Ingersoll Rand Marine Radio H2XXXX XXX X User Manual

H2XXXX-XXX-X  
OPERATOR’S MANUAL  
RELEASED: 11-20-87  
INCLUDING: APPLICATION, LUBRICATION, INSTALLATION & SERVICE  
REVISED:  
(REV. A)  
1-26-01  
H SERIES VALVES  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT  
.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
MODEL DESCRIPTION CHART  
H 2 X X XX Ć XXX Ć X  
VALVETYPE  
2 Ć 2 Position  
CURRENTTYPE  
A Ć AC  
D Ć DC  
N Ć No Coil  
BODY STYLE  
1 Ć 4 Way Side Ported  
4 Ć 4 Way Bottom Ported  
5 Ć 3 Way Side Ported  
8 Ć 3 Way Bottom Ported  
COIL VOLTAGE  
000 Ć No Coil  
005 Ć 5 V  
012 Ć 12 V  
024 Ć 24 V  
120 Ć 120 V  
240 Ć 240 V  
PORT SIZE  
2 Ć 1/4" NPT  
3 Ć 3/8" NPT  
4 Ć 1/2" NPT  
ACTUATOR / RETURN  
BD Ć Bleed / Bleed (page 5)  
KD Ć Solenoid / Solenoid (page 8)  
PA Ć Pilot / Internal Pilot (page 5)  
PD Ć Pilot / Pilot (page 5)  
PS Ć Pilot / Spring (page 3)  
SA Ć Solenoid / Internal Pilot (page 6)  
SD Ć Solenoid / Solenoid (page 7)  
SS Ć Solenoid / Spring (page 4)  
INGERSOLL-RAND COMPANY  
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506Ć0151  
&
(419) 636-4242  
D
FAX (419) 633-1674  
E2001 D PRINTED IN U.S.A.  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
3-WAY PILOT, SPRING RETURN  
PRESSURE RANGE: 30 - 150 p.s.i. (2.1 - 10.4 bar)  
MODELS: H25XPS  
H28XPS  
NOT SHOWN  
116343 LABEL  
118126 PIPE PLUG  
n Y195-68-C SCREW (2)  
115016 VALVE ASSEMBLY  
115006 COVER  
Y109-428 NUT  
9026 ORING Q  
9020 PISTON  
Y325-9 ORING  
Y325-10 ORING  
Y325-25 ORING Q  
Y325-28 ORING Q  
30197 SPRING Q  
Q
Q
Q
9019 INSERT  
115021 BODY  
9021 PLUNGER ASSEMBLY Q  
Y195-74-C SCREW (2)  
Q
PARTS INCLUDED IN REPAIR KIT NO. 7102.  
INCLUDED IN 115016 VALVE ASSEMBLY.  
n
9124 GASKET Q  
SUB-BASE (SEE TABLE)  
BPIPE PLUG (SEE TABLE)  
APIPE PLUG (SEE TABLE)  
MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG APIPE PLUG B”  
H252PS  
H253PS  
H254PS  
H282PS  
H283PS  
115013-1  
115013-2  
115009  
SIDE  
SIDE  
1/4  
3/8  
1/2  
1/4  
3/8  
–––  
–––  
–––  
–––  
SIDE  
–––  
–––  
115017-1  
115017-2  
BOTTOM  
BOTTOM  
Y227-3  
Y227-4  
Y227-4  
Y227-4  
H Series Valves  
3 OF 1 2  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
3-WAY SOLENOID, SPRING RETURN  
PRESSURE RANGE: 30 - 150 p.s.i. (2.1 - 10.4 bar)  
31 = 12 VAC  
33 = 120 VAC  
35 = 240 VAC  
37 = 5 VDC  
38 = 24 VAC / 12 VDC  
(DUAL RATING)  
39 = 24 VDC / 48 VAC  
(DUAL RATING)  
MODELS: H25XSS-XXX-X  
H28XSS-XXX-X  
l 119380 NUT  
l 116507 ARMATURE ASSY  
l 116506 FLANGE PLATE  
l 116495 BASE PLATE  
116218-XX COIL  
Y178-3 ROLL PIN l  
Y325-8 ORING l  
118590 OVERRIDE PIN  
Y195-65-C SCREW (3) l  
l 116499 GASKET  
115016 VALVE ASSEMBLY  
115006 COVER  
9020 PISTON  
Y109-428 NUT  
9026 ORING Q  
Y325-25 ORING Q  
Y325-28 ORING Q  
30197 SPRING Q  
Q
Y325-9 ORING  
Y325-10 ORING  
Q
Q
9019 INSERT  
115021 BODY  
9124 GASKET  
9021 PLUNGER ASSEMBLY Q  
Q
Y195-74-C SCREW (2)  
SUB-BASE (SEE TABLE)  
APIPE PLUG (SEE TABLE)  
BPIPE PLUG (SEE TABLE)  
NOT SHOWN  
116343 LABEL  
n Y195-68-C SCREW (2)  
l 116346 SCREW (2)  
l 118126 PIPE PLUG  
Q
PARTS INCLUDED IN REPAIR KIT NO. 7102.  
INCLUDED IN 115016 VALVE ASSEMBLY.  
n
l
PARTS INCLUDED IN REPAIR KIT NO. 116572.  
MODEL NO.  
SUBBASE PORT LOCATION PORTS (NPTF) PIPE PLUG APIPE PLUG B”  
H252SS-XXX-X  
H253SS-XXX-X  
H254SS-XXX-X  
H282SS-XXX-X  
H283SS-XXX-X  
115013-1  
115013-2  
115009  
SIDE  
SIDE  
1/4  
3/8  
1/2  
1/4  
3/8  
–––  
–––  
–––  
–––  
SIDE  
–––  
–––  
115017-1  
115017-2  
BOTTOM  
BOTTOM  
Y227-3  
Y227-4  
Y227-4  
Y227-4  
4 OF 1 2  
H Series Valves  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
4-WAY PILOT AND DOUBLE BLEED  
PRESSURE RANGE: 20 - 150 p.s.i. (1.4 - 10.4 bar)  
9600 PILOT BLEEDER  
ASSEMBLY (2)  
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.  
24130 BUTTON BLEEDER  
ASSEMBLY (2)  
n
INCLUDED IN 115014 VALVE ASSEMBLY.  
118126 PLUG  
MODELS: H21XPA  
H24XPA  
MODELS: H21XBD  
H24XBD  
MODELS: H21XPD  
H24XPD  
115014 VALVE ASSEMBLY  
Q
9025 DISC  
9023 GASKET Q  
115007 COVER  
Y109-428 NUT (2)  
Q Y325-25 ORING (2)  
9020 PISTON (2)  
9026 ORING (2) Q  
Y325-28 ORING (2) Q  
Q Y325-9 ORING (2)  
9019 INSERT (2) Q  
115015 BODY  
Q 9021PLUNGER ASS'Y (2)  
Y195-74-C SCREW (3)  
Q
9024 GASKET  
SUB-BASE (SEE TABLE)  
NOT SHOWN  
116154 LABEL  
n Y195-68-C SCREW (2)  
MODEL NO. SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)  
H212XX  
H213XX  
H214XX  
H242XX  
H243XX  
115022-1  
115022-2  
115008  
SIDE  
SIDE  
1/4  
3/8  
1/2  
1/4  
3/8  
–––  
–––  
SIDE  
–––  
115029-1  
115029-2  
BOTTOM  
BOTTOM  
Y227-3  
Y227-4  
H Series Valves  
5 OF 1 2  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
4-WAY SOLENOID, INTERNAL PILOT RETURN  
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)  
31 = 12 VAC  
33 = 120 VAC  
35 = 240 VAC  
37 = 5 VDC  
MODELS: H21XSA-XXX-X  
H24XSA-XXX-X  
38 = 24 VAC / 12 VDC  
(DUAL RATING)  
39 = 24 VDC / 48 VAC  
(DUAL RATING)  
l 119380 NUT  
l 116507 ARMATURE ASSY  
l 116506 FLANGE PLATE  
l 116495 BASE PLATE  
116218-XX COIL  
Y178-3 ROLL PIN l  
Y325-8 ORING l  
118590 OVERRIDE PIN  
Y195-65-C SCREW (4) l  
l 116499 GASKET  
115014 VALVE ASSEMBLY  
Q
9025 DISC  
9023 GASKET Q  
115007 COVER  
Q Y325-25 ORING (2)  
9020 PISTON (2)  
Y109-428 NUT (2)  
9026 ORING (2) Q  
Y325-28 ORING (2) Q  
Q Y325-9 ORING (2)  
9019 INSERT (2) Q  
115015 BODY  
Q 9021PLUNGER ASS'Y (2)  
Y195-74-C SCREW (3)  
Q
9024 GASKET  
SUB-BASE (SEE TABLE)  
NOT SHOWN  
116154 LABEL  
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.  
INCLUDED IN 115014 VALVE ASSEMBLY.  
n Y195-68-C SCREW (2)  
Q Y325-10 ORING  
l 116346 SCREW (2)  
l 118126 PIPE PLUG  
n
l
PARTS INCLUDED IN REPAIR KIT NO. 116572.  
MODEL NO.  
H212SA-XXX-X  
H213SA-XXX-X  
H214SA-XXX-X  
H242SA-XXX-X  
H243SA-XXX-X  
SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)  
115022-1  
115022-2  
115008  
SIDE  
SIDE  
1/4  
3/8  
1/2  
1/4  
3/8  
–––  
–––  
SIDE  
–––  
115029-1  
115029-2  
BOTTOM  
BOTTOM  
Y227-3  
Y227-4  
6 OF 1 2  
H Series Valves  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
4-WAY DOUBLE SOLENOID  
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)  
MODELS: H21XSD-XXX-X  
H24XSD-XXX-X  
31 = 12 VAC  
33 = 120 VAC  
35 = 240 VAC  
37 = 5 VDC  
38 = 24 VAC / 12 VDC  
(DUAL RATING)  
39 = 24 VDC / 48 VAC  
(DUAL RATING)  
l 119380 NUT (2)  
l 116507 ARMATURE ASS'Y (2)  
l 116506 FLANGE PLATE (2)  
l Y178-3 ROLL PIN (2)  
118590 OVERRIDE PIN (2)  
l 116501-2 BASE PLATE  
116218-XX COIL (2)  
Y325-8 ORING (2) l  
Y195-65-C SCREW (4) l  
l 116505 GASKET  
115014 VALVE ASSEMBLY  
Q
9025 DISC  
9023 GASKET Q  
115007 COVER  
Q Y325-25 ORING (2)  
9020 PISTON (2)  
Y109-428 NUT (2)  
9026 ORING (2) Q  
Y325-28 ORING (2) Q  
Q Y325-9 ORING (2)  
9019 INSERT (2) Q  
115015 BODY  
Q 9021PLUNGER ASS'Y (2)  
Y195-74-C SCREW (3)  
Q
9024 GASKET  
SUB-BASE (SEE TABLE)  
NOT SHOWN  
116154 LABEL  
n Y195-68-C SCREW (2)  
l 116346 SCREW (4)  
l 118126 PIPE PLUG  
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.  
INCLUDED IN 115014 VALVE ASSEMBLY.  
n
l
PARTS INCLUDED IN REPAIR KIT NO. 116574.  
MODEL NO.  
H212SD-XXX-X  
H213SD-XXX-X  
H214SD-XXX-X  
H242SD-XXX-X  
H243SD-XXX-X  
SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)  
115022-1  
115022-2  
115008  
SIDE  
SIDE  
1/4  
3/8  
1/2  
1/4  
3/8  
–––  
–––  
SIDE  
–––  
115029-1  
115029-2  
BOTTOM  
BOTTOM  
Y227-3  
Y227-4  
H Series Valves  
7 OF 1 2  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
4-WAY DOUBLE SOLENOID  
PRESSURE RANGE: 25 - 135 p.s.i. (1.7 - 9.3 bar)  
31 = 12 VAC  
33 = 120 VAC  
35 = 240 VAC  
37 = 5 VDC  
MODELS: H21XKD-XXX-X  
H24XKD-XXX-X  
38 = 24 VAC / 12 VDC  
(DUAL RATING)  
39 = 24 VDC / 48 VAC  
(DUAL RATING)  
119380 NUT (2)  
116507 ARMATURE ASS'Y (2)  
116506 FLANGE PLATE (2)  
Y178-3 ROLL PIN (2)  
116218-XX COIL (2)  
118590 OVERRIDE PIN (2)  
116501-1 BASE PLATE  
Y325-8 ORING (2)  
Y195-65-C SCREW (4)  
116505 GASKET  
115014 VALVE ASSEMBLY  
Q
9025 DISC  
9023 GASKET Q  
115007 COVER  
Q Y325-25 ORING (2)  
9020 PISTON (2)  
Y109-428 NUT (2)  
9026 ORING (2) Q  
Y325-28 ORING (2) Q  
Q Y325-9 ORING (2)  
9019 INSERT (2) Q  
115015 BODY  
Q 9021PLUNGER ASS'Y (2)  
Y195-74-C SCREW (3)  
Q
9024 GASKET  
SUB-BASE (SEE TABLE)  
NOT SHOWN  
116154 LABEL  
n Y195-68-C SCREW (2)  
116346 SCREW (4)  
118126 PIPE PLUG  
Q
PARTS INCLUDED IN REPAIR KIT NO. 7103.  
INCLUDED IN 115014 VALVE ASSEMBLY.  
n
MODEL NO.  
H212KD-XXX-X  
H213KD-XXX-X  
H214KD-XXX-X  
H242KD-XXX-X  
H243KD-XXX-X  
SUB-BASE PORT LOCATION PORTS (NPTF) PIPE PLUG (2)  
115022-1  
115022-2  
115008  
SIDE  
SIDE  
1/4  
3/8  
1/2  
1/4  
3/8  
–––  
–––  
SIDE  
–––  
115029-1  
115029-2  
BOTTOM  
BOTTOM  
Y227-3  
Y227-4  
8 OF 1 2  
H Series Valves  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
3-WAY MANIFOLD ASSEMBLY  
1A THRU 1E  
2
3
4
5
ORING TO BLOCK OUTLET IN BASE  
OF VALVE, NO PORT IN MANIFOLD.  
INLET  
1/2 - 14 N.P.T.  
6 ORING FOR SEALING BETWEEN  
VALVE AND MANIFOLD PORTS.  
OUTLET  
1/2 - 14 N.P.T.  
NOTE: OUTLET ON VALVE MUST BE USED.  
NO OUTLET PORT IN MANIFOLD.  
ASSEMBLY NUMBER  
9104-2 9104-3 9104-4 9104-5 9104-6  
SYMBOL NO.  
DESCRIPTION  
TIE ROD ASSEMBL  
TIE ROD ASSEMBL  
TIE ROD ASSEMBL  
TIE ROD ASSEMBL  
TIE ROD ASSEMBL  
PART NO.  
9129-2  
9129-3  
9129-4  
9129-5  
9129-6  
9130  
QUANTITY  
1A  
1B  
1C  
1D  
1E  
2
Y
2
2
2
2
2
Y
Y
Y
Y
END BLOCK  
1
6
2
1
6
4
4
1
8
3
1
9
6
6
1
10  
4
1
12  
5
1
14  
6
3
ORING  
Y325-18  
9127  
4
MANIFOLD BLOCK  
INLET BLOCK  
5
9128  
1
1
1
6
ORING  
Y325-18  
Y154-57  
Y14-10-C  
12  
8
15  
10  
10  
18  
12  
12  
SCREW (NOT SHOWN)  
LOCK WASHER (NOT SHOWN)  
8
H Series Valves  
9 OF 1 2  
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PARTS LIST  
SERIES H POPPET VALVES  
SUB-BASE MOUNTED  
(1/4, 3/8 AND 1/2 N.P.T.F. PIPE PORTS)  
4-WAY MANIFOLD ASSEMBLY  
5A THRU 5E  
4
1
2
3
INLET 1/2 - 14 N.P.T.  
6
7 ORING FOR SEALING BETWEEN  
OUTLET 1/2 - 14 N.P.T.  
VALVE AND MANIFOLD PORTS.  
ASSEMBLY NUMBER  
9007-2 9007-3 9007-4 9007-5 9007-6 9008-2  
QUANTITY  
9008-3  
9008-4  
9008-5  
9008-6  
SYMBOL NO.  
DESCRIPTION  
INLET BLOCK  
PART NO.  
9028  
1
1
6
2
1
2
1
8
3
1
1
10  
4
1
12  
5
1
14  
6
1
6
2
1
2
1
8
3
1
1
10  
4
1
12  
5
1
14  
6
2
ORING  
Y325-18  
9027  
3
MANIFOLD BLOCK  
END BLOCK  
4
9030  
1
1
1
1
1
1
5A  
5B  
5C  
5D  
5E  
6
TIE ROD ASSEMBL  
TIE ROD ASSEMBL  
TIE ROD ASSEMBL  
TIE ROD ASSEMBL  
Y
9129-2  
9129-3  
9129-4  
9129-5  
9129-6  
Y45-103-C  
Y325-18  
Y99-43  
Y
2
2
Y
2
2
Y
2
2
TIE ROD ASSEMBL  
REDUCING BUSHING  
ORING  
Y
2
2
4
8
4
4
6
12  
6
8
16  
8
10  
20  
10  
10  
12  
24  
12  
12  
7
8
4
4
12  
6
16  
8
20  
10  
10  
24  
12  
12  
SCREW (NOT SHOWN)  
LOCK WASHER (NOT SHOWN) Y14-416-C  
6
8
6
8
1 0 OF 1 2  
H Series Valves  
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H Series Valves  
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PN 119999Ć37  
1 2 OF 1 2  
H Series Valves  
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