Bunn Beverage Dispenser JDF 4S User Manual

JDF-2S  
JDF-4S  
Silver Series®  
INSTALLATION & OPERATING GUIDE  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts  
Catalog, Programming Manual, or Service Manual, please visit the Bunn-O-Matic website, at  
manual updates. For Technical Service, contact Bunn-O-Matic Corporation at 1-800-286-6070.  
44744.0002E 12/13 ©2012 Bunn-O-Matic Corporation  
CONTENTS  
Warranty........................................................................................................................ 2  
User Notices .................................................................................................................. 3  
Initial Set-Up & Electrical Requirements........................................................................ 4  
Plumbing Requirements ................................................................................................ 4  
CE Requirements ........................................................................................................... 4  
Door Cover Installation .................................................................................................. 5  
Plumbing Hookup.......................................................................................................... 6  
Initial Fill ........................................................................................................................ 6  
Loading........................................................................................................................ 15  
Priming........................................................................................................................ 15  
Operating Controls......................................................................................................... 8  
Dispenser Use.............................................................................................................. 10  
Portion Control Option................................................................................................. 10  
Cleaning....................................................................................................................... 12  
Adjustments & Optional Settings................................................................................. 14  
Function Lists .............................................................................................................. 18  
Troubleshooting........................................................................................................... 20  
Coolant Diagram.......................................................................................................... 26  
Schematic Wiring Diagram .......................................................................................... 27  
Quick Setup Guide ....................................................................................................... 29  
USER NOTICES  
Carefully read and follow all notices on the equipment and in this manual. They were written for your protec-  
tion. All notices are to be kept in good condition. Replace any unreadable or damaged labels.  
As directed in the International Plumbing Code of the  
International Code Council and the Food Code  
Manual of the Food and Drug Administration (FDA),  
this equipment must be installed with adequate  
backflow prevention to comply with federal, state  
and local codes. For models installed outside the  
U.S.A., you must comply with the applicable Plumb-  
ing /Sanitation Code for your area.  
00656.0001  
12559.0003  
AVERTISSEMENT  
WARNING  
• DO NOT OVERLOAD CIRCUIT.  
NE PAS SURCHARGER LE CIRCUIT.  
ALWAYS ELECTRICALLY GROUND THE CHASSIS.  
• DO NOT DEFORM PLUG OR CORD.  
• FOLLOW NATIONAL AND LOCAL  
ELECTRICAL CODES.  
TOUJOURS METTRE LE BOITIER À LA MASSE.  
NE PAS DÉFORMER LA FICHE OU LE CORDON.  
SE CONFORMER AUX CODES NATIONAL OU LOCAL  
D'ÉLECTRICITÉ.  
Moving Parts.  
Risk Of Electrical Shock.  
• KEEP COMBUSTIBLES AWAY.  
GARDER LES PRODUITS COMBUSTIBLES À DISTANCE.  
Do not operate  
unit with this  
Disconnect power before  
servicing unit.  
TOUT MANQUEMENT À SE CONFORMER À CES DIRECTIVES PEUT  
ENTRAINER DES DOMMAGES À L'ÉQUIPMENT OU PRODUIRE DES  
DANGERS D'INCENDIE OU D'ÉLECTROCUTION.  
FAILURE TO COMPLY RISKS EQUIPMENT  
DAMAGE, FIRE OR SHOCK HAZARD.  
panel removed.  
VEUILLEZ LIRE LE MANUEL DE FONCTIONEMENT  
READ THE ENTIRE OPERATING MANUAL INCLUDING  
THE LIMIT OF WARRANTY AND LIABILITY BEFORE  
BUYING OR USING THIS PRODUCT.  
AVERTISSEMENT  
EN ENTIER, Y COMPRIS LES LIMITES DE GARANTIES ET  
RESPONSABILITÉS,AVANT D’ACHETER  
OU D'UTILISER LE PRÉSENT PRODUIT.  
Pièces amovibles Risk de choc électrique.  
L' ÉQUIPEMENT EST TOUJOURS SOUS TENSION  
LORSQU'IL N'EST PAS DÉBRANCHÉ.  
THIS EQUIPMENT IS ENERGIZED AT ALL TIMES UNLESS  
ELECTRICALLY DISCONNECTED.  
Ne pas utiliser  
l'appareil lorsque  
le panneau est  
enlevé.  
Debrancher le cordon  
d'alimentation de  
l'appareil avant de faire  
l'entretien.  
00986.7000A 10/07 ©2007 Bunn-O-Matic Corporation  
00986.7000  
27442.7000  
CHARGE  
CHARGE  
Type R134A, Amount 10 oz (283 gm)  
Design Pressures:  
Type R134A, Amount 9 oz (255 gm)  
Design Pressures: High 255 psi (15.5 bar)  
Low 36 psi (2.5 bar)  
High 335 psi (23 bar) (2.31 MPa)  
Low 88 psi (6 bar) (0.61 MPa)  
33461.0001  
JDF-2S  
33461.0000  
JDF-4S  
44744.2 082112  
3
INITIAL SET-UP  
CAUTION: The dispenser is very heavy! Use care when lifting or moving it. Use at least two people to lift or move the  
dispenser. Place dispenser on a sturdy counter or shelf able to support at least 150 lbs. (68 kg). This dispenser is designed  
for indoor use only.  
Set the dispenser on the counter where it will be used. This dispenser requires a minimum of 4 inches (102 mm) of air  
clearance at the rear and 8 inches (203 mm) of air clearance above the dispenser. Minimal clearance is required between  
the dispenser sides and the wall or another appliance. For optimum performance, do not let warm air from surrounding  
machines blow on the dispenser. Leave some space so the dispenser can be moved for cleaning.  
CE REQUIREMENTS  
• This appliance must be installed in locations where it can be overseen by trained personnel.  
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.  
• Appliance shall not be tilted more than 10° for safe operation.  
• An electrician must provide electrical service as specified in conformance with all local and national codes.  
• This appliance must not be cleaned by water jet.  
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabili-  
ties, or lack of experience and knowledge, unless they have been given instructions concerning use of this appliance by  
a person responsible for its safety.  
• Children should be supervised to ensure they do not play with the appliance.  
If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with a special  
cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.  
• Machine must not be immersed for cleaning.  
ELECTRICAL REQUIREMENTS  
CAUTION: The dispenser must be disconnected from the power source until specified in Electrical Hook-Up.  
The 120V rated dispensers have an attached cord set and require a 2-wire, grounded, individual branch circuit rated  
120 volts ac, 15 amp, single phase, 60Hz. The mating connector must be a NEMA 5-15R.  
The 220-230V rated dispenser has an attached cord set and requires an attachment plug cap rated at least 230 volts  
ac, 15 amp. The attachment plug cap must meet with applicable national/local electrical codes.  
Refer to the data plate for exact electrical requirements.  
ELECTRICAL HOOK-UP  
CAUTION: Improper electrical installation will damage electronic components.  
1. An electrician must provide electrical service as specified.  
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.  
3. Confirm that the refrigeration switch near the main control board is in the OFF position.  
4. Connect the dispenser to the power source.  
5. If plumbing is to be hooked up later, be sure the dispenser is disconnected from the power source. If plumbing has  
been hooked up, the dispenser is ready for Initial Fill.  
PLUMBING REQUIREMENTS  
This dispenser must be connected to a COLD WATER system with operating pressure between 20 and 100 psi (138  
and 690 kPa). This water source must be capable of producing a minimum flow rate of 3 fluid ounces (88.7 milliliters) per  
second. A shut off valve should be installed in the line before the dispenser. Install a regulator in the line when pressure  
is greater than 100 psi (690 kPa) to reduce it to 50 psi (345 kPa). The regulator is also necessary if the water source has  
pressure fluxuations. The main water inlet is a 3/8” (9.52 mm) MFL connection.  
NOTE- At least 18 inches (457 mm) of an FDA approved flexible beverage tubing, such as reinforced braided polyethylene,  
before the dispenser will facilitate movement to clean the countertop. It can be purchased direct from BUNN-O-MATIC (part  
number 34325.10_ _ [see Illustrated Parts Catalog for complete part number.]) BUNN-O-MATIC does not recommend the  
use of saddle valves to install the dispenser. The size and shape of the hole(s) made in the supply line(s) by saddle valves  
may restrict water flow.  
As directed in the International Plumbing Code of the International Code Council and the Food Code Manual of  
the Food and Drug Administration (FDA), this equipment must be installed with adequate backflow prevention  
to comply with federal, state and local codes. For models installed outside the U.S.A., you must comply with  
the applicable Plumbing /Sanitation Code for your area.  
44744.2 062912  
4
DOOR COVER INSTALLATION  
1. Install door cover by first plugging the door harness connector into the machine harness connector located  
at the bottom of the machine door.  
P3577  
JDF-4S  
JDF-2S  
2. On Portion Control models, connect membrane  
switches to Door Circuit Board.  
3. Install door cover  
P3578  
JDF-4S Shown  
JDF-2S & JDF-4S  
4. Secure the door cover using 5 screws provided.  
P3840  
P3579  
JDF-4S  
JDF-2S  
44744.2 110813  
5
PLUMBING HOOKUP  
The plumbing connection is located on the rear of the dispenser. A 3/8" (9.52 mm) male flare adapter fitting  
is supplied, installed on the rear of the dispenser.  
NOTE - Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed  
and maintained in accordance with federal, state and local codes.  
-1  
FIG 2 Plumbing Connections - JDF-4S  
FIG 1 Plumbing Connections - JDF-2S  
INITIAL FILL  
CAUTION: The dispenser must be disconnected from the power source throughout the initial fill except when  
specified in the instructions.  
1. Remove drip tray assembly and splash panel from the dispenser. Replace the drip tray.  
2. Connect the water source to the back of the dispenser.  
3. Pull the fill tube from the dispenser, remove the plug and connect it to the dispense nozzle (Fig. 5 & 6).  
4. Set the Program Switch (Fig. 7) to the ON position. (On older models without program switch, set the Dis-  
pense Lockout Switch (Fig. 13) to the OFF position)  
5. Connect dispenser to the power source. Press and hold the dispense button for the dispense station that the  
tube is connected to for 10 seconds, until you hear the water valve turn on. (For Portion Control machines,  
press and hold the PLUS/STOP switch)  
6. Monitor the water bath fill level until water starts to trickle from the overflow tube. Then press the dispense  
button again to stop the fill process.  
NOTE: The fill timer may time out before filling is complete. Press and hold the dispense button for 10 seconds  
to start again if needed.  
FIG 4 Initial Fill Hose - JDF-4S  
FIG 3 Initial Fill Hose - JDF-2S  
44744.2 110813  
6
INITIAL FILL (Continued)  
7. Turn ON the refrigeration switch near the main control board (Fig. 7). This will start the water bath pump  
circulation.  
8. Check water level in the overflow tube and top off the tank if necessary (Step 5).  
9. Disconnect the fill tube and allow excess water to drain into the drip tray. Replace the plug in the end of the  
fill tube and store back into the dispenser.  
10. Set the Program Switch (near main control board) to the OFF position. (On older models without program  
switch, set the Dispense Lockout Switch to the ON position)  
11. Replace the splash panel and drip tray.  
12. It will take several hours to create the ice bank required for full dispenser performance. During this time, some  
further trickling from the water bath is expected due to expansion caused by ice bank formation. While the  
refrigeration system is creating the ice bank, the dispenser may be readied for use as described in Loading,  
Priming and Adjustment.  
FIG 6 Initial Fill Connection - JDF-4S  
FIG 5 Initial Fill Connection - JDF-2S  
44744.2 110813  
7
OPERATING CONTROLS  
Refrigeration Switch  
The refrigeration switch is located on the Electrical Panel of the dispenser near the Circuit Board. This switch  
controls power to the water bath pump and relay contacts for the compressor and condenser fan motor.  
FIG 7 Refrigeration Switch  
Product Dispense Switch (Mechanical Switch Machines)  
Pressing and holding switch will initiate product flow from the respective nozzle; releasing the switch will stop  
the flow.  
FIG 9 Product Dispense Switches - JDF-2S  
FIG 10 Product Dispense Switches - JDF-4S  
44744.2 110813  
8
OPERATING CONTROLS (Continued)  
Product Dispense Switch (Membrane Switch Machines)  
A. Product Dispense Switch  
Momentarily pressing and releasing one of the switches will initiate a timed dispense. Each station has three  
different timed dispenses which are preset at the factory. Refer to DISPENSER USE section for preset volumes  
and adjustment procedures.  
B. Plus/Stop Switch  
This switch can be used to “top-off” a beverage. Pressing and holding switch will initiate product flow from  
the respective nozzle; releasing the switch will stop the flow. Momentarily pressing this switch during a timed  
dispense will stop the flow.  
C. Chilled Water Dispense Switch (Optional for JDF-4S only)  
Pressing and holding switch will initiate chilled water flow from the nozzle; releasing the switch will stop flow.  
FIG 11 Product Dispense Switches - JDF-2S  
FIG 12 Product Dispense Switches - JDF-4S  
Dispense Lockout Switch  
This switch is located at the bottom front of the dis-  
penser just behind the drip tray. It is used to turn ON  
and OFF the Dispensing function. It is also used for  
some programming and fill procedures.  
FIG 13 Dispense Lockout Switch  
Program Switch  
This switch is located near the main control board next  
to the refrigeration switch.  
FIG 14 Program Switch  
44744.2 110813  
9
OPERATING CONTROLS (Continued)  
DISPENSER USE  
Press and Hold Dispensing:  
1. Place a cup on the drip tray beneath the desired dispensing nozzle.  
2. Press and hold the “Product Dispense” switch until the beverage reaches the desired level, then release.  
Portion Control Option (Mechanical Switch Machines)  
The dispenser is also equipped with a portion control option. The following steps will guide you through the set  
up process for this option. Portion control can be set on one or all dispense heads as needed.  
1. Unplug dispenser from power source.  
2. Set the Program Switch (near main control board) to the ON position. (On older models without program  
switch, set the Dispense Lockout Switch to the OFF position)  
3. Remove drip tray and splash panel from the front of the machine then replace the drip tray.  
4. Press and hold the left most (Station 1) dispense switch while plugging the dispenser into the power source.  
Continue holding dispense switch(s) until all 4 temperature LED’s, Figs. 15 and 16 on the circuit board start  
flashing slowly (this takes about 5 seconds). Release dispense switch(s).  
5. Press and release any dispense switch 6 times to enter the portion control set up mode. This will cause the  
4 temperature LED’s to flash rapidly.  
6. Place a container under the desired dispense nozzle to measure the portion size.  
7. Press and hold the desired dispense switch to dispense product until the desired amount of product is  
achieved. (Maximum dispense time is 150 seconds). Repeat this on all dispense heads as desired.  
8. Set the Program Switch (near main control board) to the OFF position. (On older models without program  
switch, set the Dispense Lockout Switch to the ON position)  
9. Place a container under the dispense nozzle(s) and press the dispense button to confirm that the portion size  
is set correctly. Repeat steps 1-8 if any changes are needed.  
10. Replace splash panel.  
Note: The portion control dispense can be cancelled during a dispense by pressing the dispense button again.  
Note: If a portion size is not set for a dispense head while in the portion control set up mode, that dispense head  
will remain a push and hold dispense head.  
Push and Hold Membrane Switch Machines  
1. To set single portion sizes on a push and hold membrane type dispense switch, follow steps 1 - 10 above.  
Portion Control Option (Membrane Switch Machines)  
Portion sizes are preset but can be adjusted by following these steps below.  
1. Set the Program Switch (near main control board) to the ON position. (On older models without program  
switch, set the Dispense Lockout Switch to the OFF position)  
2. Press and hold the large and medium buttons on the left most (Station #1) dispense station until you hear  
the machine "beep" three times.  
3. Place a measuring container under the station to be adjusted, then press and hold the apprpriate dispense  
switch until the desired amount is dispensed. The machine will record the amount of time that the button is  
pressed continously. If the button is released too soon, simply empty the container and start over.  
4. Repeat step 3 for all stations as desired.  
5. Turn the program switch to the OFF position.  
44744.2 110813  
10  
OPERATING CONTROLS (Continued)  
Procedure to return all dispense heads back to Push and Hold mode (Mechanical Switch Machines):  
1. Unplug dispenser from power source.  
2. Place Program switch in the ON position.  
3. Remove drip tray and splash panel from the front of the machine then replace the drip tray.  
4. For the JDF-2S, press and hold either dispense switch while plugging the dispenser into the power source.  
For the JDF-4S, press and hold two left dispense switches while plugging the dispenser into the power  
source. Continue holding dispense switch(s) until all 4 temperature LED’s on the circuit board start flashing  
slowly (this takes about 5 seconds). Release dispense switch(s).  
5. Press and release any dispense switch three times.  
6. Place Program switch back into the OFF position.  
7. Replace splash panel and drip tray.  
8. Place a container under each dispense nozzle and press dispense buttons to confirm machine is operating  
in push and hold mode.  
P3585  
P3845  
FIG 15 Temperature LEDs JDF-2S  
(Early Models)  
FIG 16 Temperature LEDs JDF-4S  
FIG 15A Temperature LEDs JDF-2S  
(Late Models)  
44744.2 062912  
11  
CLEANING & PREVENTIVE MAINTENANCE  
Daily: Rinse Procedure  
Tools required: 32 oz. (946 ml) minimum empty container  
1. Open dispenser door. Lift up on product containers and remove them from the machine.  
2. Close the door, place an empty container under the dispensing nozzle.  
3. Dispense from each station until clear water flows from the dispense nozzle.  
4. Open dispenser door and reconnect all product containers.  
Daily: Parts Washing  
1. Remove and wash the dispense nozzle(s), drip tray and drip tray cover in a mild detergent solution. Rinse thoroughly.  
Use brush (00674.0000) to clean inside and oring area on dispense nozzles.  
2. Wipe splash panel, areas around dispense nozzle(s), and refrigerated compartment with a clean, damp cloth.  
3. Use brush and a mild detergent solution to clean inside dispense area where dispense nozzles are removed. Rinse.  
Sanitize Process for Semi-Automatic and Manual  
Tools required: 1 empty 5 gallon (18.9 L) bucket, 2 packets of Kay 5 sanitizer, and clean, empty concentrate container.  
1. Remove all concentrate from the dispenser and store in a separate refrigerated compartment.  
2. Fill clean empty concentrate container(s) with approximately 32 oz. (946 ml) of hot tap water (approximately 140 Deg.  
F (60 Deg. C). Load the containers of hot water into the dispenser (just like concentrate).  
3. Place an empty container under the dispense nozzles.  
4. Press and hold the dispense button at each station until the stream out of the nozzles runs clear (about 30 seconds).  
Note: the dispenser will not allow all stations to run at the same time.  
5. Once this is completed, remove the container(s) and empty.  
6. Remove each dispense nozzle and mixing element and run under hot tap water to remove excess pulp.  
7. Prepare 2.5 gal. (9.46 L) of sanitizing solution by dissolving 1 packet of Kay 5 sanitizer into 2.5 gal. (9.46 L) of 120  
Deg F (48.9 Deg. C) water to ensure 100 ppm of available chlorine.  
8. Place nozzle(s) and mixing element(s) in a separate 1-quart container of sanitizing solutions and mix thoroughly. Allow  
the parts to soak for 2 minutes.  
9. Clean the dispense nozzle receptacle(s) (dispense valves) with the sanitizing solution and a soft bristle brush.  
10. Clean the concentrate bottle’s inlet adapter(s) using the sanitizing solution and a soft bristle brush.  
11. Replace the mixing element(s) and nozzle(s).  
12. Fill approximately 128 ounces (3.8 L) of clean sanitizing solution into clean, empty concentrate container(s). Do not  
use the sanitizing solution used in step 10. Load the container(s) into the dispenser.  
13. Place the empty 5 gallon bucket under the dispense nozzles.  
For Semi-Automatic Sanitizing Prior to S/N JDF0016500:  
14. a. For the JDF-2S, press and hold both dispense buttons for about 10 seconds to initiate the sanitize cycle.  
b. For the JDF-4S, press and hold three left most dispense buttons (Stations 1, 2 and 3) for about 10 seconds to initiate  
the sanitize cycle. The cycle will start with only one of the dispense stations dispensing. Note: The cycle will consist  
of a 1 minute dispense time (alternating) on each station, then 5 minutes of soak time, then a 2 minute dispense time  
(alternating) on each station.  
For Semi-Automatic Sanitizing Effective S/N JDF0016500 and up:  
14. Turn the Program Switch in the bottom of the machine to the "ON" position.  
a. For the JDF-2S, press the left dispense button 2 times, then press the right dispense button 2 times.  
b. For the JDF-4S, press the left most (station 1) dispense button 2 times, then the left center (station 2) button 2  
times. The cycle will start with only one of the dispense stations dispensing. Note: The cycle will consist of a 1 minute  
dispense time (alternating) on each station, then 5 minutes of soak time, then a 2 minute dispense time (alternating)  
on each station.  
For Manual Sanitizing:  
14. a. Dispense each station for 1 minute.  
b. Allow to soak for 5 minutes.  
c. Dispense each station for 2 minutes.  
NOTE: On Portion Control models, use the plus/stop switches.  
15. When the above cycle is complete, Remove the sanitizing solution and replace with concentrate.  
16. At each station, press and hold the dispense switch until product appears. Then dispense one 12 ounce (354.9 ml)  
glass of finished product and discard.  
17. Wipe internal and external surfaces with a clean, damp cloth.  
44744.2 121913  
12  
CLEANING (cont)  
Monthly: Clean Condenser Coils and Filter  
1. Removable filter can be cleaned in warm soapy water.  
2. Use a soft bristle brush to clean the build up of dirt in the condenser.  
Annually: Check water level in ice bath. Top off if needed.  
Annually: Replace Pump Tubing  
39690.0000  
39688.0000  
Tube Kit JDF-2S & JDF-4S  
Tube Assembly  
1. Open dispenser door.  
2. Remove all product containers and place them in a refrigerated (35-40 degrees F [1.6-4.4 degrees C]) envi-  
ronment. Disconnect all connections to ambient products from the bottle adapter.  
3. Rinse all dispense stations using steps outlined in “DAILY RINSE PROCEDURE”.  
4. Disconnect dispenser from power source.  
5. Remove the dispense platform cover.  
6. Disconnect the dispense platform water line(s) from the supply line inside the refrigerated cabinet and dis-  
connect the wiring connection(s) from the cabinet receptacle(s).  
7. Remove the mounting screw(s) securing the dispense platform(s) to the cabinet .  
8. Pull the dispense platform(s) completely out of the cabinet and place it on a flat work surface.  
9. Close the dispenser door.  
10. Remove the 4 screws securing the pump head.  
11. Gently pull the pump head apart.  
12. Gently pull the pump tube from around the pump’s rotor.  
13. Release the clamps securing the old pump tubing to the plastic elbows.  
14. Pull the plastic elbows from the old pump tubing, and discard the old pump tubing.  
15. Insert the plastic elbows into the new pump tubing and secure it with the clamps.  
16. Gently wrap the new pump tubing around the pump’s rotor.  
17. Reassemble the pump housing onto the platform assembly.  
18. Repeat steps 10 through 17 for the remaining pump(s).  
19. Replace the dispense platform(s) into the refrigerated cabinet, making sure to reconnect all electrical and  
water connections.  
20. Replace the dispense platform cover.  
21. Turn power on to dispenser.  
22 Install containers of rinse water, run each station and check for leaks. Repair leaks as necessary.  
23. Replace product shelf and product containers. Reconnect any connections to ambient product containers.  
24. Prime the pumps as described in “PRIMING” in the Initial Fill Section.  
44744.2 110813  
13  
ADJUSTMENT & OPTIONAL SETTINGS  
Water Flow Testing and Adjustment  
NOTE: Purge all dispense stations to remove air from water line before making initial  
adjustments.  
1. Place a graduated measuring cup or the large chamber of the empty brixing cup  
(BUNN-O-MATIC part number 33095.0000) under the appropriate dispense nozzle.  
Place the Program switch in the ON position.  
2. Press and release the desired “Product Dispense Switch” three times.(On Portion  
Control models, use the plus/stop switches)  
3. The selected position will dispense water (no concentrate) only for 3 seconds.  
4. Measure the water dispensed. Suggested target is 3 ounces (1 ounce per second  
flow rate.  
5. Adjust the water flow rate Fig 17, (clockwise to increase flow rate; counterclockwise  
to decrease flow rate) to the corresponding product mix ratio. Chart below provides  
general brix instructions.  
P3586  
FIG 17 Adjusting Water Flow  
Using 1/4" allen wrench  
Mix Ratio  
(water + concentrate)  
2+1  
Adjust water flow rate to:  
Product  
Brix %  
*3.0 fl. oz (89 ml)  
per 3-second test  
Prune Juice  
Other  
16.0%  
*
Orange Juice  
Pineapple Juice  
Cranberry Fruit Cocktail  
Grapefruit Juice  
Lemonade  
11.8%  
12.8%  
14.0%  
10.6%  
4+1  
5+1  
*3.0 fl. oz (89 ml)  
per 3-second test  
Apple Juice  
12.0%  
Fruit Punch  
Grape Juice  
13.0%  
3+1 through 7+1  
Above 7+1  
Other  
Other  
*
*
*4.0 fl. oz (118 ml)  
per 3-second test  
3.0 fl. oz (89 ml)  
per 3-second test  
High Viscosity Juice  
As Required  
-
*Maximum flow rate may be less depending on the water pressure supply at each location.  
Note: Information for specific products listed in this table is to be used for reference only. Consult the product label for  
exact mix ratio and/or brix %. See product label for target brix %.  
6. Repeat steps 1 through 5 as necessary until the correct water flow rate is achieved.  
7. Repeat steps 1 through 5 for the remaining dispense positions.  
8. Place the Program switch back into the OFF position.  
Pump Speed Adjustment  
1. Disconnect the dispenser from the power source.  
2. Remove the drip tray.  
3. Remove the two screws securing the splash panel and remove the splash panel  
4. Locate the adjustment knobs on the circuit board.  
NOTE: Start with the adjustment dial in the nine o'clock position.  
5. Turn the adjustment knobs clockwise to increase speed and counterclockwise to decrease speed.  
NOTE: If splashing occurs while dispensing, reduce water flow rate. Then re-adjust pump speed to achieve proper ratio/  
brix target.  
6. The knob positions directly correspond to dispense station locations.  
NOTE: Some 2S models have 4 adjustment knobs on the circuit board. For these models use the two left most knobs to  
make pump speed adjustments. Left most being station #1 (left side dispense) and left center being station #2 (right side  
dispense).  
7. Reinstall the splash panel and drip tray and reconnect the dispenser to the power source.  
44744.2 110813  
14  
LOADING  
Frozen Concentrates  
1. Thaw the frozen concentrate in a refrigerated 35-40 degrees F (1.6-4.4 degrees C) environment for 36 to 48  
hours before use.  
NOTE: Loading frozen concentrate in the product cabinet may cause damage to the machine. This damage is  
not covered by warranty.  
2. Thoroughly mix the thawed concentrate by vigorously shaking the product container.  
3. Open the dispenser door.  
4. Prior to placing the product container in the dispenser, make sure that the o-ring on the container adapter is  
lubricated. This will ease removal of the container when it becomes necessary.  
5. Place the product container in the desired position and press it firmly into the bottle adapter opening.  
6. Open the vent hole in the product container.  
Note: Concentrate in the container must be completely thawed and be within the temperature range of 35-40  
degrees F (1.6-4.4 degrees C.) Product outside of this temperature range, especially below, will produce an “out  
of brix” drink.  
Ambient Concentrates (Optional)  
1. Install an Ambient Concentrate Conversion Kit (BUNN-O-MATIC part number 33699.0002) per the instruc-  
tions provided in the kit.  
2. Attach the concentrate product hose to the appropriate concentrate line located at the rear of the dispenser.  
3. Attach the other end of the product hose to the product container through an appropriate fitting.  
PRIMING  
1. Open the dispenser door  
2. Load concentrate per instructions in section titled Loading.  
3. Close the dispenser door.  
4. Place a large container under the appropriate dispense nozzle.  
Press and hold the “Product Dispense Switch” Fig 5, until concentrate dispenses from the dispense nozzle.  
Note: This may take several seconds, depending on the installation and set pump speed.  
44744.2 110813  
15  
ADJUSTMENT & OPTIONAL SETTINGS (cont)  
Total Dispense Ratio Set Up Procedure  
1. Adjust water flow as described in Water Flow Testing and Adjustment. Record water output setting for later reference on  
each dispense head. Suggested target is 3 ounces.  
2. Place the Program switch in the ON position.  
3. Place a measuring container under the dispense nozzle, press and release the DISPENSE button 6 times.  
NOTE: For best results, discard the first sample and measure a second sample. Repeat the same practice after every adjustment.  
4. Record the total ounces dispensed.  
5. Refer to the Brix/Ratio chart below to confirm proper total dispensed amount for ratio desired and water output previously  
recorded.  
6. To increase or decrease the product output, refer to Pump Speed Adjustment section.  
7. Place the Program switch back into the OFF position.  
3 second  
water dispense  
in ounces  
Ratio Target  
3:1 4:1 5:1  
2:1  
6:1  
7:1  
8:1  
9:1 10:1 11:1 12:1  
1.5  
1.75  
2.0  
2.25  
2.5  
2.75  
3.0  
3.25  
3.5  
2.25 2.00 1.88 1.80 1.75 1.71 1.69 1.67 1.65 1.64 1.63  
2.63 2.33 2.19 2.10 2.04 2.00 1.97 1.94 1.93 1.91 1.90  
3.00 2.67 2.50 2.40 2.33 2.29 2.25 2.22 2.20 2.18 2.17  
3.38 3.00 2.81 2.70 2.63 2.57 2.53 2.50 2.48 2.45 2.44  
3.75 3.33 3.13 3.00 2.92 2.86 2.81 2.78 2.75 2.73 2.71  
4.13 3.67 3.44 3.30 3.21 3.14 3.09 3.06 3.03 3.00 2.98  
4.50 4.00 3.75 3.60 3.50 3.43 3.38 3.33 3.30 3.27 3.25  
4.88 4.33 4.06 3.90 3.79 3.71 3.66 3.61 3.58 3.55 3.52  
5.25 4.67 4.38 4.20 4.08 4.00 3.94 3.89 3.85 3.82 3.79  
5.63 5.00 4.69 4.50 4.38 4.29 4.22 4.17 4.13 4.09 4.06  
6.00 5.33 5.00 4.80 4.67 4.57 4.50 4.44 4.40 4.36 4.33  
3.75  
4.0  
3 second  
water dispense  
in milliliters  
Ratio Target  
2:1  
3:1  
4:1  
5:1  
6:1  
7:1  
8:1  
9:1 10:1 11:1 12:1  
44.4  
51.8  
59.1  
66.5  
73.9  
81.3  
88.7  
96.1  
103.5  
110.9  
118.3  
66.5 59.1 55.5 53.2 51.8 50.7 49.9 49.3 48.8 48.4 48.1  
77.6 69.0 64.7 62.1 60.4 59.1 58.2 57.5 56.9 56.5 56.1  
88.7 78.9 73.9 71.0 69.0 67.6 66.5 65.7 65.1 64.5 64.1  
99.8 88.7 83.2 79.8 77.6 76.0 74.9 73.9 73.2 72.6 72.1  
110.9 98.6 92.4 88.7 86.3 84.5 83.2 82.1 81.3 80.7 80.1  
122.0 108.4 101.7 97.6 94.9 92.9 91.5 90.4 89.5 88.7 88.1  
133.1 118.3 110.9 106.5 103.5 101.4 99.8 98.6 97.6 96.8 96.1  
144.2 128.1 120.1 115.3 112.1 109.8 108.1 106.8 105.7 104.8 104.1  
155.3 138.0 129.4 124.2 120.8 118.3 116.4 115.0 113.9 112.9 112.1  
166.4 147.9 138.6 133.1 129.4 126.7 124.8 123.2 122.0 121.0 120.1  
177.4 157.7 147.9 141.9 138.0 135.2 133.1 131.4 130.1 129.0 128.1  
44744.2 110813  
16  
ADJUSTMENT & OPTIONAL SETTINGS (cont)  
Temperature Compensated Refractometer Method  
1. Adjust the water flow as described in Water Flow Testing and Adjustment.  
2. Place an empty container under the appropriate dispense nozzle.  
3. Press and hold the “Product Dispense Switch” Figs 9 & 10, until water and concentrate begin flowing freely from the dispense  
nozzle.  
4. Discard the product caught previously and place the empty container back under the dispense nozzle.  
5. Press and hold the “Product Dispense Switch” until the cup is filled.  
6. Stir the contents of the cup, and use the refractometer (according to the manufacturer’s instructions) to check the brix %.  
7. Adjust the pump speed (down to decrease the brix %; up to increase the brix %) to achieve the correct brix % as described  
in Pump Speed Adjustment.  
Optional Cold Water Flow Adjustment  
Some dispensers are equipped with an optional cold water dispense valve. It is recommended to adjust the flow rate upon initial  
set up of the dispenser. The adjustment for the cold water can be located inside the dispenser behind the right service panel.  
The cold water dispense valve is mounted to the frame just above the ice bath. Attached to this valve is a needle type adjustment  
valve. Turn the adjustment clockwise to decrease the water flow, and counter-clockwise to increase the water flow.  
Dispenser Lockout  
Dispense functions of the dispenser can be turned-off to prevent unauthorized use of the dispenser, while keeping  
the refrigeration system running.  
1. Locate the Dispense Lockout switch at the bottom front of the dispenser behind the drip tray.  
2. Place the switch in the OFF position to prevent dispensing.  
3. Place the switch in the ON position to allow dispensing.  
NOTE: This switch will also operate the door lights on models equipped with this feature.  
44744.2 082112  
17  
FUNCTION LIST  
Circuit Board LED Indicators - JDF-2S (Early Models)  
LED #  
1
LED Color  
Green  
Illuminates:  
When the compressor should be ON.  
When the cabinet temperature is above 50 degrees F.  
2 Cabinet  
Red  
Flashes slowly when cabinet temperature exceeds 50 degrees F for 4  
hours. Dispense functions are locked out under this condition. Power  
down the dispenser to reset.  
Flashes rapidly if dispense is attempted in lockout condition.  
Open cabinet thermistor circuit will flash #2 and #3 LED’s 1 time every 3  
seconds.  
Shorted cabinet thermistor will turn #2 and #3 LED’s on steady.  
*This mode disables the cabinet low temperature lockout fault.  
When cabinet temperature is below 50 degrees F.  
3 Cabinet  
4 Bath  
Green  
Red  
When bath temperature is above 34 degrees F.  
Flashes slowly when compressor is in a 6 minute delay period.  
Open bath thermistor circuit will flash #4 and #5 LED’s 1 time every 3  
seconds. The compressor will not run under this condition.  
Shorted bath thermistor circuit will flash #4 and #5 LED’s 2 times every 3  
seconds. The compressor will not run under this condition.  
5 Bath  
Green  
When bath temperature is below 34 degrees F.  
1
2
4
3
5
P3585  
FIG 18 JDF-2S  
(Early Models)  
44744.2 110813  
18  
FUNCTION LIST (Continued)  
Circuit Board LED Indicators - JDF-4S and Late Model JDF-2S  
LED #  
LED Color  
Illuminates:  
1 Bath  
Red  
When bath temperature is above 34 degrees F.  
Flashes slowly when compressor is in a 6 minute delay period.  
Open bath thermistor circuit will flash #1 and #2 LED’s 1 time every 3  
seconds. The compressor will not run under this condition.  
Shorted bath thermistor circuit will flash #1 and #2 LED’s 2 times every 3  
seconds. The compressor will not run under this condition.  
2 Bath  
3
Green  
Green  
Red  
When bath temperature is below 34 degrees F.  
When the compressor should be ON.  
4 Cabinet  
When the cabinet temperature is above 50 degrees F.  
Flashes slowly when cabinet temperature exceeds 50 degrees F for 4  
hours. Dispense functions are locked out under this condition. Power  
down the dispenser to reset.  
Flashes rapidly if dispense is attempted in lockout condition.  
Open cabinet thermistor circuit will flash #4 and #5 LED’s 1 time every 3  
seconds.  
Shorted cabinet thermistor will turn #4 and #5 LED’s on steady.  
*This mode disables the cabinet low temperature lockout fault.  
When cabinet temperature is below 50 degrees F.  
5 Cabinet  
Green  
4
5
1
2
3
P3845  
FIG 19 JDF-4S  
44744.2 110813  
19  
TROUBLESHOOTING  
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered.  
If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.  
Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.  
All electronic components have 120-240 volt ac and low voltage dc potential on their terminals. Shorting of terminals  
or the application of external voltages may result in board failure.  
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent  
condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.  
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are energized for  
more than ten minutes without a supply of water.  
The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help to avoid  
twists and kinks in the tubing.  
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.  
WARNING – • Exercise extreme caution when servicing electrical equipment.  
• Unplug the dispenser when servicing, except when electrical tests are specified.  
• Follow recommended service procedures.  
• Replace all protective shields or safety notices.  
PROBLEM  
REMEDY  
PROBABLE CAUSE  
Cold Water Circulation  
1. Cabinet cooling fan.  
Replace fan (24vdc).  
Dispense stations not working.  
Note: Cooling failure or excessive  
cabinet temperatures for more  
than 4 hours will result in dispense  
lockout or no dispense.  
Note: Reset fault/timer by unplug-  
ging unit.  
Note: Fan receives power when the  
dispenser is powered.  
2. Bath recirculation pump.  
A) If not running, check refrigera-  
tion switch and wiring for proper  
continuity.  
B) Check for 120V or 230V AC at  
pump. Replace pump.  
3. Restricted water flow to cabinet Check for kinked hose.  
water coil and bath.  
Dispensenozzledripping/won'tstop  
dispensing.  
1. Juice residue causing oring on A) Remove dispense nozzle. Clean  
dispense nozzle to lose vacuum.  
nozzles and oring in mild detergent  
solution.  
B) Use soft bristle brush and mild  
detergentsolutiontocleandispense  
valveareathatdispensenozzlesare  
seated.  
2. Mechanical Switch Models- This Clean or replace switches.  
may be caused by juice residue  
splashed or wiped onto switches.  
3. Membrane Switch Models-  
Check continuity of dispense  
switches. Replace as needed.  
44744.2 121913  
20  
TROUBLESHOOTING (cont.)  
PROBLEM  
REMEDY  
PROBABLE CAUSE  
Refrigeration  
Dispense stations not working.  
Note: Cooling failure or excessive  
1. Compressor ON/OFF switch.  
Check for "ON" position or no con-  
tinuity - replace switch.  
bath and cabinet temperatures for 2. Dirty condenser filter or fins.  
more than 4 hours will result in  
dispense lockout or no dispense.  
Clean filter and fins or replace con-  
denser filter. (Filter not supplied on  
some machines).  
3. Condenser fan not running.  
A) Check for 120V or 230V AC. Re-  
place fan motor or check fan blades  
for obstructions.  
B)CheckcompressorLEDoncircuit  
board. If ON, relay coil should have  
power (120 or 230 VAC).  
4. Compressor relay not activat- Checkcompressorrelaycoilfor120  
ing.  
or 230vac.  
NOTE: Always check power with  
coil attached. If compressor LED  
is ON and no 120 or 230vac - re-  
place board. If yes, 120 or 230vac  
- replace relay.  
Note: Relay contacts are normally  
open.  
5. Compressor not running.  
Checkcompressorthermaloverload  
(N/C). If open check for dirty con-  
denser filter or adequate ventilation  
and space around machine.  
6. Compressor running and not Checkrefrigerationsystemforleaks  
cooling. and proper charge.  
Dispenser Locked Out  
Dispense stations not working.  
1. Check Dispense Lockout switch. (A) Set switch to ON position.  
(B) Check switch and harness for  
proper continuity.  
Cooling system failure.  
1. Refrigeration or cold water recir- Check all previous items that pre-  
culation system.  
tain to refrigeration or cold water  
recirculation  
44744.2 062912  
21  
TROUBLESHOOTING (cont.)  
PROBLEM  
REMEDY  
PROBABLE CAUSE  
Dispense station not working  
1. Dispense Lockout switch set to  
OFF position.  
Place switch in ON position.  
2. Dispense switch failed  
Checkswitchandharnessforproper  
continuity.  
All stations dispense concentrate Main water supply  
only  
Check for ON position.  
Frozen bath  
A) Compressor relay/contacts  
shorted - replace relay.  
B) Recirculating pump - replace or  
check for kinked flex line.  
Inlet water valve failed  
A) Check for 120V or 230V power  
when dispensing. If yes, replace  
valve. If no, check harness for  
proper continuity. Then replace  
circuit board if needed.  
44744.2 062912  
22  
TROUBLESHOOTING (cont.)  
PROBLEM  
REMEDY  
PROBABLE CAUSE  
Dispense station  
concentrate only  
Water solenoid  
Replace solenoid (24vdc) or check  
wire connection between water  
valve and main control board.  
Dispense station  
water only  
Concentrate out  
Replacerefillconcentratecontainer  
or BIB  
Product pump not pumping  
Check for proper counterclockwise  
rotation of pump rollers. If coun-  
terclockwise, replace pump tubing.  
If clockwise, wire connection to  
pump is reversed. Switch wires on  
terminals.  
Pump not turning  
A) Check speed setting on circuit  
board and increase speed (turn  
clockwise)  
B) Check for d.c. power to pump  
motor. If yes, replace motor assy. If  
no, check harness for proper con-  
tinuity. Then replace circuit board  
if needed.  
44744.2 062912  
23  
TROUBLESHOOTING (cont.)  
PROBLEM  
REMEDY  
PROBABLE CAUSE  
Waterleakllingdriptrayoraround 1. Initial fill/setup  
dispense deck area  
Some expansion normal. May fill  
drip tray during initial ice block  
formation  
2. Dispense deck  
Inspect or replace fittings clamps,  
o-rings,solenoidsandquickdiscon-  
nect fittings.  
NOTE: Dispense deck area slopes  
to drain tube that leads to the drip  
tray.  
3. Water pressure greater than  
100psi  
Installwaterpressureregulatorand  
reduce to 50 psi.  
Water leaking beneath machine  
1. Bath tank overflow.  
A) Check all internal water connec-  
tions.  
B) Check internal plumbing con-  
nections.  
2. Condensation from cabinet cool- Check for routing of condensation  
ing coil. tube to water bath.  
Erratic spray during dispense  
Dispense nozzle dripping water  
Dispense nozzle mixer missing or Replace mixer.  
broken  
Dispense solenoid.  
Replace dispense deck solenoid.  
44744.2 062912  
24  
TROUBLESHOOTING (cont.)  
PROBLEM  
REMEDY  
PROBABLE CAUSE  
Unit is not working  
1. Step-down transformer.  
Checkfor120/24or230/24vac.Ifno  
24vac reading, replace step-down  
transformer.  
2. Main control board.  
If 24 vac present and no LED’s lit,  
replace control board..  
Difficulty brixing and/or weak bev- 1. Product viscosity or too cold.  
erage  
Thorough thaw of product before  
use (35° - 40°)  
2. Low water pressure.  
Maintain 20 psi or higher and a  
minimum flow rate of 3 fl oz/sec.  
3. High water pressure.  
Over 100 psi, install a pressure  
regulator and set to 50 psi.  
4. Dispense valve adjustment set- A)Perform3secondwaterdispense  
ting.  
test. Factory setting is 1.0 oz/sec.  
Acceptable water flow rate is .-0.8  
to 1.5 oz/sec depending on the mix  
ratio (4+1).  
B) Adjust water to proper mix ratio.  
Once water is set, adjust motor  
speed to achieve brix %.  
5. Brix ratio.  
Checkforproperbrixratioperprod-  
uct using Total Dispense method  
and or refractometer method.  
Difficulty brixing and/or weak bev- 1. Pump tubing.  
erage  
Inspect, clean, or replace tubing  
and pump rotor/rollers for ease of  
rotation.  
2. Use of portable water pump.  
A) Follow plumbing requirements  
for pressure and flow rate.  
B) Source another portable pump  
or water supply that meets require-  
ments.  
Difficulty brixing bag-in-box  
Vacuum leak  
Inspect all lines and connections  
frombag-in-boxconnectortobottle  
adapter assembly.  
44744.2 062912  
25  
COOLANT SCHEMATIC DIAGRAM  
44744.2 062912  
26  
SCHEMATIC WIRING DIAGRAM JDF-2S  
(Models with LED Lited Doors)  
120V  
MODELS  
220-230V  
MODELS  
L1  
N
GND L1  
N
EMI  
FILTER  
Models with Dual Dispense Option  
TRANSFORMER  
A
A
B
B
A
A
B
B
BLU  
BLK  
WHI  
GRN  
L
O
A
D
L
I
N
E
WHI/BLU  
TRANSFORMER  
BLU  
BLK  
WHI  
L
O
A
D
L
I
N
E
WHI/BLU  
COMPRESSOR ASSY  
BLU/BLK  
COMPRESSOR  
MOTOR  
LIMIT  
THERM.  
WHI  
WHI/BLK  
K1  
3
4
2
6
5
N
WHI  
PTC  
ASSY  
1
CONDENSOR FAN  
WHI  
WHI  
BLU/BLK  
MOTOR  
BLU/BLK  
RED/BLK  
RED/BLK  
BLK  
K1  
REFRIGERATION  
SWITCH  
WATER INLET  
VALVE  
WHI  
1
RED/BLK  
RECIR.  
PUMP  
LEFT  
DISPENSE  
RIGHT  
DISPENSE  
BRN  
WHI  
SOL  
GRN  
RED  
VIO  
RED  
ORN  
PUMP  
PUMP  
Models with Lited Doors  
WHI/VIO  
WHI/VIO  
RED  
WHI/RED  
RED  
BLK  
J3-1  
J3-2  
FAN  
RED  
J2-1  
ORN  
VIO  
GRY  
WHI/BLK  
J7-1  
VIO  
WHI/ORN  
YEL  
VIO  
CONTROL  
J7-2  
YEL  
WHI/ORN  
_
BLK  
WHI/ORN  
YEL  
+
BLK or ORN  
WHI  
1
WHI/VIO  
J9-1  
J9-2  
RED  
LEFT  
RIGHT  
DISPENSE  
J2-6  
DISPENSE  
RED  
ORN  
RED  
ORN  
WHI/VIO  
WHI/ORN  
YEL  
YEL  
SOL  
SOL  
P
C
WHI/BLU  
12  
J6-1  
BOARD  
t
BLU  
J6-3  
t
CABINET  
THERMISTOR  
WHI/BLU  
WATER BATH  
THERMISTOR  
J12-1  
BLU  
J12-3  
J11-1  
Models with Mechanical Switches  
RIGHT  
DISPENSE  
SWITCH  
Models with Membrane Switches  
+
_
RED  
BLK  
BLK  
RED  
BLU  
YEL  
J6-1  
J6-5  
AUXILLARY  
CONTROL BOARD  
BLK  
BLK  
RED  
GRN  
1
ORN  
GRN or YEL  
J11-5  
J5-1  
J5-4  
LEFT  
DISPENSE  
SWITCH  
RED  
Regulator  
Board  
BLK  
BLK  
RED  
BLK  
RED  
BLK  
J2-1  
J3-1  
J8-2  
J8-1  
J1-1  
STATIC  
SHIELD  
STATIC  
SHIELD  
BLK  
BLK  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
BLK  
PUSH BUTTON OPTION  
WHI  
BRN  
GRN  
WHI  
BRN  
GRN  
BLK  
BLK  
BRN  
PROGRAM  
SWITCH  
YEL  
BRN  
STATIC  
SHIELD  
STATIC  
SHIELD  
DISPENSE  
LOCKOUT  
SWITCH  
Chassis  
Ground  
Door  
Ground  
DISPENSE  
LOCKOUT  
SWITCH  
Chassis  
Ground  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
120 VOLTS AC  
or  
220-230 VOLTS AC  
2 WIRE  
SINGLE PHASE  
44744.2 062912  
27  
SCHEMATIC WIRING DIAGRAM JDF-2S  
(Models with Flourescent Lited Doors)  
120V  
MODELS  
220-230V  
MODELS  
L1  
N
GND L1  
N
EMI  
FILTER  
Models with Dual Dispense Option  
TRANSFORMER  
A
A
B
B
A
A
B
B
BLU  
BLK  
WHI  
GRN  
L
O
A
D
L
I
N
E
WHI/BLU  
TRANSFORMER  
BLU  
BLK  
WHI  
L
O
A
D
L
I
N
E
WHI/BLU  
COMPRESSOR ASSY  
BLU/BLK  
COMPRESSOR  
MOTOR  
LIMIT  
THERM.  
WHI  
WHI/BLK  
K1  
3
4
2
6
5
N
WHI  
PTC  
ASSY  
1
CONDENSOR FAN  
WHI  
WHI  
BLU/BLK  
MOTOR  
BLU/BLK  
RED/BLK  
RED/BLK  
BLK  
K1  
REFRIGERATION  
SWITCH  
WATER INLET  
VALVE  
WHI  
1
RED/BLK  
RECIR.  
PUMP  
LEFT  
DISPENSE  
RIGHT  
DISPENSE  
BRN  
WHI  
SOL  
GRN  
RED  
VIO  
RED  
ORN  
PUMP  
PUMP  
WHI/VIO  
WHI/VIO  
RED  
WHI/RED  
RED  
BLK  
J3-1  
J3-2  
FAN  
RED  
J2-1  
ORN  
VIO  
WHI/BLK  
GRY  
WHI/BLK  
J7-1  
VIO  
WHI/ORN  
YEL  
VIO  
CONTROL  
J7-2  
YEL  
WHI/ORN  
WHI/ORN  
YEL  
-
DISPENSE  
LOCKOUT  
SWITCH  
˜
BLK  
WHI  
1
RECTIFIER  
+
µ
WHI/VIO  
J9-1  
J9-2  
LEFT  
RIGHT  
DISPENSE  
WHI/GRN  
4
J2-6  
DISPENSE  
RED  
ORN  
RED  
ORN  
WHI/VIO  
WHI/ORN  
YEL  
YEL  
1
SOL  
SOL  
P
C
WHI  
WHI/BLU  
12  
J6-1  
BOARD  
t
BLU  
J6-3  
t
CABINET  
THERMISTOR  
Chassis  
Ground  
WHI/BLU  
WATER BATH  
THERMISTOR  
J12-1  
LINE  
BLU  
J12-3  
J11-1  
DOOR  
HARNESS  
TRANSFORMER  
Models with Mechanical Switches  
RIGHT  
LOAD  
DISPENSE  
SWITCH  
Models with Membrane Switches  
BLK  
RED  
BLU  
YEL  
ORN  
BLK  
RED  
BLU  
YEL  
J6-1  
J6-5  
AUXILLARY  
CONTROL BOARD  
BLK  
BLK  
RED  
GRN  
1
ORN  
GRN or YEL  
J11-5  
J5-1  
J5-4  
LEFT  
RED  
BLK  
BLK  
DISPENSE  
SWITCH  
3
1
3
1
1
DOOR  
DOOR  
(Single Ballast)  
(Dual Ballast)  
WHI  
WHI  
STATIC  
SHIELD  
STATIC  
SHIELD  
2
2
1
Chassis  
Ground  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
Chassis  
Ground  
WHI  
WHI  
Chassis  
Ground  
PUSH BUTTON OPTION  
STATIC  
SHIELD  
STATIC  
SHIELD  
DISPENSE  
LOCKOUT  
SWITCH  
BLK  
BALLAST  
BALLAST  
BALLAST  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
BLK  
120 VOLTS AC  
or  
220-230 VOLTS AC  
2 WIRE  
SINGLE PHASE  
WHI  
WHI  
WHI  
WHI  
44744.2 030813  
28  
SCHEMATIC WIRING DIAGRAM JDF-4S  
(Models with LED Lited Doors)  
120V  
MODELS  
220-230V  
MODELS  
L1  
N
GRN  
GND L1  
N
EMI  
FILTER  
A
A
B
B
A
A
B
B
TRANSFORMER  
BLK  
BLU  
L
O
A
D
L
I
N
E
WHI  
WHI/BLU  
TRANSFORMER  
BLU  
L
O
A
D
L
I
N
E
BLK  
WHI  
WHI/BLU  
COMPRESSOR ASSY  
COMPRESSOR  
BLU/BLK  
MOTOR  
LIMIT  
THERM.  
COLD WATER  
VALVE  
WHI  
WHI/BLK  
K1  
WHI/VIO  
WHI  
SOL  
3
4
2
6
5
N
PTC  
ASSY  
1
WHI  
CONDENSOR FAN  
BLU/BLK  
MOTOR  
REFRIGERATION  
SWITCH  
BLU/BLK  
RED/BLK  
RED/BLK  
BLK  
WATER INLET  
VALVE  
K1  
WHI  
RED/BLK  
RECIR.  
PUMP  
BRN  
WHI  
SOL  
STATION 1  
DISPENSE  
STATION 2  
DISPENSE  
GRN  
RED  
VIO  
RED  
ORN  
PUMP  
PUMP  
RED  
WHI/RED  
RED  
BLK  
J3-1  
J3-2  
FAN  
1
WHI/VIO  
WHI/VIO  
VIO  
GRY  
WHI/BLK  
J7-1  
J7-2  
RED  
ORN  
J2-1  
J2-6  
BLK or ORN  
WHI  
1
VIO  
J9-1  
J9-2  
VIO  
WHI/ORN  
YEL  
YEL  
WHI/ORN  
WHI/VIO  
WHI/ORN  
YEL  
CABINET  
THERMISTOR  
STATION 1  
DISPENSE  
STATION 2  
DISPENSE  
CONTROL  
t
RED  
ORN  
RED  
ORN  
WHI/VIO  
WHI/ORN  
YEL  
VIO  
YEL  
SOL  
SOL  
t
12  
1
WATER BATH  
THERMISTOR  
STATION 3  
DISPENSE  
STATION 4  
DISPENSE  
P
C
Models with Lited Doors  
RED  
RED  
ORN  
RED  
BLK  
PUMP  
PUMP  
BOARD  
COLD WATER  
DISPENSE  
SWITCH  
Models with Mechanical Switches  
WHI/VIO  
TAN  
WHI/GRN  
GRN  
BLU  
BLK  
J13-1  
J13-6  
PNK  
VIO  
WHI/ORN  
YEL  
PNK  
BLU  
GRY  
GRY  
BLU  
TAN  
STATION 4  
DISPENSE  
SWITCH  
STATION 3  
DISPENSE  
STATION 4  
DISPENSE  
8
RED  
ORN  
WHI/GRN  
GRN  
BLK  
BLK  
BLK  
BLK  
ORN  
YEL  
RED  
BLK  
WHI/VIO  
WHI/ORN  
YEL  
YEL  
YEL  
ORN  
BLU  
J15-1  
SOL  
SOL  
12  
WHI/BLU  
STATION 3  
DISPENSE  
SWITCH  
J6-1  
J15-4  
J5-1  
BLU  
J6-3  
GRN or GRY  
RED  
BLK  
BLK  
WHI/BLU  
J12-1  
J12-3  
1
BLU  
J5-4  
STATION 2  
DISPENSE  
SWITCH  
Models with Membrane Switches  
BLK  
RED  
BLU  
YEL  
ORN  
BLK  
RED  
BLU  
YEL  
J6-1  
J6-5  
J11-1  
J11-5  
AUXILLARY  
CONTROL BOARD  
RED  
GRN  
ORN  
Regulator  
Board  
J8-2  
J8-1  
STATION 1  
DISPENSE  
SWITCH  
RED  
BLK  
RED  
BLK  
J2-1  
J3-1  
J1-1  
YEL  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
BLK  
BLK  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
DISPENSE  
STATION  
#3  
COLD  
WATER  
SWITCH  
DISPENSE  
STATION  
#4  
PUSH BUTTON OPTION  
WHI  
BRN  
GRN  
WHI  
BRN  
GRN  
BLK  
BLK  
PROGRAM  
SWITCH  
BRN  
BRN  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
Chassis  
Ground  
Door  
Ground  
DISPENSE  
LOCKOUT  
SWITCH  
DISPENSE  
LOCKOUT  
SWITCH  
Chassis  
Ground  
COLD  
WATER  
SWITCH  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
DISPENSE  
STATION  
#3  
DISPENSE  
STATION  
#4  
120 VOLTS AC  
or  
220-230 VOLTS AC  
2 WIRE  
SINGLE PHASE  
44744.2 062912  
29  
SCHEMATIC WIRING DIAGRAM JDF-4S  
(Models with Flourescent Lited Doors)  
120V  
MODELS  
220-230V  
MODELS  
L1  
N
GRN  
GND L1  
N
EMI  
FILTER  
A
A
B
B
A
A
B
B
TRANSFORMER  
BLK  
BLU  
L
O
A
D
L
I
N
E
WHI  
WHI/BLU  
TRANSFORMER  
BLU  
L
O
A
D
L
I
N
E
BLK  
WHI  
WHI/BLU  
COMPRESSOR ASSY  
COMPRESSOR  
BLU/BLK  
MOTOR  
LIMIT  
THERM.  
COLD WATER  
VALVE  
WHI  
WHI/BLK  
K1  
WHI/VIO  
WHI  
SOL  
3
4
2
6
5
N
PTC  
ASSY  
1
WHI  
CONDENSOR FAN  
BLU/BLK  
MOTOR  
REFRIGERATION  
SWITCH  
BLU/BLK  
RED/BLK  
RED/BLK  
BLK  
WATER INLET  
VALVE  
K1  
WHI  
RED/BLK  
RECIR.  
PUMP  
BRN  
WHI  
SOL  
STATION 1  
DISPENSE  
STATION 2  
DISPENSE  
GRN  
RED  
VIO  
RED  
ORN  
PUMP  
PUMP  
RED  
WHI/RED  
RED  
BLK  
J3-1  
J3-2  
FAN  
1
WHI/VIO  
WHI/VIO  
WHI/BLK  
GRY  
J7-1  
J7-2  
WHI/BLK  
RED  
ORN  
J2-1  
J2-6  
-
DISPENSE  
LOCKOUT  
SWITCH  
˜
BLK  
WHI  
1
RECTIFIER  
+
µ
VIO  
J9-1  
J9-2  
VIO  
WHI/ORN  
YEL  
VIO  
WHI/ORN  
YEL  
WHI/GRN  
4
YEL  
WHI/ORN  
WHI/VIO  
CABINET  
THERMISTOR  
1
STATION 1  
DISPENSE  
STATION 2  
DISPENSE  
WHI  
CONTROL  
t
RED  
ORN  
RED  
ORN  
WHI/VIO  
WHI/ORN  
YEL  
VIO  
YEL  
SOL  
SOL  
t
12  
1
Chassis  
Ground  
WATER BATH  
THERMISTOR  
STATION 3  
DISPENSE  
STATION 4  
DISPENSE  
LINE  
DOOR  
HARNESS  
TRANSFORMER  
P
C
RED  
RED  
ORN  
LOAD  
PUMP  
PUMP  
BOARD  
COLD WATER  
DISPENSE  
SWITCH  
Models with Mechanical Switches  
WHI/VIO  
TAN  
WHI/GRN  
GRN  
BLU  
BLK  
J13-1  
J13-6  
3
1
3
1
1
PNK  
VIO  
WHI/ORN  
YEL  
PNK  
BLU  
GRY  
DOOR  
DOOR  
GRY  
BLU  
TAN  
STATION 4  
DISPENSE  
SWITCH  
(Single Ballast)  
(Dual Ballast)  
STATION 3  
DISPENSE  
STATION 4  
DISPENSE  
WHI  
WHI  
8
RED  
ORN  
WHI/GRN  
GRN  
BLK  
BLK  
BLK  
BLK  
ORN  
YEL  
WHI/VIO  
WHI/ORN  
YEL  
YEL  
YEL  
ORN  
BLU  
J15-1  
SOL  
SOL  
2
2
1
12  
WHI/BLU  
STATION 3  
DISPENSE  
SWITCH  
J6-1  
Chassis  
Ground  
J15-4  
J5-1  
BLU  
Chassis  
Ground  
WHI  
WHI  
J6-3  
GRN or GRY  
RED  
BLK  
BLK  
WHI/BLU  
J12-1  
J12-3  
1
BLU  
J5-4  
STATION 2  
DISPENSE  
SWITCH  
Models with Membrane Switches  
BLK  
RED  
BLU  
YEL  
ORN  
BLK  
RED  
BLU  
YEL  
J6-1  
J6-5  
J11-1  
J11-5  
BALLAST  
AUXILLARY  
CONTROL BOARD  
BALLAST  
BALLAST  
RED  
GRN  
ORN  
STATION 1  
DISPENSE  
SWITCH  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
WHI  
WHI  
Chassis  
Ground  
BLK  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
DISPENSE  
STATION  
#3  
COLD  
WATER  
SWITCH  
DISPENSE  
STATION  
#4  
PUSH BUTTON OPTION  
BLK  
DISPENSE  
LOCKOUT  
SWITCH  
WHI  
WHI  
120 VOLTS AC  
or  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
STATIC  
SHIELD  
220-230 VOLTS AC  
2 WIRE  
SINGLE PHASE  
COLD  
WATER  
SWITCH  
DISPENSE  
STATION  
#1  
DISPENSE  
STATION  
#2  
DISPENSE  
STATION  
#3  
DISPENSE  
STATION  
#4  
44744.2 030813  
30  
QUICK SETUP GUIDE - JDF-2S and JDF-4S (JDF-2S shown)  
P3577  
1. Install door cover by first plugging the  
door harness connector into the machine  
harness connector located at the bottom  
P3578  
2. Install door cover.  
of the machine door.  
3. Secure the door cover using 5 scPr3e5w79s  
provided.  
P3588  
4. Place refrigeration switch in the OFF po-  
sition.  
5. Connect water supply to machine. (See 6. Connect power supply to machine. (See  
Plumbing Requirements) Electrical Requirements)  
P3589  
P3582  
7. Install bath tank fill tube over a nozzle as  
shown.(See Initial Fill)  
8. Place the program switch in the ON po- 9. Hold the dispense switch until water be-  
sition.  
gins to flow into the tank (approx. 10 sec-  
onds). When tank is full, water will begin  
pour out of the overflow tube, Press the  
dispense button to stop the flow of water.  
12. Proceed to page 7 in the Operating and  
Installation manual for calibration instruc-  
tions and charts.  
11. Insert juice containers as shown.P3591  
10. Place the refrigeration switch in the  
ON position and the program switch in the  
OFF position.  
44744.2 062912  
31  

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