MODEL NO. CN1842STA
18.0 HP 42 INCH
LAWN TRACTOR
•
Assembly
•
Operation
Maintenance
Service and Adjustments
Storage
Troubleshooting
Repair Parts
•
•
•
•
•
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
191603 02.27.04 TR
PRINTED IN U.S.A.
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SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
• Be aware of the mower discharge direc-
WARNING: In order to prevent ac-
tion and do not point it at anyone. Do
cidental starting when setting up, trans-
not operate the mower without either
porting, adjusting or making repairs,
the entire grass catcher or the guard in
always disconnect spark plug wire and
place.
place wire where it cannot contact spark
• Slow down before turning.
plug.
• Never leave a running machine unat-
tended. Always turn off blades, set
WARNING: Do not coast down a
hill in neutral, you may lose control of the
parking brake, stop engine, and remove
keys before dismounting.
tractor.
• Turn off blades when not mowing.
WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
• Keep machine free of grass , leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn . Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine . Allow machine to cool before
storage.
WARNING: Engine exhaust, some
of its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproduc-
tive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
DO:
• Never carry passengers.
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
3
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SAFETY RULES
• Watch for holes, ruts, or bumps. Un-
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
even terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s recommend-
ations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Ad-
just and service as required.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Never as-
sume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
4
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SAFETY RULES
• Remove obstacles such as rocks, tree
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Mow up and down slopes (15° Max), not
across.
5
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PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
taining, caring for and using your tractor.
• Follow the instructions under “Mainte-
nance” and “Storage” sections of this
owner’s manual.
Gasoline
Capacity and
Type:
1.25
Unleaded
Regular
Oil Type
(API-SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30(below 32°F)
WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark ar-
rester for the muffler is available through
your nearest authorized service center/de-
partment (See REPAIR PARTS section of
this manual).
Oil Capacity:
W/Filter: 3.5 Pints
W/O Filter: 3.0 Pints
Spark Plug:
(Gap: .030")
Champion RC12YC
Ground Speed (MPH):
Forward:
1st
2nd
3rd
4th
5th
6th
1.1
1.4
2.2
3.3
4.4
4.9
1.4
Reverse:
Tire Pressure: Front: 14 PSI
Rear: 12 PSI
3 Amps Battery
5 Amps Headlights
Amp/Hr: 28
Charging
System:
Battery:
Min. CCA: 230
Case Size: U1R
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center/
department We have competent, well-
trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the “SAFETY RULES”.
6
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UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
(1) Hex nut 1/2-20
(1) Large Flat Washer
Steering
Extension
Shaft
(1) Locknut
1/4-28
(1) Hex Bolt 1/4-28 x 1-1/4
Steering Wheel
Adapter
Steering
Boot
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
(1) Bolt
Slope Sheet
(1) Oil Drain Tube
For Future Use
Keys
(2) Keys
7
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ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
Insert
ASSEMBLY
1/2 Hex Nut
Large Flat
Washer
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench
(2) 7/16" wrench
(1) Tire pressure gauge
(1) Pliers
(1) Utility knife
Steering
Wheel
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
Steering
Boot
Tabs
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Adapter
Extension
Shaft
1. Remove all accessible loose parts and
1/4 Locknut
1/4 Hex
Bolt
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
Lower
Steering
Shaft
BEFORE REMOVING TRACTOR
FROM SKID
Tab
Slots
ATTACH STEERING WHEEL
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and locknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. lbs torque.
HOW TO SET UPYOUR TRACTOR
INSTALL SEAT
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
Adjust seat before tightening adjustment
INSTALL STEERING WHEEL
bolt.
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
1. Remove adjustment bolt, lock washer
and flat washer securing seat to
cardboard packing and set aside for
assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
6. Assemble large flat washer, 1/2 hex nut
and tighten securely.
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4. Push down on seat to engage shoulder NOTE: You may now roll or drive your
bolt in slot and pull seat towards rear of tractor off the skid. Follow the appropriate
tractor.
instruction below to remove the tractor
from the skid.
5. Pivot seat and pan forward and as-
semble adjustment bolt, lockwasher
and flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its adjust-
ed position.
9. Raise seat and tighten adjustment bolt
securely.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
Seat
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
Seat Pan
Shoulder
Bolt
Flat Washer
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
Lock
Washer
02465
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Adjustment Bolt
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat pan
Label
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
Terminal
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Terminal
02602
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INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See “TO
LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See “TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.
4. Hook rear latch into hole on back of
mower deck.
CAUTION: Do not remove deflector
shield from mower.
✓CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Deflector
Shield
Mulcher
Plate
Please review the following checklist:
✓ All assembly instructions have been
completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and tight-
ened securely.
Latch
Hooks
✓ All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
✓ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place.Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are designed
for discharging and bagging also.
✓ Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPECIFICATIONS” section
of this manual.
✓ Become familiar with all controls, their
location and function. Operate them
before you start the engine.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
✓ Be sure brake system is in safe operat-
ing condition.
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
IGNITION
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
P
LIGHTS ON
ENGINE START
ENGINE ON
PARKING BRAKE
PARKING BRAKE PARKING BRAKE
ENGINE OFF
LOCKED
UNLOCKED
OIL PRESSURE
BATTERY
REVERSE
FUEL
FORWARD
OVER TEMP
LIGHT
MOWER HEIGHT
MOWER LIFT
15
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
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KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition Switch
Attachment
Clutch Lever
Light Switch Position
Ammeter
Lift Lever
Plunger
Throttle/Choke
Control
Attachment
Lift Lever
Clutch/
Brake
Pedal
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
ATTACHMENT LIFT LEVER - Used to
LIGHT SWITCH POSITION - Turns the
raise, lower, and adjust the mower deck or headlights on and off.
other attachments mounted to your tractor. PARKING BRAKE LEVER - Locks clutch/
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
AMMETER - Indicates charging (+) or discharg-
ing (-) of battery.
IGNITION SWITCH - Used for starting
and stopping the engine.
12
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The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles or
standard safety glasses.
00155
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
HOW TO USEYOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
Attachment Clutch Lever
Throttle/Choke
Control
“Engaged” Position
Ignition Key
“Disengaged”
Position
Clutch/
Parking
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neu-
tral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
Brake
Brake
Pedal
“Engaged”
01844
Position
Gearshift
“Brake”
“Disengaged”
Position
Lever
Position
STOPPING
MOWER BLADES -
• To stop mower blades, move at-
tachment clutch lever to disengaged
position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
GROUND DRIVE -
determines the cutting height.
• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift lever to neutral (N)
position.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during
the cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position to allow engine to idle
before stopping may cause engine to
“backfire”.
• Turn ignition key to “STOP” position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
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• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
tively high; the second to desired height. • When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
TO OPERATE MOWER
position.
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured
to tractor. Use an appropriate means of
tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until “FULL” mark on dipstick is
reached. Do not overfill.
Attachment Clutch Lever
“Engaged” Position
Attachemnt
Lift Lever
High Position
Low
Position
“Disengaged”
Position
Deflector
Shield
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHART” in the Mainte-
nance section of this manual).
01931
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
14
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• The attachments can also be used dur-
ing the engine warm-up period.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or metha-
nol) can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual).
MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
TO START ENGINE
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, move
throttle control to fast position, wait a few
minutes and try again. If engine still does
not start, move the throttle control back to
the choke position and retry.
00272
• If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, leave throttle control
in choke position until engine warms up
and begins to run roughly. Once rough
running begins, immediately move the
throttle control to the fast position. Engine
warm-up may take from several seconds
to several minutes (the colder the tem-
perature, the longer the warm-up).
15
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MAINTENANCE
MAINTENANCE SCHEDULE
USE
HOURS
HOURS
FILL IN DATES
HOURSHOURS
50 100
STORAGE
EACH
8
25
SEASON
AS YOU COMPLETE
REGULAR SERVICE
BEFORE SERVICE DATES
EVERY EVERY EVERY EVERY EVERY
BEFORE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
5
A
Sharpen/Replace Mower Blades
3
C
Lubrication Chart
T
Check Battery Level
4
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
1,2
Change Engine Oil (without oil filter)
1,2
E
Clean Air Filter
N
2
2
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
1,
2
2
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
➁ Spindle
➁ Spindle
Zerk
Zerk
➁ Front Wheel
Bearing zerk
➁ Front
Wheel
Bearing
zerk
Some adjustments will need to be made
periodically to properly maintain your
tractor.
➂ Engine
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
➀ Gearshift
01961
Pivots
➀SAE 30 or 10w30 Motor Oil
➁General Purpose Grease
➂Refer to Maintenance “ENGINE” Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
16
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4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
“TO ADJUST BRAKE” in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PRODUCT SPECIFICATIONS”
section of this manual).
Mandrel
Trailing
Assembly
Edge Up
Blade
2
Flat
Washer
Lock
Washer
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Star
Blade Bolt
Center Hole
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
• The engine should not start unless
the brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
• When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
Center Hole
5/8" Bolt
Blade
or Pin
BLADE REMOVAL
1. Raise mower to highest position to al-
BATTERY
low access to blades.
Your tractor has a battery charging system
which is suffi cient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
17
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NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to “leak”
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable
ends with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed
and
Locked
Position
5. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
Drain
Tube
Yellow Cap
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see “PROD-
UCT SPECIFICATIONS” section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at “FULL” line on dipstick. Tighten cap
onto the tube securely when finished.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary.The belts are not adjustable.
Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ. Se-
lect the oil’s SAE viscosity grade according
to your expected operating temperature.
SAE VISCOSITY GRADES
SAE 30
5W-30
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_e
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor AIR FILTER
is not used for 50 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check
the oil level.
Your engine will not run properly using
a dirty air filter. Service air cleaner more
often under dusty conditions. See Engine
Manual.
18
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MUFFLER
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten
the useful life of your tractor. Use com-
pressed air or a leaf blower to remove
grass, leaves and trash from tractor and
mower.
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in “PRODUCT SPECIFICATIONS”
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Clamp
Clamp
Fuel Filter
19
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
VICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in “DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
IMPORTANT: If an attachment other than
TRACTOR
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in “DISEN-
GAGED” position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
9. Install belt onto engine pulley.
Flat Washer
Small Retainer Spring
Clutch Spring
Square Hole
Suspension
Small Retainer Spring
Clutch Spring
Arms
Engine Pulley
Front Link
Retainer Spring
Anti-Sway Bar
Collar
Retainer Springs
(Both Sides)
Deflector
Shield
Housing Guide
Large Retainer
Bracket
Spring
20
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TO LEVEL MOWER HOUSING
• Before making any necessary adjust-
ments, check that both front links are
equal in length.
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See “PROD-
UCT SPECIFICATIONS” section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• When distance “D” is 1/8" to 1/2"
lower at front than rear, tighten nuts “F”
against trunnion on both front links.
• To raise front of mower, loosen nut
“F” from trunnion on both front links.
Tighten nut “E” on both front links an
equal number of turns. The two front
links must remain equal in length.
• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “F” against
trunnion on both front links.
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance “A” on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjust-
ment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
• Recheck side-to-side adjustment.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after adjusting.
01268
Mandrel
Bottom edge of
mower to ground
Bottom edge of
mower to ground
“D”
“D”
00598
Both Front Links Should be Equal in Length
01267
A
A
Ground Line
Suspension Arm
01553
Nut “E”
Nut “F”
Lift Link Adjustment Nut
Trunnion
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Front Links
Check adjustment on right side of trac-
tor. Measure distance “D” directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
21
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TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
2. Measure distance between brake oper-
ating arm and nut “A” on brake rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut “A” until distance
becomes 1-1/2". Retighten jam nut
against nut “A”.
4. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is nec-
essary. Contact an authorized service
center/department.
BELT REMOVAL -
1. Remove mower from tractor (See “TO
REMOVE MOWER” in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
With parking brake “Engaged”
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
1-1/2"
2. Make sure belt is in all pulley grooves
and inside all belt guides.
Nut “A”
3. Install mower (See “To Install Mower”
in this section of this manual).
Jam Nut
Idler Pulleys
Mandrel
Pulley
Operating Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
Mandrel
Pulley
BELT REMOVAL -
1. Remove mower (See “TO REMOVE
MOWER” in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
5. Remove belt from center span keeper
and pull belt away from tractor.
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
BELT INSTALLATION -
1. Carefully work new belt down between
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See “TO INSTALL
MOWER” in this section of manual).
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
22
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Engine
Pulley
Washers
Retaining
Ring
Clutching
Idler
Axle
Cover
Stationary
Idler
Center
Span
Keeper
Square Key
(Rear Wheel Only)
Transaxle
Pulley
TO START ENGINE WITH A WEAK
BATTERY
WARNING: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the en-
gine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If “jumper cables” are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
00811
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
TO ATTACH JUMPER CABLES -
FRONT WHEEL TOE-IN/CAMBER
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center/department.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
02614
Weak or Dead
Battery
Fully Charged
Battery
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REPLACING BATTERY
TO REPLACE FUSE
WARNING: Do not short battery ter-
minals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery, re-
move metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten se-
curely.
Headlight
Hood
Wire
Connector
01536
Seat Pan
ENGINE
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, see engine manual
02602
Keps Nut
Terminal Cover
Positive
Hex
Bolt
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If
the carburetor does need adjustment, see
engine manual.
(Red)
02603
Cable
Negative
(Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
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STORAGE
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
• Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
WARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
1. Clean entire tractor (See “CLEANING”
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start position for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in
the Maintenance section of this manual).
• After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
25
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TROUBLESHOOTING CHART
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. See “TO START ENGINE” in
Operation section.
3. Wait several minutes before
attempting to start.
2. Engine not “CHOKED”
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas
oline and replace fuel filter.
8. Check all wiring.
8. Loose or damaged wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor”
in Service and Adjustments
section.
10.Contact a qualified service
center/department.
10.Engine valves out of
adjustment.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in
Service and Adjustments
section.
8. Engine valves out of
adjustment.
8. Contact a qualified
service center/department.
Engine will not
turn over
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is
engaged.
1. Depress clutch/brake pedal.
2. Disengage attachment
clutch.
3. Weak or dead battery.
4. Blown fuse.
3. Recharge or replace battery.
4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Faulty operator presence
switch(es).
9. Contact a qualified service
center/department.
Engine clicks but 1. Weak or dead battery.
1. Recharge or replace battery.
will not start
2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
3. Check all wiring.
4. Check/replace solenoid or
starter.
Loss of power
1. Cutting too much grass/too
fast.
1. Raise cutting height/reduce
speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
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TROUBLESHOOTING CHART
PROBLEM
CAUSE
CORRECTION
Loss of power
(continued)
3. Build-up of grass, leaves and 3. Clean underside of mower
trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10.Connect and tighten spark
plug wire.
9. Water in fuel.
10.Spark plug wire loose.
11.Dirty engine air screen/fins. 11.Clean engine air screen/fins.
12.Dirty/clogged muffler.
13.Loose or damaged wiring.
12.Clean/replace muffler.
13.Check all wiring.
14.Carburetor out of adjustment. 14.See “To Adjust Carburetor” in
Service and Adjustments
section.
15.Contact a qualified service
center/department.
15.Engine valves out of
adjustment.
Excessive
vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade
bolt.
2. Contact a qualified service
center/department.
3. Tighten loose part(s).
Replace damaged parts.
3. Loose/damaged part(s).
Engine continues 1. Faulty operator-safety
1. Check wiring, switches and
connections. If not contact a
qualified service center/de-
partment.
to run when oper-
ator leaves seat
with attachment
clutch engaged
presence control system.
Poor cut - uneven 1. Worn, bent or loose blade.
1. Replace blade. Tighten
blade bolt.
2. Mower deck not level.
3. Buildup of grass, leaves, and 3. Clean underside of mower
trash under mower.
4. Bent blade mandrel.
2. Level mower deck.
housing.
4. Contact a qualified service
center/department.
5. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
5. Clean around mandrels to
open vent holes.
Mower blades will 1. Obstruction in clutch
1. Remove obstruction.
not rotate
mechanism.
2. Worn/damaged mower drive 2. Replace mower drive belt.
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
3. Replace idler pulley.
4. Contact a qualified service
center/department.
27
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TROUBLESHOOTING CHART
PROBLEM
CAUSE
CORRECTION
Poor grass
discharge
1. Engine speed too slow.
1. Place throttle control in
“FAST” position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge
down.
10.Improper blades used.
10.Replace with blades listed in
this manual.
11.Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
11.Clean around mandrels to
open vent holes.
Headlight(s) not
working
(if so equipped)
1. Switch is “OFF”.
1. Turn switch “ON”.
2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
Battery will not
charge
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
(if so equipped).
4. Faulty alternator.
4. Replace alternator.
Engine “backfires” 1. Engine throttle control not
1. Move throttle control to
“SLOW” position and allow
to idle for 30 seconds before
stopping engine.
when turning
engine “OFF”
set at “SLOW” position
for 30 seconds before
stopping engine.
28
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