Ingersoll Rand Marine Sanitation System AF0604MXXXXXX XX X User Manual

OPERATOR’S MANUAL & SALES AND ENGINEERING DATA  
RELEASED:  
(REV. 01)  
9-30-10  
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING.  
INCLUDE MANUALS: AF066X-XX Air Motor (pn 97999-1467), 6720X-XXX Lower Pump End (pn 97999-788) &  
S-632 General Information Manual (pn 97999-624).  
6” AIR MOTOR  
AF0604MXXXXXX-XX-X  
4:1 RATIO  
FOUR-BALL PUMP SERIES  
6” STROKE  
300 Series Stainless Steel  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
PUMP DATA  
SERVICE KITS  
Use only genuine ARO® replacement parts to assure compat-  
ible pressure rating and longest service life.  
MODEL AF0604MXXXXXX-XX-X  
Air Inlet (female)  
637489 for repair of air motor section.  
1/2 - 14 N.P.T.F. - 1  
637317-X4B for repair of lower pump end. Refer to the chart  
on page 2 for description of -X4B options.  
SPECIFICATIONS  
AF0660-XX Air Motor  
(see manual AF066X-XX)  
(refer to option chart)  
Model Series  
. . . . . . . . . . . AF0604MXXXXXX-XX-X  
“A”  
Pump Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Four-Ball  
Double Acting Pump  
Spacer Section  
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:1  
Y85-29-C Nut (3)  
gure 2)  
Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AF0660-XX  
Motor Repair Kit. . . . . . . . . . . . . . . . . . . . . . . 637489  
Motor Diameter . . . . . . . . . . . . . . . . . . . . . . . 6(15.2 cm)  
Stroke (double acting). . . . . . . . . . . . . . . . . 6(15.2 cm)  
Air Inlet (female) . . . . . . . . . . . . . . . . . . . . . . . 1/2 - 14 N.P.T.F. - 1  
Air Exhaust (female). . . . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 N.P.T.F. - 1  
Lower Pump End Series . . . . . . . . . . . . . . . . . . 67200-X4B  
Lower Pump Repair Kit . . . . . . . . . . . . . . . . 637317-X4B  
Material Inlet (female) . . . . . . . . . . . . . . . . . 1-1/2 - 11-1/2 N.P.T.F. - 1  
(male) . . . . . . . . . . . . . . . . . . . 2 - 11-1/2 P.T.F. SAE short  
Material Outlet (female) . . . . . . . . . . . . . . . 1 - 11-1/2 N.P.T.F. - 1  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.25 lbs (32.3 kgs)  
94674 Spring  
94209 Spacer Rod (3)  
Material Outlet (female)  
1 - 11-1/2 N.P.T.F. - 1  
“B”  
67200-X4B Lower Pump  
(see manual 6720X-XXX)  
“C”  
Material Inlet (male)  
PUMP PERFORMANCE  
2 - 11-1/2 P.T.F. SAE Short  
Air Inlet Pressure Range . . . . . . . . . . 30 - 150 p.s.i.g. (2.1 - 10.3 bar)  
Fluid Pressure Range . . . . . . . . . . . . . 120 - 633 p.s.i.g. (8.3 - 43.7 bar)  
Maximum Rec'd Cycles / Minute . . . . . . . . . 60  
Material Inlet (female)  
1-1/2 - 11-1/2 N.P.T.F. - 1  
NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.  
Figure 1  
Displacement In.3 Per Cycle . . . . . . . . . . . . . . 82.1  
Volume / Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.5 oz. (1344 ml)  
Cycles Per Gallon . . . . . . . . . . . . . . . . . . . . . . . . 2.8  
(mm) (mm) (mm)  
“A”  
43.181”  
(for -1model)  
(1149.8)  
“B”  
“C”  
(1096.8)  
(558.6)  
(558.6)  
(496.3)  
(496.3)  
19.540"  
21.993"  
Flow @ 60 Cycles / Minute. . . . . . . . . . . . . . . . 21.3 g.p.m. (80.7 l.p.m.)  
Noise Level @ 60 p.s.i. - 40 c.p.m. . . . . . . . . 84.7 db(A)*  
45.266”  
19.540"  
21.993"  
The pump sound pressure level has been updated to an Equivalent Continuous  
Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1  
using four microphone locations.  
*
IMPORTANT  
This is one of four documents which support the pump. Re-  
placement copies of these forms are available upon request.  
AF0604MXXXXXX-XX-X Model Operator’s Manual (pn  
97999-1504)  
S-632 General Information - Industrial Piston Pumps (pn  
97999-624)  
6720X-XXX Lower Pump End Operator’s Manual (pn 97999-788)  
AF0660-XX Air Motor Operator’s Manual (pn 97999-1467)  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET - BRYAN, OHIO 43506  
© 2010  
CCN 15333933  
(800) 495-0276 FAX (800) 892-6276  
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GENERAL DESCRIPTION  
PUMP CONNECTION - UPPER / LOWER  
The four-ball pumps are primarily designed for the high volume  
transfer of light and medium viscosity fluids. Stainless steel con-  
struction offers compatibility with a wide range of fluids. The lower  
pump is designed for easy priming. The double acting feature is  
standard in all ARO industrial pumps. Material is delivered to the  
pump discharge outlet on both the up and down stroke.  
The motor is connected to the lower pump end by a spacer section.  
This allows for lubrication of the upper packing gland and prevents  
motor contamination because of normal wear and eventual leak-  
age through the material packing gland. Be sure the solvent cup is  
adequately filled with lubricant to protect the upper packings and  
insure longest service life.  
NOTE: All threads are right hand.  
Lay the pump assembly on a work bench.  
Remove the three (Y85-29-C) nuts from the three spacer rods  
(see figure 1).  
Pull the air motor from the lower pump end until the motor  
piston rod is in the “down” position and the lower pump end  
rod is in the “upposition.  
Using e-ring pliers, slide the retaining ring up far enough to  
allow the sleeve to move upward and release the two connec-  
tors (see figure 2).  
1.  
2.  
3.  
4.  
PUMP CONNECTION DETAIL  
HAZARDOUS PRESSURE. Do not exceed maxi-  
WARNING  
mum operating pressure of 633 p.s.i. (43.7 bar) at 150 p.s.i.  
(10.3 bar) inlet air pressure.  
Pump Motor Piston Rod  
91547 Retaining Ring  
91546 Sleeve  
Pump Ratio X  
Inlet Pressure to Pump Motor  
=
Maximum Pump  
Fluid Pressure  
Pump ratio is an expression of the relationship between the pump motor area  
and the lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure  
is supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600  
p.s.i. (41.4 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow  
rate will increase as the motor cycle rate increases to keep up with the demand.  
91644 Connector (2)  
Refer to general information sheet for additional  
WARNING  
safety precautions and important information.  
NOTICE: Thermal expansion can occur when the fluid in the mate-  
rial lines is exposed to elevated temperatures. Example: Material  
lines located in a non-insulated roof area can warm due to sunlight.  
Install a pressure relief valve in the pumping system.  
Replacement warning label (pn 92325) is available upon re-  
quest.  
Lower Pump Piston Rod  
Figure 2  
REASSEMBLY  
Align the pump motor with the lower pump end. Position the  
air inlet of the motor 90° from the material outlet.  
Install the two (91644) connectors and retain with the (91546)  
sleeve. Slide the (91547) retaining ring back into position.  
Reinstall the spacer rods to the pump motor.  
1.  
2.  
TROUBLE SHOOTING  
3.  
4.  
Bring the motor and lower pump together and retain with  
three (Y85-29-C) nuts.  
Pump problems can occur in either the air motor section or the  
lower pump end section. Use these basic guidelines to help deter-  
mine which section is affected.  
Pump will not cycle.  
Be certain to first check for non-pump problems including  
kinked, restrictive or plugged inlet / outlet hose or dispensing  
device. Depressurize the pump system and clean out any ob-  
structions in the inlet / outlet material lines.  
Refer to the motor manual for trouble shooting if the pump  
does not cycle and / or air leaks from the air motor.  
Damaged motor. Service the motor.  
Pump cycles but does not deliver material.  
Refer to the lower pump end manual for further trouble shoot-  
ing.  
AF0604MXXXXXX-XX-X (en)  
Page 3 of 4  
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PERFORMANCE CURVES  
CYCLE PER MINUTE  
0
30  
60  
90  
120  
150  
500  
400  
300  
200  
100  
0
200  
150  
100  
50  
Performance based on 90 wt. gear oil at ambient temperature  
100 PSI  
100 PSI  
70 PSI  
70 PSI  
40 PSI  
40 PSI  
0
0
12  
24  
36  
48  
60  
U.S GALLONS PER MINUTE WATER DELIVER  
CYCLE PER MINUTE  
0
30  
60  
90  
120  
150  
500  
400  
300  
200  
100  
0
200  
150  
100  
50  
Performance based on 90 wt. gear oil at ambient temperature  
6.3 bar  
4.8 bar  
6.3 bar  
4.8 bar  
2.7 bar  
2.7 bar  
0
0
45.42  
90.85  
136.27  
181.7  
227.12  
LITERS PER MINUTE WATER DELIVER  
PN 97999-1504  
Page 4 of 4  
AF0604MXXXXXX-XX-X (en)  
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