Ingersoll Rand Marine Sanitation System 67300 XXX User Manual

OPERATOR’S MANUAL  
67300-XXX  
RELEASED:  
REVISED:  
(REV. F)  
1-19-01  
3-31-10  
INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST,  
DISASSEMBLY & REASSEMBLY.  
CHOP-CHECK STYLE  
LOWER PUMP ENDS  
Also covers 637348-XXD service kits  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Use only genuine ARO® replacement parts to assure compatible  
pressure rating and longest service life.  
637348-XXD for general repair of 67300-XXX lower pump ends.  
GENERAL DESCRIPTION  
DO NOT EXCEED MAXIMUM OPERATING PRES-  
WARNING  
SURE AS INDICATED ON PUMP MODEL PLATE.  
REFER TO GENERAL INFORMATION SHEET FOR  
WARNING  
ADDITIONAL SAFETY PRECAUTIONS AND IMPORTANT IN-  
FORMATION.  
This manual covers the lower pump section. It is one of four  
documents which support an ARO pump. Replacement copies  
of these forms are available upon request.  
650XXX-X Pump Model Operator’s Manual.  
General Information for Air Operated or Hydraulically Oper-  
ated Pumps.  
Lower Pump End Operator’s Manual.  
Air or Hydraulic Motor Operator’s Manual.  
The chop-check design provides for easy priming of the lower  
foot valve. The double acting feature is standard in all ARO  
industrial pumps. Material is delivered to the pump discharge  
outlet on both the up and down stroke.  
MAINTENANCE  
Figure 1  
The air / hydraulic motor is completely separate from the lower  
pump end. This helps to keep the motor from being contaminated  
by the material being pumped. Periodically, flush entire pump  
system with a solvent that is compatible with the material being  
pumped.  
Keep solvent cup filled with this compatible solvent. This will keep  
material from drying on the piston rod, which would drag thru the  
packings, ruin them and eventually scour the piston rod.  
Provide a clean work surface to protect sensitive internal moving  
parts from contamination from dirt and foreign matter during dis-  
assembly and reassembly.  
LOWER PUMP END DESCRIPTION CHART  
67300 - X X X  
Packing Material  
C - UHMW-PE (upper and lower)  
J - Polyurethane (upper)  
- UHMW-PE (lower)  
Before reassembling, lubricate parts as required. When assembling  
“O” rings, or parts adjacent to “O” rings, exercise care to prevent  
damage to “Orings and “Oring groove surface.  
Spring Arrangement  
3 - No spring  
4 - Multiple wave spring  
Plunger Type  
D - Hardened stainless steel with hard chrome plating  
Service Kit Selection  
67300 - X X X  
637348 - X X D  
Example: Lower Pump End # 67300-J3D  
Service Kit # 637348-J3D  
Packing  
Spring  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
© 2010 CCN 99907461  
(800) 495-0276 FAX(800) 892-6276  
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PARTS LIST  
36  
47  
57  
55  
54  
28  
34  
1
3
67300-C4D  
67300-J3D  
14  
5
2
12  
17  
64  
5
27  
7
54  
55  
2
57  
43  
89  
88  
10  
64  
25  
37  
65  
21  
44  
18  
38  
6
7
22  
15  
9
26  
30  
31  
32  
33  
ASSEMBLY TORQUE REQUIREMENTS  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
(12) Nut, tighten to 300 ft lbs (406.7 Nm).  
LUBRICATION / SEALANTS  
Keep solvent cup filled with a lubricant such as Wet-  
Sol "Plus" or equivalent.  
Apply Loctite® 242® to threads.  
Apply PTFE tape to threads.  
Apply Lubriplate ® FML-2 grease to threads.  
Figure 2  
67300-XXX (en)  
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12. Using an open end wrench, tighten (14) upper gland nut.  
13. Assemble (3) “Oring to (2) lower gland.  
14. Apply Loctite 242 to threads of (1) solvent cup and (2) lower  
gland.  
67300-C4D  
67300-J3D  
15. Assemble (1) solvent cup to (2) lower gland and tighten, using  
a spanner wrench.  
16. Apply PTFE tape to threads of (89) bleed valve. Assemble (89)  
bleed valve to (88) valve body and assemble (88) valve body to  
(6) outlet body. Tighten with outlet of (88) valve body pointed  
downward.  
17. Secure (6) outlet body and components in a vise, clamping on  
flats of (26) plunger.  
18. Assemble (54) female packing washer, five (55) “V” packings,  
(57) male packing washer and (47) bowed washer to (28) valve  
seat, securing with (36) valve seat nut. NOTE: Apply Loctite 242  
to threads of (28) valve seat and (36) valve seat nut. NOTE: As-  
semble “Vpackings with lips facing up.  
19. Apply Loctite 242 to threads of (34) valve rod and assemble to  
(27) valve seat.  
20. Assemble (28) valve seat and components to (26) plunger.  
21. Apply Loctite 242 to threads of (34) valve rod and assemble  
(34) valve rod thru (28) valve seat and thread into (26) plunger.  
22. Using Wet Sol “Plus, lubricate the i.d. of (9) tube and the o.d. of  
(55) “V” packings and assemble (9) tube over “V” packings and  
into (6) outlet body.  
23. Apply Loctite 242 to threads of (30) primer rod and assemble  
to (34) valve rod.  
24. Apply Lubriplate to threaded holes of (15) pressure chamber  
body and assemble three (10) studs to (15) pressure chamber  
body.  
25. Assemble (7) “Oring into (25) check stop.  
26. Assemble (6) outlet body, (9) tube and components to (15)  
pressure chamber body, aligning holes in (6) outlet body with  
(10) studs.  
27. Lubricate threads of (10) studs with Lubriplate and assemble  
three (17) lock washers and (12) nuts to (10) studs and tighten  
to 300 ft lbs (407 Nm).  
28. Assemble (31) primer plate and (32) primer button to (30)  
primer rod, securing with (33) lock nut.  
TROUBLE SHOOTING  
No material at outlet (pump continually cycles).  
Check material supply. Disconnect or shut off the air supply  
and replenish the material, reconnect.  
Material on one stroke only (fast downstroke).  
The (21) foot valve body may not be seating in the (22) check  
valve seat (see lower pump disassembly). Remove the (21) foot  
valve body from the (22) check valve seat, clean and inspect  
the check valve seat area. If the foot valve or seat is damaged,  
replace.  
Material on one stroke only (fast upstroke).  
The (27) valve seat may not be seating in the (28) valve seat  
(see lower pump disassembly). Remove (27) valve seat from  
(28) valve seat, clean and inspect. If the (27) valve seat is dam-  
aged, replace. Check for worn or damaged packings and seals.  
Replace the packings and seals as necessary.  
ARO® is a registered trademark of Ingersoll-Rand Company  
Loctite® and 242® are registered trademarks of Henkel Loctite Corporation  
Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)  
PN 97999-961  
67300-XXX (en)  
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