Ingersoll Rand Heat Pump 650110 X User Manual

650110-X  
OPERATOR’S MANUAL  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
650115-X  
INCLUDE MANUAL: S-632 GENERAL INFORMATION MANUAL (PN 97999-624)  
RELEASED: 3-26-68  
REVISED:  
(REV. T)  
9-28-11  
2” DIFFERENTIAL TRANSFER PUMP  
2” AIR MOTOR  
2:1 RATIO  
6” STROKE  
(CARBON STEEL)  
SEE CHART BELOW  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
Use only genuine AROR replacement parts to assure compatible  
pressure rating and longest service life.  
Air Motor 60702  
66098 for repair of 60702 air motor section.  
Air Inlet (not shown)  
1/4 - 18 N.P.T.F. - 1 (female)  
637028 for repair of 66198 lower pump end (650110-C) and 66200  
lower pump end (650115-C) (UHMW-PE / Polyethylene).  
637029 for repair of 66198-1 lower pump end (650110-1C) and  
66200-1 lower pump end (650115-1C) (PTFE / PTFE).  
“A”  
Material Outlet (female)  
1/2 - 14 P.T.F. SAE Spec. Short  
SPECIFICATIONS  
2 - 11-1/2 N.P.T. Bung Thread  
Model Series . . . . . . . . . . . . . . . . . . . 65011X-( )  
Type . . . . . . . . . . . . . . . . . . . . . . . . Air Operated, Transfer Pump  
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . 2:1  
Air Motor Diameter . . . . . . . . . . . . . . 2” (5.08 cm)  
Stroke (double acting) . . . . . . . . . . . 6” (15.24 cm)  
Air Inlet (female) . . . . . . . . . . . . . . . 1/4 - 18 N.P.T.F. - 1  
Material Outlet (female) . . . . . . . . 1/2-14P.T.F. SAESpec. Short  
Material Inlet (female) (650115-X) . . . 1 - 11-1/2 N.P.T.F.  
Pump Construction . . . . . . . . . . . . Carbon Steel  
Pump Drum Size / Capacity  
Lower Pump  
“B”  
(see chart below)  
650110-C & 650110-1C . . . . . . . . . . 55 gallon  
650115-C & 650115-1C . . . . . . . . . . 16 gallon  
Dimensional Data . . . . . . . . . . . . . . . see chart  
Material Inlet  
Figure 1  
“B”  
Inches (mm)  
33-13/16 (859)  
33-13/16 (859)  
21-25/32 (553)  
21-25/32 (553)  
PERFORMANCE  
Air Inlet Pressure Range . . . . . . . . . . 0 - 150 p.s.i. (0 - 10.3 bar)  
Fluid Pressure Range . . . . . . . . . . . . 0 - 300 p.s.i. (0 - 20.7 bar)  
Cycles / Minute Rec’d @ Working Flow 120  
LOWER  
PUMP  
66198  
66198-1  
66200  
“A”  
Inches (mm)  
MODEL  
650110-C  
650110-1C  
650115-C  
650115-1C  
53-3/32 (1349)  
53-3/32 (1349)  
41-1/16 (1043)  
41-1/16 (1043)  
Displacement In3 Per Cycle . . . . . . . . 8.0  
Volume / Cycle . . . . . . . . . . . . . . . . . . 4.4 oz. (131 ml)  
Cycles Per Gallon . . . . . . . . . . . . . . . 28.9  
Accessories Available. . . . . . . . . . . . 61113 mounting bracket  
66200-1  
1
Noise Level @ 90 p.s.i. - 40 c.p.m . . . . . 81 db(A)  
1
The pump sound pressure level has been updated to an  
Equivalent Continuous Sound Level (LAeq) to meet the intent of  
ANSI SI.13-1971, CAGI-PNEUROP S5.1 using four microphone  
locations.  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
(800) 495-0276 FAX(800) 892-6276  
© 2011  
CCN 81561318  
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2” AIR MOTOR SERVICE PROCEDURES  
10. Removethe(12)gasketfromthe(13)plungertip.NOTE:Donotmar  
2” AIR MOTOR DISASSEMBLY  
or damage o.d. of (15) plunger.  
11. Remove the three (8) screws from the spacer and piston assembly.  
12. Remove the (9) valve plate and (11) valve spacer.  
Refer to Figure 4.  
NOTE: All threads are right hand.  
1. Place the air motor in the vise with a needle valve or a 1/4” pipe nip-  
ple resting against the jaws of the vise, as shown.  
2. Placeastrapwrencharoundthe(1)capandremovethecap.NOTE:  
If the (6) cylinder comes off with (1) cap, place the cap in a vise and  
use a strap wrench around the cylinder and unscrew from cap.  
NOTE: Do not squeeze or use pipe wrench on (6) cylinder.  
3. Place a strap wrench around the (6) cylinder and unscrew and re-  
move the cylinder.  
4. Pull the (7) spacer and piston assembly and (15) plunger out of the  
(18) pump body and lay aside.  
5. Remove the (17) valve spring and (16) “O” ring from the (18) pump  
body.  
6. Place the (18) pump body in the vise and loosen the (21) lock ring  
with a strap wrench.  
7. Placeastrapwrencharoundthe(22)separatingtubeandunthread.  
8. Removethe(20) washer and(19) “O” ringfrom the(18) pumpbody.  
9. Clamptheflatsofthe(7)spacerandpistonassemblyinthevise.Re-  
move the plunger tip from the (7) spacer and piston assembly.  
NOTE:Donot removethe(13)plunger tipfromthe(15) plunger, un-  
less replacing parts.  
S
LoctiteR is a registered trademark of Henkel Loctite Corporation  
S
650110-X  
Page 3 of 8  
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60702 2’’ AIR MOTOR PARTS LIST  
Item Description (size)  
Qty Part No.  
66098  
n Service Kit Parts  
1
1 Cap  
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
76073-2  
Y325-138  
77208  
n 2 “O” Ring (3/32” x 2-5/16” o.d.)  
2
3 Spring  
3
4
5
4 Button  
90638  
Figure 5  
5 Washer  
77290  
6 Cylinder  
76074-2  
61088  
n 7 Spacer & Piston Assembly  
8 Screw (#4 - 40 x 3/8”)  
9 Valve Plate  
Y222-54-C  
76090  
6
10 Piston Assembly  
11 Valve Spacer  
n 12 Gasket  
60656  
76856  
F21-53  
76208  
8
9
13 Plunger Tip  
14 “O” Ring (1/8” x 1-1/4” o.d.)  
15 Plunger  
Y325-214  
76215  
7
10  
n 16 “O” Ring (3/32” x 2-1/16” o.d.)  
17 Valve Spring  
18 Pump Body  
Y325-134  
76070  
11  
76077-2  
77803  
12  
13  
n 19 “O” Ring (0.275” x 1.837” o.d.)  
20 Washer  
76075  
14  
21 Lock Ring  
76100  
22 Separating Tube  
76216  
2” AIR MOTOR REASSEMBLY  
15  
Refer to Figure 5.  
1. Insertthe(11)valvespacer throughthebottomofthe(10) pistonas-  
sembly.  
16  
17  
2. Placethe(9)valveplateontopofthe(10)pistonassembly(sidewith  
three protrusions) to face (10) piston assembly and align the three  
holes with the three posts of the (11) valve spacer.  
3. Fasten the (9) valve plate down with the three (8) screws (this is the  
(7) spacer and piston assembly). Lay aside.  
4. Thoroughly grease the (19) “O” ring and place into the (18) pump  
body.  
18  
5. Place the (20) washer in the (18) pump body.  
6. Screw the (22) separating tube securely to the (18) pump body.  
7. Tighten the (21) lock ring.  
19  
20  
8. Grease the (16) “O” ring and place over the threads of the (18) pump  
body.  
9. Place the (17) valve spring into the (18) pump body.  
10. Placethe(15)plungerwith(13)plungertipthroughthe(22)separat-  
ing tube and through the (18) pump body. NOTE: To prevent dam-  
age to (19) “O” ring apply light film of grease on (15 and 13)  
assembly.  
21  
22  
11. Place the (12) gasket over the threads of (13) plunger tip.  
12. Screw the (7) spacer and piston assembly onto the (13) plunger tip  
and tighten with wrenches, using flats provided.  
13. Thoroughlygreasetheinsideofthe(6)cylinderandinsertitoverthe  
(7) spacer and piston assembly.  
93005  
Ground Screw  
14. Thread the (6) cylinder on the (18) pump body.  
15. Screw the (1) cap, with (2) “O” ring, (3) spring, (4) button and (5)  
washer, in place on the (6) cylinder and tighten with a strap wrench.  
Page 4 of 8  
650110-X  
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LOWER PUMP SERVICE PROCEDURES  
22. Remove the (45) washer.  
23. Remove the (44) piston.  
LOWER PUMP DISASSEMBLY  
Refer to Figure 6.  
NOTE: All threads are right hand.  
LOWER PUMP END REASSEMBLY  
1. Clamp the lower pump assembly in the vise on solid part of (28) pump  
body. CAUTION: Clamp the pump so that the three small tubes con-  
nected to the lower end of (28) pump body are not being twisted.  
2. Place a pipe or strap wrench on the knurled part of the (32) suction tube  
and remove the (32) suction tube. CAUTION: Do not place wrench  
any other place other than the knurled part of the (32) suction  
tube.  
Refer to Figure 6.  
CAUTION: Apply anti-seizing compound to all stainless steel threads  
unless the service manual calls for loctite.  
1. Clamp the (41) lower piston rod on flats in vise. Put the (44) piston in  
place as shown (lips up).  
2. Put the (45) washer and (46) elastic stop nut in place.  
3. Place the (39) piston (lips down) on the (41) lower piston rod.  
4. Place the (38) washer on the (41) lower piston rod.  
5. Thread the (34) connecting rod to (41) lower piston rod and tighten.  
6. Clamp on (28) pump body below the three small tubes. Place the (30  
and 31) gaskets in the (28) pump body.  
3. Grasp the (41) lower piston rod and remove the rod and piston assem-  
bly by pulling straight out.  
4. Place a socket wrench in the hex end of the (40) inner suction tube and  
remove. CAUTION: Do not use any open end oradjustable wrench.  
5. Remove the (30 and 31) gaskets.  
6. Loosentheviseandreclampthepumponthe(28)pumpbodyinareaof  
material outlet hole. CAUTION: Do not clamp directly on outlet hole.  
7. Remove (27) tube and washer assembly with a strap wrench.  
8. Remove the (24) Truarc ring using Truarc pliers.  
9. Remove the (25) washer.  
7. Thoroughly grease the inside of the (40) inner suction tube and thread  
securely into the (28) pump body.  
8. Thoroughly grease the (39 and 44) pistons. Insert the (34) connecting  
rod through the (40)innersuction tube and (28) pump body, (33)tip end  
first.  
9. Thoroughly grease the inside of the (32) suction tube.  
10. Insert the (32) suction tube over the (44) piston and thread into the (28)  
pump body.  
11. Place the (48) ball into the (49) foot valve body.  
12. Insert the (47) ball stop into the (49) foot valve body.  
13. Thread the (49) foot valve body into the (32) suction tube.  
14. Tighten the lower pump section by placing a bar in the bottom slot in the  
(49) foot valve body and turn clockwise.  
15. Thoroughly grease and install the (26) “U” cup into the (27) tube and  
washer assembly.  
16. Place the (25) washer into the (27) tube and washer assembly.  
17. Insert the (24) Truarc ring into the (27) tube and washer assembly.  
18. Insert the (27) tube and washer assembly over the (33) tip and thread  
into the (28) pump body.  
10. Remove the (26) “U” cup.  
11. Clamp the (49) foot valve body on flats in vise.  
12. Place a pipe wrench on the knurled portion of (32) suction tube. CAU-  
TION: Do not place wrench any other place other than the knurled  
part of the (32) suction tube.  
13. Remove (32) suction tube from (49) foot valve body.  
14. Remove (49) foot valve body from vise.  
15. Remove (47) ball stop.  
16. Remove (48) ball.  
17. Clamp the (41) lower piston rod in the vise on flats.  
18. Place an open end or adjustable wrench on (34) connecting rod flats.  
Remove by turning counterclockwise.  
19. Remove the (38) washer.  
20. Remove the (39) piston.  
21. Remove the (46) elastic stop nut.  
LOWER PUMP END PARTS LIST  
Item Description (size)  
Qty Part No.  
Mtl  
Item Description (size)  
Qty Part No.  
Mtl  
Z
V
Items included in service kit  
Items included in service kit  
637028  
637029  
76243-1  
76214  
Y186-47  
60708  
61617  
61618  
60870  
91419  
91491  
76245  
76245-1  
90826  
92153  
92152  
37 Rod Assembly (includes 33 & 35)  
(66198-X)  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
66254  
24 Truarc Ring  
25 Washer  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
[C]  
[Br]  
[B]  
[C]  
[C]  
[C]  
[C]  
[Ny]  
[Ny]  
[C]  
[C]  
[C]  
[C]  
[C]  
(66200-X)  
66253  
38 Washer  
91487  
[SS]  
[UH]  
[T]  
ZV 26 “U” Cup (1/8” x 3/4” o.d.)  
27 Tube & Washer Assembly  
28 Pump Body (66198-X)  
(66200-X)  
Z 39 Piston Kit (66198 & 66200)  
93848-1  
93848-2  
76242  
V
(66198-1 & 66200-1)  
40 Inner Suction Tube  
41 Lower Piston Rod (66198-X)  
(66200-X)  
[C]  
91569  
[C]  
29 Bung Adapter Ass’y (includes 50)  
ZV 30 Gasket  
91569-1  
Y11-106-T  
91485  
[C]  
42 Nut (3/8” - 24)  
[SS]  
[SS]  
[UH]  
[T]  
ZV 31 Gasket  
43 Adapter  
32 Suction Tube (66198-X)  
(66200-X)  
Z 44 Piston  
V
(66198 & 66200)  
91523  
(66198-1 & 66200-1)  
91484  
33 Tip  
45 Washer  
91489  
[SS]  
[SS]  
[SH]  
[C]  
34 Connecting Rod (66198-X)  
(66200-X)  
46 Elastic Stop Nut (3/8” - 24)  
47 Ball Stop  
Y115-14  
76231  
35 Rod & Heli-Coil Ass’y (includes 34 & 36)  
(66198-X)  
48 Ball (0.8125” o.d.)  
Y16-226  
76207  
1
1
1
91571  
91570  
91450  
49 Foot Valve Body (66198-X)  
(66200-X)  
[C]  
(66200-X)  
90931  
[C]  
36 Heli-Coil  
[SS]  
50 Thumb Screw (1/4” - 20 x 1-1/2”)  
Y197-158-C [C]  
650110-X  
Page 5 of 8  
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LOWER PUMP END PARTS LIST  
24  
25  
26  
33 s  
37  
34  
35  
36  
38  
39  
27  
41  
s
28  
K
42  
43  
44  
45  
46  
J
29  
50  
30  
31  
J
32  
s Apply LoctiteR 271 to threads.  
K Apply Loctite Nickel Anti-Seize to threads  
J Apply PTFE tape to threads.  
48  
J
49 (66198-X)  
40  
47  
MATERIAL CODE  
[B] = Nitrile  
[Br] = Brass  
J
[C] = Carbon Steel  
[L] = Leather  
[Ny] = Nylon  
49 (66200-X)  
[SH] = Hardened Stainless Steel  
[SS] = Stainless Steel  
[T] = PTFE  
47  
Figure 6  
[UH] = UHMW-PE  
Page 6 of 8  
650110-X  
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TROUBLE SHOOTING  
Pump continually cycles.  
Material on one stroke only (fast upstroke).  
Checkforemptymaterialsupply.Disconnecttheair(fromthepump)  
replenish material supply.  
Checkforworn ordamaged(44)lower materialpiston. Replacepis-  
ton (See lower pump end instructions). See Figure 6.  
Check to see if the connecting rod has disassembled from the mat-  
ing rod. See assembly of lower pump end (figure 3).  
The (48) ball may be wedged or sticking openin thefoot valvebody.  
NOTE: Replace the ball or the foot valve if either are damaged.  
Check for worn or damaged (39) upper piston.  
Material leakage out the top of the pump body.  
Check for worn or damaged (39) upper piston. See lower pump end  
instructions and replace the upper piston.  
Remove (48) ball from the (49) foot valve body. Thoroughly clean  
and replace (see figure 6).  
Material on one stroke only (fast downstroke).  
Air leakage out of the exhaust holes. (See Air Motor Instructions)  
The ball in the foot valve may not be checking or sealing properly.  
Removetheballfromfootvalveandinspect.Iftheballorfootvalveis  
damaged replace with new parts. If the ball or foot valve is not dam-  
aged,thoroughlycleanbothpartsandreassemble(Seelowerpump  
end instructions).  
Checktoseeif the(9) valveplateislooseor hasdisassembledfrom  
the (11) valve spacer.  
Check for worn or damaged (10) piston assembly.  
Check for worn or damaged (19) “O” ring.  
Check for worn or warped (9) valve plate.  
Worn or damaged (14) “O” ring. Replace (14) “O” ring.  
OPTIONAL ACCESSORIES  
640081-B STRAP WRENCH  
61113 MOUNTING BRACKET  
Figure 7  
650110-X  
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PN 97999-24  
650110-X  
Page 8 of 8  
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