Ingersoll Rand Heat Pump PM15X X X A02 User Manual

PM15X-X-X-A02  
OPERATOR’S MANUAL  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
RELEASED:  
REVISED:  
(REV. 09)  
1-7-04  
5-12-10  
1-1/2” DIAPHRAGM PUMP  
1:1 RATIO (METALLIC)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Refer to Model Description Chart to match the pump material options.  
637389 for air section repair (see page 6).  
637375-XXforfluidsectionrepair(seepage4).NOTE:Thiskitalsocon-  
tains several air motor seals which will need to be replaced.  
637390-X major air valve assembly (see page 7).  
PUMP DATA  
Models . . . . . . . . . . . . . see Model Description Chart for “-XXX”.  
Pump Type . . . . . . . . . . MetallicAirOperatedDoubleDiaphragm  
Material . . . . . . . . . . . . . see Model Description Chart.  
Weight . . . PM15A-CSS-XXX-A02 . . . 62.40 lbs (28.30 kgs)  
PM15R-CSS-XXX-A02 . . . 60.26 lbs (27.33 kgs)  
PM15S-CSS-XXX-A02 . . . 78.40 lbs (35.56 kgs)  
Figure 1  
Maximum Air Inlet Pressure . . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Material Inlet Pressure . . . . . 10 p.s.i.g. (0.69 bar)  
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)  
Maximum Flow Rate (flooded inlet) . . . . 123 g.p.m. (465.6 l.p.m.)  
MODEL DESCRIPTION CHART  
PM15 X - C S S - X X X - A02  
Displacement / Cycle @ 100 p.s.i.g. . . . 0.617 gal. (2.34 lit.)  
Maximum Particle Size . . . . . . . . . . . . 1/4” dia. (6.4 mm)  
Maximum Temperature Limits (diaphragm / ball / seal material)  
E.P.R. / EPDM . . . . . . . . . . . -60_to280_F (-51_to 138_C)  
Polypropylene . . . . . . . . . . . 35_ to 175_ F (2_ to 79_ C)  
SantopreneR . . . . . . . . . . . -40_to225_F (-40_to 107_C)  
PTFE . . . . . . . . . . . . . . . . . 40_ to 225_ F (4_ to 107_ C)  
Dimensional Data . . . . . . . . . . . . . . . . see page 8  
Center Section Material  
A - Aluminum  
R - Polypropylene  
S - Stainless Steel  
Fluid Connection  
C - Tri-clamp  
Fluid Caps & Manifold Material  
Mounting Dimension . . . . . . . . 9x11.75(228.6mmx298.5mm)  
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 85.0 db(A){  
S - Stainless Steel  
Hardware Material  
S - Stainless Steel  
 The pump sound pressure levels published here have been updated to an Equivalent  
Continuous Sound Level (L ) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-  
Aeq  
Seat Material  
ROP S5.1 using four microphone locations.  
A - Santoprene  
S - 316 Stainless Steel  
NOTICE: All possible options are shown in the chart, however, certain  
combinations may not be recommended, consult a representative or the  
factory if you have questions concerning availability.  
Ball Material  
A - Santoprene  
T - PTFE  
Diaphragm Material  
A - Santoprene  
M - Medical Grade Santoprene  
T - PTFE / Santoprene  
FLUID SECTION SERVICE KIT SELECTION  
PM15X - CSS - X X X - A02  
637375 - X X  
EXAMPLE: Model # PM15S-CSS-SAA-A02  
Fluid Section Service Kit # 637375-AA  
Ball  
Diaphragm  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET -- BRYAN, OHIO 43506  
(800) 495-0276 D FAX (800) 892-6276  
E2010  
CCN 15206188  
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GENERAL DESCRIPTION  
OPERATING INSTRUCTIONS  
The ARO diaphragm pump offers high volume delivery even at low air  
pressure and a broad range of material compatibility options available.  
Refer to the model and option chart. ARO pumps feature stall resistant  
design, modular air motor / fluid sections.  
Air operated double diaphragm pumps utilize a pressure differential in  
theairchamberstoalternatelycreatesuctionandpositivefluidpressure  
in the fluid chambers, ball checks insure a positive flow of fluid.  
Pump cycling will begin as air pressure is applied and it will continue to  
pump and keep up with the demand. It will build and maintain line pres-  
sure and will stop cycling once maximum line pressure is reached (dis-  
pensing device closed) and will resume pumping as needed.  
S Always flush the pump with a solvent compatible with the material  
being pumped ifthe materialbeingpumpedissubjecttosettingup”  
when not in use for a period of time.  
S Disconnecttheairsupplyfromthepumpifitistobeinactiveforafew  
hours.  
PARTS AND SERVICE KITS  
Refertothepartviewsanddescriptionsasprovidedonpage4through7  
for parts identification and Service Kit information.  
S Certain ARO “Smart Parts” are indicated which should be available  
for fast repair and reduction of down time.  
S Service kits are divided to service two separate diaphragm pump  
functions: 1. AIR SECTION, 2. FLUID SECTION. The FLUID SEC-  
TION is divided further to match typical part MATERIAL OPTIONS.  
AIR AND LUBE REQUIREMENTS  
WARNING EXCESSIVE AIR PRESSURE. Can cause pump  
damage, personal injury or property damage.  
S Afiltercapableoffilteringoutparticleslargerthan50micronsshould  
beusedontheairsupply. Thereisnolubricationrequiredotherthan  
the “O” ring lubricant which is applied during assembly or repair.  
S Iflubricatedairispresent,makesurethatitiscompatiblewiththeO”  
rings and seals in the air motor section of the pump.  
MAINTENANCE  
S Provide a clean work surface to protect sensitive internal moving  
partsfromcontaminationfromdirtandforeignmatter duringservice  
disassembly and reassembly.  
S Keep good records of service activity and include pump in preven-  
tive maintenance program.  
S Before disassembling, empty captured material in the outlet man-  
ifold by turning the pump upside down to drain material from the  
pump.  
INSTALLATION  
S Verify correct model / configuration prior to installation.  
S Retorque all external fasteners per specifications prior to start up.  
S Pumpsaretestedinwateratassembly. Flushpumpwithcompatible  
fluid prior to installation.  
FLUID SECTION DISASSEMBLY  
S When the diaphragm pump is used in a forced-feed (flooded inlet)  
situation, it is recommended that a “Check Valve” be installed at the  
air inlet.  
1. Remove (60) inlet manifold and (61) outlet manifold.  
2. Remove (22) balls, (19) “O” rings (if applicable) and (21) seats.  
3. Remove (15) fluid caps.  
NOTE: Only PTFE diaphragm models use a primary diaphragm (7) and  
a backup diaphragm (8). Refer to the auxiliary view in the Fluid Section  
illustration.  
4. Remove the (14) screw, (6) diaphragm washer, (7) or (7 / 8) dia-  
phragms and (5) backup washer.  
NOTE: Do not scratch or mar the surface of (1) diaphragm rod.  
S Material supply tubing should be at least the same diameter as the  
pump inlet manifold connection.  
S Material supply hose must be reinforced, non-collapsible type com-  
patible with the material being pumped.  
S Piping must be adequately supported. Do not use the pump to sup-  
port the piping.  
S Use flexible connections (such as hose) at the suction and dis-  
charge. These connections should not be rigid piped and must be  
compatible with the material being pumped.  
FLUID SECTION REASSEMBLY  
S Secure the diaphragm pump legs to a suitable surface (level and  
flat) to insure against damage by vibration.  
S Reassemble in reverse order. Refer to the torque requirements on  
page 5.  
S Clean and inspect all parts. Replace worn or damaged parts with  
new parts as required.  
S Pumpsthatneed to be submersed must havebothwetandnon-wet  
components compatible with the material being pumped.  
S Submersed pumps must have exhaust pipe above liquid level. Ex-  
haust hose must be conductive and grounded.  
S Lubricate (1) diaphragm rod and (144) “U” cup with LubriplateR  
FML-2 grease (94276 grease packet is included in service kit).  
S FormodelswithPTFEdiaphragms:Item(8)Santoprenediaphragm  
is installed with the side marked “AIR SIDE” towards the pump cen-  
ter body. Install the PTFE diaphragm (7) with the side marked  
“FLUID SIDE” towards the (15) fluid cap.  
S Flooded suction inlet pressure must not exceed 10 p.s.i.g. (0.69  
bar).  
S Re-check torque settings after pump has been re-started and run a  
while.  
S LoctiteR is a registered trademark of Henkel Loctite Corporation S  
S SantopreneR is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P., S LubriplateR is a registered trademark of Lubriplate Division (Fiske Brothers) S  
PM15X-X-X-A02  
Page 3 of 8  
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PARTS LIST / PM15X-X-X-A02 FLUID SECTION  
L 637375-XX FLUID SECTION SERVICE KITS INCLUDE: BALLS (see Ball Option, refer to -XX in Service Kit chart below), DIAPHRAGMS (see Diaphragm  
Option, refer to -XX in Service Kit chart below), and items 19, 70, 144, 175 and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6).  
SEAT OPTIONS  
PM15X-CSS-XXX-A02  
“21”  
BALL OPTIONS  
PM15X-CSS-XXX-A02  
L “22” (2” dia.)  
-XXX Seat  
Qty [Mtl]  
(4) [SP]  
(4) [SS]  
-XXX Ball  
Qty [Mtl]  
(4) [SP]  
-AXX 95825-A  
-SXX 95877  
-XAX 95826-A  
-XTX 95826-4  
(4)  
[T]  
DIAPHRAGM OPTIONS PM15X-CSS-XXX-A02  
L Service Kit  
-XX = (Ball)  
-XXX -XX = (Diaphragm) Diaphragm Qty [Mtl] Diaphragm Qty [Mtl] Gasket  
L “7”  
L “8”  
L “19” (1/8” x 3-1/8” o.d.)  
MATERIAL CODE  
[A] = Aluminum  
[B] = Nitrile  
[C] = Carbon Steel  
[Co] = Copper  
[E] = E.P.R.  
[P] = Polypropylene  
[SP] = Santoprene  
[SPM]=MedicalGradeSantoprene  
[SS] = Stainless Steel  
[T] = PTFE  
Qty [Mtl]  
-XXA 637375-XA  
-XXM 637375-XM  
-XXT 637375-XT  
96166-A  
96166-M  
96165-T  
(2)  
(2) [SPM] - - - - -  
(2) [T] 96164-A  
[SP] - - - - -  
- - -  
- - -  
- - - 95992  
(4)  
(4)  
(4)  
[E]  
[T]  
[T]  
- - - Y328-233  
(2) [SP] Y328-233  
NOTE: Gasket item 19 is not required with seat option -AXX.  
CENTER SECTION OPTIONS PM15X-CSS-XXX-A02  
Aluminum  
Polypropylene  
Stainless Steel  
PM15S-X-X-A02  
PM15A-X-X-A02  
PM15R-X-X-A02  
Item  
Description (size)  
Qty Part No.  
[Mtl] Part No.  
[Mtl] Part No.  
[Mtl]  
- - -  
28 Washer (0.406” i.d. x 1” o.d. x 0.093”)  
43 Ground Lug (see page 7)  
68 Air Cap  
(4) - - - - -  
(1) 93004  
(1) 95822-1  
(1) 95822-2  
(4) 95934  
(4) - - - - -  
(4) 94098  
(8) - - - - -  
(4) 93010  
- - - 93360-1  
[Co] - - - - -  
[A] 95971-1  
[A] 95971-2  
[C] - - - - -  
- - - 96056  
[Co] - - - - -  
- - - 96291  
[SS] 94992  
[SS] - - - - -  
- - - 93004  
[P] 95889-1  
[P] 95889-2  
- - - 95934  
[SS] - - - - -  
- - - 94098  
[B] - - - - -  
[SS] 93010  
[Co]  
[SS]  
[SS]  
[C]  
69 Air Cap  
131 Screw (M10 x 1.5 - 6g x 100 mm)  
(M10 x 1.5 - 6g x 110 mm)  
- - -  
n 180 Washer  
[Co]  
- - -  
L n “O” Ring (3 mm x 15 mm o.d.)  
195 Nut (M10 x 1.5 - 6h)  
[SS]  
EXTERNAL HARDWARE OPTIONS PM15X-CSS-XXX-A02  
PM15R-CSS- PM15A-CSS-  
PM15S-CSS-  
Item  
Description (size)  
Qty Part No.  
Mtl Part No.  
[SS] 95884  
- - - 95896  
[SS] - - - - -  
[SS] 95879  
Mtl  
[SS]  
[SS]  
- - -  
26 Screw (M10 x 1.5 - 6g x 30 mm)  
27 Bolt (M8 x 1.25 - 6g x 40 mm)  
(M8 x 1.25 - 6g x 50 mm)  
(8) 95884  
(20) - - - - -  
(20) 96163  
(20) 95879  
29 Hex Flange Nut (M8 x 1.25 - 6h)  
[SS]  
COMMON PARTS  
Item  
Description (size)  
Rod  
Qty Part No.  
(1) 95824  
[Mtl]  
Item  
Description (size)  
Qty Part No.  
(1) 95959  
[Mtl]  
1
5
6
9
[C]  
60 Inlet Manifold  
61 Outlet Manifold  
[SS]  
[SS]  
[B]  
Backup Washer  
(2) 95819-1  
(2) 95819-1  
(2) Y13-8-T  
(2) 95883  
[SS]  
[SS]  
[SS]  
[SS]  
[SS]  
(1) 95958  
Diaphragm Washer  
Washer (9/16” i.d. x 1-3/8” o.d. x 3/32”)  
L n 70 Gasket  
(2) 95843  
Ln 144 “U” Cup (3/16” x 1-1/4” o.d.)  
Ln 175 “O” Ring (3/32” x 13/16” o.d.)  
(2) Y186-50  
(2) Y325-114  
[B]  
14 Screw (M14 x 2 - 6g x 45 mm)  
[B]  
15 Fluid Cap  
(2) 95890-1  
n Air Section Service Kit Parts, see page 6.  
Page 4 of 8  
PM15X-X-X-A02  
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PARTS LIST / PM15X-X-X-A02 FLUID SECTION  
. TORQUE REQUIREMENTS ,  
COLOR CODE  
DIAPHRAGM  
COLOR  
3
1
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
BALL  
COLOR  
5
8
MATERIAL  
(14) screw, tighten to 50 - 55 ft lbs (67.8 - 74.6 Nm).  
(26) screws, 20 - 25 ft lbs (27.1 - 33.9 Nm).  
(29) nuts, 15 - 20 ft lbs (20.3 - 27.1 Nm).  
Santoprene  
Santoprene  
(Backup)  
PTFE  
Tan  
Green  
Tan  
N / A  
9
10  
White  
(-) Dash  
White  
(S) Dot  
(131) screws, 12 - 17 ft lbs (16.3 - 23.0 Nm).  
LUBRICATION / SEALANTS  
k Apply Lubriplate FML-2 grease to all “O” rings, “U” Cups  
& mating parts.  
x Apply LoctiteR 242 to threads at assembly.  
- Apply PTFE tape to threads at assembly.  
~ Apply Loctite 271 to threads at assembly.  
U Apply anti-seize compound to threads and bolt and nut  
flange heads which contact pump case when using  
stainless steel fasteners.  
7
6
2
4
Torque Sequence  
FOR THE  
AIR MOTOR SECTION  
SEE PAGES 6 & 7  
Y Not used with PM15X-CSS-AXX-A02.  
Z Lubriplate FML-2 is a white food grade petroleum grease.  
61  
26 , U  
70 k  
68  
144 k  
A
70 k 27 U 195  
69  
7
9
22  
B
21  
19 Y  
29 , U  
15  
A
175 k 144 k  
B
175 k  
1 k  
26 , U  
22  
180 k 131 ,x  
5
6
14 , ~  
21  
60  
19 Y  
Figure 2  
AUXILIARY VIEW A-A  
(models PM15R-CSS-XXX-A02)  
AUXILIARY VIEW B-B  
(models PM15R-CSS-XXX-A02)  
View of two piece PTFE diaphragm  
k 180  
28  
180 k  
195  
Santoprene 8  
PTFE 7  
PM15X-X-X-A02  
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PARTS LIST / PM15X-X-X-A02 AIR SECTION  
n Indicates parts included in 637389 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.  
AIR MOTOR PARTS  
Item  
Description (size)  
Qty Part No.  
(1) 95888  
(1) 95970  
(1) 95901  
(1) 95823  
[Mtl]  
[A]  
Item  
Description (size)  
Qty Part No.  
(1) 95844  
(1) Y186-53  
(1) Y186-49  
(1) 95838  
(1) 95837  
(1) 96171  
(1) 67164  
(2) 94433  
(1) Y240-9  
(1) 94081  
(1) Y325-119  
(1) Y325-22  
(2) Y325-123  
(2) Y325-202  
(2) 95845  
(4) Y178-52-S  
(1) 96172  
(1) 95842  
(1) 93139  
(1) 350-568  
(1) 95832  
(4) 95924  
(1) 94276  
637308  
[Mtl]  
[B]  
[B]  
101 Center Body (PM15A-X)  
(PM15R-X)  
n 137 Gasket  
[P]  
[SS]  
[D]  
n 138 “U” Cup (3/16” x 1-5/8” o.d.)  
n 139 “U” Cup (3/16” x 1-1/8” o.d.)  
140 Valve Insert  
(PM15S-X)  
[B]  
103 Bushing  
[AO]  
[AO]  
[B]  
[D]  
[U]  
[B]  
[Br]  
[B]  
[B]  
[B]  
105 Screw (M6 x 1 - 6g)  
141 Valve Plate  
(PM15A-X and PM15S-X) (16 mm long)  
(4) 95991  
(4) 95886  
(2) 95840  
(1) 95835  
(1) 96293  
(2) 95839  
(2) 95123  
(1) Y17-50-S  
[SS]  
[SS]  
[SS]  
[D]  
n 166 Gasket  
(PM15R-X) (130 mm long)  
107 End Plate (PM15R-X only)  
111 Spool (PM15A-X and PM15S-X)  
(PM15R-X)  
n 167 Pilot Piston (includes 168 and 169)  
168 “O” Ring (3/32” x 5/8” o.d.)  
169 “U” Cup (1/8” x 7/8” o.d.)  
170 Piston Sleeve  
[D]  
118 Actuator Pin  
121 Sleeve  
[SS]  
[D]  
[SS]  
n 171 “O” Ring (3/32” x 1-1/8” o.d.)  
n 172 “O” Ring (1/16” x 1-1/8” o.d.)  
n 173 “O” Ring (3/32” x 1-3/8” o.d.)  
K n 174 “O” Ring (1/8” x 1/2” o.d.)  
n 176 Diaphragm (check valve)  
181 Roll Pin (5/32” o.d. x 1/2” long)  
n 200 Gasket (PM15A-X and PM15S-X)  
(PM15R-X)  
128 Pipe Plug (1/8 - 27 N.P.T. x 0.27”)  
(PM15A-X and PM15S-X only)  
[B]  
n 132 Gasket  
(1) 96170  
(3) Y117-416-C  
(6) 95931  
[B]  
[C]  
[SP]  
[SS]  
[B]  
[B]  
[P]  
- - -  
[P]  
[SS]  
133 Washer (1/4”) (PM15A-X)  
(M6) (PM15R-X)  
[SS]  
[SS]  
[SS]  
[SS]  
[Z]  
(1/4”) (PM15S-X)  
(3) Y14-416-T  
(6) 95887  
(4) 95887  
(1) 95942-1  
(1) 95834-1  
(1) 95939-1  
(1) 95941  
(1) 95833  
(1) 95938  
134 Screw (M6 x 1 - 6g x 20 mm) (PM15R-X)  
(PM15A-X and PM15S-X)  
135 Valve Block (PM15A-X)  
(PM15R-X)  
201 Muffler (PM15R-X)  
(PM15A-X and PM15S-X)  
233 Adapter Plate  
[P]  
[SS]  
[Z]  
236 Nut (M6 x 1 - 6h) (PM15R-X only)  
L n Lubriplate FML-2 Grease  
Lubriplate Grease Packets (10)  
Fluid Section Service Kit Parts, see page 4.  
(PM15S-X)  
136 End Cap (PM15A-X)  
(PM15R-X)  
K
[P]  
(PM15S-X)  
[SS]  
AIR MOTOR SECTION SERVICE  
MAJOR VALVE DISASSEMBLY  
Service is divided into two parts - 1. Pilot Valve, 2. Major Valve.  
GENERAL REASSEMBLY NOTES:  
1. Remove (135) valve block and (233) adapter plate, exposing (132  
and 166) gaskets and (176) checks.  
S Air Motor Section Service is continued from Fluid Section repair.  
S Inspect and replace old parts with new parts as necessary. Look for  
deep scratches on surfaces, and nicks or cuts in “O” rings.  
S Take precautions to prevent cutting “O” rings upon installation.  
S Lubricate “O” rings with Lubriplate FML-2 grease.  
S Do not over-tighten fasteners, refer to torque specification block on  
view.  
2. Insertasmallflatbladescrewdriverintothenotchinthesideof(135)  
valveblockandpushinontabtoremove(233)adapterplate,releas-  
ing (140) valve insert, (141) valve plate, (200) gasket.  
3. Remove (136) end cap and (137) gasket, releasing (111) spool.  
MAJOR VALVE REASSEMBLY  
S Re-torque fasteners following restart.  
1. Install new (138 and 139) “U” cups on (111) spool -- LIPS MUST  
FACE EACH OTHER.  
2. Insert (111) spool into (135) valve block.  
S SERVICE TOOLS -- To aid in the installation of (168) “O” rings onto  
the (167) pilot piston, use tool # 204130-T, available from ARO.  
3. Install(137)gasketon(136)endcapandassembleendcapto(135)  
valve block, securing with (107) end plates (where applicable) and  
(105) screws.  
4. Install(140)valveinsertand(141)valveplateinto(135)valveblock.  
NOTE: Assemble (140) valve insert with “dished” side toward (141)  
valve plate. Assemble (141) valve plate with part number identifica-  
tion toward (140) valve insert.  
PILOT VALVE DISASSEMBLY  
1. A light tap on (118) should expose the opposite (121) sleeve, (167)  
pilot piston and other parts.  
2. Remove (170) sleeve, inspect inner bore of sleeve for damage.  
5. Assemble(200)gasketand(233)adapterplateto(135)valveblock.  
NOTE: Assemble (233) adapter plate with notched side down.  
6. Assemble (132 and 166) gaskets and (176) checks to (101) body.  
7. Assemble (135) valve block and components to (101) body, secur-  
ing with (134) screws.  
PILOT VALVE REASSEMBLY  
1. Clean and lubricate parts not being replaced from service kit.  
2. Install new (171 and 172) “O” rings, replace (170) sleeve.  
3. Installnew (168) “O” ringsand (169) seal -Note the lip direction. Lu-  
bricate and replace (167).  
4. Reassemble remaining parts, replace (173 and 174) “O” rings.  
Page 6 of 8  
PM15X-X-X-A02  
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PARTS LIST / PM15X-X-X-A02 AIR SECTION  
173 k  
118  
169 k 168 k  
PILOT VALVE  
PART GROUP  
172 k  
171 k  
170  
k 174  
121  
173 k  
121  
167  
118  
166 k  
174 k  
233  
140  
141 k  
135  
133  
. 134  
43  
Notch  
k 138  
200 k  
132 k 176 k 101 181 103  
201  
111  
k 139  
k 137  
- 128  
136  
Insert screwdriver here to remove (233) adapter plate.  
MAJOR  
VALVE  
. 105  
Figure 3  
Models PM15A-CSS-XXX-A02  
PM15S-CSS-XXX-A02  
MATERIAL CODE  
[A] = Aluminum  
[AO] = Alumina Oxide  
[B] = Nitrile  
[Br] = Brass  
[C] = Carbon Steel  
[D] = Acetal  
[P] = Polypropylene  
[SP] = Santoprene  
[SS] = Stainless Steel  
[U] = Polyurethane  
[Z] = Zinc  
Models PM15R-CSS-XXX-A02  
107  
105  
Insert screwdriver here to remove (233) adapter plate.  
133  
. 134  
135  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN FASTENERS.  
ALL FASTENERS ARE METRIC.  
k 138  
PM15A-CSS-XXX-A02 and PM15S-CSS-XXX-A02: Torque (105 and 134) screws to 40 - 50  
in. lbs (4.5 - 5.6 Nm).  
PM15R-CSS-XXX-A02: Torque (134) screw and (236) nut to 35 - 40 in. lbs (4.0 - 4.5 Nm).  
111  
LUBRICATION / SEALANTS  
k 139  
k 137  
136  
k
Apply Lubriplate FML-2 grease to “O” rings, “U” Cups & mating parts.  
- Apply PTFE tape to threads at assembly.  
A replacement Major Valve Service Assembly is available separately, which includes the following:  
637390-1formodelsPM15R-X:105(4),107(2),111,132,135,136,137,138,139,140,141,166,  
176 (2), 200, 233 and 236 (4).  
637390-3 for models PM15A-X: 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141, 166,  
176 (2), 200 and 233.  
107  
637390-5 for models PM15S-X: 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141, 166,  
176 (2), 200 and 233.  
. 236  
PM15X-X-X-A02  
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TROUBLE SHOOTING  
Product discharged from exhaust outlet.  
S Check for diaphragm rupture.  
S Check tightness of (14) diaphragm screw.  
Low output volume, erratic flow, or no flow.  
S Check air supply.  
S Check for plugged outlet hose.  
S Check for kinked (restrictive) outlet material hose.  
S Check for kinked (restrictive) or collapsed inlet material hose.  
S Check for pump cavitation -- suction pipe should be sized at least as  
large as the inlet thread diameter of the pump for proper flow if high  
viscosity fluids are being pumped. Suction hose must be a non-col-  
lapsing type, capable of pulling a high vacuum.  
S Check all joints on the inlet manifolds and suction connections.  
These must be air tight.  
Air bubbles in product discharge.  
S Check connections of suction plumbing.  
S Check “O” rings between intake manifold and inlet side fluid caps.  
S Check tightness of (14) diaphragm screw.  
Motor blows air or stalls.  
S Check (176) check valve for damage or wear.  
S Check for restrictions in valve / exhaust.  
S Inspectthepumpforsolidobjectslodgedinthediaphragmchamber  
or the seat area.  
DIMENSIONAL DATA  
(Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).  
13-27/32” (351.4 mm)  
10-3/4” (272.4 mm)  
10-1/4” (260.4 mm)  
2-5/8” (66.7 mm)  
2” Tri-Clamp  
14-9/16” (370.0 mm)  
7-9/32” (185.0 mm)  
Outlet  
18-3/8”  
(466.7 mm)  
9-11/16”  
19-21/32”  
(498.9 mm)  
Inlet  
(246.1 mm)  
2-3/4”  
(69.9 mm)  
1/2” (12.7 mm)  
11-3/4” (298.5 mm)  
15/32”  
9” (228.6 mm)  
(11.4 mm)  
10” (254.0 mm)  
Air Inlet 1/2 - 14 N.P.T.  
Exhaust Port 3/4 - 14 N.P.T.  
Figure 4  
PN 97999-1058  
PM15X-X-X-A02  
Page 8 of 8  
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