ProPatch® Programmable Series
High-Density Patching System
The ProPatch® Programmable modular system offers unprecedented reliability and flexibility in a
convenient, space-saving size and lightweight package. Specifically engineered for everyday use
in demanding mobile trucks, the ProPatch Programmable system is the only product in its class
that passes stringent MIL-STD-202F standards for vibration and environmental requirements.
The ProPatch Programmable bantam system is a WECO-standard module in a high-density 2x48
one rack space panel. The longframe system is a WECO-standard module in either a 2x24 or
high-density 2x32 one rack space configuration. The modular design allows individual front
jack access for circuit and ground configurations without having to take the entire panel offline
or removing it from the rack. Each modular jack features WECO gold crossbar contacts that
provide self-cleaning action and maximize reliability. Jack modules are also individually sealed
which prevents dust and contamination from convection plenum action common in rack
mounted systems.
The ProPatch Programmable series is available with a variety of termination options including
QCP punchdown, LSA-PLUS® punchdown, 3-pin, 56-pin, 90-pin, 120-pin EDAC/ELCO connectors,
and 50-pin AMP “champ” connectors, in both an eight-connector version for audio and a four-
connector version for RTS/ClearCom type intercom systems.
Only five inches deep and 6.2 pounds fully configured, the ProPatch Programmable series is
unmatched in the marketplace. Using ADC’s patent-pending escutcheon kit, the one rack unit
panel can be converted to a 1.5 rack unit configuration. This allows the use of ADC’s ultra-large
designation strips, providing room for three lines of text, plus markers—the largest designations
on the market.
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ProPatch® Programmable Series
High-Density Patching Systems
Bantam and Longframe Chassis and Module Specifications
ELECTRICAL
Contact resistance:
0.020 W max (initial)
0.020 W max (after life cycling)
0.10 W max (after salt spray)
10,000 MW min (initial)
Insulation resistance:
1,000 MW min (after moisture resistance test)
Voltage: 500 Vac
Max: 100 mA + 130 Vdc; Min: -40 dBm
Dielectric withstanding:
Contact rating:
MECHANICAL
Mechanical shock:
Vibration:
Per MIL-STD-202F, Method 213B, test condition H
MIL-STD-1344, Method 2005, test condition I
7 lbs (3.17 kg) max
1.5 lbs (.679 kg) min
20,000 insertion/withdrawal cycles min
Insertion force:
Withdrawal force:
Life:
ENVIRONMENTAL
Operating temperature:
Storage temperature:
Thermal shock:
-40° to 65°C (-40° to 149°F)
-55° to 85°C (-67° to 185°F)
Per MIL-STD-202F, Method 107G, test condition A
0% to 95% (no condensation)
0% to 95% (no condensation)
Per MIL-STD-202F, Method 101D
Per MIL-STD-202F, Method 106E
Operating humidity:
Storage humidity:
Salt spray:
Moisture resistance:
MATERIALS
Chassis frame:
Jack frame:
Springs:
Steel, zinc plated with electroless nickel plating
Unreinforced polyetherimide resin rated UL 94-V0 for flammability
Nickel-silver
Contacts:
PC boards:
Sockets:
WECO No. 1 gold crossbar alloy welded to springs
FR-4
Phosper bronze
30 micro inches gold on contact
Copper alloy
Switches:
10 micro inches min gold on contact
Bantam Chassis and Jack Dimensions
442 mm
(17.4")
17.1 mm
(.673")
Programming Switch
Circuit status icon identiꢀer
with 3 colors included
(8 colors available)
108 mm
(4.25")
30 mm
(1.2”)
2.3 mm
(.09")
(top view)
8 mm
(.312”)
84 mm
(3.3”)
31.8 mm
(1.25")
43.7 mm
(1.72")
465.3 mm
(18.32")
482.6 mm
(19")
7.5 mm
(.295”)
(front view)
Bantam Jack
Typical 1 RU 48-Position Panel
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ProPatch® Programmable Series
High-Density Patching Systems
Longframe Chassis and Jack Dimensions
Chassis ground
Isolation ground
(rear view)
Programming Switch
Circuit status icon identiꢀer
with 3 colors included
(8 colors available)
441.5 mm
(17.38")
17.1 mm
(.67")
31.5 mm
(1.24”)
117.5 mm
(4.626")
15.88 mm
(.625”)
(top view)
92.7 mm
(3.65”)
POS 1
POS 32
POS 64
12.5 mm
(.492”)
43.7 mm
(1.718")
31.8 mm
(1.25")
Longframe Jack
464.8 mm
(18.3")
POS 33
482.1 mm
(18.98")
(front view)
Typical 1 RU 32-Position Panel
Chassis ground
Isolation ground
(rear view)
441.5 mm
(17.38")
17 mm
(.67")
117.6 mm
(4.63")
(top view)
POS. 1
POS. 24
POS. 48
43.7 mm
(1.72")
31.8 mm
(1.25")
POS. 25
464.8 mm
(18.3")
482.1 mm
(18.98")
(front view)
Typical 1 RU 24-Position Panel
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ProPatch® Programmable Series
High-Density Patching Systems
2x48 Bantam Panel
(shown with designation)
O rd e r i n g I n f o r m a t i o n
Description
Catalog Number
2x48 Bantam Panels
EDAC 3-Pin
Loaded chassis configured:
Half normalled
PPP1248-E3-HN
PPP1248-E3-HN-S
PPP1248-E3-NN
PPP1248-E3-NN-S
PPP1248-E3-NS
PPP1248-E3-NS-S
PPP1248-E3
Half normalled, with mating connector kit
No normals
No normals, with mating connector kit
Normals strapped
Normals strapped, with mating connector kit
Empty chassis
Empty chassis, with mating connector kit
Loaded chassis configured:
Half normalled
PPP1248-E3-S
EDAC 56-Pin
EDAC 90-Pin
PPP1248-E56-HN
PPP1248-E56-NS
PPP1248-E56
Normals strapped
Empty chassis
Loaded chassis configured:
Half normalled
PPP1248-E90-HN
PPP1248-E90-HN-S
PPP1248-E90-NS
PPP1248-E90-NS-S
PPP1248-E90
Half normalled, with mating connector kit
Normals strapped
Normals strapped, with mating connector kit
Empty chassis
AMP 50
8 connectors
Loaded chassis configured: Normals strapped
Empty chassis
PPP1248-A50-NS
PPP1248-A50
AMP 50 (Intercom) Loaded chassis configured:
4 connectors
Half normalled
PPP1248-ICA50-HN
PPP1248-ICA50-NS
PPP1248-ICA50
Normals strapped
Empty chassis
QCP MKII
Loaded chassis configured:
Half normalled
PPP1248-QCP-HN
PPP1248-QCP-NS
PPP1248-QCP
Normals strapped
Empty chassis
EDAC 3-pin Chassis
PPP1248-E3-NS (rear view)
EDAC 56-pin Chassis
PPP1248-E56-NS (rear view)
EDAC 90-pin Chassis
PPP1248-E90-NS (rear view)
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ProPatch® Programmable Series
High-Density Patching Systems
2x32 Longframe Panel
(front view)
O rd e r i n g I n f o r m a t i o n
Description
2x32 Longframe Panels
Catalog Number
EDAC 3-Pin
Loaded chassis configured:
Half normalled
PPP1232-E3-HN
PPP1232-E3-HN-S
PPP1232-E3
Half normalled, with mating connector kit
Empty chassis
No normals
PPP1232-E3-NN
PPP1232-E3-NN-S
PPP1232-E3-NS
PPP1232-E3-NS-S
No normals, with mating connector kit
Normals strapped
Normals strapped, with mating connector kit
Loaded chassis configured:
Half normalled
EDAC 56-Pin
PPP1232-E56-HN
PPP1232-E56-HN-S
PPP1232-E56-NS
PPP1232-E56-NS-S
PPP1232-E56
Half normalled, with mating connector kit
Normals strapped
Normals strapped, with mating connector kit
Empty chassis
EDAC 120-Pin
Loaded chassis configured:
Half normalled
PPP1232-E120-HN
PPP1232-E120-HN-S
PPP1232-E120-NS
PPP1232-E120-NS-S
PPP1232-E120
Half normalled, with mating connector kit
Normals strapped
Normals strapped, with mating connector kit
Empty chassis
LSA-PLUS®
QCP MKII
Loaded chassis configured:
Half normalled
PPP1232-LSA-HN
PPP1232-LSA-NS
PPP1232-LSA
Normals strapped
Empty chassis
Loaded chassis configured:
Half normalled
PPP1232-QCP-HN
PPP1232-QCP-NS
PPP1232-QCP
Normals strapped
Empty chassis
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ProPatch® Programmable Series
High-Density Patching Systems
2x24 Longframe Panel
(front view)
O rd e r i n g I n f o r m a t i o n
Description
2x24 Longframe Panels
Catalog Number
EDAC 90-Pin
Loaded chassis configured:
Half normalled
PPP1224-E90-HN
PPP1224-E90-HN-S
PPP1224-E90-NS
PPP1224-E90-NS-S
PPP1224-E90
Half normalled, with mating connector kit
Normals strapped
Normals strapped, with mating connector kit
Empty chassis
LSA-PLUS®
QCP MKIV
QCP MKII
Loaded chassis configured:
Half normalled
PPP1224-LSA-HN
PPP1224-LSA-NS
PPP1224-LSA
Normals strapped
Empty chassis
Loaded chassis configured:
Half normalled
PPP1224-MKIV-HN
PPP1224-MKIV-NS
PPP1224-MKIV
Normals strapped
Empty chassis
Loaded chassis configured:
Half normalled
PPP1224-QCP-HN
PPP1224-QCP-NS
PPP1224-QCP
Normals strapped
Empty chassis
QCP MKII Chassis
LSA-PLUS Chassis
(rear view)
(rear view)
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ProPatch® Programmable Series
Accessories
ADC manufactures accessories for use with our audio patch panels. These include connectors, adapters,
tool kits, designation strip kits, patch cord holders, optional cable support bars, and more.
Bantam Jack
(AM1-BAN)
Longframe
(AM-LF1)
1.5 RU Chassis Conversion Kit
(PPP-15-CHAS-KIT)
O rd e r i n g I n f o r m a t i o n
Description
Catalog Number
Programmable Audio Jacks
Bantam
AM1-BAN
Longframe
AM-LF1
1.5 RU Chassis Conversion Kit for Bantam and Longframe
PPP-15-CHAS-KIT
EDAC
90-Shell Kit
EDAC
38-Shell Kit
EDAC
Crimp Tool
O rd e r i n g I n f o r m a t i o n
Description
Catalog Number
EDAC Tools (manufactured by Paladin) and Receptacle Connector Kits (manufactured by EDAC)
Kit for EDAC 90-pin, includes 1 shell, 90 crimp-type pins, and hood
Kit for EDAC 56-pin, includes 1 shell, 56 crimp-type pins, and hood
Kit for EDAC 38-pin, includes 1 shell, 38 crimp-type pins, and hood
Kit for EDAC 3-pin, includes 1 shell and 3 crimp-type pins
Kit for EDAC 3-pin, complete for 2x24 panel
EDAC-90P-SHELL
EDAC-56P-SHELL
EDAC-38P-SHELL
EDAC-3P-SHELL
EDAC-3PIN-2X24-KIT
EDAC-3PIN-2X26-KIT
EDAC-3PIN-2X32-KIT
EDAC-3PIN-2X48-KIT
EDAC-CRIMP-TOOL
EDAC-EXTRACTION-TOOL
Kit for EDAC 3-pin, complete for 2x26 panel
Kit for EDAC 3-pin, complete for 2x32 panel
Kit for EDAC 3-pin, complete for 2x48 panel
Tool for crimping EDAC connector pins
EDAC pin removal tool
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ProPatch® Programmable Series
Accessories
QB-2
LSA-PLUS® Punchdown Tool
Q-150
SLVG-1
Q-115
O rd e r i n g I n f o r m a t i o n
Description
Catalog Number
LSA-PLUS® Punchdown Tool
DM-GIGE-TOOL-KIT
QCP Tools
Impact tool for MKII panels, with tip
Tool for MKIV panels, with tip
Replacement tip for QB-2
Replacement tip for QB-2, long
Replacement tip for QB-4
Replacement tip for QB-4, long
Manual tool for MKII panels
QCP tool holder
QB-2
QB-4
QB-2T
QB-2LT
QB-4T
QB-4LT
Q115
Q150
Shown: BAL-XLR-BNC-F
BAL-XLR-BNC-M
PPH
O rd e r i n g I n f o r m a t i o n
Description
Catalog Number
Designation Kits
11.2 mm (.44")
VP-DES-440
VP-DES-680-B
VP-DES-1400-B
SLVG-1
17.3 mm (.68")
35.6 mm (1.4")
Sleeving Kit – Kit includes 100 pieces of 2.5" (6.35 cm) clear PVC, 22 AWG or smaller
ProPatch® Cord Holders – Holds up to 75 video or audio patch cords (bantam
PPH
or longframe); mounts on a wall or in a rack; 14"W x 3"D (356 mm x 76 mm)
Audio Baluns, 110 W to 75 W
BNC to female XLR
BAL-XLR-BNC-F
BAL-XLR-BNC-M
BNC to male XLR
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ProPatch® Programmable Series
Accessories
Whatever the accessory you need for your audio patchbay, the quality source is ADC.
Products available include patch cords, connectors and jacks, designation strip kits, and more.
High-Performance Audio Patch Cords
ProPatch® audio patch cords are engineered for
flawless performance and durability. Nickel plating
protects plugs against corrosion and ensures
smooth insertion, and the exclusive dielectric
compound between conductors provides low
capacitance for the best signal performance. The
flexible cord drapes neatly without kinking, and
the plug is molded directly onto the cord for
outstanding strain relief.
All ADC patch cords are designed to meet
MIL-P642 and are machined after molding for
perfect concentricity, ensuring consistent, reliable
jack operation.
Features
• Meets demanding MIL-J641 and MIL-P642
• Standard lengths from .6 m (2 feet) to 1.8 m (6
standards for plug compliance
feet). Other lengths available on request
• Precision WECO 310 (longframe) and bantam
• Colors include red, green, blue, or black. Some
plugs assure proper jack performance
cords also available in yellow or gray
• Quad-star construction for low noise performance
• Models for analog or digital audio
• Conversion patch cords for RS-422 to RJ45.
(Conversion patch cords for longframe to
bantam, single to dual, are also available. Please
contact ADC.)
Catalog Number
__ __ __
Color
Cable Length
LEAVE
BLANK
R
G
B
Red
Longframe plug
Bantam plug
Green
Blue
B
Y
Yellow*
Cable Length
BK Black
GY Gray*
2
3
4
6
.6 m (2')
.9 m (3')
1.2 m (4')
1.8 m (6')
DA Digital audio (black only)
* Non-standard colors. Please
contact ADC for these and
other non-standard colors.
Dual patch cords are available.
Add a "2" after length. For example,
R22 = Red (2') dual longframe
R22B = Red (2') dual bantam
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ProPatch® Programmable Series
Accessories
Individual longframe and bantam plugs are available featuring low capacitance injection-molded
insulators and precision-machined brass or nickel-plated conductors for smooth insertion and best signal
performance. Wire connections are made via miniature screw terminals. These plugs provide the best fit
and performance to match ADC patch panels.
Longframe Audio Plugs
O rd e r i n g I n f o r m a t i o n
Description
Color
Catalog Number
Three-Conductor Longframe Plugs (field installable)
Single
Red
PJ051R
PJ051B
PJ051B-MN
PJ4
Single
Black
Black
Black
Single, nickel-plated
Looping Plugs – internal connections tie together corresponding tip,
ring and sleeve conductors to allow looping of jack circuits
Hole Plugs – for longframe panels to fill unused jack positions
Black
PJ29
Bantam Audio Plugs
O rd e r i n g I n f o r m a t i o n
Description
Color
Catalog Number
Three-Conductor Bantam Plugs
Single plug; attachable plug; two lugs, shell mounting
screw and two lug attachment screws supplied
Red
PJ777R
PJ777B
PJ778B
Black
Black
Dual plug; attachable plug; four lugs, two shell mounting
screws and four lug attachment screws supplied
Looping Plugs – Used to “loop” or patch adjacent jack circuits;
plug conductors strapped internally; wired tip to tip, ring to ring
and sleeve to sleeve
Black
PJ746
Hole Plugs – For bantam panels to fill unused jack positions
Red
Black
Red
PJ729R
PJ729B
PJ925R
PJ925W
PJ925B
Single Bantam Circuit Guard Plugs – To identify or block entry
to critical circuits; does not actuate circuit
White
Black
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From North America, Call Toll Free: 1-800-366-3891 • Outside of North America: +1-952-938-8080
Fax: +1-952-917-3237 • For a listing of ADC’s global sales office locations, please refer to our website.
ADC Telecommunications, Inc., P.O. Box 1101, Minneapolis, Minnesota USA 55440-1101
Specifications published here are current as of the date of publication of this document. Because we are continuously
improving our products, ADC reserves the right to change specifications without prior notice. At any time, you may
verify product specifications by contacting our headquarters office in Minneapolis. ADC Telecommunications, Inc.
views its patent portfolio as an important corporate asset and vigorously enforces its patents. Products or features
contained herein may be covered by one or more U.S. or foreign patents. An Equal Opportunity Employer
104974AE 5/08 Original © 2008 ADC Telecommunications, Inc. All Rights Reserved
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