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Cabinet Breakdown
102
157
101
144
162
136
103
142
160
143
160
146
105
145
162
106
113
104
110
108
107
108
109
159
147
157
147
158
123
122
114
117
122-3
107
122-1
115
116
124
125
119
160
122-2
105
127
117
118
121
118
163
162
130
131
164
132
120
155
128
161
126
134-1
129
141
165
160
135
166
133
150
107
134
134-2
107
139
166
154
153
149
148
140
138
152
136
108
151
137
166
164
151-1
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cabinet parts list
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
113
114
115
116
117
118
119
120
121
122
P0549101
PB75M
FENCE
134-1 P0549134-1
134-2 P0549134-2
PEDAL CONTROLLER
PEDAL GUARD
HEX BOLT M12-1.75 X 35
TABLE
P0549103
P0549104
P0549105
P0549106
P0549107
P0549108
P0549109
P0549110
PS65M
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
PB18M
HEX BOLT M6-1 X 15
PHLP HD SCR M4-.7 X 10
HEX BOLT M6-1 X 25
CONTROL BOX ASSEMBLY
DUST PORT
RIGHT SIDE DOOR
HINGE PIN
PS38M
PB10M
REAR DOOR
P0549138
P0549139
PSB28M
P0549141
P0549142
P0549143
PB09M
SAFETY LOCK
SAFETY LOCK HANDLE
CABINET
CAP SCREW M6-1 X 15
SPECIAL BOLT M10-1.5 X 130
BLADE GUARD HOOD
ACRYLIC PLATE
AIR VALVE
PHLP HD SCR M4-.7 X 40
HEX BOLT M12-1.75 X 30
LIMIT SWITCH
PB27M
HEX BOLT M8-1.25 X 20
HEX BOLT 1/2-12 X 4-1/2
HEX BOLT M8-1.25 X 20
LIMIT SWITCH
P0549115
P0549116
PS06
PB89
LIMIT SWITCH PLATE
PHLP HD SCR 10-24 X 3/8
ELEVATION POINTER
CAP SCREW M6-1 X 15
ELEVATION LOCK PLATE
LOCK KNOB M8-1.25 X 30
FILTER/LUBRICATOR/REGULATOR
GAUGE
PB09M
P0549147
P0549148
P0549149
P0549150
P0549151
P0549118
PSB28M
P0549120
P0549121
P0549122
AIR INLET SWITCH
AIR E-STOP BUTTON
MANUAL SWITCH
POWER SOURCE LIGHT
BULB 220V
151-1 P0549151-1
122-1 P0549122-1
122-2 P0549122-2
122-3 P0549122-3
152
153
154
155
157
158
159
160
161
162
163
164
165
166
P0549152
P0549153
P0549154
P0549155
PW06M
PLW05M
PN04M
SAW START BUTTON
SAW STOP BUTTON
PANEL
OIL CUP
WATER CUP
123
124
125
126
127
128
129
130
131
132
133
134
PSB02M
P0549124
P0549125
PS03
CAP SCREW M6-1 X 20
TERMINAL BOX BASE
TERMINAL BLOCK
PHLP HD SCR 10-24 X 1
TERMINAL BOX COVER
HEX BOLT M16-2 X 50
LEFT SIDE DOOR
HEX BOLT M8-1.25 X 45
HEX BOLT M6-1 X 40
RUBBER PAD
SCALE
FLAT WASHER 12MM
LOCK WASHER 12MM
HEX NUT M4-.7
P0549127
PB51M
PW01M
PN13M
FLAT WASHER 8MM
HEX NUT M16-2
P0549129
PB118M
PB47M
PLW04M
PN03M
LOCK WASHER 8MM
HEX NUT M8-1.25
PW03M
PN01M
FLAT WASHER 6MM
HEX NUT M6-1
P0549132
P0549133
P0549134
SPINDLE SUPPORT BRACKET
PEDAL SWITCH
PLW03M
LOCK WASHER 6MM
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Head Breakdown
201
228
203
202
236
213
231
209
210
234
230
232
211
214
215
229
204
212
233
217
216
219
219
219
216
217
218
217
216
217
220
216
221
223
222
224
225
237
237
206
226
238
207
205
208
235
238
226
227
REF PART #
DESCRIPTION
HEAD COVER
REF PART #
P0549220
DESCRIPTION
SUPPORT CRANK
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
P0549201
PUCF205
PB24
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
BALL BEARING UCF205
HEX BOLT 3/8-16 X 1-1/4
P0549221
P0549222
PB71M
UPPER DUST HOOD
ADJUSTABLE PLATE
HEX BOLT M6-1 X 45
WING BOLT M6-1 X 12
RUBBER PLATE
P0549204
PFH38M
P0549206
P0549207
PB118M
PS68M
ADJUSTABLE AIR VALVE
FLAT HD SCR M6-1 X 16
CLAMPING BLADE GUARD
REAR SAFETY COVER
HEX BOLT M8-1.25 X 45
PHLP HD SCR M6-1 X 10
HEAD REAR COVER
P0549224
P0549225
PFH03M
P0549227
P0549228
PSS02M
P0549230
PSS16M
PN17
FLAT HD SCR M6-1 X 40
BAKELITE INSERT
GREASE FITTING 1/16 X 90 DEG
SET SCREW M6-1 X 6
ADJUSTMENT KNOB 3/4-10
SET SCREW M8-1.25 X 10
HEX NUT 3/4"-10
P0549210
PB27M
HEX BOLT M12-1.75 X 30
SUPPORT ARM SHAFT
SQUARE BRACKET
P0549212
P0549213
PSB14
CAP SCREW 3/8-16 X 1
BALL BEARING 6206ZZ
HEX BOLT 1/2-12 X 1
FENDER WASHER 1/2
MAIN CRANK
P0549233
PLW04
STUD 3/4-10 X 6"
P6206
LOCK WASHER 3/8
LOCK WASHER 8MM
LOCK WASHER 12MM
FLAT WASHER 6MM
HEX NUT M6-1
PB53
PLW04M
PLW05M
PW03M
P0549217
P0549218
P0549219
GREASE FITTING 1/8 X 45 DEG
PN01M
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air cylinder
301
303
302
306
307
304
307
305
308
308-1
309
310
311
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
P0549301
MAIN CRANK SHAFT
KEY 7 X 8 X 50
307
308
PR09M
EXT RETAINING RING 20MM
AIR CYLINDER 80 X 300MM
AIR CYLINDER SEAL KIT
SUPPORT FRAME
PK86M
P0549308
P0549303
P0549304
PN17M
ROCKER ARM
308-1 P0549308-1
ROD END CLEVIS
HEX NUT M20-1.5
COUPLING PIN
309
310
311
P0549309
P0549310
P0549311
COUPLING PIN
P0549306
SPLINE PIN 5 X 35MM
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motor
416
401
402
403
404
405
416
403
407
406
404
402
416
405
404
401
407
408
405
414
409
405
416
404
415
412
418
417
410
413
411-3
411-1
411-2
411
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403
404
405
406
407
408
409
410
411
PB33M
HEX BOLT M12-1.75 X 50
TABLE BRACKET
411-1 P0549411-1
411-2 P0549411-2
411-3 P0549411-3
MOTOR FAN COVER
MOTOR FAN
P0549402
P6205
BALL BEARING 6205ZZ
HEX NUT M16-2
MOTOR WIRING JUNCTION BOX
KEY 10 X 8 X 80
PN13M
412
413
414
415
416
417
418
PK87M
PW08M
P0549406
PN09M
FLAT WASHER 16MM
P0549413
PSS13M
P0549415
PLW05M
PLW06M
PW04M
MOTOR PULLEY
MOTOR MOUNT BAR M12-1.75
HEX NUT M12-1.75
SET SCREW M10-1.5 X 12
V-BELT MF6500
P0549408
P0549409
PB01M
MOTOR SCREW M16-2 X 150
MOTOR PLATE
LOCK WASHER 12MM
LOCK WASHER 10MM
FLAT WASHER 10MM
HEX BOLT M10-1.5 X 30
MOTOR 15HP 220/440V 3PH 60HZ
P0549411
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blade assembly
514
522
523
513
512
511
507
503
521
509
510
508
506
505
502
520
504
507
501
516
519
518
517
508
515
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
507
508
509
510
511
512
P0549501
P0549502
P0549503
P0549504
P0549505
P0549506
PSB02M
P6207
ARBOR WRENCH
ARBOR NUT 1-12
513
514
515
516
517
518
519
520
521
522
523
P0549513
PB07M
LIMIT SWITCH DOG
HEX BOLT M8-1.25 X 25
SPINDLE SHAFT
BLADE 24 X 1 X 80T X 0.16
OUTSIDE ARBOR FLANGE
INSIDE ARBOR FLANGE
FRONT END CAP
P0549515
PK86M
KEY 7 X 8 X 50
P0549517
P0549518
P0549519
PSS75M
PLW05M
PLW04M
PW01M
SPANNER NUT (LH) M35-16
REAR END CAP
CAP SCREW M6-1 X 20
BALL BEARING 6207ZZ
SPINDLE HOUSING
ARBOR PULLEY
SET SCREW M10-1.5 X 16
LOCK WASHER 12MM
LOCK WASHER 8MM
FLAT WASHER 8MM
P0549509
PSB92M
P0549511
P0549512
CAP SCREW M12-1.75 X 40
TAPER PIN 4 X 40MM
GREASE FITTING 1/4
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roller tables
605
606
602 – LEFT ROLLER
TABLE ASSEMBLY
600A
601
609
608
610
608
613
611
614
612
606
607
602-1
605
606
605
606
603
603
605
606
604
604
601
607
606
602A – RIGHT ROLLER
TABLE ASSEMBLY
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
600A P0549600A
LEFT & RIGHT ROLLER TABLE ASSY
BRACKET
607
608
609
610
611
612
613
614
PB07M
HEX BOLT M8-1.25 X 25
LOCK HANDLE M8-1.25 X 20
QUICK STOP
601
602
P0549601
P0549602
P0549608
P0502025
P0549610
P0549611
P0549612
P0549613
PSB13M
LEFT ROLLER TABLE ASSEMBLY
INDIVIDUAL ROLLER
602-1 P0549602-1
602A P0549602A
FIXED STOP
RIGHT ROLLER TABLE ASSEMBLY
STAND
SPECIAL FLAT WASHER 8MM
SQUARE RAIL
603
604
605
606
P0549603
P0549604
PB09M
ADJUSTMENT FOOT 5/8-11 X 4
HEX BOLT M8-1.25 X 20
FLAT WASHER 8MM
SCALE
CAP SCREW M8-1.25 X 30
PW01M
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electrical panel
703
704
705
701
702
5
9
8
R
S
T
5
R
S
T
8
9
7
6
R
T
R2
FU1
FU2
FU3
KM1D
KM1D
KM1S
KT1
C-25D10
C-25D01
C-18D01
H3-30S
R1
T1
1
U1 V1 W1 4
10
Z1 X1 Y1 6
10
Z1 X1 Y1 7
10
5
5
10
706
709
708
S
710
FR1
NTH-25
711
712
10
2
707
U1 V1 W1 Z1 X1 Y1
R
T
1 12 11
2
R2
R1 T1
PE 220V 0V 440V 380V 220V 0V
PE
Transformer
713
714
REF PART #
DESCRIPTION
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
P0549701
P0549702
P0549703
P0549704
P0549705
P0549706
P0549707
P0549708
P0549709
P0549710
P0549711
P0549712
P0549713
P0549714
P0549715
P0549716
P0549717
CONTACTOR KM1M C-25D 220V NHD
CONTACTOR KM1D C-25D 220V NHD
CONTACTOR KM1S C-18D01 220V
TIMER KT1 H3-30S
715
FUSE 5 AMP
716
717
OL RELAY NHD NTH-25 21-25 220V
TERMINAL STRIP PE X 6
MODULAR TERMINAL CBD10
MODULAR TERMINAL HMM4
MODULAR TERMINAL HMM2
MODULAR TERMINAL BASE
TRANSFORMER TC1
440V Rewire Kit
WIRE LOOM & COVER 25 X 230
WIRE LOOM & COVER 25 X 190
WIRE LOOM & COVER 25 X 160
WIRE LOOM & COVER 25 X 130
440V CONVERSION KIT 11/14A NHD
FR1
NTH-14
10
2
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label placement
621
618
622
622
623
615
620
620
616
617
624
619
625
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
615
616
617
618
619
620
PLABEL-12
PLABEL-11
PLABEL-36
P0549618
READ MANUAL LABEL
621
622
623
624
625
P0549621
P0549622
P0549623
PPAINT-1
PPAINT-11
MACHINE ID LABEL
SAFETY GLASSES LABEL
CUTTING HAZARD LABEL
SAFETY GUARD LABEL
DISCONNECT POWER-DOOR LABEL
HANDS UNDER GUARD LABEL
ELECTRICITY LABEL
GRIZZLY GREEN TOUCH-UP PAINT
GRIZZLY PUTTY TOUCH-UP PAINT
PLABEL-14
PLABEL-30
CLOSE DOOR LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
must maintain the original location and readability of the labels on the machine. if any label is
removed or becomes unreadable, replace that label before using the machine again. contact
grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
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Wiring diagram
5
9
8
R
S
T
5
R
S
T
8
9
7
6
R
T
R2
FU1
FU2
FU3
KM1M
KM1D
KM1S
KT1
C-25D10
C-25D01
C-18D01
H3-30S
R1
T1
1
U1 V1 W1 4
10
Z1 X1 Y1
6
Z1 X1 Y1
7
5
5
10
10
10
Safety Guard
Limit Switch
Common
Normally
NTH-25 (220V)
NTH-12 (440V)
Open
Closed
10
2
440V
U1 V1 W1 Z1 X1 Y1
R
S
T
1 12 11
2
R2
R1 T1
PE 220V 0V 440V 380V 220V 0V
PE
Common
Normally
Transformer
Open
Closed
Door Safety
Limit Switch
Saw Start Button
Power Source
Saw Stop Button
3
5
4
5
2
1
X1
W6
U2
U5
U1
Y1
U6
V2
V5
V1
Z1
V6
X1
W6
W2
U5
U1
Y1
U6
U2
V5
V1
Z1
V6
2
4
W2
W5
W1
V2
W5
W1
3
11
U1
V1
W1
U1
V1
W1
Air Inlet Switch
Air Emergency
Stop Button
Manual Switch
440V
220V
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3. Move the wire that is connected to the r1
terminal on the transformer to the one above
the 440V terminal, as illustrated in figure 5.
440v conversion
the Model g0549 can be converted for 440V
3-phase operation. the procedure consists of
changing the overload relay, and rewiring the
transformer and motor.
440V
2
R2
R1
T1
order the Model g0549 440V Conversion Kit (p/n
p0549717) by calling our Customer service at
(800) 523-4777.
PE 220V 0V 440V 380V 220V 0V
Transformer
the 440v conversion procedure requires
moderate electrical skill and knowledge, and
the rewiring must be inspected by a licensed
electrician before the saw is connected to
power. Heed this warning to avoid the risk of
serious personal injury from electrocution
or damage to the saw.
figure 5. rewiring the transform for 440V
operation.
4. Make sure the trip load dial of the overload
relay is set at 12 amps (see figure 4).
5. wire the motor as shown on the inside of
the motor wiring junction box cover for 440V
operation.
to convert the model g0549 for 440v opera-
tion:
note: The illustration in Figure 6 is provided
for your reference and was current at the
time that this manual update was printed.
However, always use the diagram on the wir-
ing junction box cover that comes with your
motor.
1. disConnECt sAw FroM powEr!
2. open the electrical panel, then replace the
overload relay with the one from the 440V
conversion kit (see figure 4).
X1
W6
U2
U5
U1
Y1
U6
V2
V5
V1
Z1
V6
trip load dial
W2
W5
W1
overload
relay
U1
V1
W1
figure 6. Model g0549 motor wiring for 440V
operation.
figure 4. Model g0549 overload relay inside the
electrical panel.
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MODEL G0549
24" CUT-OFF SAW
MANUAL UpDATE
this machine has changed slightly from when the manual was originally written. it now includes a deluxe
blade guard, a workpiece holding mechanism, and dual start buttons to prevent access to the blade during
operations. this update includes instructions for setting up the guard before each use and operating the
machine with its new components, and a parts breakdown and list for the new components.
Before operating the machine, you Must read and understand this manual update And the original
manual to reduce the risk of injury from improper use or setup. since this update covers changes made
to the machine after the owner's manual was printed, you Must keep this update with your owner's
manual for future reference. If you have questions, contact Tech Support at (570) 546-9663 or by email at
Operation
New Blade Guard
When properly assembled, the changes to the
machine help keep hands away from the blade
during operation; however, this requires different
procedures from those described in the Model
g0549 owner's manual.
We improved the blade guard by installing a
stake-type guard on the infeed side and one-way
hinged guard flaps on the outfeed side.
To prepare the blade guard for operation:
To operate the G0549:
1. place the workpiece on the machine against
the fence and approximately 1" away from
the guard.
1. perform Steps 1–3 on page 25 of the Model
g0549 manual to prepare the machine and
stock for operation. Make sure to place the
end of the stock firmly against the stop and
the side of the stock against the fence.
2. For each guard stake, loosen the wing screw,
then adjust the height approximately 1" above
the stock you plan to cut. this will allow ade-
quate clearance for inserting the stock but
help keep fingers or hands out of the cutting
area.
2. press the stArt button on the control panel
to turn the motor ON, then allow the saw
blade to reach full speed.
Note: The two guard stakes above the
workpiece holding mechanism must be left
high enough to not interfere with the mecha-
nism during operation.
Copyright © MArCh, 2010 By grizzly industriAl, inC. rEVisEd April, 2010 (JB)
WArNiNG: NO pOrTiON OF ThiS MANUAL MAy BE rEprODUCED iN ANy ShApE
Or FOrM WiThOUT ThE WriTTEN ApprOvAL OF GrizzLy iNDUSTriAL, iNC.
(For ModEls MAnuFACturEd sinCE 4/10) #JB12659 printEd in usA
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3. press and hold the foot pedal to engage
the holding mechanism, which will press the
stock against the fence and help keep it from
moving when your hands are removed from
the stock.
lock handles
4. simultaneously press both stArt buttons
on the front of the cabinet to cycle the blade.
Adjustment
the holding mechanism is adjustable to allow for
cutting a variety of stock widths. For all opera-
tions, it must be positioned to push the stock
against the fence when the pedal is pushed and
provide adequate clearance to move the stock
when the pedal is released.
Actuator Bracket
Figure 1. Holding mechanism.
2. tighten the lock handles, then press the foot
pedal to check the range of movement of the
holding mechanism.
To adjust the holding mechanism:
1. loosen the two lock handles shown in Figure
1, then slide the actuator bracket to adjust the
position of the holding mechanism. For nar-
row stock, slide it towards the fence. For wide
stock, slide it away from the fence.
—if the holding mechanism forces the stock
against the fence when the pedal is pressed
and provides adequate clearance when the
pedal is released, the adjustment is cor-
rect. otherwise, repeat Steps 1–2.
-2-
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holding Mechanism Breakdown
926-1
926
921
913-1
929
928
CONTROL
VALVE
UNIT
927V2
134V2
925-1
925
930
924
913-1
906
922
915
923
914
907
908
909
918
919
912
914
913-1
901
904
905
917
902
904-1
911
913
903
913-1
914
910
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
134V2 P0549134V2
PEDAL SWITCH V2.01.10
CLAMP GATE
915
917
918
919
921
922
923
924
925
PCAP12M
PN03M
CAP SCREW M8-1.25 X 40
HEX NUT M8-1.25
901
902
903
904
P0549901
P0549902
P0549903
P0549904
MOUNTING BRACKET
ADJUSTABLE PLATE
HINGE
P0502216
PEC015M
PCAP01M
PB01M
YOKE PIN 8 X 22
E-CLIP 8MM
CAP SCREW M6-1 X 16
HEX BOLT M10-1.5 X 30
FLAT WASHER 10MM
BRASS FITTING KIT
LARGE T-FITTING 8MM
SMALL T-FITTING 2.5MM
AIR HOSE 6.5 X 10MM
AIR HOSE 2.5 X 4MM
904-1 PCAP02M
CAP SCREW M6-1 X 20
CAP SCREW M6-1 X 16
905
906
907
908
909
910
911
912
913
PCAP01M
P0549906
PW04M
PW04M
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ACTUATOR CYLINDER
ACTUATOR YOKE
P0549924
P0549925
P0549908
P0549909
P0549910
P0549911
PFH06M
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925-1 P0549925-1
926 P0502224
REGULATOR VALVE
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926-1 P0502224-1
927V2 P0549927V2
START BUTTON ASSY V2.04.10
CONTROL VALVE UNIT
PHLP HD SCR M4-.7 X 55
HEX NUT M4-.7
928
929
930
P0502226
P0502227
PN04M
913-1 PLW03M
914 PN01M
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Model g0549
Download from Www.Somanuals.com. All Manuals Search And Download.
Deluxe Guard Breakdown
931-1
936-1
934-4
936
935
933-1
933-2
936-2
933
932
934-1
934-2
934-3
931
934-3
934
934-2
943-1
943
943-2
942
941
REF PART #
931 P0549931
931-1 PCAP17M
DESCRIPTION
STAKE GUARD
REF PART #
934-4 PCAP06M
DESCRIPTION
CAP SCREW M6-1 X 25
NOTCHED GUARD FLAP
HINGE
CAP SCREW M4-.7 X 10
INNER GUARD PLATE
OUTER GUARD PLATE
WING SCREW M6-1 X 12
CAP SCREW M6-1 X 12
GUARD MOUNT BRACKET
CAP SCREW M6-1 X 16
LOCK WASHER 6MM
HEX NUT M6-1
935
936
P0549935
P0502236
932
933
P0549932
P0549933
936-1 PS07M
936-2 PN04M
PHLP HD SCR M4-.7 X 8
HEX NUT M4-.7
933-1 P0502233-1
933-2 PCAP26M
941
942
943
P0549941
ANGLED GUARD FLAP
SQUARE GUARD FLAP
HINGE
934
P0549934
P0549942
P0502236
934-1 PCAP01M
934-2 PLW03M
934-3 PN01M
943-1 PS07M
943-2 PN04M
PHLP HD SCR M4-.7 X 8
HEX NUT M4-.7
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Download from Www.Somanuals.com. All Manuals Search And Download.
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