R
CLASSIC BAY 1200 PELLET STOVE
Owner’s Manual
Portland
Tested and
Listed by
O-T L
Oregon USA
Installation and Operation
C
US
OMNI-Test Laboratories, Inc.
Model:
CB1200-B
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
WARNING
WARNING
HOT SURFACES!
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
Glass and other surfaces are
hot during operation AND
cool down.
Hot glass will cause burns.
•
•
•
•
Do not touch glass until it is cooled
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
fireplace.
•
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
flammable materials.
•
Keep clothing, furniture, draperies and other flammable
materials away.
CAUTION
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
Check building codes prior to installation.
•
Installation MUST comply with local, regional, state and national
codes and regulations.
Consult local building, fire officials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
•
7014-082D
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CB 1200 Pellet Stove
TABLE OF CONTENTS
Section 8: Operating Instructions
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications............................4
D. Electrical Rating..................................4
E. BTU & Efficiency Specifications..........4
A. Fuel Size & Material............................22
B. General Operation Information ...........22
C. Before Your First Fire .........................23
D. Starting Your First Fire........................23
E. Fire Characteristics.............................23
F. Feed Rate Adjustment .......................23
G. Ignition Cycles ....................................24
H. Frequently Asked Questions...............24
Section 2: Getting Started
A. Design, Installation & Location
Considerations....................................5
B. Fire Safety ..........................................5
C. Tools & Supplies Needed...................6
D. Inspect Appliance & Components.......6
Section 9: Troubleshooting ............................25-27
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures.............28
B. Quick Reference Maintenance Chart..28
C. General Maintenance & Cleaning.......28-31
D. High Ash Fuel Content Maintenance ..32
E. Blower Replacement...........................32-33
F. Baffle Removal....................................33
G. Igniter Replacement............................33
H. Glass Replacement.............................34
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles...............8
C. Hearth Requirements..........................9
Section 4: Vent Information
A. Chimney & Exhaust Connection.........10
B. Venting Termination Requirements ....10
C. Equivalent Feet of Pipe.......................11
D. Pipe Selection Chart............................11
Section 11: Reference Material
A. Component Functions & Locations.....35-36
B. Component Locations (Drawings) ......37
C. Exploded Drawings.............................38-40
D. Service Parts & Accessories...............41-43
E. Service & Maintenance Log................44
F. Homeowner’s Notes ...........................45
G. Warranty Policy...................................46-47
H. Contact Information.............................48
Section 5: Venting Systems
A. Alcove .................................................12
B. Through the Wall.................................13
C. Vertical................................................14
D. Through the Wall & Vertical ................14
E. Masonry ..............................................15
F. Alternate Masonry...............................15
Section 6: Mobile Home..................................16
Section 7: Appliance Set-Up
A. Outside Air Kit, Rear & Floor ..............17
B. Top Vent Adapter ...............................18
C. Rear Vent & Rear to Top Vent Adapter.18
D. Brick Set .............................................19
E. Brick Clip ............................................19
F. Log Set Placement..............................20
G. Grille Assembly...................................20
H. Logo Installation..................................20
I. Door Installation..................................21
J. Thermostat Installation........................21
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CB 1200 Pellet Stove
Listing and Code Approvals
1
A. Appliance Certification
E. BTU & Efficiency Specifications
Model
CB1200 Pellet Stove
OMNI Test Laboratories, Inc.
061-S-21-4
Solid Fuel Room Heater/Pellet Fuel
BurningType
Emissions Rating
*BTU Output
0. 9 grams/hr
14,000 - 40,000 / hr
.
Laboratory
Report No.
Type
Heating Capacity
up to 2,500 sq. ft. depending
on climate zone
Hopper Capacity
Fuel
Shipping Weight
80 lbs
Wood Pellets or Shelled Corn
349 lbs
Standard
ASTM E1509-95, ULC S627-M93 and
ULC/ORD-C1482-M1990 Room Heater
Pellet Fuel Burning type and (UM) 84-
HUD, Mobile Home Approved.
*BTU output will vary, depending on the brand of fuel you
use in your stove. Consult your Quadra-Fire dealer for
best results.
State Listing Colorado, Listed 09-13-05
B. Mobile Home Approved
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustion air inlet is provided. The structural integrity of
the mobile home floor, ceiling, and walls must be maintained.
The appliance must be properly grounded to the frame of
the mobile home and use only Listed pellet vent Class “L”
or “PL” connector pipe. A Quadra-Fire Outside Air Kit must
be installed in a mobile home installation.
C. Glass Specifications
This appliance is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: This installation must conform with local codes. In
the absence of local codes you must comply with the ASTM
E1509, ULC S627-M93, ULC/ORD-C-1482-M1990, (UM)
84-HUD
D. Electrical Rating
115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps
Page 4
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CB 1200 Pellet Stove
Getting Started
2
A
. Design, Installation & Location
Considerations
B. Fire Safety
Maintain the designated clearances to combustibles. Insu-
lation must not touch the chimney. You must maintain the
designated air space clearance around the chimney. This
space around a chimney is necessary to allow natural heat
removal from the area. Insulation in this space will cause
a heat buildup, which may ignite wood framing. NOTE:
Clearances may only be reduced by means approved
by the regulatory authority having jurisdiction.
1. Appliance Location
Consideration must be given to safety, convenience, traffic
flow, and the fact that the appliance will need a chimney and
chimney connector. It is a good idea to plan your installation
on paper, using exact measurements for clearances and floor
protection, before actually beginning the installation.
If you are not using an existing chimney, place the appliance
in a location to maintain a clear passage for the installation
of any listed and approved pellet venting system. This appli-
ance may be vented vertically or horizontally.
To provide reasonable fire safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
Maintain specified vent clearance to comubstible require-
ments listed by the pellet manufactures venting instructions
and all clearance to combustivles listed in this manual.
Check with your local building code agency before you begin
your installation. Be sure local building codes do not super-
sede UL specifications and always obtain a building permit
so that insurance protection benefits cannot be unexpectedly
cancelled. If any assistance is required during installation,
please contact your local dealer.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
3. A practiced evacuation plan, consisting of at least 2
escape routes.
We recommend that a qualified building inspector and your
insurance company representative review your plans before
and after installation.
4. A plan to deal with a hopper fire as follows:
In the event of a hopper fire:
2. Thermostat Location
a. Evacuate the house immediately.
b. Notify the fire department
The thermostat’s location will have some effect on the
appliance’s operation. When the thermostat is located close
to the appliance, it may require a slightly higher temperature
setting to keep the rest of the house comfortable. If the
thermostat location is in an adjacent room or on a different
floor level, you will notice higher temperatures near the
appliance.
WARNING
Fire Hazard.
•
Do not operate appliance before reading
and understanding operating instructions.
Failure to operate appliance properly may
cause a house fire.
CAUTION
Do NOT connect this unit to a chimney flue servicing
•
•
another appliance.
Do NOT connect to any air distribution duct or system.
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CB 1200 Pellet Stove
C. Tools And Supplies Needed
D. Inspect Appliance & Components and
Pre-Use Check List
Tools and building supplies normally required
for installation, unless installing into an existing
masonry fireplace:
1.
2.
Place the appliance in a location near the
final installation area and follow the proce-
dures below:
Open the appliance and remove all the parts
and articles packed inside the Component
Pack. Inspect all the parts and glass for ship-
ping damage. Contact your dealer if any irregu-
larities are noticed.
Reciprocating Saw
Channel Locks
Hammer
Safety Glasses
Framing Square
Electric Drill & Bits (1/4”)
1/4” Self-Tapping Screws
Phillips Screwdriver
Tape Measure
Plumb Line
May also need:
Vent Support Straps
Venting Paint
Level
Framing Material
Hi-temp Caulking Material
Gloves
3.
All safety warnings have been read and fol-
lowed.
4.
5.
6.
7.
This Owner’s Manual has been read.
Floor protection requirements have been met.
Venting is properly installed.
The proper clearances from the appliance and
chimney to combustible materials have been
met.
The masonry chimney is inspected by a profes-
sional and is clean, or the factory built metal
chimney is installed according to the manufac-
turer’s instructions and clearances.
The chimney meets the required minimum
height.
WARNING
Inspect appliance and components for
damage. Damaged parts may impair safe
operation.
8.
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
Report damaged parts to dealer.
9.
10.
11.
All labels have been removed from the glass
door.
Plated surfaces have been wiped clean, if
applicable.
Thermostat or remote has been installed.
A power outlet is available nearby.
WARNING
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
12.
13.
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
Operating appliance without fully assembling all
components.
Operating appliance without legs attached (if supplied with
unit).
Do NOT Overfire
Or any such action that may cause a fire hazard.
Page 6
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CB 1200 Pellet Stove
Dimensions and Clearances
3
A. Appliance Dimensions
4-5/8 in
20- 7/16 in.
(519mm)
8-1/6 in.
(205mm)
(118mm)
12-3/8 in
(314mm)
14-1/4 in
(362mm)
C
L
5.0 in
(127mm)
2-1/2 in
(64mm)
C
L
25-3/4 in.
(654mm)
27-5/8 in.
(692mm)
28-1/2 in. (724mm)
Figure 7.2 - Top View with Top Vent Adapter
Figure 7.1 - Top View
28-1/2 in.
(724mm)
25-3/4 in.
(629mm)
31-5/8 in.
(803mm)
C
L
10-3/4 in.
(273mm)
8-1/16 in.
(205mm)
24-3/4 in.
(629mm)
26-1/2 in.
(673mm)
Figure 7.3 - Side View
Figure 7.4 - Front View
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CB 1200 Pellet Stove
B. Clearances to Combustibles (UL and ULC)
Inches Millimeters
Alcove Installation
Minimum Alcove Height
Minimum Alcove Width
Maximum Alcove Depth
Minimum Alcove Side Wall
44
40-1/2
36
1117
1029
915
A
C
6
152
Top of Unit to Combustibles 12-1/2
318
B
C
WARNING
Fire Risk.
Inches Millimeters
Straight Back Against
Wall
Comply with all minimum clearances to
combustibles as specified.
Back Wall to Appliance
2
6
51
A
B
Failure to comply may cause house fire.
Side Wall to Appliance
152
Inches Millimeters
51
Corner Installation
Walls to Appliance
2
C
NOTE:
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
•
•
Installations with:
3 to 3 inch Top Vent Adapter and
3 to 6 inch Offset Adapter Kit
D
G
F
E
G
Inches Millimeters
Vertical Installation
Back Wall to Flue Pipe
3
6
76
D
E
F
Side Wall to Top
152
191
Back Wall to Appliance
7.5
Inches Millimeters
51
Corner Installation
Walls to Appliance
2
G
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CB 1200 Pellet Stove
C. Hearth Pad Requirements (UL and ULC)
Use a non-combustible floor protector, extending beneath
appliance and to the front, sides and rear as indicated.
Measure front distance “M” from the surface of the glass
door.
L*
K
K
M
Figure 9.1
Inches Millimeters
Hearth Pad Requirements
Sides
Back
Front
2
2
6
51
51
K
L*
M
152
*L Exception for Horizontal Installations:
USA INSTALLATIONS: A non-combustible floor protec-
tion is recommended extending beneath the flue pipe
when installed with horizontal venting or under the top
vent adapter with vertical installation.
CANADA INSTALLATIONS:
A
non-combustible floor
protection extending beneath the flue pipe is required
with horizontal venting or under the top vent adapter with
vertical installation.
Must extend 2 inches (51mm) beyond each
side of pipe (shaded area)
Figure 9.2
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CB 1200 Pellet Stove
Vent Information
4
B. Venting Termination Requirements
A. Chimney and Exhaust Connection
1. Chimney & Connector: Use 3 or 4 inch (76-102mm)
diameter type "L" or "PL" venting system. It can be
vented vertically or horizontally.
CAUTION
Do not terminate vent in any enclosed or semi-enclosed
area such as a carport, garage, attic, crawl space, under a
sun deck or porch, narrow walkway or closely fenced area,
or any location that can build up a concentration of fumes
such as a stairwell, covered breezeway, etc.
2. Mobile Home: Approved for all Listed pellet vent. If
using the 3 inch (76mm) vertical top vent adapter Kit
or the 3 to 6 inch (76-152mm) top vent offset adapter,
use Listed double wall flue connector. A Quadra-Fire
outside air kit must be used with manufactured home
installations.
1. Termination must exhaust above air inlet elevation. It is
recommended that at least 60 inches (1524mm) of verti-
cal pipe be installed when appliance is vented directly
through a wall. This will create a natural draft, which
will help prevent the possibility of smoke or odor venting
into the home during a power outage. It will also keep
exhaust from causing a nuisance or hazard by exposing
people or shrubs to high temperatures. The safest and
preferred venting method is to extend the vent vertically
through the roof.
3. Residential: The 3 inch (76mm) vertical top vent
adapter kit and the 3 to 6 inch (76-152mm) top vent
offset adapter are tested to use 24 gauge single wall flue
connector or Listed double wall flue connector to Class
AListed metal chimneys, or masonry chimneys meeting
national and/or local codes for solid fuel appliances.
4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE
VENT MANUFACTURER.
5. Secure exhaust venting system to the appliance with at
least 3 screws. Also secure all connector pipe joints with
at least 3 screws through each joint.
2. Distance from doors and opening windows, or gravity or
ventilation air inlets into building:
a. Not less than 48 inches (1219mm) below;
b. Not less than 48 inches (1219mm) horizontally
from;
NOTE: All pipe must be welded seam pipe whenever
possible. Seal pipe joints with high temperature silicone
(500°F [260°C] minimum rated only).
c. Not less than 12 inches (305mm) above.
3. Distance from permanently closed windows:
NOTE: If burning shelled field corn, you must use
approved venting specifically designed for corn. Follow
the instructions from the venting manufacturer.
a. Not less than 12 inches (305mm) below, horizontally
from or above.
4. Distance between bottom of termination and grade
should be 12 inches (305mm) minimum. This is con-
ditional upon plants in the area, and nature of grade
surface. The grade surface must be a non-combustible
material (i.e., rock, dirt). The grade surface must not be
lawn. Distance between bottom of termination and public
walkway should be 84 inches (2134mm) minimum.
WARNING
Fire Hazard.
•
Only LISTED venting components may be
used.
•
NO OTHER vent components may be used.
5. Distance to combustible materials must be 24 inches
(610mm) minimum. This includes adjacent buildings,
fences, protruding parts of the structure, roof overhang,
plants and shrubs, etc.
Substitute or damaged vent components may
impair safe operation.
6. Termination Cap Location (Home Electrical Service)
•
•
•
•
Side-to-side clearance is to be the same as minimum
clearance to vinyl inside corners.
WARNING
Vent surfaces get HOT, can cause burns if
touched. Noncombustible shielding or guards
may be required.
Clearance of a termination cap below electrical service
shall be the same as minimum clearance to vinyl soffits.
Clearance of a termination cap above electrical service
will be 12 inches (305mm) minimum.
Location of the vent termination must not obstruct or
interfere with access to the electrical service.
Page 10
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CB 1200 Pellet Stove
WARNING
C. Equivalent Feet of Pipe
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
to the owner’s information manual provided with this appli-
ance. For assistance or additional information consult a
qualified installer, service agency or your dealer.
The table below can help you calculate the equivalent feet
of pipe which is a method used to determine pellet vent size.
Figure 11.1.
Example of 3 Elbow-Rear Vent Termination Calculaton
2 ft.
Pellet Venting
Component
# of
Feet of Multipled
Equivalent
Feet
Components
Equivalent Feet
Elbows
Pipe
By
X
o
90 Elbow or Tee
3
5
3
15
3 ft.
o
45 Elbow
X
Horizontal Pipe
Vertical Pipe
7
2
X
X
1
0.5
7
1
2 ft.
Total Equivalent Feet
23
Note: This is a generic example and is not
intended to represent any specific fuel type.
2 ft.
Figure 11.1
D. Pipe Selection Chart
30
20
4 in. (102mm) Diameter Pipe Only
The chart will help you in determining proper
venting size according to the equivalent feet of
pipe calculated above and the altitude above sea
level of this installation. Figure 11.2.
Example 1
Equivalent Pipe
Length In Feet
Locate the calculated equivalent feet of pipe on
the vertical left side of the chart. Move to the
right horizontally on the chart until you reach
your altitude above sea level.
Example 2
10
If you fall below the diagonal line, 3 or 4 inch (76
to 102mm) pipe may be used. If it is anywhere
above the diagonal line, a 4 inch (102mm) diam-
eter pipe is required.
3 in. or 4 in. (76mm or 102mm) Diameter Pipe
0
1
2
3
4
5
6
7
8
9
10
ALTITUDE IN THOUSANDS OF FEET
The chart reveals that a 90° elbow is 5 times as
restrictive to the flow of exhaust gases under
positive pressure as 1 foot of horizontal pipe, and
a foot of horizontal pipe is twice as restrictive as
a foot of vertical pipe.
Figure 11.2
Example 1: If the equivalent length of pipe is 23
feet with altitude of 8,000 feet you must use 4 inch
(102mm) diameter type “L” or “PL” vent.
Example 2: If the equivalent length of pipe is 12 feet
with altitude of 6,000 feet you may use 3 or 4 inch (76
to 102mm) diameter type “L” or “PL” vent
WARNING
Fire Risk.
Do NOT pack insulation or other
combustibles between firestops.
•
ALWAYS maintain specified clearances
around venting and firestop systems.
•
Install firestops as specified.
Failure to keep insulation or other material
away from vent pipe may cause fire.
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CB 1200 Pellet Stove
Venting Systems
5
A. Alcove
A
C
D
B
Figure 12.1
Inches Millimeters
Alcove Installation
Minimum Alcove Height
Minimum Alcove Width
Maximum Alcove Depth
Minimum Alcove Side Wall
44
40-1/2
36
1117
1029
915
A
B
C
D
6
152
not shown Top of Unit to Combustibles 12-1/2
318
All minimums listed are to a combustible surface.
NOTE:
•
Illustrations reflect typical installations and are FOR
DESIGN PURPOSES ONLY.
Illustrations/diagrams are not drawn to scale.
Actual installation may vary due to individual design
preference.
•
•
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B. Through The Wall
NOTE:
Horizontal termination cap must be a minimum of 12 inches.
(305mm) from the wall. Approved for mobile home instal-
lations. Must use 3 or 4 inch (76-102mm) “L” or “PL” listed
pellet venting or listed double wall pipe and a Quadra-Fire
outside air kit in mobile homes.
In Canada, where passage through a wall or partition of
combustible construction is desired, the installation shall
conform to CAN/CSA-B365
2 in.
Straight Out
(51mm)
Minimum
6 in.
(152mm)
Minimum
From Glass
Horizontal
Termination
Cap
Wall
Thimble
12 in.
(305mm)
Minimum
Non-combustible Hearth Pad
Figure 13.1
45 Degree
Illustration shows venting going in both directions.
Choose which one is best for your installation.
12 in. (305mm)
Minimum
Wall
Thimble
2 in. (51mm)
Minimum
12 in.
(305mm)
Minimum
2 in. (51mm)
Minimum
Figure 13.2
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CB 1200 Pellet Stove
C. Vertical
We recommend a minimum of 60 in.
(1524mm) vertical, however above the eave
is preferred.
Rain Cap
Both installations are approved for mobile
home installations. Must use 3 or 4 inch (76
to 102mm) “L” or “PL” Listed pellet venting or
listed double wall pipe and Quadra-Fire out-
side air kit in mobile homes. Single wall pipe
is approved for residential installations only.
Flashing
Firestop
24 in. (610mm)
minimum
Class A Chimney
Connector Adapter
Ceiling Support
3 in. (76mm)
Min.
6 in.
(152mm)
Min.
Top Vent Kit
Clean-out
Cover
Non-combustible Hearth Pad
Figure 14.1
Rain Cap
D. Through The Wall & Vertical
24 in. (610mm)
Minimum
Flashing
2 in. (51mm) Minimum
Support Bracket
every 60 in. (1524mm)
6 in. (152mm)
Minimum
Wall Thimble
Tee
Clean-out Cover
Non-Combustible Hearth Pad
Figure 14.2
7014-082D
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CB 1200 Pellet Stove
WARNING
Fire Hazard
Inspection of Chimney:
•
•
•
Masonry chimney must be in good condition.
Meets minimum standard of NFPA 211
Factory-built chimney must be 6 in. (152mm) UL103 HT.
E. Masonry
Fireclay Flue
Liner with Airspace
Concrete Cap
Flashing
1 in. (25mm) Clearance
with Firestop
1 in. (25mm) Clearance
3 in. (76mm) Minimum
6 in. (152mm)
Minimum
Sheathing
Cleanout Cover
Airtight
Clean-out Door
Non-Combustible Hearth Pad
Figure 15.1
F. Alternate Masonry
Fireclay Flue Liner
withAirspace
Concrete Cap
Flashing
1 in. (25mm) Clearance
with Firestop
1 in. (25mm)
Clearance
2 in. (51mm) Minimum
6 in. (152mm)
Minimum
Sheathing
Airtight Clean-out Door
Non-Combustible Hearth Pad
Figure 15.2
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CB 1200 Pellet Stove
Mobile Home
6
A. Mobile Home Installation
You must use a Quadra-Fire Outside Air Kit
for installation in a mobile home.
CAUTION
Maintain structural integrity of mobile home:
•
Floor, wall, ceiling and/or roof.
Do NOT cut through:
1. An outside air inlet must be provided for the combustion
air and must remain clear of leaves, debris, ice and/or
snow. It must be unrestricted while the appliance is
in use to prevent room air starvation which causes
smoke spillage. Smoke spillage can also set off smoke
alarms.
•
•
Floor joist, wall, studs or ceiling trusses.
Any supporting material that would affect the structural
integrity.
2. The combustion air duct system must be made of
metal. It must permit zero clearance to combustible
construction and prevent material from dropping into
the inlet or into the area beneath the dwelling and
contain a rodent screen.
CAUTION
Never draw outside combustion air from:
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
3. The appliance must be secured to the mobile home
structure by bolting it to the floor (using lag bolts).
Use the same holes that secured the appliance to the
shipping pallet.
Spark Arrestor Cap
Roof Flashing
4. The appliance must be grounded with #8 solid copper
grounding wire or equivalent, terminated at each end
with an NEC approved grounding device.
Storm Collar
5. Refer to Clearances to Combustibles and floor pro-
tection requirements on pages 8 & 9 for listings to
combustibles and appropriate chimney systems.
6. Use silicone to create an effective vapor barrier at
the location where the chimney or other component
penetrates to the the exterior of the structure.
7. Follow the chimney manufacturer’s instructions when
installing the vent system for use in a mobile home.
Joist Shield/Firestop
Approved Class “L” o
“PL” Pellet Vent
8. Installation shall be in accordance with the Manufactur-
ers Home & Safety Standard (HUD) CFR 3280, Part
24.
WARNING
Figure 16.1
Installation must comply with Manufactured Home and
Safety Standard (HUD), CFR 3280, Part 24.
WARNING
Never install in a sleeping room.
Page 16
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CB 1200 Pellet Stove
Appliance Set-Up
7
2. Floor Installation
a. Remove rear screen and set aside.
A. Outside Air Kit Instructions
Included in Kit: 1 piece of 2 inch x 3 foot flex hose, 2 hose
clamps, 1 collar assembly, termination cap assembly, 1
trim ring, 12 screws.
Tools Needed: Phillips head screw driver; wire cutters;
hole saw or jig saw.
b. Install cover plate over hole in right rear floor.
c. Cut a 2 inch minimum hole in the floor to accommodate
flex hose.
d. Attach hose to termination cap.
1. Rear Installation
e. Place rope under pedestal to close off air leaks.
a. Measure distance from floor to air vent opening in appli-
ance and mark location on wall.
Use saw to cut opening in wall. Cut a 2-1/2 to 3 inch
(64-76mm) opening on inside wall and a 3 to 3-1/2 inch
(76-89mm) opening on outside of house.
Screen
b. Use hose clamp to secure flex pipe to collar assembly.
c. Slide trim ring over flex pipe and run pipe through wall.
d. Attach hose to outside termination cap with second
hose clamp.
Install Cover Plate
e. Secure termination cap to outside surface.
f. Secure trim ring to interior wall.
Seal Pedestal with 26 in. Rope
g. Snip corners and remove plate. Figure 17.1.
Figure 17.3
h. Align and secure collar assembly with 2 of the 4 holes
as shown. Figure 17.2.
Termination
Cap Assembly
Hose Clamp
Trim Ring
Snip Corners
and remove
plate
Figure 17.1
Secure Collar
Flex Hose
Figure 17.2
Hose Clamp
CAUTION
Never draw outside combustion air from:
Collar Assembly
Figure 17.4
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
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CB 1200 Pellet Stove
C. Rear Vent and Rear Vent to Top Vent
Adapter Installation
B. Top Vent Adapter Installation
3 to 3 inch Top Vent Adapter
3 to 6 inch Top Vent Offset Adapter
Installing the Top Vent Adapter
1. Put a layer of high temperature silicone on the 3 inch
(76mm) exhaust outlet.
2. Slide the top vent adapter onto the rear exhaust outlet
and adjust the assembly to a vertical position.
3. Drill 4 holes with #26 drill bit (provided) into the back of
the appliance using the outer shield as a pattern (make
sure the assembly is vertical). Figure 18.1
Clean-Out Cover
4. Install the 4 mounting screws.
Figure 18.2 - Rear Vent Adapter
5. Install the vent pipe into the top vent adapter (be sure
to silicone all joints).
6
To clean the top vent adapter, open the clean-out cover.
See Figure 18.1
3" - 6"
Drill holes in back of
Offset
Clean-Out Cover
stove and secure with 4
Adapter
screws, 2 on each side.
o
Figure 18.3 - Rear to Top Vent Adapter - 90
Clean Out
Cover
3" - 3"
Top Vent
Adapter
1. Put a layer of high temperature silicone on the 3 inch
(76mm) exhaust outlet.
2. Slide the adapter onto the rear exhaust outlet and adjust
the assembly to the appropriate position.
3. Install the vent pipe into the adapter (be sure to silicone
all joints)
Figure 18.1
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CB 1200 Pellet Stove
E. Brick Clip Installation
D. Optional Brick Set Installation
1. Remove the baffle first, follow instructions on page 33.
WARNING
2. Slide bottom of left rear brick in first; rotate top edge
toward rear of appliance and then rotate outer edge
toward rear of appliance, until brick slides into place.
Figure 19.1.
Risk of Injury.
Brick may have small wires protruding from
the back of brick.
3. Repeat with right rear brick.
1. After the brick set has been installed, 2 brick clips need
to be installed on the outer edge of each baffle to hold
the brick set in place.
4. Place left side brick along left side of firebox, making sure
chamfered (beveled) back edge of brick fits snugly next
to rear brick. Figure 19.2.
2. Remove 2 baffles from the appliance. Slide the baffle up
and the bottom edge should fall down and then lift the
baffle out.
5. Repeat with right side panel.
6. Complete brick set, correctly installed. Figure 19.3.
3. Using pliers, bend the brick clip slightly past 90° in the
direction shown in Figure 19.4.
4. Position the brick clip as shown in Figure 19.4 and use
pliers to crimp around the outside edge of the baffle as
shown in Figure 19.5.
Note: Figure 19.5 shows the finished shape of the brick
clip, after being bent around the outside edge of
the baffle.
1
5. Slide the baffle back into place making sure that the brick
clip holds the side brick toward the wall of the firebox.
Push back on the sides so they will keep the rear bricks
in place. Repeat for opposite side.
Figure 19.1
Approximately
1 inch from corner
1
3
2
Outside edge
of Baffle
Top outside
corner of Baffle
Use pliers to crimp
Brick Clip around edge
Figure 19.2
Figure 19.4
4
3
2
1
Installed Clip
Figure 19.5
Figure 19.3
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CB 1200 Pellet Stove
F. Optional Log Set Placement Instructions
G. Optional Gold or Nickel Grille Assembly
CAUTION
CAUTION
Logs are FRAGILE. Use extreme care when handling or
Do not open top all the way back so the weight of the
top is supported by the hinges. It will damage the
hinges. It will be necessary to prop the top up with
a supporting brace. You can use the shipping box as
shown in Figure 1.
cleaning logs.
1. Place the front log in first as shown in Figure 20.1. Place
log between firepot and face of appliance with charred
area surrounding firepot.
1. Remove grille from packaging.
2. Lift top up and place shipping box in vertically.
3. Place 1 flap of the box lid into opening for stability.
2. Set the left and right logs onto the front log, placing
the holes in the base of the left and right logs over the
locating pins in front log. See Figure 20.2. Ensure that
the charred ends are facing the firepot.
4. Align the 3 holes in the stove with the holes in the grille.
5. Use a Phillips screwdriver to secure in place.
6. Remove shipping box and lower top.
Align the 3 hoes in the stove
with the holes in the grille and
secure in place.
Place 1 flap of
box lid into
opening for
stability
LOCATING PINS
CAUTION: Do not open top all the way back so the weight is
supported by the hinges. It will damage the hinges. Prop the
top up with supporting brace or use shipping box as shown.
Figure 20.1
Figure 20.3
Charred Areas in the Back
H. Installing Logo (Nickel Only)
1. Remove logo from packaging.
2. The logo has 2 studs on the back.
Top Log
Right
3. Install the logo on the lower left side of the center
panel by pressing the 2 studs into the pre-drilled
holes. See Figure 20.4.
Top Log, Left
Front Log
Figure 20.2
NOTE:
Due to the abrasive nature of a pellet appliance fire, the
logs are not covered under warranty. Any placement varia-
tion other than shown here can cause excessive heat and
shall void the appliance warranty.
Install Logo
Figure 20.4
Page 20
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CB 1200 Pellet Stove
J. Thermostat Installation
I. Door Installation
To install door:
1. Carefully remove door from packaging.
1. A 12 volt AC thermostat is required to operate this pellet
appliance. You may use the included wall mount thermo-
stat or purchase an optional programmable thermostat
or remote control. It is equipped with an adjustable
heat anticipator. The current rating is .05 amps. The
anticipator needs to be adjusted to the lowest setting
available.
2. Line up hinges with hinge pins on appliance body
, and slide
door down until it sits securely on pins.
Figure 21.1.
3. If door is plated, be sure to clean all plated surfaces and
glass with a glass cleaner to ensure all oils are removed
before your first burn.
2. When mounting a thermostat on a wall, be sure to follow
your thermostat installation instructions carefully.
4. Remove all labels from glass before burning appliance.
NOTE: Thermostat must be mounted level for
accurate readings. The thermostat should be
mounted on an inside wall and not in direct line
with the appliance convection air.
NOTE: If the thermostat is located too close to the
appliance, you may need to set the temperature
setting slightly higher to maintain the desired
temperature in your home.
To adjust latches:
1. Close door securely
.
2. Place rod in slot on the bracket on the door and close
latch.
3. Latch must close tightly enough to ensure an airtight
seal between the door and the body of the appliance.
To
increase tension on the latch, turn the rod clockwise a few
turns, then attempt to close the latch, until it is snug. Do not
overtighten; you should be able to close the latch with your
3. There is a 4 screw terminal block located on the back
lower left corner of the stove directly above the power
cord inlet. The center 2 screws are for the thermostat
wires.
hand. Figure 21.2
.
4. After adjusting the latch, place a Phillips head screw driver
in the end of the rod, and tighten the nut with a wrench.
This will maintain the correct tension on the rod and latch.
Hinge P
in
Hinge
Power Outlet
Figure 21.1
Rod and nut
Terminal Block.
Center 2 screws for
Thermostat Wires
Figure 21.3
CAUTION
hock hazard.
Do NOT remove grounding prong from plug.
Plug directly into properly grounded 3 prong
receptacle.
Route cord away from appliance.
Do NOT route cord under or in front of appliance.
Rod and nut
•
•
Figure 21.2
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CB 1200 Pellet Stove
Operating Instructions
8
A. Fuel Size And Material
1. Wood Pellets
B. General Operating Information
1. Thermostat Calls For Heat
The appliance is like most modern furnaces; when the
thermostat calls for heat, your appliance will automatically
light and deliver heat. When the room is up to temperature
and the thermostat is satisfied, the red call light will go off
and the appliance will shut down.
Fuel pellets are made from sawdust or wood by-products. If the
source material is hardwood, they can have a higher mineral
content, creating more ash. Fuels containing bark will also have
higher ash content. Minerals and other noncombustible materials
such as sand will turn into a hard, glass-like substance called
a clinker when heated to the extreme temperatures our firepot
reaches. This is what forms clinkers in the bottom of the firepot.
Trees from different areas will vary in mineral content. That is
why some fuels produce more clinkers than others. Pellets are
manufactured in either 1/4 inch or 5/16 inch (6-8mm) diameter and
should be no more than 1-1/2 inches (38mm) in length. Pellet
lengths may even vary by lot from the same manufacturer which
is why the feed rate may need to be adjusted occasionally. If you
burn pellets longer than 1-1/2 inches (38mm) you may have
an inconsistent fuel feed rate and/or missed ignitions.
2. Heat Output Controls
This appliance is equipped with a heat output control
switch that has three settings or burn rates; low, medium
and high. The appliance will turn on and off as the
thermostat demands. When the thermostat calls for heat,
the appliance will start up on the high setting for the first 4
minutes and 15 seconds, then automatically switch to the
burn rate for which it is set. If the appliance is set at one
of the lower settings, it will run quieter but take longer to
heat up an area than if it were set at a higher burn rate.
Regardless of the burn rate, when the area is warm enough
to satisfy the thermostat, the appliance will shut off.
Pellet fuel quality can greatly fluctuate. We recommend using
premium grade fuel with ash content less than 1%. Even in some
fuel labeled “premium” ash content can vary from bag to bag and
possibly exceed 1%. High ash fuel, or lack of maintenance, can
cause the firepot to fill up and thus create a potential for smoking,
sooting and possible hopper fires.
3. Fan Speed Switch
This switch will adjust the speed of the room distribution air
fan or convection blower on all three settings. This means
you have six different blower speeds available as there is
a high and low on each setting.
Always burn dry fuel. Burning fuel with high moisture content takes
heat from the fuel and tends to cool the appliance, robbing heat
from your home. Damp pellet fuel can clog the feed system.
Heat
Output
Fan
Speed
We recommend that you buy fuel in multi-ton lots whenever
possible. Buying large quantities of fuel at once will greatly
reduce the number of times the feed adjustments will need to be
made. However, we do recommend trying various brands before
purchasing multi-ton lots to ensure your satisfaction.
HIGH
MED
LOW
HIGH
LOW
Reset Button Call Light
WARNING
Fire Risk.
•
High ash fuels, or lack of maintenance,
can cause the firepot to fill with ash
and clinker. If the firepot fills to the top,
immediately shut down the unit and clean.
Figure 22.1
•
Failure to do so could result in smoking,
sooting and possible hopper fires.
WARNING
Fire Hazard.
2. Shelled Field Corn
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
Extensive factory and field testing has demonstrated shelled
field corn to be an efficient and very economical fuel. We
recommend the use of a 50-50 blend of corn and wood pellets.
The only change in operation is that the feed rate may require
a slight adjustment. The BTU output of the appliance varies
slightly compared to pellets, depending on the quality of the
corn used. In cases where it is acceptable for the appliance to
run full time, 100% corn will work after the fire has been started
using wood pellets.
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
Do NOT use gasoline, lantern fuel, kerosene, charcoal
lighter fluid or similar liquids to start or “freshen up” a
fire in this heater.
Keep all such liquids well away from the heater while
it is in use.
Combustible materials may ignite.
•
•
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CB 1200 Pellet Stove
E. Fire Characteristics
C. Before Your First Fire
A properly adjusted fire with the heat output control switch set
on “high” has a short active flame pattern that extends out of
the firepot approximately 4 to 6 inches (102 to 152mm). If
the fire has tall flames with black tails and seems somewhat
lazy, the feed rate will need to be reduced. This is done by
sliding the fuel adjustment control rod down, which will reduce
the feed. If the fire is not 4 to 6 inches (102 to 152mm) tall,
slide the fuel adjustment control rod up to increase the feed.
Amedium and low setting will give a shorter flame. The flame
will rise and fall somewhat. This is normal.
1. First, make sure your appliance has been properly
installed and that all safety requirements have been met.
Pay particular attention to the fire protection, venting and
thermostat installation instructions.
2. Double check that the ash drawer and firebox are
empty!
3. Check the position of the thermocouple, located above
the firepot, and make sure that it protrudes approximately
3/4 inch (19mm) into the firepot.
4. Close the front door.
F. Feed Rate Adjustment Instructions
NOTICE: The tip of the thermocouple must be in contact
with the inside end of the thermocouple cover or missed
ignitions can occur.
The feed adjustment control rod is factory set, and should
be adequate for most fuels. The set screw is located at the
bottom of the hopper and set loose at the factory so the
fuel adjustment control rod will slide up and down by only
loosening the thumb screw at the top. See Figure 23.1. Do
not re-tighten bottom set screw.
D. Starting Your First Fire
1. A thermostat is required for proper operation of this
appliance, except for corn. At this time, fill the hopper
with pellets, set the thermostat to its lowest setting. Plug
the power cord into nearby outlet.
However, if the flame height is too high or too low, you will
need to adjust the feed rate. Wait until the appliance has been
burning for 15 minutes before making your adjustments and
2. The exhaust blower will stay on for approximately 10
minutes even though the thermostat is not calling for
heat. This is normal.
allow 15 minutes for feed adjustment to take effect.
1. Loosen the thumb screw. Figure 23.1.
2. Adjust the fuel adjustment control rod towards the "+"
symbol to increase the feed rate and flame height or
towards the "-" symbol, to decrease the feed rate and
flame height.
3. Locate the heat output control switch mounted on the
upper right corner of the right side panel. Switch it to
the high setting by pushing the top of the switch in, then
adjust the thermostat to its highest setting. The red call
light located on the upper right corner of the right side
panel will be on. This indicates the thermostat is calling
for heat.
3. Re-tighten the thumb screw.
4. The fuel feed system and the igniter should now be on.
5. For your first fire it will be necessary to press the reset
button every two minutes until pellets start to drop into
the firepot, then press button 1 more time. This will fill the
feed system and allow the appliance to begin dropping
pellets. The appliance will continue to run as long as the
thermostat is calling for heat.
Fuel Adjustment
Rod
6. Once the appliance has ignited, let the it burn for
approximately 15 minutes, then set the thermostat to the
desired room temperature. Adjust the heat output control
switch to the desired setting.
Thumb
Screw
Set Screw
Figure 23.1
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CB 1200 Pellet Stove
G. Ignition Cycles
WARNING
Fire Risk
Do NOT operate appliance:
•
•
•
1. During each ignition cycle, it is normal to see some
smoke in the firebox. The smoke will stop once the
fire starts.
With appliance door open.
Firepot floor open.
2. The convection blower will automatically turn on after
your appliance has reached the set temperature on
the “high” setting. This blower transfers heat from your
appliance into the room, and will continue to run after
the thermostat has stopped calling for heat until the
appliance has cooled down.
Cleaning slide plates open.
Do NOT store fuel:
•
•
Closer than required clearances to com-
bustibles to appliance
Within space required for loading or ash
removal.
3. Occasionally the appliance may run out of fuel and shut
itself down. When this happens, the red call light will
be on. To restart it, fill the hopper and press the reset
button. (See Figure 22.1, page 22). When you press
the reset button the red call light will go out. Release
the button and the light will come back on. You should
see a fire shortly. If not, follow the instructions on page
23, of “Starting Your First Fire”.
Back side of Firepot
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Firepot floor left open
Odors may be irritating to sensitive individuals.
Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN
H. Frequently Asked Questions
ISSUES
SOLUTIONS
1. Metallic noise.
1. Noise is caused by metal expanding and contracting as
it heats up and cools down, similar to the sound pro-
duced by a furnace or heating duct. This noise does not
affect the operation or longevity of your insert.
2. Ash buildup on glass.
3. Glass has turned dirty.
2. This is normal. Clean the glass.
3. Excessive build up of ash. The lower burn settings will
produce more ash, the higher burn settings produce
less. The more it burns on low the more frequent clean-
ing of the glass is required.
4. Fire has tall flames with black tails and is lazy.
4. The feed rate needs to be reduced or the firepot needs
cleaning. Heat exchanger of exhaust blower needs
cleaning.
5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at
start-up and not enough air. Close down feed rate 1/4
inch at a time until this no longer happens.
6. Large flame at start-up.
Page 24
6. This is normal. Flame will settle down once the fire is
established.
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CB 1200 Pellet Stove
With proper installation, operation, and maintenance your appliance will provide years
of trouble-free service. If you do experience a problem, this troubleshooting guide
will assist a qualified service person in the diagnosis of a problem and the corrective
action to be taken. This troubleshooting guide can only be used by a qualified service
technician.
Troubleshooting
9
Possible Cause
No current to outlet.
Corrective Action
Check circuit breaker at service panel.
Replace fuse.
Symptom
Plug in appliance - No
response.
.7 amp fuse defective.
#3 snap disc tripped or defective.
Control box defective.
Reset or replace snap disc.
Replace control box.
Call light on. No fire.
No fuel in firepot.
Out of fuel.
Check hopper. Fill with fuel.
Replace snap disc.
#2 snap disc may be defective.
Vacuum switch not closing, no vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
Make sure front door is closed.
Replace control box.
Control box defective.
Call light on. No fire.
Partially burned fuel in
firepot.
Firepot clean-out plate not closed.
Check that firepot clean-out plate is fully
closed.
Firepot is dirty (missed ignition).
Clean firepot. Make sure there is no clinker
in the firepot.
Clinkers may have to be broken up with
firepot scraper tool or other means.
Call light on. No fire.
Unburned pellets in
firepot.
Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out plate is fully
closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
be pushed out of firepot with firepot scraper
tool or other means.
Scrape with solid piece of wire.
Ignition hole blocked.
Igniter not working.
Remove ash drawer to see if igniter is
glowing red on start-up.
Check igniter wires for good connection.
Replace igniter using 1/4 inch male /female
spade connectors.
Replace control box.
Control box defective.
Slow or smoky start-up. Firepot clean-out plate not closed.
Firepot is dirty.
Check that firepot clean-out is fully closed.
Clean firepot. Make sure there is not a
clinker in the firepot. Clinkers may have to
pushed out of firepot with firepot scraper
tool or other means.
Reduce feed rate using feed rate adjust-
ment control rod located inside hopper.
Excessive amount of fuel at start-up.
Page 25
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CB 1200 Pellet Stove
Symptom
Possible Cause
Corrective Action
Check for ash build up in unit, includ-
ing behind rear panels, firebox, heat
exchanger, exhaust blower and venting.
Slow or smoky start-up Dirty exhaust and/or venting system.
(Cont’d)
Feed system fails to
start.
Out of fuel.
Check hopper, fill with fuel.
#2 snap disc may be defective.
Replace snap disc. Firebox door must be
closed securely.
Vacuum switch not closing. No vacuum.
Check exhaust blower is plugged in and
operating.
Check vacuum switch is plugged in.
Check vacuum hose is in good condition,
clear and connected at both ends.
Check thermocouple is in good condition
and plugged in properly.
Make sure venting system is clean.
NOTE: High winds blowing into the vent-
ing system can pressurize the firebox
causing loss of vacuum.
Feed system jammed or blocked.
Empty hopper of fuel. Use a wet/dry
vacuum cleaner to remove remaining fuel,
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.
Feed spring not turning with feed motor.
Feed motor defective or not plugged in.
Check that set screw is tight on feed
spring shaft at end of feed motor.
Check connections on feed motor, replace
if defective.
No call light. Unit
does not begin start
sequence.
Thermostat not set to a high enough tempera-
ture.
Adjust thermostat above room tempera-
ture.
Snap Disc #3 tripped.
No power.
Reset snap disc.
Connect to power.
Replace fuse.
Fuse blown.
Connections at thermostat and/or appliance not Check connections at thermostat and
making proper contact.
appliance.
Defective thermostat or thermostat wiring.
Replace thermostat or wiring.
NOTE: To test thermostat and wiring, use
a jumper wire at the thermostat block on
the unit to by-pass thermostat and wiring.
Control box defective.
Call light on.
Replace control box.
Turn thermostat off.
If call light does not go out, disconnect
thermostat wires from unit. If call light
does go out, thermostat or wires are
defective.
Unit fails to shut off.
Page 26
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CB 1200 Pellet Stove
Corrective Action
Symptoms
Possible Cause
Convection blower fails to #1 snap disc defective.
Replace snap disc.
start.
Blower not plugged in.
Check that blower is plugged into wire har-
ness.
Blower is defective.
Replace blower.
Control box is defective.
Replace control box.
Exhaust blower fails to
start or does not shut off.
Blower not plugged in.
Check that blower is plugged into wire har-
ness.
Blower is clogged with ash.
Blower is defective.
Clean exhaust system.
Replace blower.
Replace control box.
Control box is defective.
Large, lazy flame, orange Dirty appliance.
color. Black ash on glass. Poor fuel quality, high ash content.
Clean unit, including firepot, heat exchang-
ers and venting system. Remove stainless
steel baffle from firebox to clean ash from
on top of baffle. Clean behind rear brick
panels. Change fuel brand to premium.
Firepot clean-out plate not completely
closed.
Check that firepot clean-out plate is fully
closed.
Reduce feed rate using feed rate adjustment
control rod located inside hopper.
Excessive amount of fuel.
Nuisance shutdowns.
Low flame.
Increase feed by opening feed rate adjust-
ment control rod located inside hopper.
Sawdust buildup in hopper.
Feed motor is reversing.
Clean hopper, see page 30.
Check for good connections between feed
motor and wire harness.
Defective thermocouple.
Defective control box.
Replace thermocouple.
Replace control box.
Firepot more than 1/2 full.
See page 31 for detailed instructions for
“High Ash Fuel Content Management”
Appliance calls for heat.
Call light illuminates.
Exhaust blower starts.
No feed or igniter.
Thermocouple is defective or not properly
plugged in.
Check connections on thermocouple or
replace if defective.
A flashing yellow light on the control box
indicates a problem with the thermocouple.
Defective control box
Replace control box.
Page 27
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CB 1200 Pellet Stove
Maintaining & Servicing Your Appliance
10
C. General Maintenance
1. Types of Fuel
A. Proper Shutdown Procedure
CAUTION
Depending on the type of fuel you are burning will dictate
how often you have to clean your firepot.
hock and Smoke Hazard
If the fuel you are burning has a high dirt or ash content
or you are burning shelled field corn, it may be necessary
to clean the firepot more than once a day.
Turn down thermostat, let appliance completely
cool and exhaust blower must be off. Now you
can unplug appliance before servicing.
Dirty fuel will cause clinkers to form in the firepot. Aclinker
is formed when dirt, ash or a non-burnable substance is
heated to 2000°F (1093°C) and becomes glass-like. See
“D” page 32 in this section for more details on fuels with
high ash content.
• Smoke spillage into room can occur if appliance
is not cool before unplugging.
• Risk of shock if appliance not unplugged before
servicing appliance.
Follow the detailed instructions found in this
section for each step listed as referenced in the
chart below.
Clinker
Figure 28.1 - Clinker
B. Quick Reference Maintenance Chart
Cleaning or Inspection
Ash Pan
Frequency
Every 5 bags of fuel
Daily Weekly Monthly Yearly
OR
X
Ash Removal from Firebox
More frequently depending on OR
the fuel type or ash build-up
X
Beneath Heat Exchanger
Blower, Combustion (Exhaust)
Every 1 ton of fuel
More frequently depending on OR
the fuel type
More frequently depending on OR
the fuel type
Prior to heating season
OR
X
X
X
X
Blower, Convection
Door Latch Inspection
Exhaust Path
OR
More frequently depending on OR
ash build-up
X
X
Firebox - Prepare for Non-Burn Season At end of heating season
OR
OR
OR
OR
Firepot - Burning pellets
Firepot - Burning Corn
Glass
Every 3 bags
Every 1 bag
When clear view of firepot
becomes obscure
X
X
X
Heat Exchanger & Drop Tube
Hopper
Every 1 ton of fuel
Every 1 ton of fuel or when
changing fuel types
OR
OR
X
X
Top Vent Adapter
Venting System
More frequently depending on OR
the fuel type or ash build-up
More frequently depending on OR
the fuel type
X
X
Page 28
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2. Cleaning Firepot with Cleaning Rod & Firepot
Scraper
4. Cleaning Ash Pan
•
•
Frequency: Weekly or every 5 bags of fuel
By: Homeowner
•
•
Frequency: Daily or more often as needed
By: Homeowner
Locate the ash pan underneath the firepot and using a
slight pull up and out remove the ash pan. Empty into
a non-combustible container and re-install ash pan.
See Disposal of Ashes.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off. If you are
just cleaning the firepot, there is no need to unplug the
appliance.
5. Disposal of Ashes
b. Pull firepot cleaning rod OUT and IN a couple of times
to help shake debris loose. If rod is hard to pull, it may
be necessary to use your firepot clean-out tool to chip
away material that has built up on the bottom plate of
the firepot and to push out any clinkers. Larger clinkers
may have to be removed from the top of the firepot.
Corn clinkers can be especially difficult to break up.
•
•
Frequency: As needed
By: Homeowner
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
be placed on a non-combustible floor or on the ground,
well away from all combustible materials, pending final
disposal.
c. The firepot floor plate must be fully closed when
finished. See Figure 27.1 on page 27.
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the
closed container until all cinders have been thoroughly
cooled.
WARNING
Fire Risk.
WARNING
•
NEVER pull firepot cleaning rods or cleaning
slide plates when appliance is operating. Hot
pellets may fall into ashpan and may start a
fire or have mis-starts due to lack of vacuum.
Heat exchanger cleaning rods may be warm
to the touch. For safety purposes wear
gloves.
3. Ash Removal from Firebox
Do not pull heat exchanger cleaning rods
while appliance is operating.
•
Frequency: Weekly or more frequently depending on
ash build-up.
Push cleaning rods IN when done, DO NOT
leave cleaning rods OUT. Injury can occur.
•
By: Homeowner
a. Allow the appliance to completely cool down. There
must not be any hot ashes in the firebox during
cleaning. Turn the thermostat on and then immediately
off to start the exhaust blower on its cycle time. It will
pull fly ash out the exhaust instead of into the room.
6. Cleaning Heat Exchanger Chambers & Drop Tube
•
•
Frequency: Weekly or every 1 ton of fuel
By: Homeowner
b. Frequent cleaning of the ash in the firebox will help
slow down the build-up of ash in the exhaust blower
and vent system.
The amount of ash buildup in the firepot will be a good
guide to determine how often you should clean the heat
exchangers.
c. Open door. Remove ash with an ash vacuum or whisk
broom and small dust pan.
a. Allow the appliance to completely cool down before
pulling the cleaning rods. Turn the thermostat on and
then immediately off to start the exhaust blower on its
cycle time. It will pull fly ash out the exhaust instead
of into the room.
d. This ash is deposited in the same ash pan as the
firepot debris. The ash pan should be emptied every
time you clean the firebox. Remember to place the ash
and debris into a metal or non-combustible container.
See Disposal of Ashes.
b. To access the cleaning rods lift the hopper lid. Both
black bent handle pull rods are located close to the
face of the appliance to the left and right side.
WARNING
c. To clean, pull the rods straight out until it stops,
approximately 20 inches (508mm). Slide the rods
OUT and IN a couple of times.
Disposal of Ashes
•
•
Ashes should be placed in metal container
with tight fitting lid.
Ashes should be retained in closed container
until all cinders have thoroughly cooled.
Page 29
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CB 1200 Pellet Stove
7. Cleaning Beneath Heat Exchanger
10. Door Latch Inspection
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
•
•
Frequency: Prior to heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
.
b. A more thorough cleaning is needed to remove the
excess ash that is left behind from the use of the
cleaning rods for the heat exchanger tubes.
b.To adjust, open the latch and pivot the holding rod out.
Loosen the jam nut on the rod.
c. With a Phillips head screw driver, turn the rod clockwise
to tighten. The latch handle should snap securely in
place when adjusted properly.
c. The ash will be resting on the back of the baffles. This
will require removing the baffles. Please refer to page
33 for instructions on removing the baffles.
d. After adjusting the latch, be sure to tighten the jam nut
on the rod to hold the adjustment.
8. Cleaning Exhaust Path
•
Frequency: Yearly or more frequently depending on
ash build-up.
11. Door Gasket Inspection
•
By: Homeowner
•
•
Frequency: Prior to heating season
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off
b. Open the hinged access door on the left of the appli-
ance.
b. To inspect the door rope (gasket), open the door and
see that the door rope extends approximately 1/8 inch
(3mm) to 3/16 inch (9.5mm) from the door rope chan-
nel.
c. Reach in and unlatch the trap door that is connected
to the rear of exhaust blower.
d. Use a small vacuum hose attachment to clean area.
e. Re-latch and close trap door.
c. It should show signs of compaction all the way around
the door where the rope contacts the face of the appli-
ance. Confirm there are no air leaks.
NOTE: There are heavy duty vacuum cleaners specifically
designed for solid fuel appliance cleaning.
12. Cleaning the Hopper
9. Cleaning the Glass
•
•
Frequency: Monthly or after burning 1 ton of fuel
By: Homeowner
•
Frequency: When clear view of the firepot becomes
obscure.
After burning approximately 1 ton of fuel or changing
fuels you will need to clean the hopper to prevent saw-
dust build-up.
•
By: Homeowner
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
A combination of sawdust and pellets on the auger
reduces the amount of fuel supply to the firepot. This
can result in nuisance shutdowns and mis-starts.
b. Use a damp paper towel or any nonabrasive glass
cleaner. Wipe off with dry towel.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
CAUTION
b
Empty the hopper of any remaining pellets.
Handle glass assembly with care.
c. Vacuum the hopper and feed tube.
When cleaning glass:
13. Cleaning Exhaust Blower - Requires No Lubrication
•
Avoid striking, scratching or slamming
glass.
•
•
•
Frequency: Yearly or as needed
By: Quality Service Technician/Homeowner
Task:: Contact your local dealer.
•
•
•
•
Do NOT clean glass when it is hot.
Do NOT use abrasive cleaners.
Use a hard water deposit glass cleaner on white film.
Refer to maintenance instructions.
14. Cleaning Convection Blower - Requires No
Lubrication
•
•
•
Frequency: Yearly or as needed
By: Qualified Service Technician
Task: Contact your local dealer.
Page 30
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CB 1200 Pellet Stove
17. Preparing Firebox for Non-Burn Season
15. Soot and Fly Ash: Formation & Need for Removal
in Exhaust Venting System.
•
•
Frequency: Yearly
By: Homeowner
•
Frequency: Yearly or more frequently depending on
ash build-up.
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
•
By: Qualified Service Technician/Homeowner
b. Remove all ash from the firebox and vacuum thoroughly.
c. Paint all exposed steel, including cast-iron.
Be sure the appliance is allowed to cool, has been unplugged
and the exhaust blower is off.
The products of combustion will contain small particles of fly
ash. The fly ash will collect in the exhaust venting system
and restrict the flow of the flue gases.
•
Use the Touch-Up paint supplied with the appliance;
or,
•
•
Purchase paint from your local dealer.
At start-up if there is incomplete combustion, or if there is a
shutdown or incorrect operation of the appliance it will lead
to some soot formation. This will collect in the exhaust vent-
ing system.
Must use a high-temperature paint made specifi-
cially for heating appliances.
The venting system may need to be cleaned at least once a
year or more often depending upon the quality of your fuel
or if there is a lot of horizontal pipe sections. Ash will build
up more quickly in the horizontal sections.
16. Cleaning the Top Vent Adapter
Frequency: Yearly or more frequently depending on
ash build-up.
By: Homeowner
•
a. The appliance must be in complete shutdown and
the exhaust blower should be off. Allow the appli-
ance to completely cool down.
b. Open the clean-out cover. See Figure 31.1.
c. Sweep out any ash build-up.
NOTE: There are heavy duty vacuum cleaners specifi-
ically designed for solid fuel appliance cleaning.
Clean Out
Cover
Figure 31.1
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E. Blower Replacement
D. High Ash Fuel Content Maintenance
•
Frequency: When the ash build-up exceeds more
than half way up the firepot.
By: Homeowner
1. Convection Blower Replacement
a. Use proper shut down procedures to shut down the
appliance and let it completely cool.
•
b. The convection blower is located at the bottom rear
of the appliance. If an outside air kit is also installed,
depending on your particular installation you may or
may not have to remove the outside air flange. If you
do, remove the 2 screws using a Phillips head screw-
driver. You do not need to remove the flex pipe from
the flange.
Poor quality pellet fuel, or lack of maintenance, can create
conditions that make the firepot fill quickly with ashes and
clinkers.
This condition makes the appliance susceptible to overfill-
ing the firepot with pellets which may result in smoking,
sooting and possible hopper fires. Figure 32.1 shows an
example where the firepot overfills, pellets back up into the
feed tube and ash has accumulated in the firebox.
c. Remove the lower rear screen by removing the 4
screws securing the screen to the unit.
An inefficient and non-economical method of burning of
fuel caused by poor quality pellet fuel is shown in Figure
32.2.
d. The motor is mounted on a removable bracket. Remove the
2 screws just above the motor and the whole assembly will tilt
down and pull out.
The correct flame size when good quality, premium pellet
fuel is burned is shown in Figure 32.3.
e. Disconnect the wires from the blower. The wires coming
from the wiring harness are white, red and tan and the
wires coming from the blower are black, white and red.
The white connects to white, the red to red and black to
the tan color wire.
If the ash buildup exceeds the half way point in the firepot
IMMEDIATE ATTENTION AND CLEANING IS REQUIRED.
Pellets Back Up
Firepot Overfills
In Feed Tube
Ash Build Up in Firebox
Figure 32.1
Incorrect
Outside Air
Flex Hose
Convection Blower
Tall, Lazy Flame, Orange in Color
Figure 32.2
Figure 32.4
Correct
Correct Flame Size, Yellow/White in Color
Figure 32.3
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G. Igniter Replacement
2. Exhaust Blower Replacement
Remove existing blower:
a. Use proper shut down procedures to shut down the appli-
ance and let it completely cool and then unplug it.
b. Use an 11/32" wrench or nut driver to loosen and remove
the (6) nuts holding motor mount plate to the blower
housing on your stove.
c. Remove washer from beneath the terminal ring on the
grounding wire.
d. Pull motor/mounting plate from blower housing.
Igniter Bracket
e. Scrape off old gasketing material from blower housing.
Igniter
Thumb Screw
Install new blower:
Figure 33.1
f. The blower and blower housing is shipped as a unit. It
is necessary to separate them at this point if you are
using the existing blower housing already installed on
the appliance:
1. Use proper shut down procedures to shut down the
appliance and let it completely cool down and then
unplug it and remove the ash drawer.
2. Follow instructions to remove the ash drawer found on
page 29. Remove the access plate directly above it
by removing the 2 screws just below the ash catcher.
g. Follow steps 2 and 3 above. Discard or set aside the new
blower housing.
h. Carefully remove gasketing from new housing and set
onto the blower housing.
3. The wire leads to the igniter are connected to the wire
harness with 1/4 inch male / female spade connectors.
These wires will pull forward approximately 4 to 5
inches (102mm to 127mm). Disconnect the spade
connections and remove the igniter from the chamber.
Loosen the thumb screw and slide igniter out.
Re-install blower to blower housing:
i. Install blower on housing ensuring that wiring exits facing
the 8 o’clock position. Place the washer and then the
grounding wire on nearest mounting plate stud.
4. Install new igniter into the chamber and tighten the
thumb screw. Re-connect the wires to the 2 leads with
the spade connectors.
j. Use nuts removed in step b to secure blower to hous-
ing.
5. Remove right side panel and pull wire leads back
toward the rear of the appliance to take-up the 4 to 5
inches (102mm to 107mm) previously pulled out. This
will keep the wires out of the way of the ash drawer.
Double check that the igniter wires are clear of any
movement, i.e. ash drawer, firepot cleaning rod, etc.
k. Re-connect wiring (use jumper wire if necessary). Re-
connect power supply.
F. Baffle Removal
1. Use proper shut down procedures to shut down the
appliance and let it completely cool down.
6. Re-install the ash drawer and side panel and re-connect
the power.
2. Open right side panel and then open the door.
3. The 2 baffles are located at the top inside of firebox.
4. Place your hand on the baffle and slide it up and the
bottom edge will fall down and then you can lift the baffle
out. Repeat for the other side.
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H. Glass Replacement
WARNING
Door Latch
Glass is 5mm thick high temperature heat-
resistant ceramic glass.
Top & Bottom Frame
DO NOT REPLACE with any other material.
Alternate material may shatter and cause
injury.
Center Posts
Glass
• Remove door from appliance and place face down
on a protected surface to avoid scratching the door.
Side
Frame
• Remove all door rope.
1. Replacing Center Glass
NOTE: DO NOT LET Air Wash Spacers fall down from
top frame when removing and replacing center
glass.
Figure 34.1
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
b. Using a nut driver remove the (5) bottom nuts and
remove the bottom glass frame. Figure 34.2.
Remove Door Latch First
and then Side Frame
c. Slightly bend up and out of the way the 2 center posts
and slide the glass out the bottom.
d. Slide new glass in, reposition the 2 center posts and
re-install bottom glass frame.
Door Frame
e. Re-rope the door.
shown with no
Glass or Glass
Frames
2. Replacing Side Glass
NOTE: When removing the side glass with the door
latch, you must remove the door latch first
before removing the side frame. Use a pow-
ered Phillips head screw driver to remove the
4 screws.
Remove 5 nuts from Bottom Frame
a. Be sure the appliance is allowed to cool, has been
unplugged and the exhaust blower is off.
Figure 34.2
b. Remove side glass frame.
c. Loosen the top and bottom frame and slightly bend
up and out of the way.
WARNING
d. Slide glass out the side and slide new glass in.
Handle glass with care.
e. Re-install the side glass frame and tighten the top
and bottom frames.
•
Inspect the gasket to ensure it is
undamaged.
Do NOT strike, slam or scratch glass.
Do NOT operate appliance with glass
assembly removed.
f. Re-install the door latch, if applicable, and re-rope
the door.
•
•
•
Do NOT operate with glass cracked, broken or scratched.
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Reference Materials
11
When describing the location of a component,
it is always AS YOU FACE THE FRONT OF
THE APPLIANCE.
A. Component Function & Location
1. Control Box
ꢀ
a. The control box is located under a small cover in the
right rear corner of the inside of the hopper.
7. Heat Exchangers
The heat exchangers transfer hot air from the exhaust system
into convection air. Lift the stove top to access the heat
exchangers. There are 2 clean out rods located under the
heat exchangers.
b. There is a light located inside of the control box. The
internal light will turn green when the appliance has
ο
°
reached a temperature of 200 F (93 C) in the firepot
and will turn red when it reaches 600 F (315 C).
o
°
8. Heat Output Switch
c. There is also an internal blue light located in the upper
left corner of the control box. When you plug in the
appliance the blue light will automatically start blinking
1 blink every 10 seconds for the first 60 seconds and
then will stop.
The heat output switch is located on the upper right side panel.
The function of the heat ouput switch is to regulate the burn
rates; low, medium, and high settings.
9. Igniter
The igniter is mounted on the base of the firepot. Combustion
air travels over the red hot igniter creating super heated air
that ignites the pellets.
NOTE:
Do NOT open the control box. This will void the
warranty. If you need to plug in or remove the control
box you must first unplug the appliance.
10. Junction Box And Wiring Harness
The junction box is located on the right side of the appliance,
behind the interior shield. The junction box and wiring harness
are replaced as one component.
2. Convection Blower
The convection blower is mounted at the bottom rear of the
appliance. There are 2 impellers, one on each side of the
motor. The convection blower pushes heated air through the
heat exchange system into the room.
11. Power Supply
The power outlet is located on the back of the appliance,
lower right corner. Check the wall receptacle for 120 volt,
60 Hz (standard current). Make sure the outlet is grounded
and has the correct polarity. A good surge protector is
recommended.
3. Combustion (Exhaust) Blower
The combustion blower is mounted on the lower left side
on rear of appliance. The blower is designed to pull the
exhaust from the appliance and push it out through the
venting system.
12. Red Call Light
The red call light is on the front of the junction box, next to the
reset button. The function of the red call light is to indicate
that the thermostat is calling for heat.
4. Feed System
The feed system is located in the hopper under the feed
motor cover box on the left side of the appliance and can
be removed as an entire assembly. The assembly includes
the feed motor, mounting bracket, bearing and feed spring
(auger). The hollow feed spring (auger) pulls pellets up the
feed tube from the hopper area and drops them down the
feed chute into the firepot.
13. Reset Button
The reset button is located on the right side of the apppliance
next to the red call light. The function of the button is to
momentarily open the thermostat circuit, which restarts the
system.
14. Thermocouple
5. Firepot
The thermocouple is located on top of the firepot inside
the thermocouple cover (ceramic protection tube). The
thermocouple sends a millivolt signal to the control box
indicating the preset temperatures of the green and red lights
have been obtained.
The firepot is made of high quality ductile iron and has a
cleaning pull-out rod. The floor of the firepot opens for
cleaning when you pull out the rod. Be sure that the floor
returns to a completely closed position or your appliance will
not operate properly.
15. Thermostat
6. Fuse
The appliance is designed to run on a 12 volt AC thermostat.
The heat anticipator should be set on the lowest setting
available.
The fuse is located on the front of the junction box on the
right side of the appliance. The fuse will blow should a short
occur and shut off power to the appliance.
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16. Snap Disc #1 (Convection Blower) 145°F
box from inside the hopper. If the fire tries to burn back
Snap disc #1 is located on the right side of the appliance on into the feed system or push exhaust up the feed tube, this
the top of the heat exchanger box. There are 2 purple wires snap disc will shut the entire system off. This disc must be
connected to it. This snap disc turns the convection blower manually reset.
on and off as needed. Power is always present at snap disc
19. Vacuum Switch
#1.
The vacuum switch is located on the left side of the appliance
behind the inner shield. This switch turns the feed system on
17. Snap Disc #2 (Thermostat Override) 200°F
Snap disc #2 is also located on the right side of the appliance when vacuum is present in the firebox. The vacuum switch
between snap disc #1 and convection blower. There are 2 is a safety device to shut off the feed motor if the exhaust
yellow wires connected to it. This snap disc will turn off the or the heat exchanger system is dirty or plugged or if the
feed system, which will turn off the appliance if an overfire firebox door is open.
condition should occur or if the convection blower should fail
20. Wiring Harness
to operate.
See Figure 36.1 below.
18. Snap Disc #3 (Back Burn Protector) 250°F
Snap disc #3 is mounted on the back of the auger tube in the
right side of the appliance just below the feed motor and has
a red reset button. To access it remove the feed motor cover
Female
Male
Heat
Output
Switch
Thermocouple
Thermostat
Block
Feed
Motor
Vacuum
Switch
Capacitor
Blower
Speed
Snap
Disc #2
Yellow
Purple
Red
Orange
White
Blue
Snap
Disc #1
Convection
Blower
Black
Black
Yellow
Red
Purple
Gray
Blue
High Temp
High Temp
Exhaust
Blower
Call Light
Reset
Button
Fuse
Snap
Disc #3
Igniter
Figure 36.1
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B. Component Locations
Cleaning Rods
Heat
Output
Fan
Speed
HIGH
HIGH
LOW
MED
LOW
Reset Button Call Light
Heat Exchanger Tubes
Figure 37.3
Figure 37.1
Power Outlet
Outside Air
Flex Hose
Terminal Block.
Center 2 screws for
Thermostat Wires
Convection Blower
Figure 37.2
Figure 37.4
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C. Exploded Views
Nbr
1
Description
Door Frame
Part Number
not sellable
510-5400
8
7
2
Glass Assembly, Center
Glass Assembly, Sides
Glass Frame Post
3
510-5410
6
4
not sellable
not sellable
410-4912
5
Glass Frame Side
5
4
6
Door Latch Bracket
Glass Frame Spacer
Glass Frame, Top & Bottom
Hinge, Female
9
7
not sellable
not sellable
450-2910
3
8
9
2
1
Glass Size Center: 13-7/8” wide x 11” high
Glass Size Sides: 5-1/8” wide x 11” high
Figure 38.1 - Door, Face, Glass & Door Latch Assembly
Nbr
Description
Part Number
7000-223
47
13 Thumb Screw
14 Thermocouple
812-0210
42 Firepot Pull Rod (Linkage)
43 Firepot, EZ Clean
44 Igniter Bracket
812-3850
SRV7000-226
not sellable
SRV7000-226
812-1322
14
48
43
45 Igniter (Heating Element)
47 Thermocouple Cover
48 Thermocouple Holder
812-3171
44
13
42
45
Figure 38.2 - Firepot, Igniter & Thermocouple
Page 38
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CB 1200 Pellet Stove
36
35
37
29
34
38
30
33
28
32
27
39
31
48
26
47
42
40
43
44
45
41
46
25
23
24
Figure 38.1
Nbr
23 Door Assembly
24 Ash Pan
25 Panel Access, Front (Firepot)
26 Latch, Draw
27 Director, Air, Large
Nbr
36 Baffle, Left
37 Curtain Mount, Side, Left
38 Curtain, Side, Left
39 Curtain, Pedestal, Left
40 Blower, Combustion (Exhaust)
41 Gasket, Exhaust Blower
42 Firepot Pull Rod Assembly (Linkage)
43 Firepot, EZ Clean
44 Igniter Bracket (Thumb Screw), not sellable
45 Igniter, (Heating Element)
46 Exhaust Plenum Trap Door
47 Thermocouple, Cover
Description
Description
28 Director, Air, Small
29 Grille, Louvers
30 Knob, Heat Exchanger Rods
31 Brick, Right Side, not sellable
32 Brick, Right Rear, not sellable
33 Brick, Left Rear, not sellable
34 Brick, Left Side, not sellable
35 Baffle, Right
48 Thermocouple Holder
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CB 1200 Pellet Stove
66
68
67
69
72
71
64
65
62
63
70
61
60
73
74
77
76
75
56
59
55
54
58
53
52
51
57
Figure 39.1
Nbr
Description
Nbr
65 Control Box
66 Cover, Control Box
67 Feed Adjustment Plate with Rod
68 Cover, Feed Motor
69 Feed Motor & Spring Assembly
70 Curtain, Air Deflector, Left
71 Hopper Lid
Description
51 Exhaust Plenum Clean-Out Plate
52 Snap Disc, #1, 145-40 degree
53 Blower, Convection
54 Convection Air Plenum, not sellable
55 Snap Disc, #2, 200 degree
56 Curtain Mount, Side, Right
57 Exhaust Plenum Plate, not sellable
58 Curtain, Pedestal, Right
72 Hopper Lid Handle
59 Curtain, Side, Right
73 Top Only
60 Panel Access, Lower Rear Screen
61 Curtain, Air Deflector, Right
62 Latch, Magnet for Side Air Deflector Curtain
63 Panel Access, Upper Rear Screen
64 Vacuum Switch
74 Hopper Access Plate
75 Heat Shield Extension, Top
76 Snap Disc, #3, 250 degree
77 Junction Box & Wire Harness
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CB 1200 Pellet Stove
D. Service Parts and Accessories
IMPORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-
correct service parts.
Item #
24
Parts (Alphabetical Order)
Part No.
812-4050
Ash Pan
36
Baffle Assembly, Left
Baffle Assembly, Right
Baffle Center
510-5350
510-5360
812-3440
812-3370
812-3381
225-0120
812-4030
410-4912
7001-045
35
53
40
Blower, Convection
Blower, Exhaust
Bolt, Firepot, 1-1/4” long
Bracket, Door Hinge
Bracket, Door Latch
Collar Assembly, Outside Air Kit
Component Pack (Includes firepot clean-out tool, touch-up paint, power cord & wiring harness
to the thermostat and manual, owner’s manual, warranty card, consumer’s view card and
“How-To-Operate” DVD)
812-3630
65
66
68
37
56
70
61
Control Box
SRV7000-205
410-6321
410-5311
410-5251
410-5261
410-4992
410-5105
410-5391
812-3840
812-3800
410-4912
410-4871
812-4100
812-4170
812-4421
812-3690
230-2150
410-7172
SRV7037-024
812-3351
414-0290
812-3850
812-3850
812-0380
834-1460
842-2350
240-0812
510-0530
510-5400
510-5410
Cover, Control Box
Cover, Feed Motor
Curtain Mount, Side, Left
Curtain Mount, Side, Right
Curtain, Air Deflector, Left
Curtain, Air Deflector, Right
39,58 Curtain, Pedestal, Sides (interchangeable)
38
59
6
Curtain, Side, Left
Curtain, Side Right
Door Latch Bracket
51
46
67
Exhaust Plenum Clean-Out Plate
Exhaust Plenum Trap Door
Feed Adjustment Plate with Rod
Feed Motor
69
Feed Motor & Spring Assembly
Feed Motor Capacitor Jumper
Feed Motor Mount
Feed Spring Only
43
42
Firepot, EZ Clean
Firepot Floor (Slide Plate)
Firepot Pull Rod Assembly (Linkage)
Firepot Rod/Linkage
Fuse .7 amp, Junction Box
Gasket, Ash Pan, 10 ft
Gasket, (Rope) Door, cut to size, 7-1/2 ft
Gasket, Exhaust Blower
Gasket, Firepot
41
2
3
Glass Assembly, Center
Glass Assembly, Left or Right, 1 pc
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CB 1200 Pellet Stove
Item #
Service Parts (Alphabetical Order)
Part No.
Grille, Bar, Bottom
410-8330
72
75
Handle, Hopper Lid
200-0110
812-3500
410-5322
450-2910
450-2810
410-4901
812-3811
SRV7000-154
200-0831
229-0640
812-3821
226-0090
7001-045
811-0570
7001-044
410-5413
410-6220
410-5161
410-5413
410-4352
812-1180
230-0060
230-0900
230-1290
812-3910
7001-044
812-0210
812-1322
812-3171
7000-223/24
812-3940
SRV410-4980
7000-166
SRV7000-447
Heat Output Control Switch, (Rocker Switch), 3 position
Heat Shield Extension, Top
Hinge, Female, Door
Hinge, Male, Door
71
45
77
Hopper Lid
Igniter, Loop (Heating Element), 6 inches
Junction Box & Wire Harness
Knob, Firepot Pull Rod
Latch, Draw
62
Latch, Magnet for Side Air Delfector Curtain
Nut, Firepot, 1/4-20
Outside Air Collar Assembly
Outside Air Floor
Outside Air Termination Cap
Panel Access, Bottom Rear Screen
Panel Access, Feed Motor
Panel Access, Front (Firepot)
Panel Access, Bottom Screen
Panel Access, Top Rear Screen
Power Cord
60
25
63
52
55
76
Snap Disc, #1, 145-40 Degree
Snap Disc, #2, 200 Degree
Snap Disc, #3, 250 Degree
Switch, Rocker (Fan Speed)
Termination Cap Assembly, Outside Air
Thermocouple
16
47
48
12
Thermocouple Cover
Thermocouple Holder with Set Screw
Thumb Screw, Pkg of 24
Top Assembly with Hopper Lid
Top Only
73
64
Vacuum Switch
Wire Harness
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CB 1200 Pellet Stove
Accessories
Part No.
811-0601
Brick, Set, 4 pc
Log Set, 3 pc
811-0592
Door Assembly, Black
Door Assembly, Gold
Door Assembly, Nickel
Grille Assembly, Black
Grille Assembly, Gold
Grille Assembly, Nickel
Outside Air Kit, Floor
Outside Air Kit, Rear
DR-CB12-BK
DR-CB12-GD
DR-CB12-NL
LVGRL-CB12-NL
LVGRL-CB12-GD
LVGRL-CB12-MBK
811-0570
811-0872
Rear to Top Vent Adapter, 90o
Thermostat, Mechanical
811-0620
811-0610
Thermostat, Programmable
Top Vent Adapter, 3 in x 3 in
Top Vent Offset Adapter Collar, 3 in x 6 in
811-0520
811-0580
812-3570
Appliance
Part No.
Classic Bay 1200 Freestanding Pellet Stove
CB1200-B
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CB 1200 Pellet Stove
E. Service And Maintenance Log
Date of Service
Performed By
Description of Service
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CB 1200 Pellet Stove
F. Homeowner’s Notes
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CB 1200 Pellet Stove
G. Warranty Policy
Hearth & Home Technologies LIMITED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
Warranty Period
Parts Labor
HHT Manufactured Appliances and Venting
EPA
Components Covered
Gas
X
Wood
X
Pellet
X
Electric
X
Venting
X
Wood
All Parts and Material Except
as covered by Conditions,
Exclusion, and Limitations
listed
1 Year
X
Igniters, Electronic Compo-
nents, and Glass
Blowers
X
X
X
X
2 years
3 years
X
X
X
Molded Refractory Panels
X
X
Firepots
5 years
3 years
3 years
X
X
Castings & Baffles
Firebox, HHT Chimney, Termi-
nation & Heat Exchanger
7 years
X
X
X
X
10
1 year
1 year
X
years
Burners, Logs & Refractory
Limited
Lifetime
X
X
Firebox & Heat Exchanger
All Replacement Parts
90 Days
X
X
X
See Conditions, Exclusions, and limitations.
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
9-01-08
ꢀ
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
ꢀ
ꢀ
ꢀ
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the
home is not covered under this warranty.
ꢀ
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
ꢀ
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
4021-645A 09-01-08
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CB 1200 Pellet Stove
Hearth & Home Technologies LIMITED WARRANTY (Cont’d)
this noise are not covered by this warranty.
ꢀ
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-
tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing
agent identification label furnished with the appliance; (2) installation which does not comply with local building codes;
(3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environ-
mental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other compo-
nents not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly autho-
rized and approved by HHT in writing.
ꢀ
ꢀ
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-
junction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or
there is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
ꢀ
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
ꢀ
ꢀ
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF
THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-
ranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-
sary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer
visit our website at www.quadrafire.com
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.
•
Leave this manual with
party responsible for use
and operation.
• Important operating and
maintenance instruc-
tions included.
We recommend that you record the following pertinent
information for your CB1200-I PELLET STOVE
Date purchased/installed:
Serial Number:
Location on appliance:
Dealer phone:
Dealership purchased from:
Notes:
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534,
5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407,
5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099,
6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579,
6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064,
6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408,
2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.
7014-082D
Septemer 1, 2008
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