informed of gas supply shut off valve location.  
DEAR CONSUMER, PLEASE KEEP THIS MANUAL FOR FUTURE USE  
GRILL LIGHTING INSTRUCTIONS  
BEFORE LIGHTING:  
Carefully inspect the gas supply hose before turning the gas “ON”. If there is evidence of cuts, wear, or  
abrasion, it must be replaced before use, the replacement hose assembly shall be that specified by the  
manufacturer.  
VERY IMPORTANT: ALWAYS INSPECT THE HOSE BEFORE EACH USE OF THIS GRILL.  
TO LIGHT MAIN BURNERS OF THE GRILL:  
1. Read instructions before lighting.  
2. Turn all knobs to “OFF” then open the L.P. tank valve. Always keep your face and body as far from  
the grill as possible when lighting.  
3. Open lid during lighting.  
4. Push and turn any control knob slowly to “HI” position. The built-in igniter will click and spark  
simultaneously to light the pilot and burner in sequence. Turn the control knob to OFF  
IMMEDIATELY if the burner does not light within 5 seconds, wait 5 minutes for gas to dispel, then  
repeat the lighting procedure.  
5. Follow match lighting instructions if burner can’t be lit after repeated 3-4 times.  
TO LIGHT THE MAIN BURNERS BY MATCH (AS THE FIGURE SHOWN ON NEXT PAGE):  
If the burner will not light after several attempts then the burner can be match lit.  
Tools:  
Lighting rod (hanging behind the right door)  
Usage:  
1. Read instructions before lighting.  
2. Open the lid during lighting.  
3. Simply place a lighted match between the coils on the end of the lighting rod and hold next to the  
burner to ignite.  
4. Push and turn the knob to “HI” position, make sure the burner lights and stays lighted.  
5. Repeat 3.4 to light other burner.  
Keep a spray bottle of soapy water near the gas supply valve and check the connections  
before each use. Do not light the grill if odor of gas is present, call our service center  
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FLAME CHARACTERISTICS:  
Check for proper burner flame characteristics. Each burner is adjusted prior to shipment; however,  
variations in the local gas supply may take subtle necessary adjustments.  
Burner flames should be blue and stable. There should be no excessive noise, or flame lifting. If any of  
these conditions exist please call your Dealer. If the flame is yellow, it indicates insufficient air. If the  
flame is noisy and tends to lift away from the burner, it indicates too much air.  
NOTE: small yellow tips are ok  
TO LIGHT REAR BURNER OF THE GRILL:  
THE WARMING RACK MUST BE REMOVED BEFORE LIGHTING THE REAR BURNER!  
1. Read instructions before lighting.  
2. Turn all knobs to “OFF” then open the L.P. tank valve. Always keep your face and body as far from  
the grill as possible when lighting  
3. Open lid during lighting.  
4. Push down the safety valve switch button and hold on with right hand, allow the gas to reach the  
burner.  
5. Push and turn rear burner knob slowly to “HI” position with left hand 3 seconds later than push down  
the button. The built-in igniter will click and spark simultaneously to light the pilot and burner in  
sequence. Keep pushing the button for 10 seconds to allow the safety valve open. Turn the control  
knob to OFF and release the button IMMEDIATELY if the burner does not light within 5 seconds,  
wait 5 minutes for gas to dispel, then repeat the lighting procedure.  
6. Follow match lighting instruction if burner can’t be lit after repeated 3-4 times.  
TO LIGHT THE REAR BURNER BY MATCH:  
1. Read instructions before lighting.  
2. Open the lid during lighting.  
3. Push and turn the rear burner knobs slowly to “HI” position, then release.  
4. Push down the safety valve switch button with right hand and hold on, light by match with left hand.  
Make sure the burner lights and stays lighted.  
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OPERATION INSTRUCTIONS  
!!CAUTION!!  
1. Clean your grill often. Failing to do so may cause a grease fire that may damage  
the grill. Please clean your grill frequently.  
2. NEVER leave the grill unattended while using.  
3. Do not use water to extinguish a grease fire, it may cause body injury. Turn knobs  
off and L.P. tank off in case grease fire occurs.  
4. Grease fires cannot be put out by closing the lid. Turn off knobs and L.P. tank  
IMMEDIATELY if any grease fire occurs.  
!!WARNING!!  
For your safety use of grill:  
1. Keep grill area clear and free from any flammable material.  
2. NEVER let children operate the grill or play near the grill.  
3. This grill is for outdoor use ONLY. NEVER use in an enclosed area like a carport,  
porch, covered patio, garage, or under a surface that can catch fire.  
4. Do not block the ventilation holes in the four sides of the grill cart, it may affect the  
combustion performance of the burner due to insufficient air.  
5. Use grill at least 36’’ away from any wall or surface. 120’’ away from objects that  
may spark and ignite gas i.e. live electrical appliances, pilot lights of water heaters,  
etc.  
6. Do not use this grill on or under wood balconies.  
7. This grill is designed to use only L.P. gas, DO NOT use lava rock, briquets, charcoal  
on it.  
8. NEVER light the burner with lid closed. Non-ignited gas accumulated inside a  
closed grill may cause explosions.  
9. Check the burner flames periodically.  
10.Turn off the gas supply when the grill is not in use.  
11. Always turn off the L.P. tank completely and detach from the grill before moving.  
TOTAL GAS CONSUMPTION:  
Total gas consumption (per hour) of PG-50403SRL grill with all burners on “HI”:  
Main burners  
Rear burner  
Total  
48,000 Btu/hr  
7,500 Btu/hr  
55,500 Btu/hr  
GENERAL USE OF THE GRILL:  
The grill burners encompass the entire cooking area and are side ported to minimize blockage from  
falling grease and debris. Above the burners are stainless steel radiated. The igniter knobs are located  
on the valve panel. Follow the lighting instructions printed on the control panel.  
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USING THE GRILL:  
Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat  
setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be  
necessary to turn the heat to a lower setting after the initial browning. This cooks the food through without  
burning the outside. Foods cooked for a long time or basted with a sugary marinade may need a lower  
heat setting near the end of the cooking time.  
Make sure the grill has been leak tested and is properly located.  
Remove any packing material.  
Light the grill burners using the instructions in this manual.  
Turn the control knob to “HI” and preheat the grill for 15 minutes.  
Notice: The grill lid is to be closed during the appliance preheat period.  
Place the food on the grill and cook to the desired doneness. Adjust heat setting, if necessary. The  
control knob may be set to any position between “HI” and “LO”.  
NOTE: The grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind. Heat  
is radiated by the stainless steel flame tamers under the stainless steel cooking grids.  
NOTE: The hot grill sears the food, sealing in the juices. The longer the preheat, the faster the meat  
browns.  
!!WARNING!!  
Electrical Grounding Instructions  
1. This grill is equipped with a three-prong (grounding) plug for your protection  
against shock hazard and should be plugged directly into a properly grounded  
three-prong receptacle.  
2. Do not cut or remove the grounding prong from this plug.  
3. Keep any electrical supply cord and the fuel supply hose away from any heated  
surfaces. Remove and store the motor in a dry place when not use.  
USING ROTISSERIE KIT  
1. Take off the rotisserie kit from the grill.  
2. Slide off the left fork.  
3. Load the meat or poultry onto the rod.  
4. Restore the left fork, put two forks into the meat or poultry as far as possible. Make sure the meat or  
poultry is located in the middle of the rod. Screw the wing nuts of the fork as tight as possible.  
5. Wrap the food with butchers string (never use nylon or plastic string) to secure any loose portions, if  
necessary.  
6. Restore the rotisserie kit into the motor.  
TIPS OF ROTISSERIE KIT:  
1. If larger cuts of meat are being grilled, the rod may flex, this is normal.  
2. Remove the cooking grids for larger cuts of meat, if the meat scrapes on the cooking grids during  
rotation.  
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CARE & MAINTENANCE  
MAINTENANCE  
1. Keep the grill area clear and free from combustible materials, gasoline and other flammable vapors  
and liquids.  
2. Keep the holes in the three sides of the cart clear and free from debris, thus ensure the flow of  
combustion and ventilation air is unobstructed.  
3. Visually check burner flames as following:  
a. Remove cooking grids and flame tamers  
b. Light burners.  
c. Turn knobs from “HI” to “LO”, Check the flame status, the flame in “LO” position should be  
smaller than in “HI” position, as figure shown below.  
d. Always check flame before each use, see TROUBLESHOOTING if any abnormal status  
found.  
CLEANING  
STAINLESS STEEL CLEANING  
The grill is made of stainless steel. There are many different stainless steel cleaners available. Always  
use the mildest cleaning procedure first, scrubbing in the direction of the grain. To touch up noticeable  
scratches in the stainless steel, sand very lightly with dry 100 grit emery papers in the direction of the  
grain. Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and  
give the appearance of rust. Use an abrasive pad in conjunction with a stainless steel cleaner to remove  
.
DO NOT USE ACID DETERGENT AND/OR ANTIRUST TO CLEAN THE CONTROL PANEL WITH  
PRINTING. SUCH STRONG CLEANSER MAY CLEAN OFF THE PRINTING.  
COOKING AREA CLEANING  
The easiest way to clean the grill is to clean immediately after turning off the flame and cooking is  
completed. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle  
barbeque brush in tap water and scrub the hot grill. Dip the brush frequently in the water. Steam, created  
as water contacts the hot grill, assists the cleaning process by softening any food particles. The food  
particles will fall and burn. Never immerse a hot parts in water.  
GRILL BURNER CLEANING  
1. Be sure the tank valve and the knobs are in the “OFF” position. Make sure the grill is cool.  
2. Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear  
any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off  
and clog the port.  
3. The frequency to clean the burner relies on how often you use the grill.  
VERY IMPORTANT: The orifice of the valve must be located in the center of burner section after  
move and clean. Otherwise, it may cause serious body injury and property damage. Swing the  
burner slightly after replaced to check whether it is installed properly.  
GREASE TRAY CLEANING  
The grease tray should be emptied and wiped down periodically and washed in a mild detergent  
and warm water solution. A small amount of sand may be placed in bottom of grease tray to absorb  
the grease.  
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TROUBLE SHOOTING  
SPIDER AND INSECT WARNING  
Spiders and insects can nest in the burners after storing, these nest can cause fires inside the tube or  
beneath the grill. This is very dangerous condition. So always clean the burners before use after storing.  
WHEN TO LOOK FOR SPIDERS  
Inspect the burners at least once a year or immediately in case any of the following conditions occur:  
1. Yellow flame with insects burning smell.  
2. Temperature can’t rise.  
3. Heats unevenly.  
4. The burners make popping noises.  
BEFORE CALLING FOR SERVICE  
Inspect according to following trouble shooting before contact our service center.  
TROUBLE SHOOTING  
PROBLEMS  
POSSIBLE CAUSE  
SOLUTIONS  
Use clean swab and alcohol to clean.  
Replace.  
Electrode  
residues  
deposited  
with  
cooking  
Electrode damaged  
Burner won’t light after  
turning and pushing the  
knobs  
Reconnect or replace with new electrode  
assembly with wires.  
Electrode wires are loose or fall off  
Orifice blocked  
Check the orifice for blockage.  
Replace with new electrode assembly with  
wires.  
Wire is shorting  
No gas  
Open the LP tank valve / Replace LP tank valve  
Clear burner tubes  
Burner can’t light by  
match  
Gas flow is not smooth  
Incorrect assembly between burner and  
valve  
Re-assemble  
Yellow or orange flame  
with gas odor  
Incomplete combustion  
Call our customer service center.  
Gas hose bent or kinked  
Burner or orifice blocked.  
Low gas pressure  
Grill not preheated  
Excessive meat fat  
Temp. too high  
Smooth out the hose.  
Clear blockage.  
Low heat with knob in  
“HI” position.  
Call the gas dealer.  
Preheat the grill for 15 minutes.  
Cut off fat before grilling.  
Adjust  
Flare-up  
Grease deposit  
Clean  
Flame out  
Flame lifting  
Flashback  
High winds  
Find a less windy place.  
Call the gas dealer.  
Clean burner port.  
Too high of a gas pressure  
Burner port blocked  
Turn off knobs and LP tank valve. Leave lid  
open and let fire burn out. Clean the grill after  
cooling.  
Grease fire  
Grease accumulated in food  
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GRILLING TIPS  
1. The doneness of meat, whether rare, medium, or well done, is affected by the thickness to a  
large extent.  
2. The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature  
of the meat when cooking begins, and the degree of doneness desired.  
3. Defrost meat in the refrigerator overnight. Don’t use a microwave, this always yields a juicier.  
4. Use a spatula instead of tongs or a fork to turn the meat, as a spatula will not puncture into the  
meat and let the juices come out.  
5. To get the juiciest meats, add seasoning or salt after the cooking is finished on each side and  
turn the meat only once (juices are lost when the meat is turned several times). Turn the meat  
just after the juices begin to bubble to the surface.  
6. Cut off any excess fat from the meat before grilling.  
FOOD SAFETY  
Always follow the following tips to enjoy a safe and heath outdoor grilling.  
1. Always use hot soapy water to wash hands, surfaces & utensils after processing raw meat.  
2. Always separate the raw meats from done foods to avoid cross contamination  
3. Always use clean utensils to handle the food.  
4. Always cook the meat thoroughly to kill germs. Use a thermometer to inspect the inner temp. of  
the meat, if necessary.  
5. Place the done foods and leftovers promptly into refrigerator, if eat no longer at that moment.  
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.  
PLACEMENT OF THE GRILL  
1. Clean the grill.  
2. Store the grill in well-ventilated dry outdoors and out of reach of children when L.P. tank is  
connected to the grill.  
3. Store the grill in dry indoors ONLY after the L.P. tank is turned off and removed, the L.P. tank  
must store outdoors, out of the reach of children, NEVER store the tank in a building, garage or  
any other enclosed area.  
4. Put on the vinyl cover supplied with this grill.  
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LIMITED WARRANTY  
MODEL NO.: PG-50403SRL  
Jackson Grills Inc. warrants the following materials and workmanship to be free of  
defects for as long as you own the grill. This covers the following components:  
main stainless steel outer hood, stainless steel cooking grills, stainless steel outer  
pedestal system, stainless steel handle, Stainless Steel Burners and Stainless Steel  
cross lighters. Subject to the following conditions: During the first 5 years Jackson  
Grills will replace or repair at our option the defective parts free of charge. From 6  
years to lifetime Jackson Grills will provide replacement parts at 50% of the current  
retail price.  
Inner stainless hood, firebox, Flame Diffusers and warming shelf come with a  
10-year warranty. During the first 5 years Jackson Grills will replace or repair at our  
option the defective parts free of charge. From 6 to 10 years Jackson Grills will  
provide replacement parts at 50% of the current retail price. The hardwood cart  
option (if equipped) is warranted for a period of one year.  
Other components: hose and regulator, thermometer, gas valves, knobs, fasteners,  
igniter and electrode, and all accessories will be provided free of charge during the  
two years of the limited warranty.  
Limited Warranty subject to the following conditions and limitations:  
-
This factory warranty is non transferable and may not be extended whatsoever by any of our  
representatives.  
-
-
Jackson Grills Inc. warrants its products to the original purchaser only (NO EXCEPTIONS)  
This Limited Warranty does not cover any damage caused by misuse, lack of maintenance,  
hostile environments, accident, alterations, abuse or neglect, and parts installed by other  
manufacturers will nullify the warranty.  
-
-
This Limited Warranty does not cover and scratches, dents, corrosion, or discoloring by heat  
(all stainless steel will discolor), abrasive and chemical cleaners will also damage grill and  
grill surface.  
Should deterioration occur to the point of non-performance within the duration of the  
warranted coverage, a replacement will be provided in the first year only. This warranty  
extends to the repair or replacement of warranted parts that are defective in materials or  
workmanship provided that the product has been operated in accordance with the operation  
instructions and under normal conditions.  
-
After the first year Jackson Grills Inc. reserves the right to fully disengage all obligations with  
respect to this Limited Warranty by refunding the original warranted purchaser the original  
wholesale purchase price of the warranted parts.  
-
-
A licensed, authorized, service technician or contractor must install the gas grill. Installation  
must be done in accordance with the installation instructions included with the product.  
Jackson Grills Inc. or its parties will not be responsible for the installation, labor or any other  
costs or expenses related to the re installation of the warranted part, and such expenses are  
not covered by this warranty.  
-
Notwithstanding any provision contained in this Limited Warranty, Jackson Grills Inc.  
responsibility under this warranty is defined as above and it shall not in any event extend to  
any incidental, consequential, or indirect damages.  
-
-
Jackson Grills Inc. neither assumes, nor authorizes any third party to assume, on its behalf,  
any other liabilities with respect to the sale of this product.  
The bill of sale and proof of original ownership and serial number will be required when  
making any warranty claims from your authorized dealer. The warranty registration card  
must be returned within 30 days to register your warranty.  
-
Jackson Grills Inc. reserves the right to inspect any parts prior to approving warranty claim.  
Jackson Grills or its representatives shall not be liable for ANY transportation charges, labor charges  
or duties  
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