Intermec Printer PK80 User Manual

User's Manual  
PK80 Series  
80-Column Printer  
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Document Change Record  
This page records changes to this document. The document was originally released as Revision A.  
Revision  
Date  
Description of Change  
B
05/2003  
10/2003  
04/2004  
Updated information about Bluetooth configuration  
Added Easy Print commands, default and downloable fonts.  
C
D
Added printer behavior information to Chapter 2, “Operations.” Added additional down-  
loadable fonts to Appendix B, “Fonts.” Updated printer paper specifications in Chapter 1,  
Introduction.” Added Appendix C, “Graphics Printing.”  
E
F
12/2004  
02/2005  
Added additional setting page length commands to Appendix C, “Graphics Printing.”  
Updated Chapter 4, “Troubleshooting,” to include the latest self-test information.  
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iv  
PK80 Series 80-Column Printer User’s Manual  
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Contents  
Contents  
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix  
Safety Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix  
Do not repair or adjust alone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix  
First aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix  
Resuscitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix  
Energized equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix  
Safety Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x  
Global Services and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi  
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi  
Web Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi  
Telephone Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi  
Who Should Read this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii  
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii  
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1  
1
2
About the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Hinges on Printer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Material Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Caliper Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Printer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Remote Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
User Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Forward and Reverse Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Radio Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Vehicle Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Inside Sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
What’s New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Open the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Install the Ribbon Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Adjust the Print Head Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
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Contents  
Fill the Paper Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Fill the Compact Paper Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Fill the Dashboard Mount Paper Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Load Paper into Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Position the Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Adjust the Pinfeed Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
Set the Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Printer Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Expectations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Printer Runs Out of Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Printer Head Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Print Job Status Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Timing Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
3
4
Operation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
General Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
Outside Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
Inside Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28  
Old Ribbon Cartridge Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
Mask Spring Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30  
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
Check the Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
Large Print Jobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
Printer Cold-Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34  
Sample Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
Report Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
Possible Printer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38  
Communications with Host Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
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Contents  
Communications Pin-Out Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
A
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44  
Bluetooth Wireless Configuration Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44  
Easy Print Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
Query Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46  
Interpreting the Reply to a Query . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46  
ESC{ST?} — Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47  
ESC{CF?} — Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
ESC{VR?} — Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49  
ESC{MY?} — Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
ESC{PH?} — Print Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
ESC{FN?} — Fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52  
PK80F Control Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
Radio Queries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55  
Bluetooth QUERY ESC{BL?} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55  
Fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57  
B
C
Default Fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58  
Downloadable Fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58  
Graphics Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59  
Graphics Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
Pin Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
Graphics Command Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
Column Reservation Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
Graphics Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
Eight-Pin Graphics Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
Nine-Pin Graphics Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
ESC K — Select Single-Density Graphics Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61  
ESC L — Select Low-Speed Double-Density Graphics Mode . . . . . . . . . . . . . . . . . . . . . 62  
ESC Y — Select High-Speed Double-Density Graphics Mode . . . . . . . . . . . . . . . . . . . . 62  
ESC Z — Select Low-Speed Quadruple-Density Graphics Mode . . . . . . . . . . . . . . . . . . 62  
ESC ^ — Select 9-Pin Graphics Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63  
ESC * — Select Graphics Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63  
ESC ? — Reassign Graphics Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64  
ESC + — Print Character Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64  
ESC t — Print Character Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64  
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Contents  
Line Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
ESC 0 — Select 1/8-inch Line Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
ESC 1 — Select 7/72-inch Line Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
ESC A — Select n/72-inch Line Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
ESC 2 — Select 1/6-inch Line Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
ESC 3 — Select n/216-inch Line Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65  
Page Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66  
Set Page Length (lines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66  
Set Page Length (inches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66  
User-Defined Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67  
ESC : — Copy ROM to RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67  
ESC & — Define User-Defined Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67  
ESC % — Select User-Defined Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68  
ESC 6 — Enable Printing of Codes 128–159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68  
ESC 7 — Cancel Printing of Codes 128–159 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69  
ESC I — Printable Code Area Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69  
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Before You Begin  
Before You Begin  
This section provides you with safety information, technical support  
information, and sources for additional product information.  
Safety Summary  
Your safety is extremely important. Read and follow all warnings and  
cautions in this document before handling and operating Intermec  
equipment. You can be seriously injured, and equipment and data can be  
damaged if you do not follow the safety warnings and cautions.  
Do not repair or adjust alone  
Do not repair or adjust energized equipment alone under any  
circumstances. Someone capable of providing first aid must always be  
present for your safety.  
Firstaid  
Always obtain first aid or medical attention immediately after an injury.  
Never neglect an injury, no matter how slight it seems.  
Resuscitation  
Begin resuscitation immediately if someone is injured and stops breathing.  
Any delay could result in death. To work on or near high voltage, you  
should be familiar with approved industrial first aid methods.  
Energized equipment  
Never work on energized equipment unless authorized by a responsible  
authority. Energized electrical equipment is dangerous. Electrical shock  
from energized equipment can cause death. If you must perform  
authorized emergency work on energized equipment, be sure that you  
comply strictly with approved safety regulations.  
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Before You Begin  
Safety Icons  
This section explains how to identify and understand dangers, warnings,  
cautions, and notes that are in this manual. You may also see icons that tell  
you when to follow ESD procedures and when to take special precautions  
for handling optical parts.  
A warning alerts you of an operating procedure, practice, condition,  
or statement that must be strictly observed to avoid death or serious  
injury to the persons working on the equipment.  
Avertissement: Un avertissement vous avertit d’une procédure de  
fonctionnement, d’une méthode, d’un état ou d’un rapport qui doit  
être strictement respecté pour éviter l’occurrence de mort ou de  
blessures graves aux personnes manupulant l’équipement.  
A caution alerts you to an operating procedure, practice, condition, or  
statement that must be strictly observed to prevent equipment damage  
or destruction, or corruption or loss of data.  
Attention: Une précaution vous avertit d’une procédure de  
fonctionnement, d’une méthode, d’un état ou d’un rapport qui doit  
être strictement respecté pour empêcher l’endommagement ou la  
destruction de l’équipement, ou l’altération ou la perte de données.  
Note: Notes either provide extra information about a topic or contain  
special instructions for handling a particular condition or set of  
circumstances.  
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Before You Begin  
Global Services and Support  
Warranty Information  
To understand the warranty for your Intermec product, visit the Intermec  
web site at www.intermec.com and click Service & Support. The Intermec  
Global Sales & Service page appears. From the Service & Support menu,  
move your pointer over Support, and then click Warranty.  
Disclaimer of warranties: The sample code included in this document is  
presented for reference only. The code does not necessarily represent  
complete, tested programs. The code is provided “as is with all faults.” All  
warranties are expressly disclaimed, including the implied warranties of  
merchantability and fitness for a particular purpose.  
Web Support  
manuals in PDF format. To order printed versions of the Intermec  
manuals, contact your local Intermec representative or distributor.  
Visit the Intermec technical knowledge base (Knowledge Central) at  
intermec.custhelp.com to review technical information or to request  
technical support for your Intermec product.  
Telephone Support  
These services are available from Intermec Technologies Corporation.  
In the U.S.A. and Canada  
call 1-800-755-5505  
and choose this option  
Service  
Description  
Factory Repair and  
On-site Repair  
Request a return authorization  
number for authorized service  
center repair, or request an  
on-site repair technician.  
1
Technical Support  
Get technical support on your  
Intermec product.  
2
3
Service Contract  
Status  
Inquire about an existing  
contract, renew a contract, or ask  
invoicing questions.  
Schedule Site Surveys Schedule a site survey, or request  
4
5
or Installations  
a product or system installation.  
Ordering Products  
Talk to sales administration,  
place an order, or check the  
status of your order.  
Outside the U.S.A. and Canada, contact your local Intermec  
representative. To search for your local representative, from the Intermec  
web site, click Contact.  
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Before You Begin  
Who Should Read this Manual?  
This manual provides you with information about the features of the  
PK80 Series 80-Column Printer, and how to install, configure, operate,  
maintain, and troubleshoot the printer.  
Related Documents  
This table contains a list of related Intermec documents and their part  
numbers.  
Document Title  
Part Number  
962-018-022  
962-018-021  
PK80 Series 80-Column Printer Installation Instructions  
PK80F 80-Column Printer Quick Start Guide  
documents that you can download in PDF format.  
To order printed versions of the Intermec manuals, contact your local  
Intermec representative or distributor.  
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Introduction  
1
The PK80 Series 80-Column Wireless Printer is used in the route ac-  
counting industry to produce high-quality customer invoices, receipts,  
load reports, transfers, and other documents. A unique “sleep” feature  
saves energy when the printer is not printing, eliminating the ON/OFF  
switch. Data input is normally provided by mobile computers.  
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Chapter 1 Introduction  
About the Printer  
The Fixed Mount Printer (PK80F) can hang on a wall, on a mounting  
plate secured to a wall, or secured directly to a wall. Mobile computers  
communicate with this printer through a wireless radio or a wired serial  
connection. There is no internal paper tray, thus paper is loaded from a  
separate dashboard mount, compact paper tray, or a box. The printer  
mechanism is permanently attached inside the printer.  
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Chapter 1 Introduction  
Cables  
Communications to the printer is centered around radio technology, such  
as a Bluetooth PAN (Personal Area Network) radio module. This will al-  
low for new vehicle configurations.  
The Fixed Mount Printer has a 12-volt dc power cable at the bottom of  
the printer, which connects the printer to a power source, such as the ve-  
hicle battery.  
The printer also communicates with an Intermec® 700 Series Mobile  
Computer through an RS-232 DB25-pin data communications cable also  
found on the bottom of the printer.  
DC power cable  
RS-232 DB25-pin data communications cable  
Hinges on Printer Cover  
All printer covers are hinged to the printer. These hinges have a tension  
screw (turn clockwise to tighten, turn counterclockwise to loosen), should  
you need to adjust them.  
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Chapter 1 Introduction  
Paper  
Use of paper that matches the following specifications ensures  
optimum PK80 performance. Variation from these specifications, use  
of aged paper, or use of paper exposed to elements such as dirt or  
humidity may cause printing problems.  
The printer works with 1–3 ply carbonless paper that is single-edge glued  
and designed for sprocket feed. Standard paper size is 8.5 x 11” or 8.5 x  
12” (241 x 305 mm international). Use 3-ply forms up to a maximum of  
0.009 inch (0.23 mm) thick.  
A soft, flexible, rubber type cement applied to one perforation strip only is  
preferred. The resultant lamination should wrap around a 1-1/4 inch di-  
ameter roll without curl or wrinkle.  
Material Breakdown  
The following tables show the material broken down per ply:  
14# CBF (Carbonless Back and Front)  
Target  
14#  
2.9  
Under  
13.3  
2.6  
Over  
14.7  
3.2  
Basis Weight  
Caliper  
Moisture  
5.0  
4.0  
6.0  
Smoothness (RS)  
Smoothness (CB)  
Brightness (Wht)  
165  
270  
88  
110  
220  
86  
230  
320  
90  
Colors available: White, Canary, Pink, Goldenrod, Blue, Green  
15# CF (Carbonless Front)  
Target  
15#  
3.0  
Under  
Over  
15.8  
3.2  
Basis Weight  
Caliper  
14.43  
2.5  
Moisture  
5.0  
4.0  
6.0  
Smoothness (RS)  
Smoothness (CF)  
Brightness (Wht)  
140  
140  
85  
100  
100  
84  
180  
180  
86  
Colors available: White, Canary, Pink, Goldenrod, Blue, Green  
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Chapter 1 Introduction  
16# CB (Carbonless Back)  
Target  
16#  
3.3  
Under  
15.2  
2.8  
Over  
16.8  
3.8  
Basis Weight  
Caliper  
Moisture  
5.7  
4.2  
6.7  
Smoothness (RS)  
Smoothness (CB)  
Brightness (Wht)  
Opacity (Wht)  
180  
270  
86  
120  
220  
84  
270  
320  
88  
81  
78.5  
82  
20# OCR Laser Bond  
Target  
20#  
4.0  
Under  
15.2  
3.8  
Over  
16.8  
4.2  
Basis Weight  
Caliper  
Moisture  
3.8  
4.7  
5.0  
Smoothness  
Brightness (Wht)  
Opacity (Wht)  
* Not Applicable  
140  
94  
100  
82  
170  
N/A*  
N/A  
85  
84  
Caliper Breakdown  
The following information show the caliper of forms broken down per ply:  
1-Ply (20#)  
Targeted: 4.0  
Maximum: 4.2  
2-Ply (15# and 16#)  
Targeted: 6.3  
Maximum: 7.0  
3-Ply (14#, 15#, and 16#)  
Targeted: 9.2  
Maximum: 10.2  
Printer Dimensions  
See the PK80 Series 80-Column Printer Installation Instructions for Fixed  
Mount Printer assembly dimensions. Below are the width, length, and  
depth dimensions for the Fixed Mount Printer.  
Width  
10.25” W  
Length  
14.25” L  
Depth  
5.00” H  
(26.04 cm) (36.20 cm) (12.70 cm)  
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Chapter 1 Introduction  
Remote Connections  
A printer and a mobile computer, using the Personal Area Network (PAN)  
radio, can operate while up to 30 feet (10 meters) apart.  
User Panel  
The printer user panel is located in the center top of the printer and has  
three buttons and two Light-Emitting Diodes (LEDs).  
Reverse  
Button  
Forward  
Button  
Power LED  
Radio Button  
Radio LED  
Forward and Reverse Buttons  
Use the Forward and Reverse buttons as follows:  
Forward (Left) Button  
S Press this button to power on the printer.  
S Press this button to feed one line.  
S Press and hold this button longer to feed up to five lines, one line at a  
time.  
S Press and hold this button longer than five feed lines to do a Form Feed,  
which moves the paper to the top of the next page, or form. Press this  
button again during a Form Feed to stop the paper feed.  
S Press and hold this button longer than a Form Feed to perform a self-  
test. See Chapter 4, “Troubleshooting,” for more information about this test.  
S Press this button any time during a printing job to cancel the current  
print job. The print buffer is flushed, all automatic reporting is can-  
celled, and the printer is ready to print again.  
S When there is a paper out, press this button to clear the paper out  
mode. Insert the paper, then continue to press this button to feed the  
paper into the printer.  
Reverse (Right) Button  
S Press this button to power on the printer.  
S Press and hold this button to do a Back Feed, which pulls the paper  
back into the printer line-by-line.  
Both Forward and Reverse Buttons  
Press both buttons to power off the printer. The current print buffer is  
flushed and all automatic reporting is cancelled.  
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Chapter 1 Introduction  
Power LED  
The power (left) LED shows a steady green when the power is plugged in  
and when the printer is awake after coming out of a sleep mode.  
Radio Button  
Press the third button, the Radio Button, to toggle the radio on or off.  
S If the button is pressed when the RF power is off, then the printer emits  
one short beep before turning on the RF power.  
S If this button is pressed when the RF power is on, the printer emits two  
short beeps before turning off the RF power.  
Single Color (Blue) Radio LED  
The single-color (blue) radio LED indicator shows the current status of  
the RF power for this printer as follows:  
Printer State  
Asleep  
Radio State  
Radio Power State  
Off  
Off  
Off  
On  
On  
Awake  
Off  
Asleep  
Momentary flash at 1 every 5 seconds  
On  
Awake  
Single Color (Green) Power LED  
The single color (green) LED indicator shows the current status of the  
printer power as follows:  
Printer State Color LED and Meaning  
Asleep  
Awake  
Off  
Green  
Vehicle Battery  
Power is provided to the printer through a cable permanently installed in  
the vehicle. See “Inside Sales” for ordering information and part numbers.  
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Chapter 1 Introduction  
Specifications  
Note: Various print fonts do affect the print speed.  
Print Speed:  
Weight:  
230 cps  
Fixed Mount Printer: 11.15 lbs (5.06 kg)  
Mounting plate: 7.4 lbs (3.36 kg)  
Compact paper tray: 5.85 lbs (2.66 kg)  
Dashboard mount:  
Temperature:  
25.95 lbs (11.76 kg)  
Operating:  
Storage:  
–4_ to 140_ F (–20_to 60_ C)  
–22_ to 149_ F (–30_ to 65_ C)  
Humidity:  
Noncondensing:  
Low condensation:  
High condensation:  
Altitude:  
77_ to 140_ F (25_ to 60_ C) at 90% R.H.  
14_ F (–10_ C) @ 0% R. H. to  
140_ F (60_ C) @ 90% R.H.  
Operating:  
Storage:  
–100 to 5000 meters  
15,000 meters  
Electrical:  
Voltage:  
12 volts dc (nominal)  
Current:  
100 mA (sleep mode with no charge)  
Vibration:  
ESD:  
12.5 GRMS for 6 hours @ –31_ to 158_ F (–35_ to 70_ C)  
Level 4 (15 kV noncontact and 8 kV contact)  
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Chapter 1 Introduction  
Inside Sales  
Contact Inside Sales at 1-800-255-6292 for these supplies:  
Cables:  
4’ power cable  
P/N: 226-215-001  
P/N: 206-875-002  
P/N: 206-875-006  
P/N: 206-875-009  
P/N: 226-325-001  
P/N: 321-582-001  
8’ Battery cable  
16’ Battery cable  
22’ Battery cable  
”Y” power cable  
Y-data DB9 Pwr 3P to DB25  
Cleaning solutions:  
MICRO-CLEAN II  
Guide Shaft Cleaner  
Paper:  
P/N: 901-438-001  
P/N: 901-439-001  
1-ply:  
P/N: 816-027-111  
P/N: 816-027-012  
P/N: 816-027-013  
2-ply:  
3-ply:  
Ribbon cartridges with:  
Black ribbon:  
P/N: 805-060-001  
P/N: 805-060-002  
Purple ribbon:  
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Chapter 1 Introduction  
What’s New  
The following information was added since the last release of this publica-  
tion:  
S Updated self-test information in Chapter 4, “Troubleshootting.”  
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Operation  
2
This chapter provides instructions how to set up the PK80 Series 80-Col-  
umn Printer for the first time and lists some common printer behavior.  
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Chapter 2 Operation  
Check List  
Make sure the following tasks are done:  
S Printer is unpacked.  
S Packaging material is removed from around the printer. Save the box  
and materials for future use, such as servicing, relocations, etc.  
S Twist tie is removed from the print head.  
S Power cable is hooked up to the vehicle battery or power source.  
S Printer is mounted in the vehicle.  
The following tasks must be done. Specific instructions for these tasks are  
described on the pages given:  
1 Install the ribbon cartridge (page 13).  
2 Load the paper into the paper tray (page 15).  
3 Feed the paper into the printer (starting on page 19).  
Note: Complete these tasks before starting any printer operations.  
Open the Printer  
To open the PK80 Series Printer, place your hands on both corners, fin-  
gers under the lips, and lift upwards. To close, simply press down on the  
same areas.  
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Chapter 2 Operation  
Install the Ribbon Cartridge  
Note: Additional ribbon cartridges are sold separately. See “Inside Sales” in  
Chapter 1 for ordering information and part numbers.  
Ensure that the ribbon cartridge is in the printer and is fully seated (car-  
tridge makes a distinct “snap” or “click”) with the visible portion of the  
ribbon straight and even before you do any printing.  
1 Turn the ribbon advance knob (in the direction of the raised arrows) to  
remove any slack in the ribbon.  
2 Squeeze the ribbon cartridge locking tab into the cartridge, then lower  
the cartridge over the print head.  
3 Lower the tab side of the cartridge until it clicks.  
4 Release the tab and press down on the arrow to fully seat the ribbon car-  
tridge (tab clicks outward).  
5 Turn the ribbon advance knob (follow raised arrows) to align the ribbon  
in the front of the print head.  
4
2
3
1
1 Ribbon  
2 Locking tab  
3 Advance knob  
4 Tightens ribbon  
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Chapter 2 Operation  
Adjust the Print Head Gap  
When the printer is powered on or awakened, the print head will find  
“home” by advancing away from home, then returning to home, or by re-  
turning to home if starting from another location, such as where it stopped  
when the last printing job was complete.  
When printing is complete, the print head remains where it stopped with a  
low hold energy applied to the print head. Further printing activity begins  
from this stopped point. If there is no activity after ten seconds, the print  
head returns to its home position and is no longer held in place. If the  
print head is moved from this position, the printer will relocate to its  
home position before printing again.  
The head gap adjuster is near the printer mechanism on the side opposite  
the green thumb wheel. The print head adjuster has five notches between  
the print head and the platen for different paper thicknesses.  
Verify the thickness of the paper loaded into the printer.  
S If you are using single-sheet forms, set the head gap adjuster to the third  
notch away from the paper.  
S If you are using multiple-sheet forms (2-ply or 3-ply), set the head gap  
adjuster to the fourth notch away from the paper.  
S If you experience frequent head jams, set the head gap adjuster to the  
fifth notch away from the paper. This may stop the head jams.  
S If the 2-ply and 3-ply paper have light printing, setting the gap adjuster  
to a closer setting will darken the print.  
1
5
This illustrating shows the print head adjuster set on its third notch.  
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Chapter 2 Operation  
Fill the Paper Tray  
Note: Do not exceed the recommended amounts of paper quantity or  
thickness. When loading multiple-sheet paper, be sure to have the original  
faced up, with the leading edge towards the rear of the printer.  
The Fixed Mount Printer can load paper from a compact paper tray (next  
paragraph), a dashboard mount paper tray (page 17), or a separate box.  
Fill the Compact Paper Tray  
The compact paper tray is designed to hold 6.25” x 8.5” forms. Larger  
forms will have to be curved to fit in the paper tray box. The following  
instructions are written for 8.5” x 11” forms.  
If you are using a compact paper tray to feed paper into the Fixed Mount  
Printer, then do the following to load paper into that tray:  
1 Hold a stack of paper, up to 2.5 inches (6 cm) thick, with the original on  
top. Bend the paper to fit the paper tray.  
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Chapter 2 Operation  
2 Using the open area of the paper tray, lower the paper into the paper  
tray, then pull out your hand. The top of the form should be facing up  
and be nearest you.  
Open area of paper tray  
3 Pull the top of the form out and up to the printer. Lift the lid and lay  
the paper onto the pinfeed holders. If you are looking at the front of the  
form at this point, then the paper is positioned wrong in the paper tray.  
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Chapter 2 Operation  
Fill the Dashboard Mount Paper Tray  
If you are using a dashboard mount, do the following to load paper:  
1 On the front door of the box area of the dashboard mount, pull the two  
latches with springs (circled in the following illustration) inwards (part A),  
then pull to open the door (part B).  
Squeeze latches  
inwards to open  
the door.  
Part A  
Part B  
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Chapter 2 Operation  
2 With the original facing you, insert a stack of paper inside the box.  
3 Squeeze the latches inwards, close the door, release the latches to secure  
the door. Pull the top form out through the back, then over the printer  
into the mechanism. Paper loading instructions start on the next page.  
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Chapter 2 Operation  
Load Paper into Printer  
Follow these steps to load the paper into the printer, or paper jams  
may occur.  
Paper for the PK80 Series Printer has perforated strips that fit onto the  
pinfeed holder pins, guiding the paper into the printer. This paper is sold  
separately in 1-, 2-, or 3-ply forms. See “Inside Sales” in Chapter 1 for order-  
ing information and part numbers.  
Position the Paper  
1 Open the pinfeed holders outward.  
2 Take the top edge of the sheet of paper and position it, original side fac-  
ing down, over the pinfeed holder pins.  
3 Align the first few holes of the paper, on each side of the paper, onto the  
pinfeed holder pins.  
4 Close the pinfeed holders.  
5 Raise the paper bail.  
Note: Go to the next page to adjust the pinfeed holders.  
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Chapter 2 Operation  
Adjust the Pinfeed Holders  
Note: There are two pinfeed holders, one next to the green thumb wheel  
and one opposite the same wheel. Always loosen the pinfeed holder oppo-  
site the green thumb wheel.  
Adjusting the pinfeed holder next to the green thumb wheel may cause  
information to print in the wrong place. If this pinfeed holder is moved,  
correct its location by releasing the pinfeed holder tab, moving the pinfeed  
holder as close to the green thumb wheel as possible, then locking the  
pinfeed holder tab, before adjusting the opposite pinfeed holder.  
If the paper does not properly fit on the two pinfeed holders Follow these  
steps to adjust the area between the two pinfeed holders to fit the width of  
the paper. See the illustration on the next page.  
1 With the pinfeed holders open, release the locking tab on the pinfeed  
holder opposite the green thumb wheel.  
2 Adjust the pinfeed holders to align the pins with the paper.  
3 Close the pinfeed holder.  
4 Ensure that the paper is smooth (no folds, bulges, bows, etc.) between  
the pinfeed holders. If so, push the locking tab down on the pinfeed  
holder that you adjusted.  
1
2
3
4
1 Pinfeed holder  
2 Locked pinfeed holder locking tab  
3 Released pinfeed holder locking tab  
4 Thumb wheel (green)  
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Chapter 2 Operation  
Set the Paper  
Do the following to feed the paper into the printer:  
1 Press, and hold, the Forward button on the user panel to feed the paper  
into the printer (6).  
2 Lower the paper bail (7). An empty printer autofeeds new paper approx-  
imately 0.1” (0.25 cm) beyond the top of the paper bail.  
Note: The ideal distance to feed paper beyond the paper bail may vary  
due to environmental conditions (such as humidity) and specific aspects  
of certain paper. Use the green thumb wheel to position the paper to a  
desired distance per your conditions.  
Note: If your paper has a preprinted logo on every page, make sure the  
print head is below the preprinted logo. If not, you can adjust the posi-  
tion of the paper, either by pressing, then releasing, the Forward button  
to move the paper forward or the Reverse button to move the paper  
back, or by using the green thumb wheel.  
3 Close the printer lid. Make sure the paper will pass through the paper  
slot when the printer starts printing.  
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Chapter 2 Operation  
Printer Behavior  
This lists behaviors you can expect when working with your printer.  
Expectations  
Below are some tips to remember when working with Bluetooth:  
S The Bluetooth connection is automatically closed when the printer falls  
asleep.  
S The Bluetooth connection is automatically closed when there has been  
no Bluetooth activity for a period of time. You can configure this period  
of time via the {BL:xxx} command, where “xxx” ranges from 60 to  
65535 seconds (1 minute to more than 18 hours).  
S For the Bluetooth Query, add the “I” parameter, which responds with  
the inactivity timer specified in the previous bullet.  
See Appendix A, “Commands” for more information about the “I” parame-  
ter and the inactivity timer.  
Indicators  
If the power LED is green, but the printer is not printing, press and hold  
both the Forward and Reverse buttons. If the power LED lights up, refer  
to the following table:  
Printer Failure Indicators  
Sets of Beeps  
1 set of 13 beeps  
2 sets of 3 beeps  
3 sets of 4 beeps  
4 sets of 2 beeps  
4 sets of 4 beeps  
Meaning  
Configuration error.  
Paper Out.  
Home switch failure.  
Head Jam.  
Flash write error.  
12 sets of 12 beeps Operating system software failure.  
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Chapter 2 Operation  
Printer Runs Out of Paper  
When a paper outage occurs, the printer emits three short beeps, pauses,  
then emits three more short beeps to indicate the printer is out of paper.  
Below is what you should expect when you do any of the following:  
Do nothing  
The printer times out, reports a “Time Out” status, cancels the print  
job, and cancels automatic reporting.  
Insert paper before the printer times out  
The printer reports a “Paper In” status and resumes printing.  
Stop the print job — press the Forward button  
The printer reports a “Kill Job” status, flushes the print buffer, cancels  
automatic reporting, and readies for another print job.  
Turn off the printer — press both the Forward and Reverse buttons  
The printer reports a “Printer Off” status, flushes the print buffer, can-  
cels automatic reporting, and shuts down.  
See Chapter 1, “Introduction,” for information about the Forward and Re-  
verse buttons on the control panel.  
The printer reports all activity to the print job status report described on  
the next page.  
Printer Head Jams  
When the printer head jams, the printer emits two short beeps, pauses,  
emits two more beeps, pauses again, and continues until it emits eight  
beeps in all. What to expect when you do one of the following:  
Do nothing  
The printer times out, reports a “Time Out” status, cancels the print  
job, and cancels automatic reporting.  
Stop the print job — press the Forward button  
The printer reports a “Kill Job” status, flushes the print buffer, cancels  
automatic reporting, and readies for another print job after the print  
head jam is cleared.  
Turn off the printer — press both the Forward and Reverse buttons  
The printer reports a “Printer Off” status, flushes the print buffer, can-  
cels automatic reporting, and shuts down.  
See Chapter 1, “Introduction,” for information about the Forward and Re-  
verse buttons on the control panel.  
Go to page 14 for information about the print head.  
The printer sends all activity to the print job status report described on the  
next page.  
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Chapter 2 Operation  
Print Job Status Report  
This simple protocol assures that data delivered to the printer is printed  
without mechanical error. Each print job to be monitored begins with an  
“ESC s n” command, where the “ESCs” marks the start of the print job,  
and bit fields within “n” specify the level of error reporting. The end of  
the print job is marked by an “ESC e” command.  
Note: Spaces are not part of the actual sequences. They are only included  
here for readability.  
Once the print job status is enabled, any detection of a requested condi-  
tion (see the definition of “n” below) is reported immediately, without the  
need to query the printer. The printer will send the same string that results  
from receipt of a status command (ESC{ST?}). In addition, if requested,  
the printer will automatically send the status when the last print line or  
FormFeed within the start/end markers is complete.  
S ESC s n Start of print job (0x1B 0x73 n)  
Set to report status at end of job  
Set to report paper out  
Set to report print head jam  
Set to report when paper is present after paper out  
Set to report timeout during print  
Set to report fwd/rev key presses during print  
Must be zero (reserved)  
Note: An n of all zeroes (0x00) will cancel any active auto status messages  
set by a previous ESC s n without an ESC e.  
S ESC e End of print job (0x1B 0x65)  
Response is identical to the status command with Paper Jam and Print Sta-  
tus fields added. Status can still be requested by sending the usual sequence  
(ESC{ST?}). See Appendix A, ”Commands,” for information.  
Timing Out  
When a time out occurs (ESC{BLI}), a status request is sent indicating the  
printer has timed out. The current print buffer is flushed, and subsequent  
automatic reporting is cancelled.  
The printer will not time out if the sixth bit is set (cancel timeout) when  
the ESC s n command is sent to mark the beginning of the print job. If  
the job has completed printing and the printer is idle, then pressing the  
Forward button on the control panel will not send the “print job kill”  
message, since there is nothing in the print buffer.  
However, pressing both the Forward and Reverse buttons to turn the  
printer off will generate the printer off message.  
24  
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Maintenance  
3
The printer lasts longer and performs better when it is operated correctly  
and kept clean.  
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Chapter 3 Maintenance  
Operation Guidelines  
Do  
Ensure that the computer remains connected to the printer throughout printing or operation.  
Make sure the printer cover is closed (except during maintenance or when loading paper).  
Ensure there is paper properly installed in the paper tray or dashboard mount.  
Disconnect the printer power cable when jump-starting the vehicle.  
Clean the external surface of the printer using a soft cloth moistened with mild soap and water, a good quality  
cleaner, such as MICRO-CLEAN II, and if necessary, rubbing alcohol.  
Make sure your printer is loaded with paper before communicating with your mobile computer.  
Do Not  
Spill liquids or food crumbs into the printer.  
Sit or stand on the printer.  
Use solvents or abrasive cleaners on the printer.  
Rest objects on, under, or against the printer.  
Allow the printer to be knocked over or physically damaged.  
Start or stop the vehicle engine while printing.  
Overload paper tray (paper jams will occur).  
Use objects to remove paper from between the print head and platen (damage to mask spring/ print head will occur).  
26  
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Chapter 3 Maintenance  
General Cleaning  
Do not use glass cleaners with ammonia. Permanent damage to the  
printer cover will occur if such glass cleaners are used.  
Do not use abrasives or solvents (or any product containing these  
substances) to clean any part of the unit. Permanent damage to the  
printer will occur if such substances are used.  
Never use ketonic solvents (acetone or ketone) or aromatic solvents  
(toluene or xylene) to clean any part of the printer. Doing this can  
damage the printer.  
Note: MICRO-CLEAN II is the only cleaner recommended for this pur-  
pose. Other cleaners can damage the case.  
Note: GUIDE SHAFT CLEANER is recommended for cleaning your  
80-column printer guide shafts. Cleaning the printer guide shaft can re-  
duce the number of head jams caused by dirt and buildup.  
Both cleaners are sold separately. See “Inside Sales” in Chapter 1 for order-  
ing information and part numbers.  
Periodic cleaning helps maintain the appearance and reliability of the prin-  
ter. When cleaning the printer, inspect both the outside and the inside for  
obvious signs of damage, wear, or impending failure.  
Outside Cleaning  
Do not pour liquid cleaners directly on the printer case. Instead, dampen a  
soft, lint-free cloth with a quality cleaner and clean the exterior surfaces  
with this cloth. Do not use solvent solutions. Inspect all cables and the re-  
mote terminal holder or vehicle dock for damage.  
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Chapter 3 Maintenance  
Inside Cleaning  
Let the printer cool before you clean the inside of the printer, or you  
may burn your fingers.  
Open the printer cover and inspect the ribbon cartridge and all visible  
moving parts on the printer mechanism for signs of wear or damage.  
2
3
4
1
5
1 Head gap adjuster  
2 Ribbon cartridge  
3 Paper bail  
4 Thumb wheel (green)  
5 Pinfeed holder  
This illustration shows the visible moving parts of the printer mechanism.  
Use a low-pressure, dry air source, such as “canned air” available at elec-  
tronic supply houses and typewriter repair facilities, or a vacuum, to re-  
move accumulated paper dust from the printer mechanism.  
The printer ribbon contains a special lubricant to ensure that the fine dot  
wires inside the print head receive adequate lubrication. Replace the rib-  
bon frequently to prolong the life of the print head. The printer requires  
no additional user-applied lubrication. Ribbon cartridges, available in  
black or purple, are sold separately. See “Inside Sales” in Chapter 1 for or-  
dering information and part numbers.  
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Chapter 3 Maintenance  
Old Ribbon Cartridge Removal  
Physically move the print head mechanism to an open area, then do the  
following to remove the old ribbon cartridge:  
1 Squeeze the ribbon cartridge locking tab (on the side of the cartridge)  
against the ribbon cartridge.  
2 Lift the ribbon cartridge to remove the ribbon from the print head. En-  
sure the ribbon does not catch.  
3 Lift the ribbon cartridge out of the printer.  
Locking Tab  
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Chapter 3 Maintenance  
Mask Spring Cleaning  
Look at the mask spring behind the print head. If the mask spring needs to  
be cleaned, go on to the next page. If the mask spring appears to be in  
good condition, install a new ribbon cartridge as described on page 13.  
1
2
1 Print head  
2 Mask spring  
Do the following to clean the mask spring:  
1 Unlatch the print head locking tabs to release the print head, lift the  
print head and set aside, then lift up the paper bail. Do not detach the  
print head unit.  
Never use a sharp object, such as pinchers, to clean between the  
print head and the platen (rubber roller). This can damage the mask  
spring and print head.  
2 Remove the clear plastic paper guide that seats the mask spring, if neces-  
sary. Use your fingernails to loosen the base of the paper guide, then  
pull the paper guide straight up from the printer mechanism.  
3 Remove the metal mask spring from the paper guide and clean with a  
quality cleaner. Replace if damaged.  
4 Put the good, clean mask spring into the paper guide and install the pa-  
per guide into the printer.  
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Chapter 3 Maintenance  
5 Close the paper bail, reinsert the print head, latch the two print head  
locking tabs, and install the ribbon.  
1
2
3
4
1 Print head locking tabs  
2 Print head (lifted aside)  
3 Mask spring  
4 Paper bail (raised)  
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Chapter 3 Maintenance  
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Troubleshooting  
4
This chapter helps you correct printing problems that may occur. If you  
experience a printing problem, you can perform several tests to find and  
possibly cure the problem.  
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Chapter 4 Troubleshooting  
Check the Power Source  
The printer will automatically power down after a configurable period of  
inactivity. Activity is either sending data or pressing a button. The timer  
resets during printing. You can awake the printer either by sending data or  
pressing either the Forward or the Reverse button on the user panel.  
If there is power, the power LED turns on and the print head moves to its  
“home” or starting position. If the printer emits beeps and power LED  
lights up or flashes, observe the number of beeps and flashes and refer to  
the table on page 38 for an error message.  
If there is no reaction from the printer after pressing a button on the user  
panel, or only the power LED blinks, verify that the power cables are  
properly connected between the printer and its power source (internal bat-  
tery, vehicle cable, or ac). If neither of these steps “wake” up the problem  
printer, then return the printer for service.  
Vehicle cable:  
AC power:  
Attach the printer to another vehicle power cable.  
Plug the printer into another outlet.  
Large Print Jobs  
Printing large files with 15 pages or more can cause lost data issues because  
of limited printer buffer size and time out length on the mobile computer.  
To prevent problems, you can adjust the time out lengths on the mobile  
computer. If you encounter a problem concerning large print jobs, contact  
Customer Support at 800-755-5505 for further help  
Printer Cold-Boot  
Should you need to reset the Fixed Mount Printer, simply remove power  
from the printer, wait a few moments, then return power to the printer.  
Self-Test  
Note: Each time the printer is powered up, it reads flash values into RAM.  
As long as the printer is on and awake, it updates those values in RAM.  
When the printer is powered off, or falls asleep, the values are written into  
flash. If power is disconnected instead of the printer being powered off or  
falling asleep, then updates in RAM are lost.  
Press and hold the Forward button through a form feed (more than five  
lines). If it is still held down at the end of the form feed, it prints the self-  
test. Internal tests are performed and a 1-page report is printed. This re-  
port provides helpful tips in diagnosing/troubleshooting printer problems.  
Note: You can abort the self-test by pressing a button while it is printing.  
34  
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Chapter 4 Troubleshooting  
When the self-test is performed, the following actions occur:  
S Voltage and ambient temperature are obtained  
S Validity of diagnostic block program is checked  
S Validity of BootBlock program is checked  
S Validity of control program is checked  
S Validity of loaded fonts is checked  
S Self-test report is printed  
The self-test report is divided into sections. See page 36 for a sample.  
The printer model number is given on line 1 (first line). This identifies the printer type being used, such as PK80F.  
The serial number of the printer is listed on line 3 under the “Serial#” heading on line 2. The serial number is also  
on the inside of the printer.  
The “Auto Feed” setting, on line 13, is a configurable item. “CR” Carriage Return means no auto linefeed. This is  
the most common setting for applications. “CR+LF” means a linefeed will be added to each CR. This setting can  
produce double-spacing of reports.  
The “Interface Mode” setting, line 14, lists the interface protocol for the printer. A typical setting can be DTR with  
no, odd, or even parity.  
“Baud Rate” on line 16, lists the baud rate for the printer. Most application software autobauds so you do not have  
to select it. Bit rate is commonly set to 19200 (19.2K) or 9600 bps.  
“A2D History,” lines 63 through 66, is the history for voltage measurements and temperature measurements, as re-  
corded by the printer.  
“Head Jam History” on lines 68 through 71, gives information on head jams. If the printer is having frequent head  
jams, these lines can assist in determining the problem.  
“Direction” tells which way the head was moving, “left” toward home and “right” away from home. Home posi-  
tion is at the extreme left, toward the green thumb wheel.  
“Step” is the acceleration step at the jam. “0” means no steps were taken, “15” means all steps were taken.  
“1–14” means printer jammed during acceleration or deceleration.  
“Speed” is the acceleration speed of the print head when the jam occurred.  
“Temp” is the ambient temperature at the last head jam. The temperature is listed in Celsius.  
“Position” of carriage at the jam in 1/720 inches = 12 * step position. Divide the number by 12 to get the step  
position. There are 512 steps across the page. If it is jamming in the middle, it is more likely a dirty ribbon or  
obstruction in the print head’s path.  
“Head Dot Pattern,” appearing after “Total Head Jams,” is printed to verify the individual dot wires. There should  
be nine dots. If some are missing, it could be a print head failure or a circuit board failure.  
“Error Log” information appears in the second-to-last group of lines, This information is cleared after every self-test.  
This information is very helpful in determining problems.  
“HJ”  
# of head jams while print head is moving  
# 12-volt under voltage  
“12Vu”  
“12Vo”  
“Home”  
“EEErr”  
# 12-volt over voltage  
# Home detect errors (typically caused by paper scraps or circuit failures)  
# EEPROM write failures to diagnostic block  
All other values are informational only. Remember that these values are  
cleared after the self-test.  
PK80 Series 80-Column User’s Manual  
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Chapter 4 Troubleshooting  
Sample Self-Test  
Note: Lines 10–19 are factory-default printer settings. Take note of these  
lines when reading the self-test report.  
1
2
3
4
5
6
7
8
9
10 Printer Configuration:  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
Printer Timeout:  
RF Power Down Timeout:  
Auto Feed:  
Interface Mode:  
Beeper:  
Baud Rate (Serial RS-232):  
Data Bits (Serial RS-232):  
Parity (Serial RS-232):  
Handshaking (Serial RS-232):  
60S  
Never  
CR=CR LF=CRLF  
LP  
On  
19.2K  
8
None  
Hardware  
21 Wireless RF Printer Configuration:  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
Wireless Device Address:  
Wireless Device Name:  
Wireless Service Name:  
Wireless Profile:  
Class of Device/Service:  
Discoverable:  
Connectable:  
Bondable:  
Encryption:  
00:80:37:19:3A:23  
“PK80–1234567”  
“Wireless Printer”  
Serial Port (SPP)  
040680 Rendering Imaging Printer  
Yes  
Yes  
Yes  
No  
Authentication:  
Passkey:  
Inactivity Disconnect Timeout: 60S  
No  
Key present  
35 Fonts: LOC CPI  
*–––DESCRIPTION–––*  
255CH PICA CP437 REG  
255CH ELIT CP437 REG  
255CH PICA CP437 ITA  
255CH ELIT CP437 ITA  
224 CH TRADTN ARABIC  
224 CH SMPLFD ARABIC  
224 CH E-MAPD ARABIC  
224 CH GREEK-DOS MAP  
224 CH GREEK-WIN MAP  
255CH PICA ISO01 REG  
255CH ELIT ISO01 REG  
ISO 8859-09 PICA  
V
3
3
3
3
4
4
4
3
4
2
2
2
2
2
2
3
3
2
2
*–DATE–* *–––NAMES–––*  
02/06/03 PR437 A(41H)  
02/06/03 ER437 B(42H)  
02/06/03 PI437 C(43H)  
02/06/03 EI437 D(44H)  
06/20/01 ARABT d(64H)  
07/11/01 ARABS e(65H)  
07/11/01 ARABE f(66H)  
02/01/01 GRDOS g(67H)  
02/01/01 GRWIN h(68H)  
10/30/01 ISO10 i(69H)  
10/30/01 ISO12 j(6AH)  
04/18/03 PRI09 l(6CH)  
04/18/03 ERI09 k(6BH)  
09/29/03 HBISO m(6DH)  
09/29/03 HBDOS n(6EH)  
03/27/01 CY110 +(2BH)  
03/27/01 CY210 -(2DH)  
05/13/02 DL210 ^(5EH)  
10/28/02 DL212 _(5FH)  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
R
R
R
R
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
10.5  
12.7  
10.5  
12.7  
Vary  
Vary  
Vary  
10.5  
10.5  
10.5  
12.7  
10.5  
12.7  
10.5  
10.5  
10.5  
10.5  
10.5  
12.7  
ISO 8859-09 ELITE  
Hebrew ISO8859-8 Map  
Hebrew DOS CP862 Map  
254 CH CYRILC CP-866  
255 CH CYRILC 8859-5  
Code Page 852 PICA  
Code Page 852 ELITE  
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Chapter 4 Troubleshooting  
55  
56  
D
9.0  
DOS10 W/ EURO @ 0x7F  
4
05/17/02 DOS10 p(70H)  
57 Current Statistics:  
58  
59  
60  
61  
62  
Battery Voltage:  
Total Pages:  
Cold Starts:  
Warm Starts:  
13.2V  
205  
56  
1345  
63 A2D History  
64  
Curr  
13.20  
000  
Low  
00.00  
000  
High  
00.00  
000  
Min  
Max  
Error  
00.00  
000  
Page  
00000  
Count  
00000  
65 12V:  
07.00 16.80  
66  
67  
000  
000  
68 Head Jam History  
69 Total Head Jams:  
70 Motion Direction Ramp  
71 Print Right  
1
Step Speed Temp  
Position Page  
00708 00183  
Const 000 High +00.0C  
72  
73 Head Dot Pattern  
74  
75  
76 Error Log  
77 HJ  
12Vu  
12Vo  
Home  
EEErr  
00000  
78 00000 00000 00000 00000  
79  
60!#$%&()*+:;<=>?ABCDEFGHIJKLMNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyz01234567890  
61#$%&()*+:;<=>?ABCDEFGHIJKLMNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyz01234567890!  
62$%&()*+:;<=>?ABCDEFGHIJKLMNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyz01234567890!#  
63%&()*+:;<=>?ABCDEFGHIJKLMNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyz01234567890!#$  
Report Failure  
If a partial report generates and a printer error occurs during printing,  
refer to the table on the next page for troubleshooting help.  
If the printer does not generate a report:  
S There may be a printer failure, refer to the troubleshooting table on  
the next page for possible solutions.  
S There may be a power failure, check the power source (internal bat-  
tery, charge cable, or ac adaptor).  
PK80 Series 80-Column User’s Manual  
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Chapter 4 Troubleshooting  
Possible Printer Problems  
The following table lists actual printing problems, possible causes, and ac-  
tions you should take to correct a problem. Call 800-755-5505 or  
425-356-1799 if you are advised to contact Customer Support.  
Symptom  
Test or Cause  
Solution  
Printer does not communicate with  
the mobile computer.  
Incorrect protocol selection.  
Contact Customer Support.  
Double-spacing on application re-  
ports but single-spacing on self-test.  
Check line 11 on the self-test report, Contact Customer Support.  
if “CF+LF” then this is an incorrect  
configuration.  
Printer emits 1 or 2 beeps or blinking Printer mechanism does not have ad- Check power supply if one is used. If  
green light is the only indicator.  
equate power for printing. The 12 V power supply, adjust supply voltage  
may be under or over voltage fault. to 11–15 volts. Check the vehicle  
(Note: Error lights do not flash if high charge cable (see the PK8X Series  
voltage.)  
80-Column Printer Installation In-  
structions for information).  
Printer emits 2 sets of 3 beeps  
Printer out of paper.  
Press the Forward button to stop the  
beeps. Reload paper — see page 15  
for instructions. If the “paper out”  
condition still exists, the printer will  
beep again.  
Printer works but either or both  
LEDs do not work.  
Discrete cable connecting user panel Call Customer Support or send the  
board to pivot frame assembly is  
loose.  
printer in for hardware repair.  
Printer does not work.  
(1) No voltage.  
(1) Adjust supply voltage to 11–15  
volts.  
(2) Voltage too high or too low.  
(3) No data input.  
(2) Adjust supply voltage to 11–15  
volts.  
(3) Tighten computer connections.  
Printer is emitting 4 sets of 2 beeps  
and has stopped printing.  
The printer had detected a paper jam Power off the printer, clear the jam  
during homing.  
as advised below, then power on or  
awaken the printer.  
No paper feed (paper jam). When I  
pull the paper toward the roller the  
paper is resistant.  
(1) Paper tray or dashboard mount  
may be too full.  
(1) Ensure there are fewer than 200  
3-ply sheets in the paper tray or dash-  
board mount.  
(2) The paper perforation may be  
torn.  
(2) Remove the torn paper, load and  
center a clean stack of paper, and ad-  
just the pinfeed holders. See page 20  
for instructions.  
(3) The paper may be wrinkled,  
creased, moist, or perforations may  
be missing.  
(3) Replace the paper.  
38  
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Chapter 4 Troubleshooting  
Symptom  
Test or Cause  
Solution  
No paper feed (head jam). When I  
move the print head manually from  
side to side, the print head is resist-  
ant.  
(1) Ribbon may be jammed.  
(1) Remove ribbon cartridge and  
turn knob. If ribbon resists, replace  
ribbon cartridge. See page 13 for in-  
structions.  
(2) Mask spring may be bent or dam- (2) Replace the mask spring. See page  
aged.  
30 for instructions.  
(3) Print head gap adjuster may be  
too low.  
(3) Set the head gap adjuster to the  
fifth notch away from the paper. See  
page 14 for instructions.  
(4) Paper scraps are found in the  
(4) If the ribbon cartridge bumps  
printer mechanism or around platen. against the inside of the printer,  
check the white ribbon cable, home  
position sensor, and four screws. Re-  
move any paper scraps and do a  
cleaning.  
Communications with Host Computer  
The self-test report can verify that the communications protocol options  
selected for the printer match those expected by the host computer. If  
these options do not match, then reconfigure the printer using Easy Print  
commands or the PK80 Configuration program. See Appendix A, “Com-  
mands,” for more information about the Easy Print commands.  
If the protocol options do match, then the data communications cable may  
be defective. Verify that the cable is working by substituting a new cable  
or host computer. Also check the computer vehicle dock.  
PK80 Series 80-Column User’s Manual  
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Chapter 4 Troubleshooting  
Communications Pin-Out Configurations  
Below are common cable configurations between a mobile computer or a  
dock and the printer:  
Fixed Mount Printer or  
Mobile Computer  
Signal Name  
Remote Mount Terminal Holder  
Pin #  
Pin #  
Signal Name  
shield  
Chassis Ground  
shell  
1
NC (No Connection)  
Charge Input  
8
9
7
2
6
3
5
4
9
HHC_CHARGE  
SG (Signal Ground)  
DSR (Data Set Ready)  
DTR (Data Terminal Ready)  
CTS (Clear To Send)  
RTS (Ready To Send)  
RXD (Receive Data)  
TXD (Transmit Data)  
7
GND  
NC  
NC  
RTS  
CTS  
TXD  
RXD  
6
20  
5
4
3
2
13  
25  
14  
8
1
15  
9
1
15-Pin to 25-Pin Cable  
P/N: 216-605-XXX  
25-Pin DSUB Male  
15-Pin DSUB Male  
Fixed Mount Printer  
Signal Name  
PC  
Signal Name  
Pin #  
Pin #  
DTR (Data Terminal Ready)*  
RC (Receive Carrier)*  
TC (Transmit Carrier)*  
DCD (Data Carrier Detect)*  
SG (Signal Ground)  
DSR (Data Set Ready)*  
CTS (Clear To Send)  
RTS (Ready To Send)  
RXD (Receive Data)  
TXD (Transmit Data)  
Chassis Ground  
20  
17  
15  
8
20  
17  
15  
8
NC (No Connection)  
NC  
NC  
NC  
7
7
GND  
NC  
RTS  
CTS  
TXD  
RXD  
NC  
6
6
5
5
4
4
3
3
2
2
1
1
* Signals are not available on the 6100 Dock  
13  
1
25  
14  
14  
25  
13  
1
25-Pin to 25-Pin Cable  
P/N: 216-771-XXX  
25-Pin DSUB Female  
25-Pin DSUB Male  
40  
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Chapter 4 Troubleshooting  
Vehicle Dock  
Signal Name  
Printer  
Pin #  
Pin #  
Signal Name  
CD (Carrier Detect)  
RXD (Receive Data)  
TXD (Transmit Data)  
DTR (Data Terminal Ready)  
Chassis Ground  
DSR (Data Send Ready)  
RTS (Ready To Send)  
CTS (Clear To Send)  
RI (Ring Indicator)  
1
No Charge  
TXD  
2
3
3
2
RXD  
4
20  
7
DSR  
Chassis Ground  
DTR  
CTS  
RTS  
No Charge  
5
6
6
7
4
8
5
9
shield  
shell  
shell  
1
14  
1
5
6
9
25  
13  
9-Pin to 25-Pin Cable  
P/N: 321-355-XXX  
9-Pin DSUB Female  
25-Pin DSUB Male  
Vehicle Dock  
Signal Name  
Printer  
Pin #  
Pin #  
Signal Name  
CD (Carrier Detect)  
RXD (Receive Data)  
TXD (Transmit Data)  
DTR (Data Terminal Ready)  
Chassis Ground  
DSR (Data Send Ready)  
RTS (Ready To Send)  
CTS (Clear To Send)  
RI (Ring Indicator)  
1
No Charge  
TXD  
2
3
3
2
RXD  
4
20  
7
DSR  
Chassis Ground  
DTR  
CTS  
RTS  
No Charge  
5
6
6
7
4
8
5
9
shield  
shell  
shell  
1
14  
1
5
6
9
25  
13  
9-Pin to 25-Pin Cable  
P/N: 321-582-XXX  
9-Pin DSUB Female  
25-Pin DSUB Male  
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Chapter 4 Troubleshooting  
The printer has a 25-pin connector with the following pinout designations  
and signal mnemonics:  
Printer Communications Connector Pin-Outs  
DB25 Signal Name  
Type  
I/O  
Description  
20  
4
NC  
CTS (Clear To Send) RS-232 IN  
RXD (Receive Data) RS-232 IN  
— — — — — — No Connection  
Wake up  
2
Printer’s RxD  
3
TXD (Transmit Data) RS-232 OUT  
RTS (Ready To Send) RS-232 OUT  
Printer’s TxD  
5
Printer’s RTS  
9
HHC_Charge  
GND  
Power  
Power  
OUT  
OUT  
11–15 V, up to 1 A per contact  
SG (Signal Ground)  
7
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Commands  
A
This appendix lists Easy Print and Bluetooth configuration and query  
commands and control sequences that are supported by the PK80 Series  
80-Column Printer.  
Note: Printer configuration applications may not determine printer com-  
munication speed if the printer is out of paper. Make sure the printer has  
paper when doing reconfiguration and firmware upgrading.  
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Appendix A Commands  
Commands  
Below are the commands and the pages where their information begins:  
S Bluetooth Wireless Configuration (next paragraph)  
S Easy Print (page 45)  
S Query (page 46)  
Some of these commands are identified as Easy Print commands, which  
must be preceded by ESC EZ. Printers must also receive the “{” as part of  
the ESC EZ sequence to be placed into Easy Print mode.  
Bluetooth Wireless Configuration Commands  
All commands are enclosed in ‘{’ and ‘}’. They begin with three letters; if  
there is data that follows the letters are terminated with a colon “:”. Each  
parameter can be configured is identified by a unique letter, followed by a  
colon, followed by the data for that parameter. If the configuration type  
permits, multiple parameters can be changed in one command by separat-  
ing them with a semicolon “;”. All commands must be sent in uppercase..  
Spaces in the data are not allowed unless they are part of the data.  
After receiving the command, the data is written to flash and the printer  
restarts using the new values. This all takes less than one second.  
1 Configure default values. ALL configuration parameters can reset to  
their original default (non-printer specific) values by sending “{CDV}” -  
Configure Default Values  
2 Configure Bluetooth. As of this date, only the Bluetooth Friendly Name  
can be reconfigured by sending a command of the form  
“{CBT:<parms>}”  
S F: <data> for Friendly Name (Device Name)  
Send up to 16 characters.  
S D: <data> for Discoverable (<data> = Y/N)  
S C: <data> for Connectable (<data> = Y/N)  
S B: <data> for Bondable (<data> = Y/N)  
S E: <data> for Encryption (<data> = Y/N)  
S A: <data> for Authentication (<data> = Y/N)  
S P: <data> for Passkey  
Send up to 16 characters (default passkey is “passkey”)  
S I: for Inactivity Timeout (see pages 22 and 55 for more information)  
44  
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Appendix A Commands  
Example  
ESC EZ{CBT:F:MyPrinter} would configure the Bluetooth Friendly  
Name (AKA Bluetooth Device Name) to MyPrinter.  
ESC EZ{CBT:F:BTPrinter;D:N;C:Y;E:Y;A:Y;P:Passkey1} would  
configure the Bluetooth Device Name to BTPrinter, the printer would not  
be discoverable but would be connectable, encryption can be used, authen-  
tication is required, and the passkey is ”Passkey1”.  
Easy Print Commands  
{CT:nnn}  
Configures the timeout where nnn can be 15–9998 seconds. 9999 sec-  
onds will cause the printer to NEVER timeout.  
{CB:n}  
Configures the baud rate where n corresponds to the desired baud rate:  
0=1200, 1=2400, 2=4800, 3=9600, 4=19.2K (19200), 5=38.4K  
(38400), 6=57.6K (57600), and 7=115.2K (115200).  
{CN:n}  
{CP:n}  
Configures the number of data bits where n can be 7 or 8  
Configures parity, where n can be N (no parity), E (even parity), or  
O (odd parity).  
{CC:n}  
Configures the carriage return to automatically add LF to CR, where n  
can be N for CR=CR, or Y for CR=CRLF.  
{COMMIT} None of the two letter configuration commands will take affect until the  
COMMIT command is sent. When {COMMIT} is sent, the values are  
written to flash and the printer is restarted. When it restarts, it will use  
the default configuration, which in most printers is NOT Easy Print. To  
do additional configuration, you will need to put the printer back into  
Easy Print mode.  
{CH:n}  
Configures handshaking. Valid values are None (N), Hardware(H),  
Software(S), or Both(B)  
{CR:nn}  
Configures the radio timeout. Values of 0 or 65535 disable the radio  
timeout. Other valid values are 1–65534.  
The following are configurable and the state will be indicated on the self  
test printout, but they have no operational effect yet.  
{CS:n}  
Configures the beeper either ON or OFF where n=Y for beeper  
ON or N for beeper off.  
{LP}  
{S}  
This returns the printer to a line printer mode.  
This returns a status command. The response is of the  
{U:1234;P;D;O;RDY} form where the P position indicates paper is  
present and an N in the same position indicates no paper. All other  
characters are fixed.  
{IPL: 0xAA 0x55} This jumps the printer to the boot code for erasure and subse-  
quent downloads.  
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Appendix A Commands  
Query Commands  
Note: Any time ESC is used in a command, the command needs to con-  
tain the actual ASCII character for ESC (0x1B), not the letters E-S-C.  
There should be no spaces before the next character. Sometimes a space is  
included in the documentation for readability.  
Queries can be sent to the PK80 Printer via the Bluetooth or the RS-232  
data link. The printer’s reply to a query returns information about the  
printer or the print request. There are three steps involved:  
1 Frame your query using the correct command format.  
2 Send the Query (for example, via an applications program or a terminal  
emulator such as “Terminal” in the Windows Accessories group).  
3 Use the appropriate table to interpret the printer’s reply.  
Interpreting the Reply to a Query  
Consult the table for each Query command to interpret the reply. Each  
reply contains several pairs of letters. The first letter or “query character” is  
separated from the reply character by a colon (:) and the pair is followed  
by a semicolon (;). Example: E:N; (part of the reply to a STATUS query).  
According to the STATUS table, the E refers to “errors“ in Easy Print  
Commands. An N means “no errors.”  
Quick Reference  
Command  
Status  
Format  
Description  
ESC{ST?} Returns information about the printer’s ability to print  
the next report, and reports any errors from the last  
print request, such as paper condition, command errors,  
buffer size, or battery voltage.  
Configuration ESC{CF?} Returns information about configuration options, such  
as baud rate, default mode, time-out, etc.  
Version  
Memory  
Print Head  
Fonts  
ESC{VR?} Returns the version number of the loaded firmware,  
boot code, and download files.  
ESC{MY?} Returns the size of all memory available — the amount  
used and the amount remaining for the application.  
ESC{PH?} Returns the print head type in use and the number of  
dots across.  
ESC{FN?} Returns a list of available fonts.  
Note: The order of the printer’s reply to a query may change, and new  
queries will be added. Therefore, search for the “Query character” to find  
data whenever interpreting the reply to a query.  
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Appendix A Commands  
ESC{ST?} — Status  
This shows whether the next print request is doable, or returns informa-  
tion about errors from the last request.  
Query Format  
ESC{ST?}  
Reply Format  
{ST!E:x;S:x;L:x;P:x;J:x;R:x;B:x}  
Reply Example  
{ST!E:N;S:K;L:D;P:N;J:N;R:21;B:O,H:O}  
S ST!  
This is a reply to a STATUS query.  
There are no errors.  
S E:N;  
S S:K;  
S L:D;  
S P:N;  
S J:N;  
A key was pressed to cancel a print job.  
The paper release lever is down, ready to print.  
Paper is missing.  
There is no paper jam.  
S R:21; 21 K bytes remain in the input buffer.  
S B:O; Acceptable battery voltage and temperature  
Query Reply  
Definition of Reply  
No error*  
E
E
E
E
E
E
E
E
E
E
S
N
c
Command error (invalid command)  
Data error (such as a letter in a numeric-only bar code.  
Font not available  
d
f
g
o
p
q
r
Global parameter error  
Overrun of buffer*  
Field parameter error  
Qmark not found*  
Row or Column error  
Syntax error  
s
I, P, T, K,  
O, C, J  
Status = Idle (I), Still printing (P), Timeout (T), Key pressed to cancel job or turn unit off  
during printing (K), Unit turned off while idle, such as after paper out (O), Complete re-  
ported after end of job and for up to 200 ms after job is finished (C), Paper jam detected (J)  
L
P
J
U, D  
P, N  
N, J  
Lever = Up (U) or Down (D)  
Paper = Present (P) or Not present (N)  
Paper jam = None (N) or Jam (J)  
R
B
nn  
RAM buffer size remaining in K bytes.  
O, T, V  
Battery condition = Okay (O); Out of temperature range (T); Out of voltage range (V)  
*Rows marked with asterisk apply to Easy Print and Line Printer Mode. Rows without an asterisk apply only to Easy Print.  
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Appendix A Commands  
ESC{CF?} — Configuration  
This returns information about configurable options.  
Query Format  
ESC{CF?}  
Reply Format  
{CF!L:x;B:x;P:x;N:x;H:x;S:x;T:x;R:x}  
Reply Example  
{CF!L:LP;B:096;P:N;N:8;H:B;S:Y;T:0060;R:0600}  
S CF!  
This is a reply to a Configuration query.  
The default mode is Line Printer.  
The baud rate is 9600.  
S L:LP;  
S B:096;  
S P: N;  
S N:8;  
No parity is set.  
There are 8 data bits.  
S H:B;  
Hardware and software handshaking are enabled.  
The sound is on.  
S S:Y;  
S T:0060  
S R:0600  
The timeout is set for 60 seconds.  
The radio timeout is set for 600 seconds.  
Query Reply  
Definition of Reply  
L
LP, EZ  
Default mode:  
Line Printer (LP) or Easy Print (EZ)  
B
012, 024, 048,  
096, 192, 384  
Baud Rate:  
1200 (012), 2400 (024), 4800 (048), 9600 (096), 19.2K  
(192), or 38.4 baud (384)  
P
N, E, O  
Parity:  
None (N), Even (E), or Odd (O)  
N
H
7, 8  
Number of Data Bits: 7 or 8  
N, H, S, B  
Handshaking:  
None (N), Hardware (H), Software (S), or Both (B)  
S
Y, N  
Beeper (Sound):  
Yes (Y) or No (N)  
T
R
nnnn  
nnnn  
Timeout value in seconds (9999 = always on)  
Radio timeout value in seconds. Values of 0 or 65535 dis-  
ables the radio timeout. Other valid values are 1–65534.  
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Appendix A Commands  
ESC{VR?} — Version  
This reports the firmware, boot code, and download file number.  
Query Format  
ESC{VR?}  
Reply Format  
{VR!F:x;B:x;D:x}  
Reply Example  
{VR!F:4.09;B:2.05;D:1.0}  
S VR!  
This is a reply to a VERSION query.  
S F:4:09; The firmware (main program) version is 4.09.  
S B:2.05; The boot code version is 2.05.  
S D:1.0; The download file version is 1.0.  
Query Reply Definition of Reply  
F
n.nn  
n.nn  
n.n  
Firmware version is n.nn  
B
D
Boot code version is n.nn  
Download (fonts, graphics, formats) version is n.n  
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Appendix A Commands  
ESC{MY?} — Memory  
This returns the size of all memory available in the printer, including the  
amount used and the amount remaining for the application.  
Query Format  
ESC{MY?}  
Reply Format  
{MY!FS:x;FM:x;RS:x;DT:x;DR:x}  
Reply Example  
{MY!FS:1M;FM:AMD;RS:1M;DT:049152;DR:000512}  
S MY!  
S FS:1M;  
This is a reply to a MEMORY query.  
This printer contains a 1 MB flash memory.  
S FM:AMD; The Flash Manufacturer is AMD.  
S RS:1M; RAM Size = 1 MB.  
S DT:049152; Total Flash area available for Download is 49,152 bytes.  
S DR:000512; Download Flash memory Remaining. Out of the 49,152  
bytes, 512 bytes remain available.  
Query Reply  
Definition of Reply  
FS  
1 MB, 4 MB Flash size:  
1 MB (128 KB) or 4 MB (512 KB)  
FM  
RS  
AMD  
Flash manufacturer is AMD  
1 MB  
RAM size is 1 MB (128 KB)  
DT  
DR  
nnnnnn  
nnnnnn  
Download total area = nnnnnn bytes  
Download RAM remaining = nnnnnn bytes  
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Appendix A Commands  
ESC{PH?} — PrintHead  
This returns the type of print head in use in this printer and the total  
number of dots across. This impacts the IMPACT2 (Epson) printers  
report as well as the number of pins on the print head and the column.  
Query Format  
ESC{PH?}  
Reply Format  
{PH!PINS:xx;W:xxx}  
Reply Example  
{PH!PINS:09;W:080}  
S PH!  
This is a reply to a PRINTHEAD query.  
The print head has 9 pins.  
S PINS:09;  
S W:080;  
The width of this mode is 80 characters or columns.  
Query Reply  
Definition of Reply  
PINS Nn  
Total number of pins across this print head.  
Total number of characters or columns in this mode.  
W
Nnn  
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Appendix A Commands  
ESC{FN?} — Fonts  
This returns a list of fonts, both permanent and downloaded. Within a  
complete font definition, each query character is separated from the next  
with a comma. A semicolon (;), carriage return <CR>, and line feed <LF>  
separates each font.  
Query Format  
ESC{FN?}  
Reply Format  
{FN!N5:x,N1:x,L:x,UV:x,UD:x,US:x,CPI:x}  
Reply Example  
{FN!N5:MF107,N1:&(26),L:R,UV:1,UD:01/02/03,US:96CHARS  
BLOCKBOLD,CPI:10.7;N5:MF204,N1:!(21),L:D,UV:1,UD:01/02/03,  
US:224 CHRBLOCK NORMAL,CPI:20.4}  
S FN!  
This is a reply to a FONT query.  
The first font has the name MF107.  
The one-character name is “&” or 26H.  
The first font is a resident font.  
The user version is 1.  
S N5:MF107,  
S N1:&(26),  
S L:R,  
S UV:1,  
S UD:01/02/03 The user date is 01/02/03.  
S US:96CHARS BLOCKBOLD  
The font is a 96-character block bold font.  
S CPI:10.7  
The font has 10.7 characters per inch.  
S N5:MF204,  
The next font begins and is read similarly.  
Query Reply  
Definition of Reply  
N5  
N1  
L
xxxxx  
x(nn)  
R, D  
x
5-character name is “xxxxx.”  
1-character name — also in HEX.  
Location: Resident (R) or Download (D)  
User version number  
UV  
UD  
US  
CPI  
mm/dd/yy User month/day/year  
x..x  
(20 characters) Descriptive summary of font  
Characters per inch is nn.nn  
nn.n  
ESC{RE!} — Reset  
The response is the same as the command, after which the printer will re-  
set and restart as though it had just been powered on.  
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Appendix A Commands  
PK80F Control Sequences  
The following control sequences are for the PK80F Printer:  
Note: Any time ESC is used in a command, the command needs to con-  
tain the actual ASCII character for ESC (0x1B), not the letters E-S-C.  
There should be no spaces before the next character. Sometimes a space is  
included in the documentation for readability.  
Commands  
Description  
LF (0Ah) Line Feed  
A single LF prints, advances paper, and places a carriage return at the end of the line.  
Multiple LFs continues to advance paper (or insert blank lines).  
CR (0Dh) Carriage Return A single CR prints and places carriage at end of line (no LF). With multiple CRs, all  
CRs after the first are ignored.  
S CR = print and position carriage at the end of line (no LF).  
S LF = print, advance one line, and place carriage at end of line.  
S CRLF = print and advance one line.  
S LFCR = print and advance one line.  
S CRCRCRCR. . .(n times) = print, place carriage at the EOL (no LF).  
S LFLFLFLF. . .(n times) = print and advance n lines.  
FF (0Ch) Form Feed  
This prints, advances paper to the top of the next page, and places a carriage return at  
the end of the line.  
DEL (07h)  
SO (0Eh)  
This cancels the previous character sent on that line.  
This sets the double wide mode (if not in the condensed mode) for one line only and  
cancels the condensed mode (if in the condensed mode).  
SI (0Fh)  
This sets the condensed mode (if not in the double wide mode) and cancels the double  
wide mode (if in the double wide mode).  
DC2 (12h)  
This sets the pica pitch mode and cancels the double wide, emphasized, and condensed  
modes.  
DC4 (14h)  
CAN (18h)  
ESC SO  
ESC SI  
This cancels the double wide mode set by SO.  
This cancels the current line without printing.  
This selects the double wide mode for one line only.  
This selects the condensed mode.  
ESC DC2  
ESC DC4  
ESC @  
This cancels the condensed mode.  
This cancels the double wide mode.  
This is the master reset, which resets the printer to its default states.  
ESC ! n  
Master select - each bit in n selects or deselects a feature:  
S All zeros — Select PICA  
S Bit 0 — Select ELITE  
S Bit 2 — Select Condensed (compressed)  
S Bit 3 — Select Emphasized (bold)  
S Bit 5 — Double Width (expanded)  
S Bit 6 — Italic  
S Bit 7 — Underline  
ESC - n  
This enables or disables the underline mode. If n=1, then enable the underline mode. If  
n=0, then disable the underline mode.  
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Appendix A Commands  
Commands (continued) Description  
ESC E  
This enables the emphasized (bold) mode.  
ESC EZ{  
This sets the Easy Print mode and must include a curly bracket “{” to be compatible  
with the emphasized (bold) mode.  
ESC F  
This disables the emphasized (bold) mode.  
ESC M  
This sets the elite pitch mode, but does not cancel the double wide, emphasized, or  
condensed modes.  
ESC P  
This selects the pica pitch mode.  
ESC W n  
This enables or disables the double wide mode. If n=1, then enable the double wide  
mode. If n=0, then disable the double wide mode.  
ESC w n  
ESC s n  
This selects the font with single character name n.  
This initiates the print job status report where each individual bit in ’n’ turns on or off  
one automatic report. See Chapter 4, “Troubleshooting” for information about the print  
job status report.  
ESC e  
This stops the print job status report.  
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Appendix A Commands  
Radio Queries  
Bluetooth QUERY ESC{BL?}  
This query returns information regarding the current configuration for  
Bluetooth.  
Example  
EX: ESC{BL?} returns {BL!AD:00:00:C7:80:3F:04;F:Wireless Printer;SN:4t  
Bluetooth;PR:SPP;CL:040680;D:Y;C:Y;B:Y;S:N;P:Y;PWR:ON}  
Parameter  
Description  
AD  
F
Bluetooth Address as read from the card  
Friendly Name (such as Bluetooth Device Name)  
Service Name  
SN  
PR  
CL  
I
Profile (SPP = Serial Port Profile)  
Class (040680 = Rendering, Imaging Printer)  
Responds with inactivity timer. “xxx“ is the time in seconds before closing Bluetooth connection.  
D
Discoverable  
Connectable  
Bondable  
Data  
Y
N
Description  
Discoverable  
Not discoverable  
C
Data  
Y
N
Description  
Connectable  
Not connectable  
B
Data  
Y
Description  
Save bonding information  
N
Do not save bonding information  
E
Encryption  
Data  
Y
N
Description  
Use encryption (requires authentication)  
No encryption  
A
Authentication  
Passkey  
Data  
Y
N
Description  
Requires authentication  
No authentication  
P
Data  
Y
N
Description  
Passkey present  
No passkey  
PWR  
Bluetooth Module Power  
Data  
ON  
Description  
Power is ON.  
OFF  
Power is OFF.  
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Appendix A Commands  
56  
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Fonts  
B
This appendix lists the information displayed on the printer self-test and  
displayed by the configuration tool used to load fonts.  
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Appendix B Fonts  
Default Fonts  
Short  
Name Name  
Description  
Comments  
PR437 A (41h) 255CH PICA CP437 REG 255 characters, pica pitch mode (10 cpi), Code Page 437  
ER437 B (42h) 255CH ELIT CP437 REG 255 characters, elite pitch mode (12 cpi), Code Page 437  
PI437 C (43h) 255CH PICA CP437 ITA 255 italics characters, pica pitch mode (10 cpi), Code Page 437  
EI437 D (44h) 255CH ELIT CP437 ITA  
255 italics characters, elite pitch mode (12 cpi), Code Page 437  
Downloadable Fonts  
Use the PK80 configuration program, Intermec MFlash, to download  
these fonts. See your Intermec representative for more information about  
this program.  
Note: All these fonts are now loaded in your PK80 Printer at the factory.  
Short  
Name  
Name  
PR437  
ER437  
PI437  
Description  
Comments  
A
B
C
D
d
e
Code Page 437 255 char  
Code Page 437 255 char  
Code Page 437 Italics 224 char  
Code Page 437 Italics Elite 224 char  
Bitstream Proportional 224 char  
Bitstream Proportional 224 char  
Epson Proportional 224 char  
Code Page Greek 224 char  
Greek Windows 224 char  
ISO 8859-1 255 char  
Code Page 437 Pica  
Code Page 437 Elite  
Code Page 437 Italics Pica  
Code Page 437 Italics Elite  
Arabic traditional  
EI437  
ARABT  
ARABS  
ARABE  
Arabic simplified  
f
Arabic emapped simplified  
Code Page (Greek)  
GRDOS g  
GRWIN h  
Windows Mapping (Greek)  
ISO01 Pica Regular (draft)  
ISO01 Elite Regular (draft)  
ISO 8859-9 Pica Reg (Turkish)  
ISO 8859-9 Elite Reg (Turkish)  
ISO 8859-8 Pica (Hebrew)  
DOS Code Page 862 (Hebrew)  
Code Page 866 (Cyrillic)  
ISO 8859-5 (Cyrillic)  
ISO10  
ISO12  
PRI09  
ERI09  
HBISO  
i
j
ISO 8859-1 255 char  
l
ISO 8859-9 192 char  
k
m
ISO 8859-9 192 char  
ISO 8859-8 192 char  
HBDOS n  
DOS Code Page CP862  
Code Page CP866 254 char  
ISO 8859-5 255 char  
CY110  
CY210  
DL210  
DL212  
DOS10  
+
-
^
_
p
Code Page 852 224 char  
Code Page 852 224 char  
Code Page 437 with Eurosign  
Code Page 852 Pica  
Code Page 852 Elite  
Code Page 437 (Latin) with Eurosign at 7F  
58  
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Graphics Printing  
C
This appendix describes printing in the graphics mode, line spacing, and  
user-defined characters.  
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Appendix C Graphics Printing  
Graphics Overview  
Graphics printing proceeds at the same rate as condensed printing. Print-  
ing at higher density does require two passes per line.  
Pin Labels  
The graphics mode requires a method to tell the printer which pins to fire  
in each column. Since there are 256 possible combinations of eight pins,  
you need a numbering system that allows you to use a single number to  
specify which of the 256 possible patterns you want.  
S 128  
S 64  
S 32  
S 16  
S 8  
S 4  
S 2  
S 1  
S Not Used  
Vertical spacing between dots is 1/72”.  
You can fire any combination of pins by adding the appropriate values to-  
gether. To fire any one pin, send its corresponding number. To fire more  
than one pin at the same time, add up the numbers of the pins and send  
the sum to the printer. For example, you fire the top pin by sending 128,  
or fire the bottom pin by sending 1. If you want to fire both the top and  
bottom pins, you send 129 (128+1).  
Graphics Command Format  
There are several different graphics commands offering a variety of hori-  
zontal dot densities and printing speeds. The format is similar for all the  
commands. Each command is an escape sequence corresponding to the  
graphics mode, followed by n1 and n2 to specify the number of columns  
reserved for graphics.  
Column Reservation Numbers  
Even in 60 DPI graphics mode, one 8” line can accommodate 480 col-  
umns of graphics; in 240 DPI graphics mode (quadruple-density), almost  
2000 columns can fit on the same 8” line. Since the printer does not use  
decimal numbers larger than 255, the graphics commands use two num-  
bers for reserving columns.  
Because the commands are set up for two numbers, you must supply both,  
even if you need only one. When you need fewer than 256 columns, it is  
easy to determine n1 and n2. n1 is the number of columns you are reserv-  
ing and n2 is zero. For example, to send data for 200 columns of graphics,  
n1 is 200 and n2 is 0.  
For 256 or more columns of graphics data, n2 is the number of complete  
groups of 256 columns, and n1 is the number of leftover columns. For  
example, for 1632 columns of graphic data, n1 is 96 and n2 is 6 as  
96 + (6 * 256) = 1632.  
60  
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Appendix C Graphics Printing  
Graphics Mode  
Eight-Pin Graphics Modes  
All 8-pin graphics functions require parameters, n1 and n2, which repre-  
sent the length of the graphics string that follows the Select Graphics Mode  
command, and are calculated as follows (assuming a temporary variable n):  
n = total number of graphics dots needed for the graphic string  
n2 = integer of (n divided by 256)  
n1 = remainder of the n2 calculation  
The simplest calculation, is to divide n (total number of dots needed for  
the graphics string) by 256. Then n2 is the quotient (the whole number)  
and n1 is the remainder. If you require less than 256 dots (columns), then  
n1 indicates the number of dots and n2 is set to zero.  
Nine-Pin Graphics Modes  
These 9-pin graphics functions also require two parameters, n1 and n2.  
However, they are calculated slightly different than in the 8-pin graphics  
modes. Since each dot column to print must be represented by two data  
bytes, the total length of the graphic string (following the Select ... Graphics  
Mode command) first need to divide by 2. These parameters are calculated  
as follows (assuming a temporary variable n):  
n = total number of dots needed, divided by 2  
n2 = integer of (n divided by 256)  
n1 = remainder of the n2 calculation  
First, divide n (the total number of dots needed for the graphics string) by  
2, then divide the result by 256. Then, n2 is the quotient (the whole num-  
ber) and n1 is the remainder. If you require less than 256 dots (columns),  
then n1 indicates the number of dots and n2 is set to zero.  
Pins are numbered 1–9, top to bottom, with byte 1 containing the infor-  
mation for pins 1–8. Pin 1 is the most significant byte (MSB) of byte 1.  
Byte 2 contains the information for pin 9 and is the MSB of this byte.  
ESC K — Select Single-Density Graphics Mode  
This control code sequence enables 8-pin single density graphics. The total  
number of dot columns to print is represented by n1 and n2, which indi-  
cates the length of the graphic string that immediately follows. The length  
of the graphic string must equal to n1 + (n2 * 256). Graphic string data  
that exceeds the length of the print line is discarded. The maximum num-  
ber of columns to print in this mode is 480.  
Hexadecimal Format  
1b 4b n1 n2  
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Appendix C Graphics Printing  
ESC L — Select Low-Speed Double-Density Graphics Mode  
This control code sequence enables low-speed 8-pin double-density graph-  
ics. The total number of dot columns to print is represented by n1 and n2,  
which indicates the length of the graphic string that immediately follows.  
The length of the graphic string must equal n1 + (n2 * 256). Graphic  
string data that exceeds the length of the print line is discarded. The maxi-  
mum number of columns to print in this mode is 960.  
Hexadecimal Format  
1b 4c n1 n2  
ESC Y — Select High-Speed Double-Density Graphics Mode  
This control code sequence enables high-speed 8-pin double-density  
graphics. The total number of dot columns to print is represented by n1  
and n2, which indicates the length of the graphic string that immediately  
follows. The length of the graphic string must equal n1 + (n2 * 256).  
Graphic string data that exceeds the length of the print line is discarded.  
The maximum number of columns to print in this mode is 960. Ensure  
adjacent dots in a given dot row are not printed in graphic data design.  
Hexadecimal Format  
1b 59 n1 n2  
ESC Z — Select Low-Speed Quadruple-Density Graphics Mode  
This control code sequence enables low-speed 8-pin quadruple-density  
graphics. The total number of dot columns to print is represented by n1  
and n2, which indicates the length of the graphic string that immediately  
follows. The length of the graphic string must equal n1 + ( n2 * 256 ).  
Graphic string data that exceeds the length of the print line is discarded.  
The maximum number of columns to print in this mode is 1920. Ensure  
adjacent dots in a given dot row are not printed in graphic data design.  
Hexadecimal Format  
1b 5a n1 n2  
62  
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Appendix C Graphics Printing  
ESC ^ — Select 9-Pin Graphics Mode  
This control code sequence enables 9-pin graphics. The variable m defines  
the density of the print where 0 equals single density and 1 equals double  
density. Since this is 9-pin graphics, two data bytes must represent each  
dot column to print. The total number of dot columns to print is repre-  
sented by n1 and n2, which indicates the length of the graphic string di-  
vided by 2 that immediately follows. The length of the graphic string di-  
vided by 2 must equal n1 + ( n2 * 256). Graphic string data that exceeds  
the length of the print line is discarded. The maximum number of col-  
umns to print in this mode is 480 for single-density graphics and 960 for  
double-density graphics. Ensure adjacent dots in a given dot row are not  
printed in double-density graphics design.  
Hexadecimal Format  
1b 5e m n1 n2  
ESC * — Select Graphics Mode  
This control code sequence enables the graphic mode represented by the  
variable m as shown in the table below. The total number of dot columns  
to print is represented by n1 and n2, which indicates the length of the  
graphic string that immediately follows. The length of the graphic string  
must be equal n1 + ( n2 * 256 ). Graphic string data that exceeds the  
length of the print line is discarded.  
Hexadecimal Format  
1b 2a m n1 n2  
Graphics Mode  
Mode  
m
0
1
2
3
4
5
6
7
Dots per Inch  
Print Speed  
Number of Passes  
1 (unidirectional)  
1 (unidirectional)  
1 (unidirectional)  
2 (unidirectional)  
1 (unidirectional)  
1 (unidirectional)  
2
Single-density  
60  
200  
150  
200  
70  
Double-density  
High-speed double-density *  
Quadruple-density *  
CRT I  
120  
120  
240  
80  
150  
150  
70  
Single-density plotter  
CRT II  
72  
90  
Double-density plotter *  
144  
70  
2
* Note: Adjacent dots, in a given row, cannot print in this mode.  
Draft mode is single pass, bi-directional, and prints at the highest speed  
because it never prints adjacent half dots.  
Half dot modes must go slower.  
Unidirectional modes can be fast or slow depending on dot adjacency.  
High quality print modes are slower because they print adjacent dots.  
Enhanced or double-strike modes require multiple passes.  
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Appendix C Graphics Printing  
ESC ? — Reassign Graphics Mode  
This command sequence changes one graphics mode to another. The vari-  
able s is a character (K,L,Y, or Z) which is reassigned to a mode n (0–7).  
Hexadecimal Format  
1b 3f s n  
ESC + — Print Character Graphics  
This command sequence enables the printing of character graphics. The  
variable n is the length of the character graphics string. The variable d rep-  
resents the character graphics data stream for a length of n characters. The  
value of the characters in the graphics data string may be from 0–255.  
With this command, certain character values 0–31 are printable graphics  
symbols rather than non-printable control codes. See ESC I for limitations.  
Hexadecimal Format  
1b 2b n d  
ESC t — Print Character Graphics  
The desired behavior is that this command is allowed for compatibility  
with the 6820 80-Column Printer but causes no action on the PK80  
Printer. The default behavior for the PK80 Printer is ESC t 1, character  
graphics enabled. If any graphics characters are taller than nine dots, the  
printer advances the paper and prints the remaining dots. Any space ad-  
vanced by the printer reduces the distance advanced by the printer when  
the next line-feed occurs.  
However, if it is determined that this desired behavior too greatly impacts  
development time or printer speed, an allowable alternative is as follows:  
This command sequence controls the printing of character graphics.  
When the variable n = 0, graphics characters taller than nine dots are  
truncated, only the top nine dots of the character are printed. When n =  
1, graphics characters are printed in their entirety, the printer prints one  
line, then if necessary, advances the paper and prints another. Any space  
advanced by the printer reduces the distance advanced by the printer  
when the next line-feed occurs. The default mode is ESC t 0.  
Hexadecimal Format  
1b 74 n  
64  
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Appendix C Graphics Printing  
Line Spacing  
To print figures taller than eight dots on 9-Pin printers, the print head  
makes more than one pass. The printer prints one line, then advances the  
paper and prints another, just as it does with text.  
To keep the print head from leaving gaps between the graphics lines as it  
does between the text lines, the line spacing must change to eliminate the  
space between lines. With a change in line spacing, you can produce finely  
detailed graphic images that give no indication that they are made up of  
separate lines.  
ESC 0 — Select 1/8-inch Line Spacing  
This control code sequence sets the line spacing to 1/8 of an inch for sub-  
sequent line-feed commands.  
Hexadecimal Format  
1b 30  
ESC 1 — Select 7/72-inch Line Spacing  
This control code sequence sets the line spacing to 7/72 of an inch for sub-  
sequent line-feed commands.  
Hexadecimal Format  
1b 31  
ESC A — Select n/72-inch Line Spacing  
This control code sequence sets the line spacing to n/72 of an inch for sub-  
sequent line-feed commands. The variable n must be from 0–85.  
Hexadecimal Format  
1b 41 n  
ESC 2 — Select 1/6-inch Line Spacing  
This control code sequence sets the line spacing to 1/6 of an inch for sub-  
sequent line-feed commands. This is the default line spacing at power on.  
Hexadecimal Format  
1b 32  
ESC 3 — Select n/216-inch Line Spacing  
This control code sequence sets the line spacing to n/216 of an inch for  
subsequent line-feed commands. The variable \fln must be from 0–255.  
Hexadecimal Format  
1b 33 n  
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Appendix C Graphics Printing  
Page Length  
SetPage Length (lines)  
The length of the paper is set, in lines, where the range of n (number of  
lines) is 1-127 (default = 66). Keep in mind the line spacing and actual  
length of the paper when specifying this value, since this function is de-  
pendent on those parameters. Top-of-Form is reset to the current line and  
the Skip Over Perforation setting is canceled.  
Format  
Decimal  
Hex  
ASCII  
27 67 n  
1B 43 n  
ESC “C” n  
SetPage Length (inches)  
The length of the paper is set, in inches, where the range of n (number of  
inches) is 1-22 (default = 11). Keep in mind the line spacing and actual  
length of the paper when specifying this value, since this function is de-  
pendent on those parameters. Also, Top-of-Form is reset to the current  
line and the Skip Over Perforation setting is canceled.  
Format  
Decimal  
Hex  
ASCII  
27 67 0 n  
1B 43 00 n  
ESC “C” NUL n  
66  
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Appendix C Graphics Printing  
User-Defined Characters  
To maintain 6820 Printer graphic compatibility, the PK80 Printer must  
also support user-defined characters. User-defined characters allow for the  
design of:  
S New alphabets and typefaces  
S Mathematical and scientific symbols  
S Graphic patterns to serve as building blocks for larger designs  
User-defined characters are stored in temporary memory (RAM). RAM-  
based definition, or redefinition, of standard characters is only allowed  
when the default SBCS code page is selected. There is no method to rede-  
fine characters in the other code pages since unique code pages can be  
created and loaded into the printer font memory (FLASH) for use. The  
following codes deal with user defined characters and their selection into  
memory  
ESC : — Copy ROM to RAM  
This command sequence copies the characters from ROM into RAM so  
that a complete user-defined character set is created by editing selected  
characters. This is helpful when user-defined character sets are selected so  
that all characters are defined. This eliminates the need to unselect the  
user-defined character set when printing characters that were not defined.  
This command is only available when the default SBCS character set is  
selected.  
Note: The three sets of zeros following the ESC : are part of the com-  
mand.  
Hexadecimal Format  
1b 3A 00 00 00  
ESC & — Define User-Defined Characters  
This command sequence allows characters to redefine in the currently se-  
lected mode. Use this command in draft mode only. Any character from  
0–255 may be redefined. Value k1 is the character code of the first charac-  
ter to redefine. Value k2 is the character code of the last character to de-  
fine. Value k1 may equal k2 if only one character code is defined.  
For each character defined, supply 12 bytes of data. The first byte (s1) de-  
scribes the character format. The bottom four bits are the end position in  
the character grid. The next three bits represent the start position in the  
grid. Bit 7 represents whether the character uses the top eight pins or the  
bottom eight pins of the print head. When bit 7 = 0 the character uses the  
top eight pins. When bit 7 =1, the bottom four bits are used.  
The start and end positions are ignored during character imaging but must  
be accurate to redefine the character code.  
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Appendix C Graphics Printing  
The remaining bytes (d1–d11) are the data that comprises the dot image  
pattern of the defined character. Since a character can use up to 11 col-  
umns, you must supply 11 data numbers for each character even if some  
of the columns are blank. These are specified like the other print modes,  
left to right, with MSB as the top pin.  
When printable code expansion is enabled via ESC I, and the user-defined  
character set is selected with ESC %, the following codes less than 20h  
may be defined for use and are printable:  
Hexadecimal Format  
1b 26 00 k1 k2 s1 d1 .. d11  
Printable Code Expansion Characters  
Hex  
0
ASCII  
NUL  
SOH  
STX  
Hex  
11  
15  
16  
17  
1c  
ASCII  
DC1  
NAK  
SYN  
ETB  
FS  
1
2
3
ETX  
EOT  
ENQ  
ACK  
DLE  
4
5
1d  
1e  
GS  
6
RS  
10  
1f  
US  
Note: This command is only available when the default SBCS character  
set is selected.  
ESC % — Select User-Defined Set  
This command sequence selects the user-defined character set when the  
variable n = 1 and ESC & defines the character set. A value of n = 0 selects  
the normal character set.  
Hexadecimal Format  
1b 25 n  
Note: This command is only available when the default SBCS character  
set is selected.  
ESC 6 — Enable Printing of Codes 128–159  
This command is allowed for compatibility with the 6820 Printer but  
causes no action on the PK80 Printer. The default behavior for the PK80  
Printer is that codes 128–159 are printable characters rather than control  
codes.  
Hexadecimal Format  
1b 25 n  
Note: This command is only available when the default SBCS character  
set is selected.  
68  
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Appendix C Graphics Printing  
ESC 7 — Cancel Printing of Codes 128–159  
This command is allowed for compatibility with the 6820 Printer but  
causes no action on the PK80 Printer. Unlike the 6820 Printer, the default  
for the PK80 Printer is ESC 6, not ESC 7.  
Hexadecimal Format  
1b 37  
Note: This command is only available when the default SBCS character  
set is selected.  
ESC I — Printable Code Area Expansion  
This command sequence allows certain ASCII codes 0 to 1Fh to be print-  
able when the variable n is set to 1. This allows the use of these codes for  
user-defined characters. If n = 0, the command returns 0 to 1Fh to non-  
printable control codes. Only the following codes can be redefined as  
printable characters. Codes not listed print as standard control codes.  
Hexadecimal Format  
1b 49 n  
Printable Code Expansion Characters  
Hex  
0
ASCII  
NUL  
SOH  
STX  
Hex  
11  
15  
16  
17  
1c  
ASCII  
DC1  
NAK  
SYN  
ETB  
FS  
1
2
3
ETX  
EOT  
ENQ  
ACK  
DLE  
4
5
1d  
1e  
GS  
6
RS  
10  
1f  
US  
Note: This command is only available when the default SBCS character  
set is selected.  
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Appendix C Graphics Printing  
70  
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6001 36th Avenue West  
Everett, Washington 98203  
U.S.A.  
tel 425.348.2600  
fax 425.355.9551  
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